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Electrical Construction and Maintenance


Tue, 2012-05-01 17:06

Last year was a banner year for solar installations in the United States. According to the U.S. Solar Market
Insight Report, produced by the Solar Energy Industries Association and GTM Research, the United States
installed 1,855MW of photovoltaic (PV) solar systems last year a 109% annual growth over 2010. Installations
in the fourth quarter alone were nearly double the value of those posted in the third quarter, which also came in
at a record high.
A quick review of the capacity added last year per market
segment shows utility-scale installations led the charge up
185%. Non-residential installations grew 127%, and residential
was up 11%. And although the Section 1603 Treasury Program
expired at the end of 2011, the Report goes on to forecast that
U.S. market share will increase steadily over the next five years
as the European markets continue to slow down.
The explosive growth in the PV industry in recent years, coupled
with generous Department of Energy funding initiatives, has
allowed researchers and manufacturers an opportunity to drive
down product costs through use of new materials/technologies, greater efficiency levels, and improved
production processes. New products are being introduced at a feverish pace, as manufacturers look to capitalize
on this hot market.
In an effort to help you keep up with this growing market segment, weve tracked down the specs on 48 solar
products and presented them in this special section. This diverse group of products includes clips, grounding
connectors, inverters, combiner boxes, meters, analyzers, modules, connectors, mounting systems, and more.
Whether youre a newcomer to this market segment or a seasoned designer/installer, were confident youll find
value in the diversity of the PV products presented in this roundup.

Charging Stations
Suitable for cars, bikes, scooters, carts, and motorcycles, these solar-powered charging
stations are scaled to the size of the project and the charging needs involved. The stations
feature a canopy of solar panels engineered with continuous components that are
completely sealed against rain and snow. In addition, the products are net-zero energy
structures, producing power that can be used and stored.
Duo-Gard Industries
Circle 350

Inverters
Grid-Tied solar inverters integrate a combiner box, AC/DC disconnects, and wire raceway.

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According to the company, the design simplifies service on the unit through a 2-piece modular
configuration that allows the wiring box to remain connected and mounted in the event the power
module needs to be replaced. Offered with 3,800W, 4,000W, 5,000W, 6,000W, and 7,000W power
ratings, the inverters feature an operating range of 105VDC to 500VDC. Other features include fieldselectable voltage output of 208VAC/240VAC/277VAC, an LCD display with nighttime monitoring
capabilities, and a NEMA 3R enclosure.
Eaton
Circle 351

Solar Power Analyzer


The SOLAR-500 solar power analyzer is designed to determine the proper inverter size and
optimum power output position of panels and to identify broken or worn-out cells. Features
include an I-V curve test for solar cell, maximum solar power search (Pmax) by autoscan (60V,
6A), maximum voltage (Vmaxp) at Pmax, maximum current (Imaxp) at Pmax, voltage at open
circuit, and current at short circuit. The product also comes with 1.2V AA rechargeable batteries,
an AC adapter, RS232C cable, software CD, and Kelvin clips (6A max).
Amprobe
Circle 352

ID Labels
This line of solar installation labels is manufactured based on the parameters outlined
in Art. 690 of the NEC, using ultraviolet (UV)-resistant ink, permanent acrylic
adhesive, and a base material intended to endure harsh environmental elements.
Available in preprinted reflective, rating, continuous vinyl, and reflective rooftop
versions, an optional hand-applied acrylic laminate is offered for additional long-term
protection to printed text.
HellermannTyton
Circle 353

Cable Clips
HEYClip SunRunner cable clips fit module frames up to 0.125 in. (3.2 mm) thick and
feature a double-compression design that accommodates from one 12-gauge USE-2 to
two 10-gauge PV-1000 solar wires. The clips are designed for use with other cables from
0.20 in. (5.0 mm) to 0.30 in. (7.6 mm) in diameter or wherever single or multiple cable
management is needed. Manufactured of corrosion-resistant 304 stainless steel, the
product features smooth edges that prevent damage to cable insulation and locking tabs to securely fasten it to
module extensions or other panels. Additionally, the device features a generous lead-in for installation without
tools and a screwdriver slot for easy removal or repositioning.
Heyco
Circle 354

Combo Module/Inverter
The Intelligrated Power CommercialAC is a 3-phase grid-ready AC solar module and inverter
combination designed for commercial installations. According to the company, the
plug-and-play module simplifies system design by eliminating the need for central/string
inverter or module/string sizing. The inverter features hot spot suppression technology that
eliminates diodes. In addition, the product eliminates high-voltage DC and arc faulting.

