Professional Documents
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AN
T R I B O LO G Y &
LU B R I C AT I O N
T E C H N O LO G Y
Predictive
Maintenance
How used-oil analysis can
extend the health (and life)
of your machine.
Career Coach
16 tips for
job seekers
Q&A
20 Minutes with
The Gear Doctor
Dont pour that oil!
Field strategies
for basic lubricant
identification
2011
Readers greatest
accomplishments
MORE ACCESSIBLE
MORE INFORMATIVE
MORE INCLUSIVE
www.aftonchemical.com
NEW WEBSITE - NOW LIVE!
Contents
ng
he
he
en
nt
ns
de
y.
17
20
26
FEATURES
LUBRICATION FUNDAMENTALS
17
on tailoring the
nanocrystalline structure of
Zno to achieve low friction
26
by hamidreza Mohseni,
benedict a. Mensah, niraj
gupta, srivilliputhur g.
srinivasan and thomas W.
scharf (advisor)
28
basic lubricant
identication in the eld
This step-by-step plan
reduces the chances of mixing
incompatible products.
20 MINUTES WITH
20
COVER STORY
34
46
rheological properties of
extreme pressure greases
Measured using a process
control rheometer
by Julie a. glasscock and
robin s. smith
by stacy heston
34
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
Contents
EDITOR
Evan Zabawski
Fluid Life
Edmonton, Alberta, Canada
PUBLISHER/EDITOR-IN-CHIEF
Thomas T. Astrene
54
68
DEPARTMENTS
10
tech beat
59
Self-lubricating ominiphobic
surface; Bacteria crack ethanol
pipeline steel; More efficient
access to hydrogen as a fuel.
High-performance polyurethane
adhesive; Electric motor brush
holders; Water-soluble metalforming lubricants; High-flow
thermoplastic vulcanizate grades;
Low-pressure spin-on filter.
52
newsmakers
This months newsmakers
include Lubrizol, Analysts, Inc.,
POLARIS Laboratories, ASTM
and more!
54
63
advertisers index
65
resources
Keep up to date with the latest
technical literature available in
print and online.
sounding board
Readers list their greatest
professional achievements in
2011.
new products
67
presidents report
68
In praise of service
70
on condition Monitoring
Complexity in oil analysis
information: Part II
headquarters report
Gateways to a rich technical
experience
career coach
Position yourself for growth
Three-Star Selection
JANUARY 2012
CONTRIBUTING EDITORS
Dr. Neil Canter
Dr. Robert M. Gresham
Mike Johnson
Jean Van Rensselar
CIRCULATION COORDINATORS
Myrna Scott
Judy Enblom
DESIGN/PRODUCTION
Joe Ruck
ADVERTISING SALES
Tracy Nicholas VanEe
Phone: (630) 922-3459
Fax: (630) 904-4563
tnicholas@stle.org
TECHNICAL EDITORS
Dr. Fred W. Girshick
Infineum USA,
L.P.Linden, New Jersey
Sandra Mazzo-Skalski
ExxonMobil Chemical
Paulsboro, New Jersey
COLUMNS
4
MANAGING EDITOR
Karl M. Phipps
72
Worldwide
Preventing bearing failures
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
Mike Mayers
Analysts Inc.
Stafford, Texas
Mark Minges
Polaris Laboratories
Indianapolis, Indiana
Dr. Jun Qu
Oak Ridge National
Laboratory
Oak Ridge, Tennessee
Dan Vargo
Functional Products
Macedonia, Ohio
W W W. ST L E .O RG
presiDents report
Dr. Michael T. Dugger
In praise of service
By participating on
an STLE committee,
youll help the
societyand your
careergrow.
Many groups contribute to the success of a technical society like stle.
These groups include individual and corporate members, exhibitors and presenters at
our Annual Meeting and other conferences,
people who participate in education courses
and our certification programs and, of
course, our headquarters staff. All of these
people help fulfill the societys mission, To
advance the science of tribology and the
practice of lubrication engineering in order
to foster innovation, improve the performance of equipment and products, conserve
resources and protect the environment.
One subset of these people represents
the engine behind progress in our society,
and that is the members who volunteer to
serve on our various committees. With the
new year ahead and many people developing
New Years resolutions, I would like to acknowledge the important contributions of
our existing volunteers and encourage other
members to get involved.
STLE cannot function without volunteers.
