You are on page 1of 16

Pipe Products

NIPPON STEEL & SUMITOMO METAL

Seamless Pipes and Tubes


for the Chemical Industry
(Stainless Steel and Ni-based Alloys)

http://www.nssmc.com/

2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan


Tel: +81-3-6867-4111

Seamless Pipes and Tubes for the Chemical Industry


(Stainless Steel and Ni-based Alloys)
P007en_03_201512f
2013,2015 NIPPON STEEL & SUMITOMO METAL CORPORATION

Seamless Pipes and Tubes for


the Chemical Industry
(Stainless Steel and Ni-based Alloys)

Stainless steel and Ni-based alloy pipes and tubes


have superior corrosion resistance, heat resistance, and low-temperature properties, and have
been used as raw materials that can withstand
harsh environments as seen in petroleum refining,
petroleum chemistry, and energy fields, such as
power and gas. Recently, they have proliferated
in fields for building construction applications with
their high aesthetic quality advantages, as well as
in fields of new demand including semiconductor
and liquid-crystal manufacturing equipment applications requiring a high level of cleanliness.

Our stainless steel and Ni-based alloy pipes and


tubes have been manufactured based on excellent technology and strict quality control, from raw
materials to final products, and have gained a
favorable reputation from various fields. Without
remaining complacent with the status quo, we
will continue to research and develop improved
products and will strive to meet the demands of
the industry which is undergoing remarkable
technological innovation and so we hope you
will continue to do business with us.

Contents
Features 
2
3
Manufacturing Bases 
4
Manufacturing Process 
6
Available Size Range (typical examples) 
Product outline (applications and standards)  8
System diagram of stainless steel
12
and Ni-based alloy 
Introduction to high-function steel grades
14
YUS270 
15
347AP 
16
NSSMC317CU 
17
YUSDX1 
18
DP3W 
19
DP28W 
20
YUS190 
21
Grade HPM 
22
NSSMC696 
23
NSSMC845 
24
HRX19 
25
Examples of Application 
26
Example of Packing 
27
Example of Indications 
27
Requests during orders 

Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the
use of the information is at the readers risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal
Corporation with respect to the use of the information contained herein. The information in this publication is subject to change
or modification without notice. Please contact the Nippon Steel & Sumitomo Metal Corporation office for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of this publication.
The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel
& Sumitomo Metal Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal
Corporation or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of
their respective owners.

Features

Manufacturing Bases

Consistent quality control

Consistent control is performed from the material design stage, in order to deliver materials that meet customer needs.
Strict quality control is performed from the raw material processing and steel-making stages to deliver high quality
materials.

Abundant steel grades

In addition to the steel grades specified in the JIS and ASTM standards, our proprietary characteristic steel grades are
also available.

Facilities
1
2
3
4
5
6
7

Numerous acquired certifications

Many JIS, TV, and ship-class standard certifications and approvals have been acquired.

8
9

Substantial process control and service organization

Production is based on rational process control to ensure that you are satisfied about the delivery date.
Appropriate technical services are also provided based on state-of-art research, experience, and track records.

10
11
12
13
14
15
16
17
18

Main production specifications

ASTM/ASME

EN

JIS

Standard No.

Title

A182/SA-182

Forged or Rolled Alloy and Stainless Steel Flanges, Forged fittings, and Valves and Patrs for High
Temperature Service

A213/SA-213

Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater and Heat-Exchanger Tubes

A268/SA-268

Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for General Service

A312/SA-312

Seamless, Welded and Heavy Cold Worked Austenitic Stainless Steel Pipes

A335/SA-335

Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service

A376/SA-376

Seamless Austenitic Steel Pipe for High-Temperature Central-Station Service

A403/SA-403

Wrought Austenitic Stainless Steel Piping Fittings

A789/SA-789

Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service

A790/SA-790

Seamless and Welded Ferritic/Austenitic Stainless Steel Pipes

B161/SB-161

Nickel Seamless Pipes and Tubes

B163/SB-163

Seamless Nickel and Nickel Alloys Condensor and Heat Exchanger Tubes

B167/SB-167

Nicke-Chromium-Iron Alloys and Nickel-Chromium-Cobalt-Molybdenum Alloy Seamless Pipes and


Tubes

10216-5

Seamless Steel Tubes for Pressure Purposes, Technical Delivery Conditions, Stainless Steel Tubes

G 3446

Stainless steel pipes for machine and structural purposes

G 3459

Stainless steel pipes

G 3463

Stainless steel boiler and heat exchanger tubes

G 3467

Steel tubes for fired heater

G 4906

Seamless nickel-chromium-iron alloy heat exchanger tubes

H 4552

Nickel and nickel alloy seamless pipes and tubes

Muroran Works
Kamaishi Works
Kashima Works:
Hot electric resistance-welded steel pipes
UO steel pipes
Kimitsu Works
Kimitsu Area:
Electric resistance-welded steel pipes
Spiral steel pipes, UO steel pipes
Tokyo Area:

Seamless steel pipes (Mannesmann process)


Naoetsu Works
Nagoya Works:
Electric resistance-welded steel pipes
Wakayama Works Wakayama Area:
Seamless steel pipes (Mannesmann process)
Kainan Area:

Seamless steel pipes (Mannesmann process)


Sakai Area

Osaka Steel Works

Amagasaki Works:
Seamless steel pipes (Ugine process)
Hirohata Works
Yawata Works

Yawata Area

Spiral steel pipes

Tobata Area:

Kokura Area

Oita Works

Oita Area

Hikari Area:

Electric resistance-welded steel pipes


Seamless steel pipes (Ugine process)

2
6

5
4
13
18

15
14 16

12 11
10
8
9

17

Manufacturing Process
Melting

Refining

Casting

Billet Making
Hollow forging process (Ehrhardt Push Bench process)
Hot finished seamless
steel pipe
OD: 6.5~37.5inch

Argon-Oxygen
Decarburization (AOD)

Electric arc furnace

Manufacturable size range


Outside diameter:
165.2~952.5mm

Super forging press


Horizontal push bench

Vertical piercing press

Ingot casting

Extrusion process (Ugine-Sejournet process)


Hot finished seamless
steel pipe and tube

Vacuum-Oxygen
Decarburization (VOD)

Blast furnace

Continuous casting

Vertical expanding press

Blooming mill

Horizontal extrusion press

OD: 1.3~10.8inch
Manufacturable size range
Outside diameter:
33.4~275.0mm

Secondary Melting
Cold working (Cold-rolling process and cold-drawing process)
Mannessman process

(Mannessman and Mandrel mill processes)

Vacuum Arc Remelting (VAR)

Cold pilger mill

3-roller stretch reducer


Vacuum Induction
Melting (VIM)

Toe-angle piercer

Cold finished seamless


steel pipe and tube
OD: 0.24~20inch
Manufacturable size range
Outside diameter:
6~508mm

Mandrel mill
Cold drawing bench

3-roller extracting sizer


Electro Slag Remelting (ESR)

Item

Main Facillities

Steel Making Facilities

Electric arc furnace, AOD (Argon Oxygen Decarburizing) equipment


VOD (Vacuum Oxygen Decarburizing) equipment, VIM (Vacuum Induction Melting) furnace
VAR (Vacuum Arc Remelting) furnace, ESR (Electro-Slag Remelting) equipment

Forging Facility

Super forging press, Blooming mill

Hot Finished Pipe and Tube-Making Facilities

(Toe-angle piercing type tube making mill)


Extrusion tube mill, Hollow forging pipe mill (Vertical press, Horizontal press)
Boring and trepanning machines, Lathes for OD machine