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Canadian Solar
Circle 355

Grounding Lug
Able to accommodate 4AWG to 12AWG bare copper wire, the HelioLug grounding lug is
designed for grounding solar modules in residential, commercial, and electric utility
applications. The lug includes stainless steel mounting hardware that is UL 2703
certified, allowing it to be used to ground the rack as well as the PV module. Made from
tin-plated copper, the product provides low contact resistance and high conductivity. In
addition, its open-face design allows simple, quick lay-in without breaking or cutting the conductor. An included
star washer penetrates aluminum annodization of the module frame and racks.
Amphenol Industrial
Circle 356

Tracking Systems
These tracking applications are available in two versions. The track_app basic is an
iPhone-based application for residential customers, while the track_app expert is
designed for iPads, catering to large-scale installations. Track_app expert allows
users to monitor the inverter output and weather data as well as motor currents,
position angles, and other data, which is pictured in real time on an easy-to-read
display. The one-finger_touch allows the operator to manually drive the tracker into
any desire position, and an integrated webcam allows users to view the entire system
in real time.
Sonnen Systems
Circle 357
freeproductinfo.net/ecm

Disconnect Switches
The SXDC Series of non-fused switches is IEC-rated for 1,000VDC and 750VDC. Offered
in 3-pole and 4-pole configurations, the switches are front operated, feature double break
silver-plated contacts, ON/OFF operation, and flexible terminal barriers. In addition, the
products are listed to UL98 at 600VDC for service entrance applications and include
mounting feet that swivel to accommodate design variations.
Mersen
Circle 358

Grounding Connectors
These solar panel grounding connectors are designed to prevent galvanic reactions and
enhance conductivity. The connectors body features extruded serrations for breaking
the anodized finish on PV modules and frames. The serrations in the wire binding break
corrosion on the grounding wire, eliminating the need to prepare the surfaces of the PV
module, the frame, or the ground wire. In addition, the products clamp-on design
eliminates the need for mounting holes. Featuring stainless steel hardware, the units are
UL 467-listed and accommodate aluminum or copper 4 AWG to 14 AWG.
Bridgeport Fittings
Circle 359

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Irradiance Meter
The Survey 100 irradiance meter uses a precision PV cell sensor for highly accurate
irradiance measurement, displaying results in either Wm-2 or BTU/h/ft2 and making it
suitable for both solar PV and solar thermal site installations. The device also
incorporates a digital compass, digital tilt meter, and dual-channel precision
thermometer. These features allow users to quickly identify the location where
maximum levels of solar power can be collected and accurately measure irradiance, roof
pitch, orientation, and ambient air/PV module temperature. Battery-powered, the
instrument incorporates a display hold feature that enables site readings to be captured in difficult locations.
Seaward Solar
Circle 360

Combiner Box
The Solarlok is a 5-string input, plug-and-play combiner box for residential PV systems.
Offering a simple 4-step installation process, positive and negative PV input string
connectors plug in on the outside of the box. Internally, the box is prewired so that each
input string can be fused up to 15A and combined in parallel to a single output. Four
-in. knockouts allow output conduit to exit in any direction. Additionally, each input
string can handle a PV short circuit current up to 9.6A.
Tyco Electronics
Circle 361

DC Connectors
Designed for solar junction boxes, field installations, and photovoltaic (PV) grid wiring,
SolarSpec DC connectors are IP67-sealed. The connectors feature an internal locking
mechanism that prevents accidental or unauthorized decoupling of the connector during
service in the field. With contact resistance of less than 0.5 m, the contact can handle
30A and accommodates 2.5-mm2 and 4-mm2 to 6-mm2
(14 AWG and 12 AWG to 10 AWG) cable. In addition, the products remain fully sealed
when mated and feature an enhanced strain relief design.
Molex
Circle 362

