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1. INTRODUCTION
86
Figure 1. Schematic view of the torque roll axis (TRA) mode and decoupling concepts: (a) TRA for a free rigid
body, (b) coupled powertrain mount system, (c) TRA mode-decoupled system.
principal inertial axes or the crankshaft axis [4}6]; in fact typical deviations may be
up to 253. When the powertrain is supported by multiple mounts, there exists six
physical modes such as vertical bounce (w ), longitudinal force-aft (w ), horizontal side
X
V
motion (w ), roll (h ), pitch (h ), and yaw (h ) modes as shown in Figure 1(b). Now suppose
W
V
W
X
that a torque is applied about the x-axis, as de"ned by the reference co-ordinate system
V
of Figure 1(b).
Two types of forced vibration responses may be produced. One is the pure rotational
response about only the x-axis; designate it as the roll mode that is &&decoupled'' from the
other physical modes. The second one is the coupled response along or about several axes;
the roll mode is now &&coupled'' with the other physical modes. Some caution must be
exercised regarding the terminology that is used in this area, especially with terms such as
&&coupling'', &&decoupling'' and &&mode''. The term &&mode'' may refer to the forced response
&&mode'' along or about a chosen physical co-ordinate axis. Hence, the term &&physical mode''
is adopted here instead of simply &&mode'' in order to di!erentiate it from the natural mode
of vibration. Consequently, some of the terminology used before in the literature such as the
&&three coupled natural modes'' [7] should be changed to the &&three coupled physical
modes'' to avoid confusion.
87
Most dynamic design principles attempt to place the natural frequencies of the system
below and above the excitation frequency range [8, 9]. However, if a system has several
resonances within a narrow band, it becomes a rather di$cult task to achieve. Therefore,
a physically decoupled system has a better chance of producing fewer resonances over the
operating range. For example, if a system is completely decoupled in physical modes,
excitation along one physical co-ordinate should excite only one mode, as shown in Figure
1(c). Even when two or three di!erent excitations are simultaneously applied to the
powertrain, projected excitations along the physical co-ordinates may have only a few
non-trivial values. Hence, physical decoupling of the powertrain is often necessary to ensure
that vibro-acoustic performance goals will be achieved. Concurrently the mounting system
must also satisfy the packaging needs, geometric constraints and static load-bearing
requirements.
The elastic axis decoupling scheme is frequently a starting point in the industrial
mounting system design practice [2, 6, 7, 10]. Elastic axes for an elastically supported
rigid-body system are those axes along which only the displacement (or rotation), collinear
with the direction of the applied static force (or moment), occurs as shown in Figure 2(a) and
2(b). If a physical co-ordinate system can be de"ned using elastic axes C and if it coincides
C
with the principal inertial co-ordinate system C , the dynamic response consists of three
N
decoupled translational and three rotational modes as shown in Figure 2(c). System mass
and sti!ness matrices are then diagonal either in C or C co-ordinates. However, Kim [11]
N
C
maintains that the elastic center of mounts cannot always exist in a full three-dimensional
(3-D) rigid-body system since only the six o!-diagonal terms are forced to vanish in the
physical domain. Therefore, the complete decoupling of a practical powertrain by the elastic
axis mounting concept is impossible to achieve when one considers the 3-D asymmetric
shape of the inertial body and arbitrary placement of the mounts. Consequently, the
focalization method, which is related to the elastic axis decoupling concept, has been
implemented as it partially decouples a system [2, 7]. Direct design methods of the
mounting system also have been tried, using optimization algorithms, regardless of the
coupling of physical modes. Bernard and Starkey [8] and Spiekermann et al. [9] applied
optimization algorithms to prevent the resonances of the engine natural rigid-body mode
from being excited by engine excitation. Ashra"uon attempted to minimize the forces
transmitted from the engine to the nacelle in an aircraft [14].
The true TRA mode decoupling strategy has also been sought by designers and
researchers over the past two decades [4}6]. Requirements for the existence of a decoupled
TRA mode are suggested by Geck and Patton [5] and these have been implemented in
a numerical optimization scheme. But they could not obtain a more complete decoupling of
the TRA mode. The TRA decoupling mechanisms therefore remain poorly understood and
inadequately analyzed. New or re"ned dynamic decoupling conditions are obviously
needed and these will be examined in this paper.
3. PROBLEM FORMULATION
Consider the generic powertrain system of Figure 3(a). Several approximations and
simpli"cations must be made to establish a tractable research problem. These include the
following. (1) Displacements of the powertrain are small. (2) The powertrain is represented
by a rigid body of time-invariant inertial matrix M of dimension 6. (3) The powertrain is
supported at four discrete locations as shown in Figure 5; rubber or hydraulic mounts are
88
Figure 2. Elastic axis decoupling scheme and relevant coordinate systems. (a) A powertrain mount system with
Cg (x, y, z) and C (x , y , z ) co-ordinate systems. Here, Cg is the center of gravity. (b) Equivalent system
N N N N
representation in the elastic axis co-ordinate system C (x , y , z ) when C is the elastic center. (c) Elastic axis
C C C C
C
decoupled system.
89
Figure 3. Physical system of interest. (a) A generic powertrain with rubber and/or hydraulic mounts. Only
pulsating torque excitation is illustrated here. (b) Co-ordinate systems Cg (x, y, z), C
(x, y, z) , and C (x , y , z ).