Cold Finished Pipe and Tube-Making Facilities

Hydraulic cold drawing bench, Oil hydraulic drawing bench


Chain type cold drawing bench, High pressure drawing bench
Cold pilger mill

Heat Treatment Furnaces

Continuous type/Batch type/Barrel type, Atomsphere controlled type/Vacuum annealing type

Electric arc farnace

Horizontal push bench

Horizontal extrusion press

Cold pilger mill

Cold drawing bench

Heat treatment furnace

Available Size Range (typical examples)


Hot-finished seamless pipes and tubes
Nominal
diameter

Cold-finished seamless pipes and tubes

Outside
diameter

A B mm

Wall Thickness (mm)

2.8

3.5

10

11

12

13

14

15

17

20

25

30

35

40

45

Outside
diameter

Nominal
diameter

Outside
diameter

mm

A B

mm

25

34.0

34.0

40

38.1

38.1

1 /2

48.6

48.6

50

60.5

65

21/2

1.2 1.6

2.6 3.2

4.5

Wall Thickness (mm)

Outside
diameter

mm

10 11 12 13 14 15 17 20 25 30 35

6.0

6.0

8.0

8.0

/8

10.5

10.5

60.5

10

/8

17.3

17.3

76.3

76.3

15

/2

21.7

21.7

82.6

82.6

20

/4

27.2

27.2

25

34.0

34.0

38.1

38.1

80

89.1

89.1

90

31/2

101.6

101.6

100

114.3

114.3

32

11/4

42.7

42.7

120.0

120.0

40

11/2

48.6

48.6

130.0

130.0

50

60.5

60.5

65

76.3

76.3

82.6

82.6

125

2 /2

139.8

139.8

150.0

150.0

165.2

165.2

80

89.1

89.1

170.0

170.0

90

31/2

101.6

101.6

190.7

190.7

100

114.3

114.3

200

216.3

216.3

120.0

120.0

250

10

267.4

267.4

130.0

130.0

300

12

318.5

318.5

139.8

139.8

350

14

355.6

355.6

150.0

150.0

400

16

406.4

406.4

165.2

165.2

170.0

170.0

190.7

190.7

200

216.3

216.3

250

10

267.4

267.4

300

12

318.5

318.5

350

14

355.6

355.6

400

16

406.4

406.4

150

A B mm
Nominal
diameter

Outside
diameter

2.8

3.5

10

11

12

13

14

15

17

Wall Thickness (mm)

Remarks 1. Notice-there is a range where available size can be difficult, depending on the material properties.
2. Consult with us about ultra-thin items near the available size limit beforehand.
3. Consultation regarding size for anything not in this table is also available.

20

25

30

35

40

45

125

150

mm
Outside
diameter

A B

mm

Nominal
diameter

Outside
diameter

1.2 1.6

2.6 3.2

4.5

10 11 12 13 14 15 17 20 25 30 35

Wall Thickness (mm)

mm
Outside
diameter

Remarks Consultation about size regarding that other than this table is also offered.

Product outline (applications and standards)


Common grade seamless pipes and tubes for the chemical industry
Classification

Grade

Component

303
304
304H
304L

18Cr-8Ni-S
18Cr-8Ni
18Cr-8Ni-High C
18Cr-8Ni-Low C

304N
304LN

Austenitic
stainless steel

309
309S
310
310S
312L
316
316H
316L
316Ti
317
317L

Duplex
stainless steel

Martensitic
stainless steel

Ferritic
stainless steel

High Ni alloy

Applicable standard
ASTM/ASME
(example of a standard)

S30300
S30400
S30409
S30403
S30451
18Cr-8Ni-N
ASTM A213 TP304N
S30453
18Cr-8Ni-Low C-N
ASTM A213 TP304LN
22Cr-12Ni
S30909
22Cr-12Ni
S30908
25Cr-20Ni
S31009
25Cr-20Ni
S31008
20Cr-18Ni-6Mo-0.2N
S31254
18Cr-12Ni-2Mo
S31600
18Cr-12Ni-2Mo-High C
S31609
18Cr-12Ni-2Mo-Low C
S31603
S31635
18Cr-12Ni-Mo-Ti
ASTM A213 TP316Ti
18Cr-12Ni-3Mo
S31700
18Cr-12Ni-3Mo-Low C
S31703

EN, etc.
1.4305
1.4301
1.4948
1.4307

JIS
(example of a standard)
SUS303
SUS304
SUS304H
SUS304L

8.011.0

18.020.0

0.100.16

550

240

8.011.0

18.020.0

0.100.16

515

205

35

1.4829

SUS309
SUS309S
SUS310
SUS310S
SUS312L
SUS316
SUS316H
SUS316L

0.15max.
0.08max.
0.15max.
0.08max.
0.02max.
0.08max.
0.040.10
0.030max.

1.00max.
1.00max.
1.50max.
1.50max.
0.80max.
1.00max.
0.75max.
1.00max.

2.00max.
2.00max.
2.00max.
2.00max.
1.00max.
2.00max.
2.00max.
2.00max.

0.040max.
0.045max.
0.040max.
0.045max.
0.030max.
0.045max.
0.030max.
0.045max.

0.030max.
0.030max.
0.030max.
0.030max.
0.015max.
0.030max.
0.030max.
0.030max.

12.0015.00
12.0015.00
19.0022.00
19.0022.00
17.5019.50
10.0014.00
11.0014.00
12.0016.00

22.0024.00
22.0024.00
24.0026.00
24.0026.00
19.0021.00
16.0018.00
16.0018.00
16.0018.00

6.007.00
2.003.00
2.003.00
2.003.00

0.160.23

Cu:0.501.00

520
520
520
520
650
520
520
480

205
205
205
205
300
205
205
175

35
35
35
35
35
35
35
35

0.08max.

0.75max.

2.00max.

0.030max.

0.030max.

11.0014.00

16.0018.00

2.003.00

520

205

35

0.08max.
0.030max.

1.00max.
1.00max.

2.00max.
2.00max.

0.045max.
0.045max.

0.030max.
0.030max.

11.0015.00
11.0015.00

18.0020.00
18.0020.00

3.004.00
3.004.00

520
480

205
175

35
35

0.08max.

1.00max.

2.00max.

0.045max.

0.030max.

9.0013.00

17.0019.00

Ti:5 C ,min

520

205

35

0.040.10

0.75max.

2.00max.

0.030max.

0.030max.

9.0013.00

17.0020.00

Ti:4 C0.60

520

205

35

0.08max.

1.00max.

2.00max.

0.045max.

0.030max.

9.0013.00

17.0019.00

Nb:10 C ,min

520

205

35

Nb:8 C1.00

520

205

35

540

255

25

1.4842
1.4547
1.4401
1.4918
1.4404
1.4571
1.4573
1.4438

SUS317
SUS317L

13Cr

430

18Cr

444

19Cr-2Ni-Ti/Nb

446

25Cr-N

1.4466
1.4462
S31803ASTM A789 NORSOK
M-630/M-650
S31260ASTM A789
S31500ASTM A789
1.4462
S32205ASTM A789 NORSOK
M-630/M-650
1.4410
S32750ASTM A789 NORSOK
M-630/M-650
S40500
1.4002
ASTM A268 TP405

S41000
ASTM A213 TP444
S43000
ASTM A268 TP430
S44400
ASTM A213 TP444
S44600
ASTM A268 TP446-1

Oxidation resistance: Chemical plant pipes and tubes


Radiant tubes
Thermocouple protection tubes
Seawater resistance: Seawater desalination plant pipes
Corrosion resistance: LNG plant pipes
Boilers, nuclear power and chemical
industry pipes and tubes

SUS316TiJIS G3163 Intergranular corrosion resistance

SUS347H

13Cr-Al

Pitting corrosion resistance:


Chemical tanker pipes
Intergranular corrosion resistance:
Chemical plant pipes
High-temperature strength:
Boiler heater tubes and reheater tubes
Intergranular corrosion resistance:
Chemical plant pipes and tubes
High-temperature strength: Boiler heater tubes and
reheater tubes
Intergranular corrosion resistance: Urea reactor tubes

SUS329J3L
SUS329J4L

High strength, high corrosion resistance:


Various heat exchanger tubes

High strength, high corrosion resistance:


Seawater desalination plant pipes
SUS405JIS G3463

0.040.10

1.00max.