PV Box
The PV Box is a customizable pre-wired device designed to meet the growing demand
of a large-scale grid-tied solar farms and large commercial installations in the
harshest environments. The contents of a box include Xantrex solar inverters, DC
combiner boxes, step-up transformers, and a medium-voltage switch housed in a
prefabricated building. All equipment is housed in one building to allow quick field
wiring from both the solar arrays and the electric utility grid connection point.
Optional items include climate controls, security equipment, array string monitoring, SCADA monitoring
equipment, and power metering
Schneider Electric
Circle 363

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Combiner Boxes
The CB Series combiner box is customized to fit the needs of a users array with up to 36
PV string circuit capacity, 8A to 15A fuse options, and disconnects to fit small or large
arrays. The box is rated 1,000VDC and is UL 1741-listed. The components are enclosed
in a NEMA 4X-rated steel cabinet that features rounded corners with a polyester, light
grey, powder-coated finish. The reversible door includes a poured-in-place polyurethane
seamless gasket that makes the cabinet weatherproof.
Legrand/Cablofil
Circle 364

String Inverters
AE String inverters are suitable for residential and small commercial rooftop installations.
Featuring a 97% California Energy Commission (CEC) efficiency, the inverters offer power ranges
from 3.8kW to 7kW and are the industrys first such product to offer standard ZigBee wireless
monitoring, according to the company.
Advance Energy Industries
Circle 365

Inverters
Suitable for medium-sized photovoltaic (PV) systems from 10kW up to the megawatt range,
Sinvert PVM 3-phase inverters achieve peak efficiency of 98% and more, according to the
company. Compact and wall-mounted, the transformerless string inverters can be remotely
monitored and controlled by means of a visualization system via an Ethernet interface of the
PV system. Available power ratings include 10kW, 13kW, 17kW, and 20kW.
Siemens
Circle 366

80-Cell Module
The KD 315 is a 315W, 80-cell module designed for large-scale solar installations. Features
of the UL-certified module include a UV-stabilized black anodized frame, easily accessible
ground points, junction box technology with 12 AWG PV wire to work with transformerless
inverters, and locking plug-in connectors for quick connections.
Kyocera
Circle 367

Inverter
The IPV-30kW-480 photovoltaic inverter is suitable for 480V commercial
rooftop installations. Weighing 94 lb and measuring 36.5 in. tall, the inverter
fits into a buildings existing mechanical room and can be easily mounted
onto a wall by two technicians, according to the company. Features include
high string voltage, the absence of any low-voltage drop-out, and very low
GFDI trip points.
Ideal Power Converters
Circle 368

Inverters

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With a power range of 3.3kW to 8kW, PVS300 solar inverters feature an intuitive control unit
equipped with a user-friendly graphical display that provides sun meter, solar energy
production information, and help/settings menus. A built-in data logger displays and stores
the exact daily, weekly, monthly, and yearly production up to
24 yr. In addition, the display can be detached from the inverter and mounted on a wall to
monitor inverter performance from outside the installation room. An in-built microprocessor
monitors internal protection devices and immediately transmits error messages or
information to the inverter display and optionally over the Internet as an email in the event of
a problem.
ABB
Circle 369

Modules
Designed for commercial and large-scale electric utility applications, the Quasi-mono solar
module line now includes 21 additional models. Available in 60-cell and 72-cell designs, the
modules offer power ratings ranging from 230W to 320W. In addition, the products are
UL-certified.
Aide Solar
Circle 370

Microinverter
The M215 solar microinverter offers a weighted power conversion efficiency of 96%
(CEC), according to the company. Featuring an output 13% higher than previous
versions, the microinverter is compatible with 60-cell modules. Standalone and AC
module (ACM) models feature CSA certification. The ACM model speeds installation
by eliminating the need for rack mounting, a separate system ground wire, and DC
cable management.
Enphase Energy
Circle 371
freeproductinfo.net/ecm

