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BLOWER
INSTALLATION,
OPERATION &
MAINTENANCE
INSTRUCTION
ISSUE 09.04
TABLE OF CONTENTS
Page
Foreword ..3
Safety Precautons .4
Installaton 6
Electrcal .................7
Startup Checklst 7
Mantenance ...9
Troubleshootng 10
Sectonal and Constructon Drawng/Part Lst of Model LT-40 .11
Sectonal and Constructon Drawng/Part Lst of Model LT-50~65 ..12
Sectonal and Constructon Drawng/Part Lst of Model LT-80~150 .13
Sectonal and Constructon Drawng/Part Lst of Model LT-200~250 .............14
Sectonal and Constructon Drawng/Part Lst of Model LT-300~350 ..15
Issue 09.04
Page 2 of 15
FOREWORD
Longtech roots blowers are the result of advanced engneerng and sklled manufacturng. To
be assured of recevng maxmum servce from ths equpment the owner must exercse care
n ts operaton and mantenance. Ths manual s wrtten to gve the operator and
mantenance personnel essental nformaton for day-to-day operaton, mantenance and
adjustment. Careful adherence to these nstructons wll result n economcal operaton and
mnmum downtme.
DANGER
WARNING
CAUTION
NOTICE
Issue 09.04
Page 3 of 15
SAFETY PRECAUTIONS
Safety s everybody s busness and s based on your used of good common sense. All
stuatons or crcumstances cannot always be predcted and covered by establshed rules.
Therefore, use your past experence, watch out for safety hazards and be cautous. Some
general safety precautons are as follows:
DANGER
Falure to observe these notces could result n njury to or death of personnel.
Keep fngers and clothng away from blower nlet and dscharge ports,
revolvng belts, sheaves, pulleys, etc.
Do not use the ar dscharge form ths unt for breathng not sutable
for human consumpton.
Do not loosen or remove the ol fller plug, dran plugs, covers, or break
any connecton, etc., n the blower ar or ol system untl the unt s shut
down and the ar pressure has been releved.
Open man dsconnect swtch, tag and lockout before workng on the
control.
Dsconnect the blower unt from ts power source, tag and lockout
before workng on the unt the equpment may be automatcally
controlled and may start at any tme.
Issue 09.04
Page 4 of 15
WARNING
Falure to observe these notces could result n damage to equpment.
Stop the unt f any repars or adjustments on or around the blower are
requred.
Dsconnect the blower unt from ts power source, tag and lockout
before workng on the unt the equpment may be automatcally
controlled and may start at any tme.
Do not operate unt f safety devces are not operatng properly. Check
perodcally. Never bypass safety devces.
Issue 09.04
Page 5 of 15
INSTALLATION
1.
If possble, nstall the blower n a well-lt, clean, dry place wth plenty of room for
nspecton and mantenance.
2.
The temperature of blower room should be mantaned at not hgher than 40 C. In order
to avod premature falure to blower and motor a sutable ventlaton fan should be
nstalled at the room.
3.
For permanent nstallatons concrete foundatons should be provded. The blower must
be leveled.
WARNING
NOTICE
WARNING
PIPING
1.
Sucton and dscharge connectons on all blowers should be large enough to handle
maxmum volume wth mnmum frcton loss.
2.
3.
Excessve weght of ppng and fttngs wll cause nternal msalgnment and premature
wear. Never allow the blower to carry the weght of the ppe. If possble a flexble jont
should be nstalled between the unt and the ppng. Where a flexble jont s not practcal,
the weght of the rgd connecton must be separately supported.
4.
All system ppng must be cleaned nternally before connectng to the blower.
5.
CAUTION
Issue 09.04
Page 6 of 15
ELECTRICAL
1.
Install electrcal wrng of motor accordng to the local electrcal authorty s requrements
and local electrcal codes.
2.
3.
Before startng, jog motor to determne correct rotaton. Refer to drectonal arrow on
blower (clockwse as vewed through pulley sde).
DANGER
STARTUP CHECKLIST
1.
Before startng under power, the blower should be turned over by hand to make certan
there s no bndng or nternal contact.
2.
Check the unt and all ppng for foregn materal and clean f requred.
3.
4.
5.
6.
Belt drves must be carefully algned. Motor and blower pulleys must be parallel to each
other and n the same plane.
7.
Belt tenson should be carefully adjusted and belts tghtened only enough to prevent
slppage.
8.
After the runnng-n perod of about a week, the belt tenson should be checked and readjusted f requred.
9.
10. Safety valve should be tested at the ntal startup to be sure t s adjusted to releve at the
maxmum pressure dfferental ratng of the blower by 1.1~1.5 tmes the normally
operatng pressure.