Our headquarters staff does a terrific job
supporting the various activities of the society, but it is the volunteers who decide how
the organization will be governed and also
govern it. Whether it is making major policy
decisions, developing a conference program,
electing Fellows or giving awards, all of these
jobs and more are done by volunteers.
What happens to a member of an organization to transform him or her into a volunteer? I suspect that in most cases, volunteers
get involved with STLE because a colleague
asked them to help with a committee project.
After devoting significant time and creative
4
JANUARY 2012
STLEs most important products and services, including our annual meeting,
wouldnt be possible without the dedication and efforts of our committee
volunteers.
energy to an organization, we become emotionally vested in its success. This works
great for STLE, since volunteers who feel a
sense of satisfaction in what they have done
for the society become its biggest proponents.
Volunteers also receive from the society
as much or more than they give. I met many
of my closest professional colleagues by
serving on committees with them. There is
no denying that the largest tribology conference in the world, the STLE Annual Meeting &
Exhibition, is a great way to meet other professionals, catch up with old friends and discover prospective suppliers and customers.
But serving on a committee gives people a
shared sense of purpose and accomplishment. I also have found that serving on committees enabled me to meet people that I
would not have met during my normal business activities. One of our greatest assets is
our professional network, and committee
service is a great way to build or expand
yours.
Kara Lemar on our headquarters staff
has been working with other staff and volunteers to make committee service more effecT R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
tive and rewarding than ever. This project already has begun with two Webinars titled
Keys to Leading Productive Committees,
which, by the way, are available for free by
visiting www.stle.org. More content of this
type is planned in the coming months to help
potential volunteers understand various
committee assignments and get the most
out of a rewarding experience.
Please consider getting involved or taking on a new assignment on an STLE committee. Not only will you be doing an important
service for the society, your career will benefit as well.
Contact me, any of our board members
or our headquarters staff to find out what
types of assignments match your interests.
We are always looking for motivated volunteers, and, who knows, you might find yourself writing this column one day!
Mike Dugger is a Distinguished
Member of the Technical Staff
with Sandia National
Laboratories in Albuquerque,
N.M. You can reach him at
mtdugge@sandia.gov.
W W W. ST L E .O RG
Croda Lubricants
Leading the way naturally
Perfad
f d 5000
www.crodalubricants.com
Three-Star Selection
What fueled hockeys iconic
postgame ritual?
for 75 years hockey fans have
enjoyed a postgame ritual where the
three best players in the contest are
recognized. This tradition is called
the Three-Star Selection, but not
many know its origin.
Its history traces back to a handshake agreement between Toronto
Maple Leafs owner Conn Smythe and
advertising agency owner Jack MacLaren. The agreement granted MacLarens client, General Motors, the
radio rights to Leaf games once the
construction of Maple Leaf Gardens
in Toronto was completed. The inaugural General Motors Hockey Broadcast subsequently aired on Nov. 12,
1931, with Foster Hewitt (best known
for coining the phrase he shoots, he
scores) calling a Toronto Maple
Leafs defeat by the Chicago Blackhawks.
By 1933 a 20-station hookup was
broadcasting games to nearly a million listenersabout 1 in 10 Canadians at the
time. In 1936 and 37, another MacLaren client, Imperial Oil, replaced General Motors as
sponsor when GM of Canadas new president, freshly transferred from the United
States, stated that he did not believe hockey would sell cars.
Imperial Oil wanted to promote its new
Three-Star Gasoline, a name based on the
three stars in the companys original logo,
by naming three stars in each game. Foster
Hewitts radio broadcast would conclude
with his personal selections, generally
based on the players high level of play. Each
selected player would skate an encore semicircle on the ice, amidst cheers or boos, depending on the outcome of the game.
6
On Jan. 1, 1937, the Canadian Broadcasting Corp. was launched and assumed national carriage of the program. Soon thereafter, the series became identified as
Hockey Night in Canada. Foster Hewitt continued making the selections for nearly 35
years before retiring, though many may remember Hewitt coming out of retirement for
the 1972 Summit Series and famously describing the goal heard around the world
by declaring Henderson has scored for
Canada!
In 1976 Imperial Oil ended its sponsorship. However, the tradition remained at
Hockey Night in Canada with Molson Breweries as the new sponsor. The three game
stars continued to be selected by a member
of the media. Players are awarded 30 points
as the first star, 20 points as the second star and 10 points as the third
star. At the end of each season, the
player with the highest tally on each
Canadian team is awarded a Molson
Cup.