20
QG QG QG QG
principal elastic co-ordinate system of the ith mount is de"ned by C . The crankshaft axis is
QG
parallel to the x direction in Cg and the TRA is parallel to the x direction in C . The
20
position vector r "[a a a ]2 of the ith mount is in the Cg system. A generalized
G
VG WG XG
co-ordinate vector q is de"ned by combining translations (wg) and rotational (hg)
displacements of the powertrain center of gravity (Cg):
q"[w2g , h2g ]2"[[w w w ], [h h h ]]2.
V W X
V W X
(1)
Speci"c objectives of this article are as follows. (1) Develop an analytical formulation of the
problem and derive mathematical conditions that yield a more complete dynamic
decoupling of the torque roll axis mode by proposing a new axiom. (2) Compare the
proposed dynamic decoupling technique with the existing elastic axis mounting design and
focalization methods. (3) Obtain closed-form solutions for a few simpli"ed mounting
schemes to better understand the e!ect of mounting parameters. (4) Compare various
methods and validate the proposed formulation by comparing modal solutions with those
given by Spiekermann et al. [9].
90
4. ANALYTICAL MODEL
The inertia matrix M of the powertrain (engine and gearbox) consists of the following
translational (M ) and rotational (M ) inertia terms, where m is the system mass, I is the
U
F
moment of inertia, and diag implies a diagonal matrix (also refer to Appendix A for the
identi"cation of symbols):
I
!I
!I
VV
VW
VX
M " !I
I
!I .
(2)
F
VW
WW
WX
!I
!I
I
VX
WX
XX
Inertial properties may be estimated based on simpli"ed powertrain geometry or from solid
models/"nite element analyses. The mounting system sti!ness matrix K can be obtained by
considering the reaction forces and moments from mounts when the center of gravity Cg is
displaced. Consider the planar rigid-body powertrain of Figure 4 where only the
translations along x and y directions and the rotation (h ) around the z axis are considered
X
[7]. The torque reaction from mounts due to h will be (k #a k )h . If k is assumed to be of
X
R
W V X
R
the same order of magnitude as r k , where r is a characteristic dimension of a mount, we
A V
A
obtain the following relationship: k /a k +(r /a ). Values of r /a for a typical rubber
R W V
A W
A W
mount range from 0.1 to 0.2, and therefore the contribution of k is negligible. Consequently,
R
the sti!ness matrix of the ith mount K in C may be simpli"ed as
QG
QG
M
0
U
M"
, M "diag ([m m m]),
U
0 M
F
(3)
where k is the principal compressive sti!ness, and k and k are the principal shear
N
O
P
sti!nesses. A transformation matrix Rg between Cg and C co-ordinates is used to obtain
QG
QG
the static sti!ness matrix Kg of the ith mount in Cg from K . The elements of R consist of
G
QG
EQG
directional cosines of C with respect to Cg since only the rotational transformation must be
QG
considered. The matrix Kg is obtained as
G
k
k
k
VVG VWG VXG
k
k
Kg "Rg K R2g " k
.
(4)
G
QG QG QG
VWG
WWG
WXG
k
k
k
VXG
WXG
XXG
91
(5)
Instead, we use the rotation matrix B for the cross-vector product and rewrite equation (5)
G
as follows where I is an identity matrix of dimension 3:
!a
a
XG
WG
w "[I B2 ]q , B " a
0
!a .
G
G
G
XG
VG
!a
a
0
WG
VG
0
UG
(6, 7)
(8)
(9)
Combining reaction force and moment, one obtains the reaction vector
R
Kg
Kg B2
UG "!
G
G G q.
R
(Kg B2 )2 B Kg B2
FG
G G
G G G
(10)
Hence, the contribution of all mounts to the system sti!ness matrix may be combined and
expressed as follows, where both K and K are square matrices of dimension 6 and i is the
G
mount index:
L
L
Kg
Kg B2
G
G G .
K" K "
G
(Kg B2 )2 B Kg B2
G G
G G G
G
G
(11)
Using equation (2) and (11) we can construct the governing equations of the LTI system
in matrix form as follows where only small oscillations are assumed in addition to linear
system parameters:
MqK (t)#Cq (t)#Kq(t)"f (t),
(12)
where f is the external force vector and C is the viscous damping matrix assuming
a proportionally damped system. Note that the mean load and torque terms are deleted
and hence the generalized vector q represents perturbations about the static equilibrium.
Mean rotation is ignored as well. Structural damping may also be included by replacing
Cq (t) by iHq(t), where i"(!1, but this formulation is valid in the frequency
domain only.
Geck and Patton [5] have stated the following two axioms and provided the necessary
mathematical proofs regarding the TRA mode decoupling, by assuming the powertrain
mounting system is given an undamped LTI system formulation. These are rephrased using
92
our notation. Refer to Appendix B for a more mathematical de"nition of the TRA direction
q
.
20
1. he torque pulses (t) will excite one and only one mode if and only if the mode shape of that
mode is a rotation around the torque roll axis.
2. A system has a mode about the torque roll axis if and only if Kq
is parallel to T where
20
K is the sti+ness matrix for the system, q
is the normalized RA direction and T is
20
oscillating torque.