2.00max.

0.030max.

0.030max.

9.0013.00

17.0020.00

0.025max.

0.40max.

2.00max.

0.020max.

0.030max.

21.023.0

24.026.0

2.003.00 0.100.16

1.00max.

1.50max.

0.030max.

Low thermal expansion:


Automotive exhaust system pipes

1.4006

SUS410JIS G3463

1.4016

SUS430JIS G3463

1.4521

SUS444JIS G3463 resistance:

Chloride corrosion resistance and stress corrosion crack


Water

heater pipes

800

20Cr-30Ni-Ti

N08800ASTM B163

1.4558

800H

20Cr-30Ni-Ti-High C

N08810ASTM B163

1.4876

NCF800HJIS G4904

904L
28

20Cr-25Ni-4.5Mo-Cu
27Cr-31Ni-3.5Mo-Cu

N08904ASTM A312
N08028ASTM B668

1.4539
1.4563

SUS890LJIS G3463 High corrosion resistance:

NCF800JIS G4904 High corrosion resistance

High strength, high corrosion resistance:


Chemical plant heater tubes and reheater tubes
Various

heat exchanger tubes


High pitting corrosion resistance:
Seawater heat exchanger tubes

0.030max.
0.030max.

1.00max.
1.50max.
1.402.00 1.202.00

0.040max.

0.030max.

4.506.50

21.0024.00

2.503.50 0.080.20

620

450

18

0.040max.
0.030max.

0.030max.
0.030max.

5.507.50
4.35.2

24.0026.00
18.0020.00

2.503.50 0.080.30
2.503.50 0.050.10

620
630

450
440

18
30

0.030max.

1.00max.

2.00max.

0.030max.

0.020max.

4.56.5

22.023.0

3.03.5

0.140.20

655

450

25

0.030max.

0.80max.

1.20max.

0.035max.

0.020max.

6.08.0

24.026.0

3.05.0

0.240.32

Cu:0.50max.

800

550

15

0.08max.

1.00max.

1.00max.

0.040max.

0.030max.

0.60max.

11.5014.50

Al:0.100.30

410

205

20

0.15max.

1.00max.

1.00max.

0.040max.

0.030max.

11.5013.50

410

205

20

0.12max.

0.75max.

1.00max.

0.040max.

0.030max.

16.0018.00

410

245

20

0.025max.

1.00max.

1.00max.

0.040max.

0.030max.

17.0020.00

1.752.50

0.025max.

Ti+Nb+Zr:
8 C +N0.80

410

245

20

0.20max.

1.00max.

1.50max.

0.040max.

0.030max.

0.75max.

23.0027.00

0.100.25

485

275

18

450

175

30

450

175

30

490
500

215
214

35
40

0.10max.

1.00max.

1.50max.

0.030max.

0.015max.

30.0035.00

19.0021.00

0.050.10

1.00max.

1.50max.

0.030max.

0.015max.

30.0035.00

19.0021.00

0.02max.
0.030max.

1.00max.
1.0max.

2.00max.
2.50max.

0.040max.
0.030max.

0.030max.
0.030max.

23.0028.00
30.0034.00

19.0023.00
26.028.0

4.005.00
3.04.0

0.020max.

0.80max.

1.00max.

0.030max.

0.010max.

17.518.5

19.520.5

6.06.5

0.180.22

0.07max.

1.00max.

2.00max.

0.045max.

0.035max.

32.038.0

19.0021.00

2.003.00

0.05max.

0.50max.

1.00max.

0.030max.

0.015max.

38.0046.00

19.5023.50

2.503.50

0.15max.

0.50max.

1.00max.

0.030max.

0.015max.

72.00min

14.0017.00

0.10max.

0.5max.

1.5max.

0.015max.

58.0063.00

21.025.0

0.10max.

0.50max.

0.50max.

0.015max.

0.015max.

58.00min

20.0023.00

8.00
10.00

254SMO

20Cr-18Ni-6Mo-Cu-N

S31254ASTM A312

1.4547

20

20Cr-35Ni-2Mo-3Cu-Nb

N08020ASTM B729

2.4660

825

20Cr-42Ni-3Mo-2Cu-Ti

N08825ASTM B163

2.4858

600

15Cr-8Fe-Ni base

N06600ASTM B163

2.4816

601

23Cr-1.4Al-Ni base

N06601ASTM B163

2.4581

625

22Cr-9Mo-Ni base

N06625ASTM B444

2.4856

NCF625JIS G4904 resistance:

690

29Cr-9Fe-Ni base

N06690ASTM B163

2.4642

NCF690JIS G4904 High corrosion resistance

0.05max.

0.50max.

0.50max.

0.030max.

0.015max.

58.00min

27.0031.00

C22

21Cr-13Mo-3W-Ni base

N06022ASTM B622

2.4602

NW6022JIS H4552

0.015max.

0.08max.

0.50max.

0.025max.

0.020max.

Remnant

20.022.5

12.514.5

276

15.5Cr-16Mo-5Fe-Ni
base

N10276ASTM B622

2.4819

NW0276JIS H4552

0.010max.

0.08max.

1.00max.

0.040max.

0.030max.

Remnant

14.516.5

15.017.0

200

Ni

N02200ASTM B161

2.4066

NW2200JIS H4552 High corrosion resistance:

0.15max.

0.3max.

0.3max.

0.010max.

99.0min

201

Ni-Low C

N02201ASTM B161

2.4068

NW2201JIS H4552

0.02max.

0.3max.

0.3max.

0.010max.

99.0min

High corrosion resistance


High corrosion resistance and stress corrosion crack

NCF825JIS G4904 resistance:


Heat

exchanger tubes for petroleum refining


Oxidation resistance:
NCF600JIS G4904
Thermocouple protection tubes
Oxidation resistance and carburization resistance
High corrosion resistance and stress corrosion crack
Seawater

heat exchanger tubes

Ni-based alloy

UNS No.

35

0.030max.

1.4942

410

40
35
35
35

0.030max.

SUS347

405

205
205
205
175

0.045max.

1.4550

25Cr-7Ni-4Mo-0.3N

520
520
520
480

0.045max.

S34700

S32750

2.00max.

18Cr-9Ni-Nb

22.5Cr-6Ni-3Mo-0.2N

Others

2.00max.

347

S32205

1.00max.

SUS321H

25Cr-7Ni-3Mo-0.2N
18.5Cr-5Ni-2.7Mo

Mo
0.60max.

1.00max.

1.4940

22Cr-5Ni-3Mo-0.15N

Cr
17.0019.00
18.0020.00
18.0020.00
18.0020.00

0.08max.

S32109

329J3L

Ni
8.0010.00
8.0011.00
8.0011.00
9.0013.00

0.035max.

18Cr-9Ni-Ti-High C

329J4L
S31500

S
0.15max.
0.030max.
0.030max.
0.030max.

Intergranular corrosion resistance

321H

S34709

P
0.20max.
0.045max.
0.040max.
0.045max.