Development Kits
The C2000 Solar Developers kit is a high-voltage, string-ready isolated
MCU-controlled product comprised of two development boards. This kit provides a
dual-controller design, allowing users to work with high-voltage power stages and
inter-processor communications systems. The primary board features a 300VDC
compatible input stage supporting up to 500W. The secondary board features a full
bridge DC-AC inverter supporting 120/220VAC output. The C2000 Solar Explorer
low-voltage kit supports the companys Piccolo and Concerto C2000 MCUs. This kit
includes multiple DC-DC conversions as well as a DC-AC state that supports 12VDC/100W input stage. Other
features include a single-switch DC-DC boost for MPPT, DC-DC SEPIC for battery charging and a full bridge
DC-AC inverter capable of driving 24VAC.
Texas Instruments
Circle 372

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Multi-Pin Connectors
Solar SPEC Pak multi-pin connectors meet the requirements specified in UL 6703A.
The connectors offer power handling capabilities up to 1,000V and feature a locking
latch that complies with 2008 NEC section 690.33(C) requirements. Designed for
wire-to-wire applications, the products are capable of handling up to four individual
lines, which reduces the number of traditional connectors needed in solar applications.
Anderson Power Products
Circle 373

Combiner Box
The Hoffman solar combiner box is available in Polypro and 14-gauge mild steel models.
Non-metallic Polypro material is non-glass-filled polyester that offers a combination of
corrosion, impact, chemical, and UV resistance, and protects against wind and moisture.
Polypro boxes provide an overlapping tongue-and-groove raised cover and gasket for a
secure seal and are Type 4X-rated. Mild steel models feature continuous hinges, oil-resistant
gaskets, and a Type 4 rating. Both versions are available in 6-string and 12-string
configurations and include touch-safe fuse holders with a non-load break rating to 30A max.
Pentair Technical Products
Circle 374

Mounting System
The Evolution FR flat roof system features fiberglass baskets and rails as well as tool-less
pivot clamps constructed of 16-gauge 304 stainless steel. According to the company, the
fiberglass components are corrosion-resistant, and there is no thermal expansion.
Featuring a universal design, the product requires no roof penetrations.
DynoRaxx
Circle 375
freeproductinfo.net/ecm

Grounding Connectors
The SGB-4 and GBL-4SS connectors for solar panel grounding prevent galvanic
reactions and enhance conductivity. The SGB-4 connector body features a clamp-on
design as well as extruded serrations for breaking the anodized finish on photovoltaic
(PV) modules and frames. The serrations in the wire binding break corrosion on the
grounding wire, eliminating surface preparation for the PV module, frame, or ground
wire. The UL 467-listed and CSA-certified aluminum connectors accommodate 4 AWG to 14 AWG and are
dual-rated for copper or aluminum conductor. In addition, they are electro-tin plated for low contact resistance,
and a lay-in feature facilitates installation.
Ilsco
Circle 376

Grounding Clamps
Approved for portrait orientation use with the companys Arista Monolithic
commercial rooftop racking system, these module clamps with integrated grounding
feature Weeb washers that use teeth designed to break the anodized layer of the
module frame and provide a gas-tight connection. According to the company, this

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eliminates oxidation and provides a reliable bond to ground the racking system and
PV module. The clamps also eliminate the need to use separate ground lugs and
copper wire between each module and are ETL-listed to UL 467.
Cooper B-Line
Circle 377

Modules
The Enphase Energized AC Module (ACM) combines the companys solar modules with Enphase
microinverters. The microinverters easily attach to the frame of the 60-cell module to generate
grid-compliant alternating current (AC) power directly at the module-level. Constructed of ethylenevinyl-acetate, the modules feature a weather-resistant frame and durable glass surface that is field
tested to support more than 300 kg (660 lb) of load per square meter (10.7 ft2).
Hanwha SolarOne
Circle 378

Mounting System
Made of 100% recycled material, the Ecofoot solar flat roof mounting system uses a
green industrial-grade polymer to eliminate the need for grounding and the potential for
corrosion. The universal design adapts to all PV modules and challenging roofs without
the need for customization or roof penetrations, according to the company. An optional
deflector reduces total install weight and is engineered for high wind zones.
Ecolibrium Solar
Circle 379