We may conclude from the above statements that if the TRA direction coincides with one of
the natural modes of vibration, i.e., the natural mode of vibration is solely a rigid-body
rotation, then the response will be a rotation around the TRA regardless of the excitation
frequency. Note that the response has a constant direction since the TRA depends only on
the time-invariant inertial properties and the direction of the applied torque which also has
a "xed direction. The following two questions may be raised in criticism to the above
because one may question if the TRA mode decoupling is the only method of obtaining
a constant directional response.
(a) If the response to a torque has a constant rotational direction, should it be a rotation
around the TRA?
(b) If the response to a torque is a pure rotation around the TRA, should it belong to one
of the natural modes of vibration?
To answer the above, we propose a new axiom, designated below as 3.
3. If a rigid-body system excited by a force (torque or moment) with a constant direction
responds in a constant translational (rotational) direction and varies only with the excitation
frequency, then that response must be one of the natural modes of vibration.
The proof of axiom 3 is given next. Assume, without loss of generality, that a powertrain
mounting system is linear and undamped. Also assume that system matrices of dimension
N are positive de"nite, and that excitation is harmonic at frequency u. Distinct natural
frequencies (u ) and eigenvectors (u ) are also assumed here, where r is the modal index.
P
P
De"ne harmonic force f(t)"a(u)f e St and response q(t)"b(u)q e S t vectors where a and
?
?
b are spectrally varying scalar functions, and f and q are frequency-invariant amplitude
?
?
vectors. By using the modal expansion theorem, the response is as expressed.
,
b(u)q " c (u)u ,
?
P
P
P
(13)
where c is scalar and a function of u and it may be called the modal participation factor.
P
Since all eigenvectors are linearly independent of each other, they form a basis for the real
vector space of dimension N. Hence q is expressed as
?
,
q" d u ,
?
P P
P
(14)
where d is a scalar constant. Since the response is non-trivial, at least one of the scalar
P
coe$cients in equation (14) should not be zero. Assume that d O0. Substituting equation
H
(14) into equation (13) and rearranging, obtain
0"(c (u)!d b(u))u #2#(c (u)!d b(u))u #2#(c (u)!d b(u))u . (15)
P
P
P
,
,
,
93
Since the u 's are independent of each other, c (u) equals to d b(u), where b(u) equals to
P
P
P
c (u)/d from the jth term. Hence d (r"1, 2 , N; rOj ) is expressed as
H
H
P
c (u)
d "d P .
P
H c (u)
H
(16)
The relationship (16) should be valid at all frequencies. Choose a case when the excitation
u approaches the jth natural frequency u ,
H
c (u)
"0.
lim dP" lim dH P
c (u)
uPu
H
H
SPuH
(17)
Therefore, we can conclude that all d 1s are zero unless r"j, meaning that f is parallel to
P
?
u and it is also one of the natural modes. This completes the proof.
H
The axiom 3 can now answer the two questions that were posed previously. For question
(a), when the constant direction of the response becomes a natural mode of the system by
axiom 3, then it should be a rotation around the TRA per axiom 1. Regarding question (b),
since the response is a rotation around the TRA, it has a constant direction. Hence it should
belong to the natural modes by axiom 3. Therefore, the TRA mode decoupling is the only
way to achieve a constant directional response. A complete dynamic decoupling of the TRA
mode depends solely now on whether a natural mode can be forced to be in the TRA
direction or not. In general, a constant directional response may be obtained for any
arbitrary force input with a constant direction. For example, if a dynamic force is vertically
applied at Cg , there exists an axis along which the response occurs as a free rigid body.
Similar to the TRA mode decoupling, a complete or partial decoupling of other physical
modes may also be obtained; this goal is left for future research.
(18)
where M is de"ned by equation (2) and K by equation (11). De"ne the following relationship
where a is a normalizing constant for the "rst column of matrix:
J
J
J
I
!I
!I \
VV
VW
VX
J"a J
J
J " !I
I
!I
.
VW
WW
WX
J
J
J
!I
!I
I
VX
WX
XX
(19)
Assume that a harmonic torque is applied about the x-axis. Using equations (B2) and (B3),
the TRA direction is de"ned as
q "[0 0 0 J J J ]2.
20
(20)
94
(21)
The directional cosine vectors for y and z directions may be chosen arbitrary as long as the
following equation is valid and the resulting transformation matrix is orthonormal. Any
orthonormal vectors lying on the following plane that is de"ned in Cg can be used as the
directional cosine vectors for them:
J x#J y#J z"0.
(22)
WYW
v
WYW
v
WYW
v ]
WYX ;
v ]"
WYX
[v
[v v v ]" XYV
XYV XYW XYX
"[v
XYV
v
XYW
v
XYW
v ]
XYX ,
v ]"
XYX
(23)
, v , and v
may assume any arbitrary values and
WYX
XYX
v
J v #J v
WYX ;
"! WYW
WYV
J
v
J
J \ J
XYV "!
v .
XYX
v
v
v
v
XYW
WYV WYW
WYX
(24)
(25)
where the entire row vectors are de"ned by equations (21) and (23). De"ne the
transformation matrix, Pg, g of dimension 6 as
Pg, g"
Rg, g
0
.
0
Rg, g
(26)
6.2.