High strength

SUS321

S31050ASTM A213

Mn
2.00max.
2.00max.
2.00max.
2.00max.

SUS304LN

1.4541

25Cr-22Ni-2Mo-N

Si
1.00max.
1.00max.
0.75max.
1.00max.

SUS304N1

S32100

18Cr-9Ni-Nb-Low C

C
0.15max.
0.08max.
0.040.10
0.030max.

Room-temperature
tensile property
TS, min.
YS, min.
EL, min.
MPa
MPa
%

1.4311

18Cr-9Ni-Ti

347H

Free cutting steel


Basic steel grade:
General-purpose steel for numerous applications in many
fields

Chemical compositions (mass%)

1.4315

321

310MoLN

Characteristics
of an application

Example

High acid resistance:


Heat exchanger tubes for chemical plants

Heat

exchanger tube for caustic soda and hydrogen


chloride plants

Cu:0.75max.
Al:0.150.60
Ti:0.150.60
Cu:0.75max.
Al:0.150.60
Ti:0.150.60
Cu:1.002.00
Cu:0.6-1.4
Cu:0.501.00
Cu:3.004.00
Nb+Ta:8 C-1.00
Cu:1.503.00
Al:0.20max.
Ti:0.601.20
Fe:6.001.00
Cu:0.50max.
Al:1.01.7
Cu:1.0max.
Fe:5.00max.
Al:0.40max.
Ti:0.40max.
Nb+Ta:3.154.15
Fe:7.011.0
Cu:0.50max.
Fe:4.06.0
Co:2.5max.
W:2.53.5
V:0.35max.
Fe:4.07.0
Co:2.5max.
W:3.04.5
Fe:0.4max.
Cu:0.2max.
Fe:0.4max.
Cu:0.2max.

655

310

35

550

240

30

585

235

30

550

245

30

550

205

30

690
Solution

275
Solution

30

590

245

30

690

310

45

690

260

40

380

105

35

345

85

35

Product outline (applications and standards)


Developed seamless steel pipes and tubes for the chemical industry
Applicable standard
Classification

Austenitic
stainless steel

Duplex
stainless steel

Ferritic
stainless steel

Grade

Composition

ASTM/ASME
(example of a standard)

S31254

JIS

YUS 270

20Cr-18Ni-6Mo-0.7Cu0.2N-LC

ASTM A312

347AP

18Cr-10Ni-0.3Nb

ASTM A312

NSSMC
317CU

18Cr-18Ni-3.5Mo-4Cu

HRX19

22Cr-13Ni-5Mn2Mo-0.3N

ASME
TPXM-19

YUSDX1

22Cr-5Ni-3Mo-0.13CuLC

ASTM A789

DP11A

24Cr-4Ni-Mo-Cu-N

DP12

25Cr-7Ni-2.7Mo-W-N

ASTM A789

S31260

JIS G3463
SUS329J4L

DP3
DP3N

25Cr-7Ni-3.3Mo-N-W

S31260
(ASTM A789)

JIS G3463
SUS329J4L

DP3W

25Cr-7Ni-3.2Mo-2W-N

ASTM A789

DP28W

27.5Cr-7.7Ni-2.2WMo-N

ASTM A789

YUS190

19Cr-2Mo-Ti-Nb-ULCLN

S44400
ASTM A268

HK4M

25Cr-25Ni

Grade
HPM

25Cr-38Ni-Mo-Si

NSSMC
845

22.5Cr-47Ni-3Cu-6Mo3.5W

N06845
ASTM B423

NSSMC
696

30Cr-60Ni-2Cu-1.5Si

ASTM B167

JIS G3463
SUS312LTB

High corrosion resistance (pitting corrosion resistance,


seawater resistance and acid resistance):
Heat exchanger pipes and tubes for seawater desalination
plants
Seawater heat exchanger pipes and tubes for various
chemical plants
Food plant pipes handling high salinity
Polythionic acid stress corrosion crack resistance and weld
crack resistance:
Petroleum refining plant furnace tubes

ASME CC2196

Sulfuric and hydrochloric acid dew point corrosion resistance


(comparable to Ni-based alloy):
Exhaust gas pipes and heat exchanger tubes for sulfur fuel
boilers

S31803

S39274

ASME CC2427

Hydrogen embrittlement resistance, High strength


High pressure gaseous hydrogen supply tubes for
hydrogen stations
1.4462

JIS G3463
SUS329J3LTB

NORSOK
M-630/M-650

S32808

ASME CC2496

1.4521

JIS G3463
SUS444TB

High corrosion resistance (stress corrosion crack, general


corrosion and crevice corrosion resistance):
Heat exchanger pipes and tubes for various chemical
plants

N06696

ASME CC2652

Room-temperature
tensile property

Compositions (mass%)
Others

TS, min.
MPa

0.2% PS, min.


MPa

EL, min.
%

Cu:0.501.00

650

300

35

0.060.10

Nb:0.200.50
Nb 15C

515

205

35

0.045max.

Cu:3.55.0

480

175

35

1.503.00 0.250.40

Nb:0.150.30
V:0.150.30

800

430

35

Si

Mn

Ni

Cr

0.020max.

0.80max.

1.00max.

0.030max.

0.015max.

17.5019.50

19.0021.00

0.005
0.020

1.00max.

2.00max.

0.045max.

0.030max.

9.0013.00

17.0020.00

0.030max.

1.00max.

2.00max.

0.040max.

0.010max.

15.1016.50

17.0019.00

3.104.00

0.030max.

0.010max.

12.013.5

21.523.5

0.005
0.060

0.201.00 4.306.00

Mo

6.007.00 0.160.25

0.030max.

1.00max.

2.00max.

0.030max.

0.020max.

4.506.50

21.0023.00

2.503.50 0.080.20

620

450

18

0.030max.

1.5max.

2.00max.

0.040max.

0.015max.

3.05.0

22.025.0

0.150.50 0.050.25

Cu:1.02.0

600

400

25

High corrosion resistance (urea corrosion and stress


corrosion crack resistance):
Urea reactor tubes

0.030max.

1.00max.

1.50max.

0.040max.

0.030max.

5.57.5

24.0026.00

2.503.50 0.080.30

620

450

18

High corrosion resistance (pitting corrosion, seawater and


crevice corrosion resistance):
Seawater heat exchanger tubes for various chemical plants

0.030max.

1.00max.

1.50max.

0.040max.

0.030max.

5.57.5

24.0026.00

2.503.50 0.080.30

620

450

18

High corrosion resistance (pitting corrosion, seawater and


crevice corrosion resistance):
Umbilical tubes and seawater heat exchanger tubes

0.030max.

0.80max.

1.00max.

0.030max.

0.020max.

6.08.0

24.026.0

0.240.32

Cu:0.200.80
W:1.502.50

800

550

15

High corrosion resistance (urea corrosion and stress


corrosion crack resistance):
Urea reactor tubes

0.030max.

0.50max.

1.10max.

0.030max.

0.010max.

7.08.2

27.027.9

0.801.20 0.300.40

W:2.102.50

800

550

15

Stress corrosion crack resistance (general corrosion


resistance at SUS304 or higher):
Heat exchanger pipes and tubes for various chemical
plants
Small hot-water/steam boilers

0.015max.

0.50max.

0.50max.

0.040max.

0.030max.

18.0020.00

1.752.25

410

245

20

0.20.3

0.75max.

1.50max.

0.020max.

0.030max.

24.026.0

24.026.0

Ti:0.200.60
Al:0.200.60
B:0.0020.007

520

235

25

1.50max.

0.020max.

0.030max.

