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Company:
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REVISION TITLE
M. Ion
M. Secchiaroli
M. Secchiaroli W. Ricciatti
ENE Prep.
ENE Check.
F. Cilia
F. Cilia
ENE App.
TTopco
App.
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INDEX
1
INTRODUCTION ..........................................................................................................................3
1.1
Scope of Document ...............................................................................................................3
1.2
Definitions ..............................................................................................................................3
1.3
Unit of Measurement .............................................................................................................4
1.4
Reference Documents ...........................................................................................................4
1.4.1
Contractual Documents ..................................................................................................4
1.4.2
Project Deliverables ........................................................................................................4
1.4.3
CPF Phase I Documentation ..........................................................................................4
1.5
Acronyms and Abbreviations .................................................................................................5
2 PROJECT DESCRIPTION ............................................................................................................6
2.1
Field Development Phases ....................................................................................................6
2.2
Existing Installations ..............................................................................................................6
2.3
New CPF Phase II .................................................................................................................7
2.4
Project Battery Limits .............................................................................................................9
3 DESIGN DATA ...........................................................................................................................10
3.1
Ambient Conditions..............................................................................................................10
3.2
Geothecnical soil investigation .............................................................................................12
3.3
Seismic data ........................................................................................................................12
3.4
Product Characteristics ........................................................................................................12
3.4.1
Reservoir Fluid Composition .........................................................................................12
3.4.2
Crude Oil Rheology ......................................................................................................14
3.4.3
Associated Water Analysis ...........................................................................................14
3.5
Requested Plant Performances and Capacities ...................................................................17
3.5.1
Design Rates ................................................................................................................17
3.5.2
Storage Capacity ..........................................................................................................17
3.5.3
Product Specifications ..................................................................................................17
3.6
Operating Conditions and Constraints at Battery Limit .........................................................18
3.6.1
Streams from Production Wells.....................................................................................18
3.6.2
Disposal Water Wells ....................................................................................................18
3.6.3
Delivery at Export Trunk Line ........................................................................................19
3.7
Design Life...........................................................................................................................19
3.8
Noise ...................................................................................................................................19
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INTRODUCTION
Scope of Document
This document summarises the basic design data, including operating and design
constraints at battery limits and required plant performance, which shall be used for
the FEED and the subsequent Detailed Engineering phase of the Project.
The majority of information and data of this design specification, especially those of
a key importance, have been collected from the TD, while for those that were not
addressed by Contract (however of a secondary relevance) assumptions have been
made by Engineering; these, which are clearly highlighted in the document, shall be
considered as approved by Company, and thus valid for design, once that this
document has reached the final status.
1.2
Definitions
The following definitions will be used in the document without the needs of any
further explanation:
Company:
Project:
Job:
FEED Contractor:
Contractor:
Vendor / Supplier
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Unit of Measurement
Basically the SI units shall be used for the Project; however, being more familiar in
the field, for pressure, flow rates and temperature the Imperial Units could also be
adopted (reported in brackets beside the SI value), as listed below:
Temperature:
Pressure:
Liquid flow:
Gas Flow:
F
psia/psig
bbld
MMSCFD
Reference Documents
Doc. No.
Title
Tender Document for CPF Phase II
Rev./Date
[1]
[2]
F-1042
Rev. 01
08/03/2011
th
30 Dec 2010
[3]
[4]
[5]
[6]
Rev 00.
th
5 September
2011
Rev 00.
th
9 September
2011
May 2006
[7]
Ambellia Consultancy
document
[8]
11-TT-CPF-05
Rev 01
January 2011
th
8 October 2011
[9]
17 October 2011
th
Ref.
Doc. No.
[10] 11J01834-GEN-SP-000-002
[
[11] 11J01834-PRO-SP-000-002
[
Title
Local Regulations, Company Standards and
International Codes Applicable for the Project
Reservoir Fluid Characterization Study
Rev.
Latest
Doc. No.
Title
[12] -
[13] -
[14]
[15] P08-1017-I-SK-0001
[16] P08-1017-I-SP-0050
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Control Narrative;
Rev./Date
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[17]
P08-1017-E-DW-15211530
[18]
P08-1017-E-DW-15411548
[19]
P08-1017-E-DW-15611569
[20]
P08-1017-E-DW-15811582
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CSS/PCS Marshalling
Terminal Board;
CSS/PCS Marshalling
Terminal Board;
CSS/PCS Marshalling
Terminal Board;
CSS/PCS Marshalling
Terminal Board.
20
Cabinet, Discrete
Input
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PROJECT DESCRIPTION
Field Development Phases
Taq Taq Operating Company Limited (TTOPCO) is the Operator of the Taq Taq
Development Block in Kurdistan Region of Northern Iraq. The field is located
approximately 85 km by road from Erbil the capital of Kurdistan Region of Iraq, and
some 125 km by road from Suleimaniyah.