(27)
(28)
All equations in this section are de"ned in the TRA co-ordinate system (x, y, z).
However, the superscript used to denote the TRA coordinate system is dropped here for the
sake of convenience. To achieve a complete decoupling of the TRA mode from other
physical modes, the TRA direction q "[0 0 0 1 0 0]2 should be one of natural modes.
20
95
L
L
(k a !k a )"0, (k a !k a )"0,
WXG WG
WWG XG
XXG WG
WXG XG
G
G
(29a}c)
L
(k a #k a !2k a a )"jI ,
WWG XG
XXG WG
WXG WG XG
VV
G
(29d)
L
(k a z #k a a !k a a !k a )"!jI ,
VXG WG XG
WXG VG XG
XXG VG WG
VWG XG
VW
G
(29e)
L
(k a a #k a a !k a a !k a )"!jI .
VWG WG XG
WXG VG WG
WWG VG XG
VXG WG
VX
G
(29f )
These equations represent the conditions for a complete decoupling of the TRA mode. Since
in equations are available, up to six mounting parameters may be adjusted. For example,
one may vary three sti!ness ratios and three orientation angles or even six location
parameters while holding other parameters as constants.
Consider several simpli"ed mounting systems, which are devised to obtain closed-form
solutions to equation (29). Analytical results should reveal an understanding of the e!ect of
mounting parameters, while providing a starting point for the dynamic design. The
traditional mount-positioning scheme, as shown in Figure 5, is examined.
7.1.
A four-point simpli"ed mounting system is shown in Figures 6 and 7. Note that the
inertial system is not simpli"ed here. Instead, the only simpli"cation made here is to restrict
the mounting orientations such that the compressive principal sti!ness direction and one
shear sti!ness direction from each mount lie in the so-called mounting planes, which are
parallel to the y}z plane. The TRA co-ordinate system is adopted and the proposed
decoupling conditions will be employed. The origin of C in the mounting plane is speci"ed
QG
in the two-dimensional mounting co-ordinate system C . The origin of C is located at
KG
KG
point P whose co-ordinates are (p , p , p ) in C . Two system design parameters are
G
VG WG XG
20
orientation angle
and mounting distance s ; these are in C . Assume that all four mounts
G
G
KG
are elastically identical, all orientation angles are equal to
and the two mounting planes
are located from Cg by the same distance a . Since two principal sti!ness directions are
V
parallel to the y}z plane, two cross-axis sti!ness values, k and k , of each mount are zero;
VX
VW
this assumption eliminates equation (29a). De"ne the relationship
k "k sin
#k cos
,
W
N
O
k "k cos
#k sin
,
X
N
O
k "(k !k ) sin
cos
.
WX
N
O
(30a}c)
96
97
(31a}c)
(32a}h)
Substituting equations (31) and (32) into equations (29b}d, f ), and solving for s , one obtain
G
1
1
s "
+k (p !p )!k (p #p ),#
+k ( p #p )
2N WX W
W
W X
X
W
2N X W
j I
I
VX! VW ,
!k (p !p ),#
WX X
X
4a N
N
V
1
1
s "
+k (p !p )!k (p #p ),!
+k ( p #p )
W
W X
X
W
2N WX W
2N X W
j I
I
VX# VW ,
!k (p !p ),!
WX X
X
4a N
N
V
1
1
s "
+k (p !p )!k (p #p ),!
+k ( p #p )
2N WX W
W
W X
X
W
2N X W
j I
I
VX! VW ,
!k (p !p ),#
WX X
X
4a N
N
V
1
1
s "
+k (p !p )!k (p #p ),#
+k ( p #p )
2N WX W
W
W X
X
X W
W
2N
where
j I
I
VX# VW ,
!k (p !p ),!
WX X
X
4a N
N
V
(33a}d)
N "k cos
#k sin
"k sin
, N "k sin
#k cos
"k cos
. (33e, f )
WX
W
N
WX
X
N
A similar but rather lengthy expression is obtained from equation (29e)
jI
VV"(s#s#s#s)#2(p s #p s ##p s #p s ) sin
X
X
X
X
k
N
!2(p s !p s #p s !p s ) cos
#(p #p #p #p ) sin
W
W
W
W
X
X
X
X
98
W
W
W
W
W X
W X
W X
W X
1
# +(p #p #p #p ) cos
#(p #p #p #p ) sin
X
X
X
W
W
W
W
X
#2 ( p p !p p #p p !p p ) sin
cos
,.
W X
W X
W X
W X
(34)
Equations (33) and (34) are rather cumbersome to analyze. Therefore, consider two special
cases to get more tractable closed-form solutions.
7.2.
Because of the physical symmetry of the powertrain, I and I of equation (2) are zero.
VW
VX
Choose the origins of the mounting co-ordinates such that p "!p "
W
W
p "!p "!y (0 and p "p "p "p "p !z (0. Equation (33) is reduced
W
W
X
X
X
X
X
as follows, where "k /k is the sti!ness or rate ratio:
N O
cos
(35)
Insert the above into equation (34) and obtain the following natural frequency for the
decoupled TRA mode:
4k
j "u " N +(z cos
cot
#y cos
)#(z cos
#y sin
),.
P
P I
VV
(36)
Combine equations (35) and (36) to yield the following results; this matches with the
expression of reference [7]:
4k (y #s cos
)
j "u " N
.