37.040.0

23.026.0

1.003.00

Ti:0.200.60
B:0.010max.
Zr:0.050max.

520

206

25

Oxidation resistance, carburization resistance, and hightemperature strength (700 to 1,100C)


Cracking tubes for ethylene plants
Furnace pipes for hydrogen refineries
Example of use: HK4M to 1,050C and HPM to 1,100C

Ni-based alloy

Note 1: DP28W is steel developed


jointly with Toyo Engineering
Corporation.

1.4547

S34751

High Ni alloy

10

EN, etc.

Characteristics
Example of an application

0.100.20 1.402.00

2.53.5

0.025max. Ti+Nb 16C+N

Pitting corrosion resistance and acid resistance (sulfuric acid,


hydrochloric acid, nitric acid, formic acid, etc.)
Highly corrosion-resistant pipes and heat exchanger tubes
for the chemical industry

0.05max.

0.50max.

0.5max.

0.010max.

44.055.0

20.025.0

5.07.0

Cu:2.04.0
W:2.005.00

690

276

30

Metal dusting corrosion resistance, carburization resistance,


and high-temperature strength
Heating furnace pipes for synthetic gas plants
High-temperature pipes for direct reduction iron plants

0.15max.

1.02.5

1.0max.

0.010max.

Remnant

28.032.0

1.03.0

Fe:2.06.0
Cu:1.53.0
Ti:1.0max.

586

240

30

UNS No.

11

System diagram of stainless steel and Ni-based alloy


Ni, high Ni alloy and Ni-based alloy

Austenitic stainless steel


18Cr-8Ni-S

TP303

Free-cutting

18Cr-8Ni-LC

18Cr-8Ni

TP304

18Cr-8Ni-LC-N

TP304L

Corrosion
resistance

20Cr-32Ni-Ti-Al

N08810, N08811

TP304LN

1050C

1100C

25Cr-25Ni

25Cr-38Ni-Mo-Si

HK4M

Carburization
resistance

18Cr-12Ni-2Mo-HC

TP316H

Heat resistance

N08020

Creep
strength

TP316Ti
TP316L

Intergranular
corrosion
resistance

27Cr-31Ni-3.5Mo-Cu

N08028

HRX19

Hydrogen embrittlement
resistance

18Cr-18Ni-3.5Mo-4Cu

20Cr-32Ni-Ti-Al

NSSMC317CU

TP317L

Intergranular
corrosion
resistance

22Cr-12Ni

Pitting corrosion resistance

YUS270
S31254

22Cr-42Ni-3Mo-2Cu-Ti

18Cr-9Ni-Ti-HC

TP321

Intergranular
corrosion
resistance

Heat esistance

Urea corrosion
resistance

S31050

18Cr-9Ni-Nb-HC

TP347

NW2200
Intergranular
corrosion resistance

18Cr-10Ni-0.3Nb-Extra LC
Polythionic acid
SCC resistance

25Cr-20Ni

347AP

Ni

NW2201

Pitting corrosion resistance High strength

22Cr-5Ni-3Mo-0.15N

S31803

Pitting
corrosion
resistance

Pitting corrosion
resistance

S32205

DP11A

YUSDX1
S31803

Oxidation
resistance

23Cr-60Ni-1.4Al

30Cr-60Ni-2Cu-Si
Metal dusting
resistance

NSSMC696

21Cr-62Ni-8.5Mo-3.5Nb-Ti

N06601

N10276

S31260

Pitting corrosion
resistance

25Cr-7Ni-2.7Mo-N

25Cr-7Ni-3Mo-N

DP3

DP12

Urea
corrosion
resistance

Pitting corrosion
resistance

18Cr

19Cr-2Mo-TiNb
Pitting corrosion
resistance

TP444

27.5Cr-7.7Ni-2.2W-Mo-N
Urea
corrosion
resistance

25Cr-7Ni-4Mo-0.3N
Pitting
corrosion
resistance

S32750

Ferritic stainless steel


TP430

30Cr-60Ni

N06690

N06625

HR13

15.5Cr-58Ni-16Mo-4W

25Cr-7Ni-3Mo-0.2N
Pitting
corrosion
resistance

22.5Cr-6Ni-3Mo-N

24Cr-4Ni-Mo-Cu-N

N06600

High-temperature strength
Corrosion resistance

22Cr-5Ni-3Mo

22Cr-5Ni-1.5Mo

Acid resistance

Corrosion
resistance

NSSMC845

25Cr-50Ni-6Mo-Cu-Ti

Duplex stainless steel

S31500

16Cr-75Ni

23Cr-47Ni-6Mo-3Cu
Corrosion
resistance

TP310S

Corrosion
resistance

18.5Cr-5Ni-2.7Mo

Corrosion
resistance

Ni

TP347H

Heat resistance

N08825

22Cr-22Ni-2Mo

TP321H

18Cr-9Ni-Nb

Intergranular
corrosion
resistance

Pitting corrosion
resistance

N08904

Corrosion
resistance

18Cr-9Ni-Ti

S32900

20Cr-25Ni-4.5Mo-Cu

TP309S

Corrosion
resistance

HR8

High-temperature strength
Corrosion resistance

20Cr-18Ni-6Mo-0.2N

18Cr-12Ni-3Mo-LC

TP317

22Cr-26Ni-5Mo-Ti

N08800

Sulfuric acid corrosion resistance

18Cr-12Ni-3Mo

Corrosion
resistance

22Cr-13Ni-5Mn-2Mo-N,V

18Cr-12Ni-2Mo-LC

TP316

Corrosion
resistance

Grade HPM

20Cr-35Ni-2Mo-3Cu-Nb

18Cr-12Ni-Mo-Ti

18Cr-12Ni-2Mo

High strength
and carburization
resistance

21Cr-57Ni-13Mo-3W
Acid corrosion
resistance

N06022

DP28W

25Cr-7Ni-3.2Mo-2W-N
Pitting
corrosion
resistance
Weldability

DP3W

19Cr-2Mo-TiNb
Pitting corrosion
resistance

YUS190

Martensitic stainless steel


13Cr-0.2Al

13Cr

TP410

12

Weldability

TP405

13

Introduction to high-function steel grades

347AP

Austenitic stainless steel pipes and tubes with seawater-resistance

20Cr-18Ni-6Mo-0.7Cu-0.2N-LCEquivalent steel gradesASTM S31254JIS G3463 SUS312LTB

18Cr-10Ni-0.3NbEquivalent steel gradesASTM S34751ASME Code Case 2196

Superior corrosion resistance against chlorides, such as seawater.

Excellent polythionic acid SCC resistance with no PWHT (post-weld heat treatment) .

Features

Favorable corrosion resistance against hydrochloric acid and organic acid.

Equivalent weldability to Type304 and superior one to Type347.

Superior stress corrosion crack resistance to Type316 and 25Cr duplex stainless steel.

Equivalent high-temperature strength to Type347.

Equivalent weldability to common austenitic stainless steel using 625 welding consumable.

Specification

Si

Mn

Ni

Cr

Mo

0.020max.

0.80max.

1.00max.

0.030max.

0.015max.

17.50
19.50

19.00
21.00

Cu

6.007.00 0.160.25 0.501.00

Quality property
property

Pitting

Tensile strength
MPa

0.2% proof
stressMPa

Elongation
%

Specification

650min.

300min.

35min.

Typical example

712

348

61

corrosion resistance

JIS G 0578: 6%FeCl3 N/20 HCl, 24h


90

Critical pitting temperature ()

Mechanical

80

pitting corrosion

70
60

S32750

20
10

317L

316L
304

0
20

25

30

35

40

45

YUS170
304

corrosion cracking resistance

17.020.0

9.013.0

0.060.10

0.200.50

15min.