Disconnect Switches
These disconnect switches are available in 40A, 80A, and 125A models. DIN-rail mounted,
the switches feature a pad-lockable mechanism as well as a shaft extension and rotating
handle that can be ordered separately. In addition, the products are UL508-, UL98-, and
KEMA-certified.
Automation Systems Interconnect
Circle 380

Inverter
The E-Force 1MW, air-cooled solar inverter has received ETL certification to UL
1741-2010 and CSA C22.2 No. 107.1 standards. Designed for grid-tied large solar
applications, the unit integrates two 500kW inverters in a single enclosure, which the
company says can reduce the skid footprint by as much as 30% compared with
independent 500kW competitive inverters. In addition, the units achieve peak and CEC
efficiencies of 97.9% and 97%, respectively, with total current harmonic distortion of less than 5%.
Magnetek
Circle 381

Shade Analysis Tool


The SunEye 210 shade analysis tool features a fisheye camera and dedicated onboard
processor to perform digital image processing and analysis to compute shading and
solar access percentages. The tool includes an electronic compass and inclinometer to

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measure roof pitch and azimuth. Designed for one-handed operation, the tool includes
an edit mode to add or remove instructions, live survey mode to allow users to view
annual sun paths live as they scan a site, and desktop PC software.
Solmetric
Circle 382

Inverters
The 1500TL-US, 2000TL-US, and 3000TL-US inverters offer a maximum efficiency
of 97.8% and wide input voltage range, according to the company. Features include
an internal DC switch; transformerless GT topology; MTL-string; Bluetooth
technology; sound control; quiet operation, and an LCD display. In addition, the
inverters measure
360 mm 465 mm 165 mm and include AC connection terminals.
Growatt
Circle 383

Panels
Instant Connect plug-and-play solar panels are designed to eliminate panelto-panel wiring in residential AC systems and commercial DC systems. The
panels feature a set of UL-approved electrical connectors that are integrated
directly into the sides of each solar panel, allowing the panels to automatically
plug together when mounted on a roof. According to the company, the frames of
the solar panels and splices used to connect the solar panels together provide precision alignment of the
electrical connectors, eliminating the need to manually wire panels or the need for custom cabling.
Westinghouse Solar
Circle 384
freeproductinfo.net/ecm

Mounting System
Based on the design concepts of aerodynamics, the SolarFamulus Air
mounting system allows PV installations on weight-limited roofs. According
to the company, the system reduces the ballast requirement for the entire
array, and the need for roof penetrations is completely eliminated or
significantly reduced. Features include venting windows that allow wind and convection to cool the back of the
modules, a fast and easy installation process consisting of only five steps and six components, and a stackable
rail profile.
Conergy
Circle 385

DC-DC Converter
The AP250 is a DC-DC converter designed to be installed with new or existing
photovoltaic (PV) systems. Compatible with leading-brand solar panels and string
inverters, the converter also works with standard series panel wiring methods. Features
include 98% peak efficiency, 97.6% CEC efficiency, solar panel and racking installation

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options, and a NEMA 4-rated enclosure.


Azuray
Circle 386

Inverters
These solar inverters offer 98% weighted average efficiency, according to the company. Featuring an
extended operating temperature range of -40F to 140F (-40C to 60C), the inverters work with
the companys power optimizers. To enhance design flexibility and grid compatibility, the product
line includes 3kW, 3.8kW, 5kW, 6kW, and 7kW single-phase models with grid support for 208VAC,
240VAC, and 277VAC.
SolarEdge Technologies
Circle 387

Monocrystalline Modules
Suitable for residential applications, these monocrystalline modules feature 6-in. cells and are
available in 60-cell and 72-cell models with wattage levels of 255Wp and 310Wp, respectively.
Compliant with IEC and UL standards, users can adjust wattage levels in 5Wp increments. Both
modules feature either white or black backsheets.
Upsolar
Circle 388