P
P I
sin
#cos
VV *
7.3.
(37)
s "(z sin
!y cos
)#
(z cot
#y ), s "s #s #s !s ,
E
'VX
'VW
1
jI
jI
VX , s "
VW
sg"Dy cos
# sin
tan
, s "
.
VX
VW
'
'
4a k sin
4a k cos
V N
V N
(38a}h)
99
N V
u"
(1$(1!D), c " VW , c " VX ,
P I (c#c tan
)
W I
X I
VV X
W
VV
VV
4
c
c
X # W
D"
a sin
cos
(z cos
cot
#y cos
)#(z cos
#y sin
)
.
#Dy sin
(tan
#)
(39a}d)
From equation (39) one can determine whether a complete decoupling exists or not for a given
mounting con"guration; it is given by
D)1
(40)
The parametric study based on equation (40) will be discussed in section 9 where two
numerical examples are presented that will con"rm the closed-form solutions.
To achieve a decoupled powertrain system, the mounting system should be adjusted such
that the elastic center C exists within the powertrain body. After statically adjusting the
C
mounting system, one may try matching C to C . The mathematical interpretation of the
C
N
elastic axis decoupling method is described next. When equation (12) is derived in C , the mass
N
matrix M becomes diagonal. Elastic axis decoupling is now achieved by diagonalizing the
sti!ness matrix K in C through the proper selection of mount locations, orientations, and
N
sti!ness rates. The 15 o!-diagonal terms of K must vanish. However, for a three-dimensional
rigid-body system supported by 3 or 4 mounts, the complete dynamic decoupling of mounts is
virtually impossible to achieve [11]. Therefore, only the partial decoupling is possible based
on the focalization method [2, 7, 10]. It is presented in this paper and it will be compared with
the proposed dynamic decoupling method. When a rigid body has a two plane symmetry or
when it is represented in C , the cross-moments of inertia (I , I , and I ) vanish. Partial
N
VW VX
WX
decoupling of physical modes, w , w , and h may be achieved by placing four identical
W X
V
mounts in a symmetrical manner as shown in Figure 8 [7]. The physical projection of the
elastic center of inclined mounts in the y}z plane onto the x-axis is mathematically achieved
by forcing the element K of K (derived in C and given by equation (11)) to be zero. This
N
leads to the relationship between the mount location parameter (a and a ) and orientation
W
X
angle (
) and sti!ness rates (k and "k /k ):
N
N O
a
(!1) tan
X"
.
a
tan
#1
W
(41)
Equation (41) is graphically shown in Figure 9; it matches the results given in reference [2].
For a given sti!ness ratio , a /a should not exceed the following maximum value in order to
X W
100
Figure 9. Design map for a symmetrical mounting system based on the focalization method. Key: *, "2;
, "4; } }, "8.
a
!1
1
X
"
at
"tan\
.
a
(
W
2(
(42)
101
The natural frequency of the decoupled natural roll mode along h is given by equation (37).
V
Note that y #s cos
in equation (37) corresponds to a in Figure 8. This focalization
W
method may also be applied to an asymmetrical inertial system in Cg provided cross-moments
of inertia are small compared to I . Examples of the next section will illustrate the
VV
focalization method using both C and Cg co-ordinate systems. Complete elastic axis
N
decoupling of powertrain mounting system will also be attempted by minimizing the o!diagonal terms of sti!ness matrix that is de"ned in the C co-ordinates.
N
9. EXAMPLES AND RESULTS
Example I
m"50)5 kg
Moment of inertia
(kg m)
Ig"
Mount sti!ness rates
Mount orientation
Example II
m"73)2 kg
1)65
1)94
2)43
Ig" !0)129
3)43
0)073
2)54
!0)415
0)073
3)39
"303
!0)129 !0)415
"303
(b) Results
Example f
20
Hz
I
II
Example
I
II
i"2
i"3
i"4
u
20
[4)6;10\ !9)3;10\ 8)6;10\ 1)0 !7)6;10\
4)6;10\]2
[2)8;10\ !1)0;10\ 8)6;10\ 1)0 !2)6;10\ !6)1;10\]2
102
Figure 10. Displacement magnitude spectra of an asymmetric inertial system (Example II). These are for the
original mounting system in Cg . (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
V
W
A
V
W
X
Figure 11. Displacement magnitude spectra of an asymmetric inertial system (Example II). These are for the
elastic axis mounting system in C (focalized by partially decoupling). (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
N
V
W
A
V
W
X
103
Figure 12. Displacement magnitude spectra of an asymmetric inertial system (Example II). These are for the
TRA mode-decoupled mounting system in C . (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
20
V
W
X
V
W
X
9.2.
The results of a typical parametric study are shown in Figure 13. Three parameters
have been selected to illustrate the design concepts: orientation angle
, sti!ness ratio
"k /k , and principal compressive sti!ness value k . Their e!ects are quanti"ed in
N O
N
terms of the natural frequency of the decoupled TRA mode f . All parameters and
20
results are non-dimensionalized by using the values of Example II (given Tables 1) as
reference (ref ):
f
k
f * " 20 ,
*"
, *"
, k*" N .
