Ford Zetec

Engine Torque Wrench Settings

Description

Nm

lbf ft

kgf m

Main bearing cap bolts and studs:

Big-end bearing caps:
Stage 1:
Stage 3:
Crankshaft rear oil seal carrier:
Camshaft bearing caps
Stage 1:
Stage 2:
Flywheel :
Clutch pressure plate:
Engine speed/crankshaft position sensor (CPS) to bracket:
CPS bracket to cylinder block:
Timing belt guide pulleys:
Crankshaft vibration damper/belt pulley:
Water pump:
Water pump belt pulley:
Engine lifting eyes:
Timing belt tensioner bracket, tension spring retaining pin:
Sump:
Timing belt tensioner:
Timing belt cover to cylinder block/head:
Timing belt cover studs:
Oil filter:
Oil pump intake to oil pump:
Oil pump:
Oil baffle:
Oil pressure switch:
Oil filter adaptor to block (inlet-union screw):
Oil drain plug:
Cylinder head bolts
Stage 1:
Stage 2:
Stage 3:
Camshaft timing pulley:
Cylinder head cover
Stage 1:
Stage 2:
Exhaust manifold studs in cylinder head:
Exhaust manifold nuts:
Inlet manifold studs in cylinder head:
Fuel rail to inlet manifold:
Thermostat housing:
Thermostat housing connector:
Upper timing belt cover to centre nut:
Intermediate manifold:
Inlet manifold bolts:
Temperature gauge sender unit:
Engine coolant temperature sensor (ECT):
Bracket of DIS ignition coil to cylinder head:
Air charge temperature sensor:
M6 x 10 oil splash gallery blanking plug:
M10 x 11.5 cylinder block oil gallery blanking plug:
1/4 RTF. cylinder block oil gallery blanking plug:
Idle speed control valve to inlet manifold:
Throttle assembly to inlet manifold:
Spark plugs:
Crankcase breather valve/oil separator to cylinder block:
Crankcase breather valve pipe to cylinder head:
Camshaft position sensor to cylinder head:
Clutch pressure plate to flywheel:
Right-hand engine mounting, support bracket to cylinder block:
Right-hand engine mounting to bracket :

90 Nm
66 lbf ft
9.18 kgf m
20 Nm
15 lbf ft
2.04 kgf m
Angular Turn 90
18 Nm
13 lbf ft
1.84 kgf m
10 Nm
07 lbf ft
1.02 kgf m
20 Nm
15 lbf ft
2.04 kgf m
117 Nm
86 lbf ft
11.93 kgf m
34 Nm
25 lbf ft
3.47 kgf m
09 Nm
07 lbf ft
0.92 kgf m
23 Nm
17 lbf ft
2.35 kgf m
40 Nm
30 lbf ft
4.08 kgf m
115 Nm
85 lbf ft
11.73 kgf m
20 Nm
15 lbf ft
2.04 kgf m
12 Nm
09 lbf ft
1.22 kgf m
28 Nm
21 lbf ft
2.86 kgf m
11 Nm
08 lbf ft
1.12 kgf m
24 Nm
18 lbf ft
2.45 kgf m
40 Nm
30 lbf ft
4.08 kgf m
08 Nm
06 lbf ft
0.82 kgf m
11 Nm
08 lbf ft
1.12 kgf m
18 Nm
13 lbf ft
1.84 kgf m
11 Nm
08 lbf ft
1.12 kgf m
11.5 Nm
09 lbf ft
1.17 kgf m
21 Nm
15 lbf ft
2.14 kgf m
29 Nm
21 lbf ft
2.96 kgf m
25 Nm
18 lbf ft
2.55 kgf m
28 Nm
21 lbf ft
2.86 kgf m
30 Nm
22 lbf ft
3.06 kgf m
50 Nm
37 lbf ft
5.10 kgf m
Angular Turn 90 to 120Do not torque further.
72 Nm
53 lbf ft
7.34 kgf m
03 Nm
02 lbf ft
0.31 kgf m
08 Nm
06 lbf ft
0.82 kgf m
10 Nm
07 lbf ft
1.02 kgf m
17 Nm
13 lbf ft
1.73 kgf m
10 Nm
07 lbf ft
1.02 kgf m
20 Nm
15 lbf ft
2.04 kgf m
22 Nm
16 lbf ft
2.24 kgf m
11 Nm
08 lbf ft
1.12 kgf m
05 Nm
04 lbf ft
0.51 kgf m
20 Nm
15 lbf ft
2.04 kgf m
20 Nm
15 lbf ft
2.04 kgf m
10 Nm
07 lbf ft
1.02 kgf m
18 Nm
13 lbf ft
1.84 kgf m
23 Nm
17 lbf ft
2.35 kgf m
18 Nm
13 lbf ft
1.84 kgf m
11 Nm
08 lbf ft
1.12 kgf m
27 Nm
20 lbf ft
2.75 kgf m
28 Nm
21 lbf ft
2.86 kgf m
08 Nm
06 lbf ft
0.82 kgf m
11 Nm
08 lbf ft
1.12 kgf m
20 Nm
15 lbf ft
2.04 kgf m
11 Nm
08 lbf ft
1.12 kgf m
25 Nm
18 lbf ft
2.55 kgf m
23 Nm
17 lbf ft
2.35 kgf m
34 Nm
25 lbf ft
3.47 kgf m
104 Nm
77 lbf ft
10.61 kgf m
97 Nm
72 lbf ft
9.89 kgf m

Right-hand engine mounting, engine mounting brace:

Front engine mounting to body:
Rear upper engine mounting to support bracket:
Rear lower engine mounting to body:
Transmission flange bolts to engine:
Ball joint to spindle carrier (1 clamp bolt):
Track rod ball joint (1 nut and split pin):
Gearshift stabiliser to transmission (1 bolt):
Shift rod to transmission selector shaft (1 clamp bolt):
Transmission oil filler/oil level check plug:

79 Nm
79 Nm
138 Nm
138 Nm
45 Nm
90 Nm
30 Nm
26 Nm
17 Nm
40 Nm

58 lbf ft
58 lbf ft
102 lbf ft
102 lbf ft
33 lbf ft
66 lbf ft
22 lbf ft
19 lbf ft
13 lbf ft
30 lbf ft

8.06 kgf m
8.06 kgf m
14.07 kgf m
14.07 kgf m
4.59 kgf m
9.18 kgf m
3.06 kgf m
2.65 kgf m
1.73 kgf m
4.08 kgf m

Technical articles should be taken as advice only, if in any doubt consult a qualified mechanic or the parts supplier/manufacture.
www.formulafordzetec.co.uk

Source: Formula Ford Great Britain