Mounting Clip
The EZ Solar Mount Clamp-On is designed for roof-mount applications. Using underthe-hem clamping and bolting, the system is constructed of 3/16in. steel and offers
allowable load uplift of 300 lb to
500 lb, depending on the panel clip spacing. Zinc-plated for UV and rust protection, the
product features a threaded hole that allows for top-down mounting of rails or solar
panels. Other highlights include a carriage bolt design to prevent thread slipping and
four or more pressure points, which the company says reduces twisting and pulling.
Tra-Mage
Circle 389
freeproductinfo.net/ecm

Hardware and Software Products


The Clarity system includes optimization and monitoring hardware products and wireless
communications and infrastructure products that enable scaling to the largest electric
utility sites. The product offering also includes a suite of cloud-based software management
tools that deliver information by analyzing array performance, diagnosing impairments,
and identifying remedial action to improve financial performance of solar assets. In
addition, the optimizers and monitors can be interchanged within an array and scaled from
full array coverage down to the string level or selective coverage.
Solar Power Technologies
Circle 390

Mounting System
The Polar Bear FR Gen II 10 ballast mounting system for commercial flat roofs

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features a 3-component design and factory-integrated features to facilitate


installation. With a universal, module-independent design, the system offers
increased inter-row spacing flexibility, additional mounting holes for wavy roof
installation, recycled rubber roof protection pad, multipurpose tab for wire management, PEM studs, and a
stainless steel fastener kit. Available in aluminum or G90 steel, a mechanical attachment option is offered.
Panel Claw
Circle 391

Inverter
The Brilliance 700kW solar inverter includes grid-friendly features that offer power
generation similar to a conventional power plant, according to the company. The
inverter offers 2-stage power conversion that provides 480VAC output voltage,
eliminating the need for an intermediate transformer. Equipped with an outdoor-rated
enclosure, the unit is UL- and CSA-certified.
GE
Circle 392

Inverter/Charger
The Radian Series inverter/charger simplifies the design and installation of grid-interactive
and standalone power systems. Featuring 8,000W of continuous power and
120/240Vsplit-phase power, the unit includes dual AC inputs, a flexible design for systems
between 8kW and 80kW, and the companys core FX FET board technology. The product also
provides the ability to connect to the grid and recharge the batteries from a generator, offering
a continuous power supply even if emergency conditions last a week or more. The 120/240V
output integrates directly into standard home wiring, while the modular parallel architecture
combined with a HUB Communication Manager offers the ability to build a system to power
almost any load.
Outback Power Technologies
Circle 393
freeproductinfo.net/ecm

Flexible Modules
Designed for commercial and industrial rooftops, PowerFLEX BIPV modules offer
12.6% aperture efficiency, according to the company. The flexible module features a
large format
(5.75 m 0.5 m) and a 300W power density, providing 50% more energy and power
than the current amorphous silicon standard. With a weight of
0.7 lb/ft2, the units can be applied directly to a roofing surface, require no mounting
hardware or roof penetrations, and create no additional wind load.
Global Solar Energy
Circle 394

Recombiners
Designed for large commercial and electric utility-scale photovoltaic systems, these
recombiners are listed to
UL 1741 for up to 1,000VDC and 2,560A. The recombiners can be specified with
disconnects or contactors that meet the fuse servicing requirements of the 2011 NEC

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[690.16.(B)] and with a ground-fault interruption (GFI) solution. By using a differential


current sensor(s) to detect leakage current in the array wiring, the units can be set to
automatically disconnect the ungrounded conductors as soon as a single-sided ground fault
is detected.
SolarBOS
Circle 395

Utility-Scale Inverters
When used with Ampt module-level converters, these electric utility-scale inverters
offer a two-thirds increase in output power over the companys standard inverter
platform. With the inverters in Ampt Mode, users can achieve an inverter cost
reduction of up to 40% for the same power level. By operating at a higher and
narrower voltage range, the optimized inverters increase operating efficiency and
reliability.
LTi REEnergy
Circle 396

AC Panels
SunPower E18/225 AC solar panels offer panel-level DC-AC power conversion. Suitable for use on
complex or shaded roofs, the panels offer up to 50% more energy density and reduce installation
time by 20% or more, according to the company. In addition, the products feature an operating
temperature range of -45C to +85C, an anodized aluminum alloy black frame, and an IP65-rated
junction box with three bypass diodes.
Sunpower

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