N k
20 f
20PCD
PCD
PCD
NPCD
(43)
Design guidelines are clearly depicted in Figure 13. For example, when f
is decreased
20
further to provide improved vibration isolation at lower speeds including the idling condition,
one needs to reduce
and since they are almost inversely proportional to f . Even though
20
the results of Figure 11 are generated by varying one parameter at a time, two parameters
may be simultaneously changed producing a 3-D design map, which will be very helpful
especially in the early stages of design.
104
Figure 13. E!ect of design parameters on the decoupled TRA mode natural frequency (Example II).
TABLE 2
Example III: original mounting system of <-6 diesel
engine [9]
Mass
m"276)70 kg
11)64
Ig" !0)8
3)2
Mount C
1
2
3
4
Mount C
1
2
3
4
9.3.
3)2
15)8
0)9
0)9
15)69
Sti!ness (N/m)
Lateral, k
O
44 733
126 050
434 334
464 334
Fore-aft, k
P
44 733
48 619
108 583
116 083
u
X
0
180
0
180
Compression, k
N
223 667
170 167
217 167
232 167
u
V
0
0
0
0
!0)8
The next example Example III considers the mounting parameters for a V-6 diesel engine
as listed in Table 2. This case was considered by Spiekermann et al. [9]. They had simulated
the engine mounting system and its was validated by comparing predictions with a modal
105
TABLE 3
Modal analysis of Example III
(a) Natural frequencies
Natural mode
Computer
Simulation
Experiment [9]
Our method
Spiekermann et al. [9]
1st
2nd
3rd
4th
5th
6th
4)473
4)47
4)17
5)971
5)97
5)66
7)479
7)48
6)47
9)872
9)87
8)76
12)266
12)26
12)47
16)452
16)46
N/A
Our method
Spiekermann
Our method
Spiekermann
Our method
Spiekermann
Our method
Spiekermann
Our method
Spiekermann
Our method
Spiekermann
et al.
et al.
et al.
et al.
et al.
et al.
1st
0)300
0)300
0)081
0)080
!0)029
!0)029
!0)163
!0)163
1)000
1)000
!0)019
!0)019
2nd
0)107
0)107
!0)414
!0)414
0)049
0)050
1)000
1)000
0)220
0)220
!0)194
!0)195
3rd
0)057
0)058
0)134
0)137
1)000
1)000
0)012
0)015
0)019
0)021
!0)244
!0)243
4th
5th
6th
!0)018
!0)108
0)094
0)093
!0)004
!0)004
1)000
1)000
0)133
0)134
0)391
0)392
!0)117
!0)117
!0)077
!0)078
0)029
0)029
!0)706
!0)708
0)607
0)609
1)000
1)000
!0)178
!0)180
0)018
0)018
!0)005
!0)005
0)490
0)491
1)000
1)000
!0)984
!0)987
experiment; key results are shown in Table 3. Our method is compared with prior modal
solutions in Table 3. Here the amplitude of the pulsating torque is 200 N m.
9.4.
Figures 14 and 15 compares the displacement spectra corresponding to the original engine
mounting, the optimized design of Spiekermann et al. [9], and the focalized mounting
concept; relevant parameters of Example III are listed in Tables 2 and 4. All mounting system
designs are described in Cg. Since the main objective in the earlier optimization [9] was to
ensure that the rigid-body vibration modes do not fall within the undesirable frequency band,
they could not decouple the physical modes. In contrast, the focalized engine mounting
concept (as presented in this article) decouples the physical modes between h , w , and w .
V W
X
However, this particular method still does not decouple other physical modes. Even the
elastic axis decoupling method (focalization in C via partial elastic axis decoupling) produces
N
non-negligible responses in w , h , and h as shown in Figure 16. Both focalizations produce
V W
X
the same degree of decoupling. While the focalization in C has only one peak in the physical
N
roll mode, the one in Cg has two peaks. However, if one considers the mount locations of
Figures 18 and 19, one may conclude that a simple focalization in Cg is more feasible than the
one in C . Figure 17 con"rms that only the TRA mode decoupling achieves a complete
N
decoupling of physical modes.
Consider the "nal example (Example IV) based on the minimization of the o!-diagonal
terms of sti!ness matrix in C to achieve a complete elastic axis decoupling using the MATLAB
N
based algorithm [16]. Initial values for the minimization are taken from Example III;
106
Figure 14. Comparison of translational displacement magnitude spectra between three di!erent engine
mounting schemes (Example III). Key: *, original mounting system [9]; } }, optimized mounting system [9];
, focalized mounting system in Cg. (a) "w ", (b) "w ", (c) "w ".
V
W
X
Figure 15. Comparison of rotational displacement magnitude spectra between three di!erent engine mounting
schemes (Example III). Key: *, original mounting system [9]; } }, optimized mounting system [9];
, focalized
mounting system in Cg. (a) "h ", (b) "h ", (c) "h ".