Alloy 825
40

50

S31260

400

YUS270
300

70

80

0
0.1

100

(980)

50

500
400

40
30

300

0.2% proof stress

200

20
10
R.T

100

200

300

400

500

600

700

10

102

Rupture time (h)

650C

Temperature(C)
550
600
650
700
750

(49)

800

test

10

700C

103
Rupture timeh

102

Varestraint

104

105

103

test result

20

TIG (200Ax15Vx15cm/min)

Crack

Additional strain = 2%
15
10
5
0

347AP

347

321

304

316

of aging condition on the SCC resistance of a weld joint (ASTM G35, U-bent specimen, 720 hrs immersion)

750

750

700

700

650
600
550

450
1

550C
600C

10

(98)

100

Allowable stress of 347/0.9

Allowable
stress of
347/0.83

50

(490)

600

Tensile strength

500

Alloy 625
60

Creep rupture property

60

Effect

304L

100

Gl [Cr]1.42[Ni]0.19[Mo]8.47[Cu]

14

1.00max.

Corrosion resistance of a GTAW weld joint without PWHT

316L

30

0.030max.

12t x 50w x 300l mm

200

20

0.045max.

R300mm

Temperature

Stress (MPa)

Corrosion rate (mm/y)

S31260

10

2.00max.

700

50

316L

30

Nb/C

No pitting corrosion

500

20Cr-1.5Mo-Nb-Ti

-10

Nb

70

600

-20

800

Varestraint

30

304

-10
-30

Ni

Test temperature

JIS G0576 42% MgCl2, Boiling143C

50

YUS270

Cr

Weldability (Hot weld cracking)

S31803

40

Stress

10.42% HCI, ph0.61, 50C, 6h

Si

Temperature

corrosion resistance (hydrochloric acid)

20

80

PI[Cr]3.3[Mo]16[N]

40

YUS270
S31254

S31260

50

-10
15

General

Mn

Tensile property

Chemical compositions (mass%)


Specification

C
0.005
0.020

2
Stress:kgf/mm
MPa

Seawater heat exchanger tubes and seawater desalination plant pipes

0.2% proof stress, Tensile strengthkgf/mm2

Application

Chemical compositions (mass%)

Varestraint total crack length


in weld metalmm

Features

Austenitic stainless steel pipes and tubes against polythionic acid stress corrosion cracking resistance

MPa

YUS270

Introduction to high-function steel grades

104

No SCCSCC

650
600
550
500

10

30

100

300

1000
Retention time

347AP

3000

10000

450

10

30

100
300
Retention time

1000

Type321

15

Introduction to high-function steel grades

NSSMC317CU

Austenitic stainless steel pipes and tubes with sulfuric acid dew point corrosion resistance

18Cr-18Ni-3.5Mo-4CuEquivalent steel gradesASTM S31730

YUSDX1

Duplex stainless steel pipes and tubes with high strength and high corrosion resistance

22Cr-5Ni-3Mo-0.13N-LCEquivalent steel gradesASTM S31803EN 1.4462JIS G3463 SUS329J3LTB

Superior corrsion resistance in sulfuric acid and hydrochloride acid than conventional austenitic stainless steels.

Features

Introduction to high-function steel grades

Equivalent localized corrosion resistance to Type316L.

Features

Superior pitting corrosion resistance and crevice corrosion resistance to Type316 and Type317.

Application

Heat exchanger tubes for various chemical plants

About twice the yield strength at room temperature as Type304 and Type316.

Equivalent weldability to Type316L using commercially available Ni-based welding consumable.

Chemical compositions (mass%)


Specification

Si

Mn

Ni

Cr

Mo

Cu

0.030max.

1.00max.

2.00max.

0.040max.

0.010max.

15.10
16.50

17.00
19.00

3.104.00

0.045max.

3.55.0

Chemical compositions (mass%)


Specification

Si

Mn

Ni

Cr

Mo

0.030max.

1.00max.

2.00max.

0.030max.

0.020max.

4.506.50

21.00
23.00

2.503.50

0.080.20

Quality property

MPa

0.2% proof
stressMPa

Elongation

550

480min.

175min.

35min.

Typical example

520

225

50

450

Corrosion

resistance of weld joints

2
Corrosion rateg/m
h

100

10

82 alloy consumable
625 alloy consumable
276 alloy consumable
NSSMC317CU base material

NSSMC
317CU

0.2% proof stress, Tensile strengthMPa

Specification

500

Quality property
80

Tensile strength

60

400

Elongation

350

50

300

40

250

0.2% proof stress

200

30

150

20

100

Sulfuric

50H2SO4,70
C

70H2SO4,100
C

10

50H2SO4,70
C

70H2SO4,100
C

RT

100

200

300

400

500

600

Temperature

Hydrochloric

5 HCL, 40

acid corrosion resistance (base material)

40

80H2SO4,140
C

20

10

30

31
6L
82
5

NS
317 SMC
CU
Car
bon
CR steel
IA

31
6L
82
5

NS
317 SMC
CU
Car
bon
CR steel
IA

31
6L
82
5

NS
317 SMC
CU
Car
bon
CR steel
IA

MPa

Elongation

Specification

620min.

450min.

18min.

Typical example

767

552

34

20

10

Test
temperature
C

YUSDX1

316L

316LN

317L

25.0

22.5

20.0

17.5

100

15.0

75

12.5

10.0

7.5

5.0

2.5

Effect

of solution heat treatment temperature on


mechanical properties and ferrite content

50
YUSDX1
S31260

25

No crevice corrosionCrevice corrosion occurred

800

Tensile strength

700

Effect

0.2% proof stress

500

NSSMC
317CU

Carbon
steel

CRIA

316L

825

Brittle zone during


isothermal heating
vE23<50 J /cm2

1000

400

900

40

800

Cooling
rate
C /min100

700

600

20
0
950

of cooling rate after solution heat treatment on toughness

Heating1250 30sec

600

60

16

Tensile strength

Elongation%

2
Corrosion rateg/m
h

2
Corrosion rateg/m
h

1000
100

corrosion resistanceASTM G48 Method B


Test conditionTest solution100g FeCI36H 2O 900mlH 2O6%FeCl3
Test period72h

Crevice

0.2% proof
stressMPa

80H2SO4,140
C

acid corrosion resistance (base material)

property

70

50

0.1

Mechanical

TemperatureC

Tensile strength

tensile property

Ferrite content%

High-temperature

Tensile strength and 0.2% proof stress


at room temperatureMPa

property

Elongation%

Mechanical

E23J /cm2

170

50
177

1050

1100

1150

1200

Solution heat treatment temperatureC

1250

10

153

0.5
73

500
1000

20

45
1

10

Timemin

10

8
103

17

Introduction to high-function steel grades

DP3W

DP28W

Super duplex stainless steel pipes and tubes

25Cr-7Ni-3.2Mo-2W-NEquivalent steel gradesASTM S39274ASME Code Case 2427NORSOK M-630/M-650

Duplex stainless steel pipes and tubes for urea plants

27.5Cr-7.7Ni-2.2W-Mo-NEquivalent steel gradesASTM S32808ASME Code Case 2496

Excellent resistance to localized corrosion.

Features

Introduction to high-function steel grades

Excellent corrosion resistance in urea- carbamate

Features

High resistance to general corrosion (especially in a sour environment).

Microstructure

solution.

High resistance to SCC.

Excellent mechanical properties.

Very high mechanical strength.

Good weldability.

Ferrite

Good weldability.

Low sensitivity to sigma phase precipitation.