To date a number of producing wells have been drilled and tested by TTOPCO on
the Taq Taq Development Block with current production from the first phase of
development (i.e. through the CPF Phase I, see picture below) averaging 60,000
bbld, confirming its potential as a world class oilfield.
The Taq Taq Oilfield is now going to be developed over a number of phases, one of
which is the realization of CPF Phase II providing a second processing facility
adjacent to the existing CPF Phase I.
2.2
Existing Installations
The existing installations consist of three (3) main facilities:
-
The CPF Phase I consists of two production trains of 30,000 bbld capacity each,
complete with production and test manifolds, production separators, crude heater
and crude/crude heat exchanger, crude stabilization tower (for oil sweetening and
RVP adjustment purpose), H2S sweetening unit on the gas streams, fuel gas system
for gas engine generators and hot oil heater, flare system, crude booster pumps for
pumping stabilized crude to product tanks and product tankage, and the necessary
utility systems. It is COMPANYs intention to implement the following modifications
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to the existing Phase I facilities, which will be carried out by others and therefore
does not form part of FEED SoW:
-
The export pipeline is used to transfer the produced oil from existing CPF to the
Tanker Loading Station (TLS).
It is adequate to cater for both the Phase I and Phase II crude export capacity, and
therefore does not require any modification.
The Tanker Loading Station (TLS) is complete with two crude storage tanks, 8
truck loading arms and 3 weighbridges, and is sufficient for approximately 65,000
bbld of oil delivery by road transportation through tanker truck.
COMPANY intends to upgrade the existing TLS to cater for the future expansion of
the central processing facilities complex, however this work will be carried out by
others and is not part of this Scope of Work.
2.3
The new facilities shall consider expansion of the existing inlet manifold to
accommodate eight (8) new producing wells, and provide for interconnection with
the existing test and production header and future production manifolds.
The SoW shall include the construction of a new control room building. . Phase
II MCC shall be located in same building as the control room or in a separate
building.The new control room building shall be designed with additional space to
accommodate the control system apparatus required for CPF Phase I monitoring
and control.
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Design shall consider the provision of power generation for the new facilities. A
study may be requested at the early stages of the FEED to establish the
feasibility of an independent, centralised power generation facility for the Taq
Taq Field to cater for both the existing and planned future power requirements.
Based on FEEDs recommendation, COMPANY may elect to establish a new
power generation facility to serve both the existing and new facilities.
Oil processing system shall design to minimize hydrocarbon losses to the flare
and make provision for condensate recovery on the flare and vent gases. Design
shall consider the installation of air coolers on oil lines to storage, if and as
necessary, to avoid flash of oil into the tanks to minimize shrinkage factor.
Mist extractors, if and as necessary, shall be considered on gas outlet from
vessels handling gas streams to ensure that typically 90 % of droplets above 100
micron size are caught in the vessels.
Design shall consider electrostatic coalescer or other type of equipment to
counter emulsion issues.
FEED SoW shall include the design of a produced water treatment unit for the
processing of produced water from new installations and to treat also the
produced water from CPF Phase I, as agreed during site survey of the first week
Oct 2011: the system shall be designed considering the maximum water Cut and
the Wash Water amount. However it is to be considered that initial production
has low or no water cut, so that the system shall be composed by two trains
working in parallel to allow suitability to operate even with low quantities of water,
moreover the second train shall be installed later.
It is highlighted that at very low water production rate, the water treatment
system will work on a "batch" philosophy.
Design of the produced water treatment system shall also consider the treatment
and disposal of sludge.
CPF Phase II shall include three (3) crude storage tanks of 60,000 bbl capacity
each, located adjacent to the existing crude storage tanks area.
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further analysis of CPF Phase I I/O, as well as switch over philosophy shall be
carried out by Contractor.
2.4
Electrical:
-
N/A electrical system of the new CPF II will be independent from the existing
facilities (i.e. CPF I and Camp).
Instrumentation:
Tie-in points shall be finalized to incorporate the existing field instrumentation into the new
CPF phase II DCS.
Tie-ins shall consist in intercepting the existing multicore cables close to the existing MCC
room and to reroute (and prolong if necessary) them to the new marshalling cabinets.
Civil:
-
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DESIGN DATA
Ambient Conditions
The following ambient conditions have been reported in the TD:
-
Site elevation
CPF I (existing)
CPF II (new)
Max. air temperature:
Min. air temperature:
Design air temperature for equipment design:
Fire water Pumps, Emergency generators
Others equipment
Average air temperature:
Relative humidity:
Max annual precipitation:
Max monthly precipitation:
Max hourly precipitation;
Maximum solar radiation:
Max. surface temperature (exposed to sun):
Maximum Wind speed:
Design Wind speed for structures:
Prevailing wind direction:
Soil Resistivity Data
Sandstorm
Lightning
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637 a.s.l.
633 a.s.l.