V
W
X
107
TABLE 4
Comparison of RA decoupling methods for Example III
Parameters
Focalization in Cg
Focalization in C
N
TRA decoupling in
C
20
k "2)5;10 N/m
N
"2)5
"453
k "2)5;10 N/m
N
"2)5
"453
k "2)5;10 N/m
N
"2)5
"553
Mount orientation
Figure 16. Displacement magnitude spectra of the focalized (partial elastic axis decoupling) engine mounting
system in C for Example III. (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
N
V
W
X
V
W
X
the mount locations in the original mounting system, the mount orientations and sti!ness
rates in the focalized mounting system. Results are shown in Table 5. Note that the
orientation angle is de"ned by the Eulerian angles
[17]. Based on the minimized sti!ness
SG
matrix of Table 5(b), the calculated mode shapes, as shown in Table 5(c), show a virtually
decoupled mounting system using the elastic axis mounting method. Finite responses along
h and h , as shown in Figure 20, are due to the projected torque components (of (t) in Cg )
W
X
V
around the y- and z-axis in C . Mount locations of Example IV are shown in Figure 21; note
N
that signi"cant changes in the locations are necessary to decouple the powertrain.
10. CONCLUSION
A new axiom for the TRA mode decoupling has been suggested and the necessary
mathematical conditions have been established. Computer simulations con"rm the "ndings
108
Figure 17. Displacement magnitude spectra of the TRA decoupled engine mount system in C
for Example
20
III. (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
V
W
X
V
W
X
Figure 18. Location of mounts in Cg for Example III. , original mounting; , optimized mounting; ;,
focalized mounting in Cg . The origin is at Cg . Also compare this sketch with Figure 19.
109
TABLE 5
Example I<: elastic axis decoupling by minimizing the o+-diagonal terms of sti+ness matrix
in C
N
Sti!ness (N/m)
Compression, k
N
Lateral, k
O
Fore-aft, k
P
426 870
347 590
224 710
314 550
207 470
182 370
265 710
159 470
147 790
114 400
126 250
140 860
1
2
3
4
Mount C
S
1
2
3
4
S
162)8
!141)6
90)65
!144)0
!117)9
!127)7
!52)35
!60)24
S
40)92
!4)520
!16)01
!2)669
1)60;10\
1)02
K"
3)50;10\
2)46;10\
!8)10;10\ !7)64;10\
0)456
;10 N/m
1)32;10\
0)912
1st
8)07 Hz
2nd
8)52 Hz
3rd
9)24 Hz
4th
9)64 Hz
5th
11)5 Hz
6th
13)4 Hz
1'0000
!2)3;10\
5)7;10\ !1)6;10\
4)8;10\ !1)9;10\
!5)7;10\
1)0;10\
1'0000
1)9;10\ !4)8;10\
1)0;10\
1)6;10\
2)8;10\ !1)9;10\
1'0000
5)8;10\ !5)3;10\
5)3;10\
2)0;10\ !2)9;10\
1)5;10\
4)1;10\
1'0000
4)0;10\
1'0000
!1)8;10\ !4)9;10\
3)6;10\ !1)2;10\
!7)6;10\ !3)2;10\
7)6;10\ !9)2;10\
1'0000
!2)3;10\
and demonstrate that only the TRA mode decoupled engine mounting scheme provides
a complete decoupling of physical modes. When a powertrain has small cross-moment of
inertia terms compared with the diagonal terms, the focalization in Cg is found to be better
than the one in C . Based on the results of this paper, key features of the competing
N
mounting methods, and characteristics of mounting methods are summarized in Table 6.
When compared with the original mounting locations, the TRA-mounting scheme and the
110
Figure 19. Location of mounts in Cg for Example III. , original mounting; , focalized mounting in C ;
N
, TRA decoupled in C . The origin is at Cg. Also compare this sketch with Figure 18.
20
Figure 20. Displacement magnitude spectra of the minimized elastic axis engine mounting system in C for
N
Example IV. (a) "w ", (b) "w ", (c) "w ", (d) "h ", (e) "h ", (f ) "h ".
V
W
X
V
W
X
111
Figure 21. Location of mounts in Cg for Example IV. , original mounting; ;; minimized elastic axis mounting
in C .
N
TABLE 6
TRA decoupling
method
Co-ordinate system
to be chosen
Cg (rigid-body inertial)
C (principal inertial)
N
C
axes)
20
Applicable to
Symmetric system or
almost symmetric
system
Asymmetric system
Asymmetric system
Diagonal or almost
diagonal
Diagonal
Non-diagonal
Proportional damping
Proportional damping
Equations
of motions
Mass
matrix
Concept
Dynamic response
Decouples physical
modes between w ,
W
w , and h .
X
V
112
mounts and to ensure that the natural frequencies of the engine rigid-body modes lie within
the desirable band while maintaining the decoupled TRA mode. This work is beyond the
scope of this paper.
Future study may also include modi"cations to the closed-form solutions, which should
remove some of the constraints in selecting the origins of mounting co-ordinates. In addition,
the e!ect of frequency- and amplitude-dependent mount properties, and the in#uence of
compliant body/chassis on the mounting system should be considered [1, 3, 14, 15].
ACKNOWLEDGMENT
The Chrysler Challenge Fund and the Goodyear Tire and Rubber Company (St. Marys)
are gratefully acknowledged for supporting this research.
REFERENCES
1. G. KIM and R. SINGH 1995 Journal of Sound and <ibration 179, 427}453. A study of passive and
adaptive hydraulic engine mount systems with emphasis on non-linear characteristics.
2. S. R. RACCA 1982 SAE echnical Paper Series 821095. How to select power-train isolators for
good performance and long service life.