Austenite

Good formability.

25m

Chemical compositions (mass%)


C

Si

Mn

0.030max.

0.80max.

1.00max.

0.030max. 0.020max.

Ni

Cr

Mo

6.08.0

24.026.0

2.53.5

Cu

0.240.32 0.200.80 1.502.50

Pitting corrosion resistance


between the PREW value and pitting
potential in various stainless steel types

Pitting potential [volts vs SCE]

Corrosion rate [g/m2/hr]

Relationship

6%FeCl3x24hrs
DP3W
S31260

0.5
0.4
0.3
0.2
0.1
0.0

50

60

70

80

90

1.2

0.8

Austenite
Duplex

0.6
0.4
0.2
0.0

100

Synthetic seawater

[ASTM D1141]
80C, 20mV/min

1.0

Temperature

304

10

316

20

Phase stability

Crevice

Hardness

corrosion potential for DP3W in synthetic


seawater

DP3W
[S39274]
N08925

N06625
N06975
S31254

S31260
N08028
N08904
N08320
N08825
S31803
N08020
S31500

30

40

80

0.8

0.2
0

DP3W

50

40

Corrosion potential
with rust

20

40

50

60

Ni

Cr

Mo

0.030max.

0.50max.

1.10max.

0.030max.

0.010max.

7.08.2

27.027.9

0.801.20

0.300.40

2.102.50

70

80

of a corrosion test in boiling 65% nitric acid

Result of a corrosion test in a synthetic urea-carbamate solution

Over three times higher than DP12

0.12
1.50

Base material
Weld joint*
0.08

0.04

DP28W
Sample1

DP28W
Sample2

DP12

Weld Base
metal material
(*)Welding conditions Non-filler
welding
Current: 70 A, voltage: 1012 V
Welding speed: 11 cm/min

1.00

0.50

0.00

DP28W

DP12

316L-UG

60

increase due to sigma phase precipitation

90

100

DP3W
25%Cr-4%Mo

25%Cr-3%Mo
27%Cr-3%Mo

Grade

Tensile strength (MPa)

0.2% proof stress (MPa)

Elongation (%)

Hardness (Hv)

DP28W

934

647

42

281

DP12

822

610

42

251

25-22-2(S31050)

676

352

50

173

316L

518

234

52

144

Weldability
Appearance

60

S31260

Temperature

18

Hv

[V vs SCE]

Crevice corrosion potential

Synthetic seawater [ASTM D1141]

0.6

Result

Hv = Hv after aging Hv as solution heat treated

0.4

Mn

Mechanical property (example)

Crevice corrosion resistance

Si

Equivalent corrosion rate

corrosion rate in an ASTM G48 solution


(6% FeCl3)

0.6

Corrosion resistance

Pitting

0.7

Specification

Corrosion speedg/m2/h

Specification

Chemical compositions (mass%)

Formability
of weld overlay by for ESW

Appearance

of U-bent tube

Matching filler metals


for GTAW and ESW
have been developed.

850

900
Aging temperature10min.

19

Introduction to high-function steel grades

YUS190

Ferritic stainless steel pipes and tubes with high corrosion resistance

Introduction to high-function steel grades

Austenitic stainless (high Ni) alloy pipes and tubes for ethylene plants

19Cr-2Mo-Ti-Nb-ULC-LNEquivalent steel gradesASTM TP444JIS G3463 SUS444TB

25Cr-38Ni-Mo-Si

Features

Features

This is a ferrite stainless steel pipe and tube that delivers superior performance regarding stress corrosion cracking,
which is the disadvantage of austenite stainless steel, and also has intergranular corrosion resistance, pitting
corrosion resistance, and crevice corrosion resistance that have been significantly enhanced.

Long unit length more than 13m with small

diameter.

Internal finned tubes are available.

Superior stress corrosion crack resistance and intergranular corrosion resistance.

Excellent elevated temperature strength and

Even or better pitting corrosion resistance and crevice corrosion resistance than TP304.

carburization resistance.

Good formability and weldability.

Excellent ductility.
Easy repair of welds.

Water heater steel pipes and seawater heater exchanger steel tubes

Chemical compositions (mass%)


C

Si

Mn

Cr

Mo

Ti + Nb

Grade

Basic composition

Oxidation

Carburization

Creep strength

0.015max.

0.50max.

0.50max.

0.040max.

0.030max.

18.00
20.00

1.752.25

0.025max.

16C+N
min.

800H

0.08C-20Cr-30Ni

HK4M

0.2C-25Cr-25Ni-Ti, B

HPM

0.14C-25Cr-38Ni-Mo, Si

Quality property
property

Pitting

Tensile strength
MPa

0.2% proof
stressMPa

Elongation

Specification

410min.

245min.

20min.

Typical example

531

357

42

corrosion resistance5% FeCl3 + N/20 HCl test (48 h)

50.0

Corrosion rateg/m2/h

Mechanical

Chemical compositions (mass%)

10.0

Specification

42%MgCl 2

Load stress
(MPa)

265
Anneal
YUS190
Sens
304
316

Anneal
Anneal

Mn

Ni

Cr

Mo

Ti

Zr

0.100.20

1.42.0

1.5max.

0.02max.

0.03max.

3740

2326

1.03.0

0.20.6

0.01max.

0.05max.

Steel grade

As Solution

TIG weld joint

Development philosophy of
Grade HPM

YUS190
1.0

430

0.5

316

304

30

40
TemperatureC

50

Eutectic carbide
(high C)
Coarse grain

Centrifugal
cast tube

High temperature chloride

Heat treatment conditionYUS190 1200C 5min AC


Type304 650C 2h AC
Type316 650C 2h AC
Heat treatment

Si

Corrosion resistance
Pack

Rupture time
Not ruptured after
1,000 hrs

294

314

265

314

147

Ruptured in 3 hrs

196

Ruptured in 1 hr

147

Ruptured in 7 hrs

196

Ruptured in 4 hrs

Eutectic carbide
Break down
Undissolved carbide
remains in large amounts
Fine grain
High-temperature
strength drops.

Test condition: Pure water + NaClCl -: 30 to 600 ppmis used for


adjustment.
300C, 9.5MPa,300h
Test specimen: 1 mmt 15 mmw 100 mmL10R U-bent specimen
Grade

ClHeat
treatment concentration
Anneal

YUS190
Sens
Anneal
304
Sens
Anneal
316
Sens

Occurrence of crack
100h

200h

Decrease of C amount
(solubility limit for S.T.)

300h

30

600

Coarse grain

Wrought
tube

Undissolved carbides

carburization test

1100 192

Gas
Steel
Grade HPM
HK4M
HK40
HP
Low C-HP-Mo, W, Nb
HP-Mo, W, Nb
High Sj HP

3.5

Forging extrusion
solution treatment

corrosion crack resistance

Grade

5.0

20

Stress

Reference level Superior

3.0
2.5
2.0
1.5
1.0

Average increase of C contentmass%

Specification

Characteristics

Increase of C content%

Application

Grade HPM

carburization test
Alloy A ; 25Cr-35Ni-0.54Si Wrought
Alloy B ; 32Cr-43Ni-1.7Si Cast

Carburization in 15%CH4-3%CO2-82%H2

3
Alloy 800H

Alloy A

1
0

Grade HPM
Alloy B

1000Cx96h

1100Cx96h

1150Cx48h

are small in amount.