11. Check the unt for proper lubrcaton. Ensure proper ol level of both ol gauges .e. at the
centrelne of the ol gauge whle the blower s not n operaton. Shell OMALA 150~220 or
equvalent grade of lubrcatng ol s recommended. The lubrcatng ol should be changed
after the runnng-n perod of one month. Thereafter, the ol should be changed every
three months nterval.
Issue 09.04
Page 7 of 15
WARNING
WARNING
CAUTION
CAUTION
NOTICE
Issue 09.04
Page 8 of 15
MAINTENANCE
DAILY MAINTENANCE CHECKLIST
1.
Valve condton.
2.
Lubrcatng ol level.
3.
Dscharge pressure.
4.
Motor current.
5.
Abnormal nose.
6.
Abnormal vbraton.
2.
3.
4.
5.
6.
Change V-belts.
2.
2.
Issue 09.04
Page 9 of 15
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
SOLUTION
Motor faulty.
Tghten connectons.
Slppng of belts.
Tghten belts.
Worn clearance.
Re-establsh proper
clearances.
Slppng of belts.
Tghten belts.
Top up ol.
Knockng.
Retme rotors.
Worn gears.
Worn bearngs.
Replace bearngs.
Reduce ol level.
Ol case, packng or ol
seal s damaged.
Tghten up.
Lack of ar volume
Abnormal nose or
vbraton
Ol leakage
Issue 09.04
Page 10 of 15
No.
1
2
3
4
5
6
7
8
9
10
Descrpton
Gear case
Ol splash
Ol plug
Bearng
Labyrnth seal
Rotor
Sde Cover
Grease plug
Bearng cover
Pulley
Issue 09.04
Materal
FC25
SS41
S45C
SUJ2
S45C
FC25
FC25
S45C
FC25
FC25
No.
11
12
13
14
15
16
17
18
19
20
Descrpton
Ol seal
Shaft
Cylnder
Sde cover
Tmng gear
Ol gauge
Dran plug
Materal
NBR
SCM440
FC25
FC25
SNCM21
Glass
S45C
Page 11 of 15
No.
1
2
3
4
5
6
7
8
9
10
Descrpton
Gear case
Tmng gear
Bearng
Labyrnth seal
Ol plug
Rotor
Inlet flange
Front ol cover
Seal case
Pulley
Issue 09.04
Materal
FC25
S45C
SUJ2
S45C
S45C
FC25
FC25
FC25
FC25
FC25
No.
11
12
13
14
15
16
17
18
19
20
Descrpton
Ol gauge
Ol seal
Ol splasher
Dran plug
Shaft
Cylnder
Sde cover
Ol splasher
Nut
Materal
Glass
NBR
SS41
S45C
SCM440
FC25
FC25
SS41
S45C
Page 12 of 15
No.
1
2
3
4
5
6
7
8
9
10
Descrpton
Gear case
Ol splasher
Ol plug
Bearng
Labyrnth seal
Rotor
Ol splasher
Ol seal
Pulley
Seal case
Issue 09.04
Materal
FC25
SS41
S45C
SUJ2
S45C
FC25
SS41
NBR
FC25
FC25
No.
11
12
13
14
15
16
17
18
19
20
Descrpton
Front ol cover
Dran plug
Sde cover
Shaft
Cylnder
Tmng gear
Ol gauge
Nut
Materal
FC25
S45C
FC25
SCM440
FC25
SNCM21
Glass
S45C
Page 13 of 15
No.
1
2
3
4
5
6
7
8
9
10
Descrpton
Gear case
Ol splasher
Ol plug
Bearng
Bearng case
Labyrnth seal
Eye bolt
Rotor
Sde cover
Ol cover
Issue 09.04
Materal
FC25
SS41
S45C
SUJ2
FC25
S45C
S45C
FC25
FC25
FC25
No.
11
12
13
14
15
16
17
18
19
20
Descrpton
Seal case
Pulley
Shaft nut
Ol seal
Shaft
Cylnder
Tmng gear
Dran plug
Ol gauge
Materal
FC25
FC25
S45C
Vton
SCM440
FC25
SNCM21
S45C
Glass
Page 14 of 15
No.
1
2
3
4
5
6
7
8
9
10
11
Descrpton
Gear case
Ol splasher
Gear
Plate
Sde cover
Eye bolt
Shaft
Rotor
Labyrnth seal
Ol splasher
Front cover
Issue 09.04
Materal
FC25
SS41
SCM420
SS41
FC25
S45C
SCM440
FC25
S45C
SS41
FC25
No.
12
13
14
15
16
17
18
19
20
21
Descrpton
Ol seal case
Pulley
Shaft nut
Ol seal
Shaft nut
Bearng case
Cylnder
Bearng
Shaft nut
Ol gauge
Materal
FC25
FC25
S45C
NBR
S45C
FC25
FC25
SUJ2
S45C
GLASS
Page 15 of 15