3. T. ROYSTON and R. SINGH 1996 Journal of Sound and <ibration 194, 295}316. Optimization of
passive and active nonlinear vibration mounting systems based on vibratory power transmission.
4. F. F. TIMPNER 1965 SAE echnical Paper Series 650093 (966B). Design considerations for engine
mounting.
5. P. E. GECK and R. D. PATTON 1984 SAE echnical Paper Series 840736. Front wheel drive engine
mount optimization.
6. R. M. BRACH 1997 SAE echnical Paper Series 971942. Automotive powerplant isolation strategies.
7. C. M. HARRIS 1995 Shock and <ibration Handbook. New York: McGraw-Hill, Chapter 3, third
edition.
8. J. E. BERNARD and J. M. STARKEY 1983 SAE echnical Paper Series 830257. Engine mount
optimization.
9. C. E. SPIEKERMANN, C. J. RADCLIFFE and E. D. GOODMAN 1985 ransactions of ASME, Journal
of Mechanisms, ransmissions, and Automation in Design 107, 271}276. Optimal design and
simulation of vibrational isolation systems.
10. D. FITZGERALD 1997 Korfund Dynamics, Co. Application Note. Focused engine isolation
systems*the bene"ts.
11. B. J. KIM 1991 M. S. thesis, Michigan State ;niversity. Three dimensional vibration isolation
using elastic axes.
12. T. F. DERBY 1973 Shock and <ibration Bulletin, Part 4 43, 91}108. Decoupling the three
translational modes from the three rotational modes of a rigid body supported by four cornerlocated isolators.
13. D. M. FORD 1985 SAE echnical Paper Series 850976. An analysis and application of a decoupled
engine mount systems for idle isolation.
14. H. ASHRAFIUON 1993 ransactions of ASME, Journal of <ibration and Acoustics 115, 463}467.
Design optimization of aircraft engine-mount systems.
15. T. ROYSTON and R. SINGH 1997 Journal of Acoustical Society of America 101, 2059}2069.
Vibratory power #ow through a nonlinear path into a resonant receiver.
16. The mathworks Matlab 5.3. Optimization Tool Box.
17. H. GOLDSTEIN 1950 Classical Mechanics. Cambridge MA: Addison-Wesley, Chapter 4.
APPENDIX A: DEFINITION OF THE DIRECTION
To de"ne the TRA direction, consider the Euler's equations of motion when a harmonic
torque (t)" e SR is applied about the x-axis:
V
V?
M hG g (t)#h g(t) M h g (t)"[ 0 0]2e SR,
F
F
V?
(A1)
113
where M is de"ned in equation (2), is the vector product, and hg is de"ned in equation (1).
F
Since the rotational displacements are assumed to be small, the term h g M h g is negligible.
F
Hence the response hg (t), which is the rotation about the TRA, will be
!M\ [ 0 0]2e SR/u. This results in the unique TRA direction h
as follows:
F
?
20
h "aM\ [1 0 0]2,
20
F
(A2)
where a is normalizing constant for the "rst column of M\. One can de"ne the TRA
F
direction in the Cg co-ordinate system by using equation (A2) as
q "[0 0 0 h2 ]2,
20
20
(A3)
For an arbitrary torque T(t)"T e SR"[0 0 0 ]2e SR, the TRA direction q
is
?
V? W? X?
20
obtained as follows where b is a suitable normalizing constant:
q "bM\T .
20
?
APPENDIX B: NOMENCLATURE
a, b, c, d
a ,a ,a
V W X
a ,a ,a
VG WG XG
a(u), b(u), c(u)
B
C
Cg
f
20
f
H
i
I
I
J
J
k
k ,k ,k
N O P
k
R
K
m
M
N
r
A
r
R
P
G
(P , P , P )
VG WG XG
q
q
20
t
T
u
w
w
(A4)
114
x, y, z
x, y, z
x ,y ,z
C C C
x ,y ,z
N N N
x ,y ,z
QG QG QG
s,
G G
C
C
Cg
C
KG
C
N
C
QG
C
20
SG
j
R
h
h
u
l
P
geometric co-ordinates in Cg or C
20
geometric co-ordinates in C
20
geometric co-ordinates in C
C
geometric co-ordinates in C
N
geometric co-ordinates in C
QG
geometric co-ordinate in C
KG
principal elastic axis co-ordinate system
rigid-body inertial co-ordinate system with origin at Cg
mounting co-ordinate system for the ith mount
principal inertial co-ordinate system
principal elastic co-ordinate system of the ith mount
torque roll axis co-ordinate system
orientation angle of mount
ith Eulerian angle
eigenvalue
rotational transformation matrix
rotational displacement
rotational displacement vector of dimension 3
frequency, rad/s
directional cosine
transformation matrix
Subscripts
a
e
g
i"1, 2, 3, 4
j, r"1, 2, 2 , N
p
p, q, r
si
ui
w
RA
x, y, z
h
amplitude
C co-ordinate system
C
Cg co-ordinate system
mount index
modal indices
C co-ordinate system
N
principal sti!ness directions
C co-ordinate system for the ith mount
QG
ith Eulerian angle
translational direction
torque roll axis direction or (C )
20
Cartesian co-ordinates
rotational direction
Superscripts
T
transpose
Operators
diag
diagonal matrix