30

600

30

600

30

600

HK4M

Grade HPM

30

Good strength

Exellent strength

600

30

600

Addition of
strengthening elements
Ti, B

Ti, Mo, B, Zr
Si

Addition of
carburization
resistant
elements

0.5
0
0

1.0
1.5
2.0
2.5
3.0
Distance from surfacemm

0.5

No crack, Crack, Not tested

20

21

Introduction to high-function steel grades

NSSMC696

Ni-based alloy pipes and tubes with excellent metal dusting resistance

30Cr-60Ni-2Cu-1.5SiEquivalent alloy gradesASTM B163 N06696ASME Code Case 2652

NSSMC 845

New Ni-based alloy with best-balanced performances

23Cr-47Ni-6Mo-3CuEquivalent alloy gradesASTM N06845ASME Code Case 2794

Excellent high-temperature corrosion resistance especially carburization and metal dusting.

Features

Introduction to high-function steel grades

Features Excellent corrosion resistance for both oxidizing and reducing environment.

High strength at elevated temprature.

More cost-effective than conventional alloys.

Excellent thermal stability.

Good formability and weldability.

Good weldability.

Chemical compositions (mass%)


Si

Mn

Cu

Ni

Cr

Mo

Ti

Fe

0.15max.

1.02.5

1.0max.

0.010max.

1.53.0

Remainder

28.032.0

1.03.0

1.0max.

2.06.0

Si

Mn

Cu

Ni

Cr

Mo

Ti

Fe

max.0.05

max.0.5

max.0.5

max.0.010

2.04.0

44.050.0

20.025.0

5.07.0

2.05.0

Remainder

Mechanism

Corrosion resistance

Concept

Resistance

of new metal dusting prevention technology

Protective oxide scale

Cu
Cu

Cr, Si
Metal

5000

10000

15000

20000

25000

0.01

for 1000h

150

for 10000h

for 3000h

100
50
0

Before aging

500

650

800

Charpy impact valueJ/cm2

Charpy impact valueJ/cm2

Thermal stability
200

for 1000h

200

for 3000h
150

Field evaluation

Economy

Microstructure

Economic

of weldment after 1year immersion in


salfuric acid tank
EnvironmentH2SO4+NH42SO4, 110 deg.C

100

(Effect of phase precipitation)

50
0

Before aging

500

650

800

Aging temperaturedeg.C

Aging temperaturedeg.C

Charpy impact value of NSSMC696


after aging at 500, 650, and 800

Charpy impact value of Al-bearing Ni-based alloy


after aging at 500, 650, and 800

N10276

N06625

0.1

30000

Exposure timet/h

Exposure timet/h

NSSMC 845

A696 has no pits

evaluation 1/corrosion rate/unit price

80

60

40

20

Good economy

30000

A693

N08825

A602

200

S31254

25000

(a) Ground surface and


(b) electrolytic-polished surface

S31603

20000

01

A6

400

S31603

600

10

R50400Ti-Gr.2

800

N06022

15000

650 cyclic heating


Gas composition
60vol.CO-26H2
-11.5CO2-2.5H2O

N10276

10000

resistance to 40% NH4cl solution at 200

100

1000

0.1% HCl+ 5% H2SO4 2% HCl+ 10% H2SO4 2% HCl+ 10% HNO3


boil
boil
80 deg.C

Corrosion

(b)

1200

A696 has no pits


5000

to local corrosion

80% CH3COOH
boil

S40500

A690

40% HNO3
boil

N08825

60

A1

200
0

20% H2SO4
80 deg.C

K02702C-Steel

Maximum pit depthd/m

A696

800

400

3% HCl
60 deg.C

ASTM G48 Method A, 6% FeCl3 at 85 deg.C

1000

600

0.01

Resistance

A690

A80

Maximum pit depthd/m

(a)

1200

N08825

0.1

0.001

Metal dusting resistance

N06022

NSSMC 845

Metal

N10276

(c) Repair of protective oxide


scale at the defect sites

NSSMC 845

Corrosion rate (mm/year)

Barrier to reaction
between CO and metal

(b) Suppression of the


dissociation
by a solid-solution
Cu at defect sites
of the oxide scale

Corrosion rate (mm/year)

(a) Oxide scale


formation

to acid corrosion

10

CO molecule

22

Specification

Index of economic evaluation

Specification

Chemical compositions (mass%)

3% HCl at 60 deg.C

20% H2SO4 at 80 deg. C

23

Introduction to high-function steel grades

HRX19

Examples of Application

New stainless steel for high pressure gaseous Hydrogen environments

22Cr-13Ni-5Mn-2Mo-0.3NNippon Steel & Sumitomo Metal StandardAccording to ASME SA-312 TPXM-19

Features Highest level of resistance to hydrogen embrittlement in the world under high pressure gaseous hydrogen environment.
High strength over wide temperature range from room temperature to high temperature.

Good weldability with high strength and resistance to hydrogen embrittlement equal to base metal.

Chemical compositions (mass%)


Specification

Si

Mn

Ni

Cr

Mo

Nb

0.0050.06

0.21.0

4.36.0

12.013.5

21.523.5

1.53.0

0.150.30

0.150.30

0.250.4

Mechanical property

SSRT
Slow

Mechanical

Strain Rate Test

property

1000
100
85MPa

85MPa

100MPa

Tensile strengthMPa

Relative elongation, reduction of area/


Elongation, reduction of area in H2/
elongation, reduction of area in air

Hydrogen embrittlement

80

Excellent hydrogen brittlement in


severe high pressure gasous hydrogen environment at -50, 100 MPa

60

80

40

40
80
Temperature/

120

900
800
700

SUS316L-Cold hardening

about 1.5 times of


strength of SUS316L

600
500
400
500

160

HRX19

SUS316L
0

50

100

150

200

Petroleum and chemical plant pipes

Seawater desalination plant pipes

250

Temperature/

Weldability
Appearance

of welded joint

Mechanical

property of welded joints

Tensile strengthMPa

900

800

Steel pipes and tubes for heating furnaces


(steel pipes and tubes for power generation boilers)

LNG ships and LNG unloading facility pipes

700

600

Manual GTAW
Automatic GTAW
5G position without filler 1G position with 309Mo filler

Heat exchanger tubes

24

25

Example of Packing

Example of Indications
ASTM

Bare packing

Resin-coated steel wire or PP rope

This is an example. Indication is based on cargo mark reports, in principle.

NSSMC ASTM A312-12A GR.TP316L COLD FIN N4S10S6000 36NLT12 E23456 MADE IN JAPAN

Manufacturer's band or
name

Standard abbreviation

Manufacturing method

JIS

Resin-coated steel wire or PP rope


Resin-coated steel wire or PP rope

Polyethylene sheet packing

NSSMC

JICQA SUS304TP SH 114.33.06000 SL 0613 36NDT12 E12345

(outside diameter
thickness length)

Inspection number

Heat number

Country of origin

JIS mark

Certification body code

Type code

Works abbreviation

Polyethylene sheet

Dimensions

(serial number)

(molten steel number)

Date of manufacture
(month/two low-order
digits for year)

Resin-coated steel wire or PP rope


Resin-coated steel wire or PP rope

Hollow plastic board packing

Requests during orders


When ordering or inquiring about our stainless steel pipes and tubes, you are requested to inform us about the following items.
Hollow plastic board

Resin-coated steel wire or PP rope

1. Steel pipe standard and type

6. Packing type

2. Dimensions (outside diameter, thickness, and length)

7. Number of copies of the inspection certificate

3. Quantity

8. With or without a witnessed inspection

4. Delivery date and destination

9. Other and specially requested items

5. Applications and usage condition


Open wood box packing
Resin-coated steel wire
or PP rope

Board
Polyethylene sheet

Closed wood box packing

Resin-coated steel wire


or PP rope

Board

Polyethylene sheet

26

27

memo

28

You might also like