48.9 C (120 F)
-5 C (28 F)
55 C
45 C
22.8 C (73 F)
11% - 79%
772 mm (30.4 inches)
498 mm (19.6 inches)
80 mm
632 W/m2 (200 Btu/hft2)
80 C (176 F)
31.9 m/s (114.8 km/h)
44.4 m/s (160 km/h)
SSE (HOLD- COMPANY to confirm)
55 Ohm * m
frequent
very frequent, especially in winter
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Data from "NNDC Climate On line - Surface Data, Monthly Global (DS3500)"
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= 16.0 kN/m3
= not indicated
Effective cohesion
c'
= not indicated
tan ()
= not indicated
(Ks)
= 19000 kN/m3
Bearing capacity
sD
= 160 kPa
Seismic data
As per vol.1 Design Data Book seismic load is calculated in accordance with UBC 1997:
3.4
Zone
= UBC 3
Soil type
Product Characteristics
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Laboratories Doc. No. F-1042 dated 30 December 2010, [2]), shall be used for the
design of new oil processing facilities.
Component
Nitrogen
H2S
CO2
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36+
tot
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Reservoir Composition
Mole Fraction (%)
Mass Fraction (%)
0.126
0.025
0.107
0.026
0.227
0.071
2.155
0.245
0.631
0.134
1.178
0.368
1.137
0.468
3.124
1.286
4.420
2.258
6.062
3.097
11.939
7.101
11.251
7.648
10.549
7.993
7.973
6.831
4.089
3.880
5.564
5.792
4.394
5.010
3.598
4.458
2.929
3.941
2.595
3.786
2.094
3.292
1.769
2.969
1.504
2.673
1.337
2.490
1.180
2.297
1.032
2.127
0.849
1.834
0.709
1.596
0.618
1.449
0.536
1.309
0.483
1.227
0.431
1.140
0.386
1.061
0.352
1.002
0.315
0.927
0.288
0.877
0.270
0.850
0.242
0.784
0.233
0.779
0.212
0.731
1.111
4.169
100.0
100.0
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Note: (1) Value given in TD, also in compliance with that of the PVT study (ref. [2])
(2) Contractual values for CPF Phase I
3.4.3 Associated Water Analysis
Associated Water characteristics shall be based on "Ambellia Consultancy"
document "Taq Taq Water Injection Study Section 3-Taq Taq Formation & Produced
Water" (Rev 01- January 2011)
Standard Gravity
Total Dissolved Solids
Ph
Conductivity @ 20C
Total (oil free) suspended solids (TSS)
Suspended Solid Standard Gravity
1
1,295 mg/l
6.9
2,014 mS/cm
15 mg/l
2.7
(note 1)
(note 1)
(note 1)
(note 1)
(note 2) HOLD
(note 3)
Notes:
1) Based on sample results reported in table 3.2.1 of the above mentioned Ambellia
study and down reported.
2) Based on "predictions" reported in table 3.3.1 of the above mentioned Ambellia
study and down reported. HOLD: TO BE CONFIRMED BY FURTHER TESTS
RESULTS
3) Based on Sample analysis of water from Oil Storage Tank EPF T-103
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Notes:
(1) Corresponding to a design water-cut of 30.0% or peak field water rate
directed to CPF II
(2) Each separation train sized for 45,000 bbld On-spec crude production
rate at STD condition) + 25,000 bbld of water
(3) Based on continuous export (24h per day) of produced crude. Crude
export is assumed simultaneous to existing export operation from CPF Ph 1.
(4) Based on continuous treatment (24h per day) and calculated considering:
Water rate entering with oil =
25,000 bbld (train 5) +
13,600 bbld (train 6)
Produced water wash rate =
1,896 bbld x 2 trains
Total produced water to storage tank =
42,400 bbld
Requirement rounded to 45,000 bbld
On-spec crude:
Off-spec crude:
Produced:
Notes:
(1) Based on 5 hours of off-spec production one production train.
(2) Based on 8 hours of treated water production at the Water Treatment
System design capacity.
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H2S content:
BS&W:
Salt content:
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Oil content:
H2S content:
Solids:
Oxygen content:
No limitation
No constraints other than degassing to atmosphere
Filtered to 80 microns (Nominal)
less than 20 ppb
3.6
Note:
(1) Wells initially flow naturally, later electric submersible pumps will be
installed if required.
(2) As verbally instructed by COMPANY.
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10 barg (note1).
Note:
(1) at 45,000 bbld flowrate.
3.6.3 Injection pressure
TT09 wellhead injection pressure (note1):
HOLD
Note:
(1) at 38,600 bbld flowrate. Higher flowrate will be handled by placing a
second well on line, whose maximum pressure required will not exceed
TT09 welhead injection pressure
Design Life
The design life of 25 years shall be considered for CPF Phase II.
3.8
Noise
Equipment sound level shall not exceed 85 dB(A) @ 1 meter.
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APPENDIX
Report Reference
: F-1145
Title : Emulsion / Kinematic Viscosity/Water Analysis/Draft Copy
Fluid Reference : Taq Taq
Sampling Date : 12 October 2011
Report Date : 14 November 2011
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