The National Hockey League now
awards three stars during every
game, not limited just to those
broadcast on Hockey Night in Canada, with the selection made by media
representatives of the home team.
All professional, as well as many amateur and collegiate hockey leagues,
also award three stars.
Since Oct. 13, 2010, the Molson
Export Three Stars presented by
Bell are chosen by fans of the Montreal Canadiens voting with their mobile phones or on the Internet, signaling both an evolution in the
selection process and in branding.
The latest sponsor of the ThreeStar Selection is the software company Compuware. Peter Karmanos, Jr., CEO
of Compuware, is an avid hockey supporter
and owner of the Carolina Hurricanes (previously the Hartford Whalers).
Even though Imperial Oil has not sold
Three-Star-branded gasoline in more than
30 years, and no matter how many variations in sponsorship the Three-Star Selection has gone through, we still pay homage
to gasoline at the end of every hockey game.
FOCUSING ON SOLUTIONS.
FOR A WORLD IN MOTION.
F
ERATION O
NEXT GEN
DDITIVES
E
R
ESSU A
R
P
E
M
E
R
EXT
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AVAILABL
During the last few years, there have been increased expectations in application requirements throughout the industrial lubricants
market as well as continuous changes in base oil properties and manufacturing equipment. Rhein Chemie has kept and continues to keep light colored sulfur carriers as one of our core technologies. We have taken on the new challenges brought forth by
the ever-changing market and are proud to introduce our Next Generation EP Additives. These additives fulfill the latest
requirements in the industry and offer customers a broader range of products. Rhein Chemie strives to be a truly global solutions
provider - keeping the world in motion.
Solutions for the rubber, lubricant and plastics industries.
Whatever requirements move your world:
We will move them with you. www.rheinchemie.com
f
Societygo
sts and
Tribolobriication
Lu
HEADQUARTERS REPORT
Edward P. Salek, CAE / Executive Director
Gateways to a rich
technical experience
Content from STLE conferences
and meetings is now available
online and free.
JANUARY IS THE TIME OF YEAR WHEN THE
STAFF AT OUR HEADQUARTERS OFFICE
starts thinking about May. Ample piles of
snow and nasty wind chills here in Chicago
are not the only reason. We actually are looking ahead to May 6-10 in the vibrant Midwestern city of St. Louis, Mo., host to STLEs 2012
Annual Meeting & Exhibition.
We hope that TLT readers also are marking the date now and watching their e-mail
for the meetings Technical Program Guide
and registration material which you should
receive very soon. The guide provides complete information on the rich technical experience that awaits the more than 1,500 participants from around the world who are
attending the meeting in St. Louis.
The technical program reects the dedicated work of hundreds of volunteer paper
solicitation chairs, education course instructors and company representatives exhibiting
new products and services at the STLE trade
show. Directing all this activity is the Annual
Meeting Program Committee, chaired by Dr.
Lewis Rosado of the Air Force Research Laboratory at Wright-Patterson Air Force Base in
Dayton, Ohio.
To get a head start on reviewing partial
program information, as well as on making
hotel reservations and securing meeting registration, you can visit the 2012 Annual Meeting pages on www.stle.org. Youll discover
that this years conference continues the
STLE tradition of providing an immense
amount of diverse technical content during
one very condensed time period.
8
JANUARY 2012
d
logists anrs
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ib
r
T
f
o
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Societ rication Engine
Lub
tion
al Meeting
65th Annu
ide
Program Gu
& Exhibi
ts and
Tribologis
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EX H IB IT
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3(
NUAL M
5"
( &0
66 TH A N
"5 - " /
":
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r Person
Plus: You
Fluidscan Q1000
1.4 Kg / 17 x 14 x 9 cm
3 lbs / 6.5" x 5.5" x 3.5"
SpectroVisc Q3000
1.8 Kg / 15 x 12 x 20 cm
4 lbs / 6.0" x 5.0" x 8.0"
TECH BEAT
Dr. Neil Canter / Contributing Editor
10
capabilities in repelling materials other than ant oils. Inspired by these examples from nature, a synthetic surface that is truly repellent to most
materials has now been developed.
SLIPS
Wong, Sung Hoon Kang, a graduate
student in the School of Engineering
and Applied Surfaces at Harvard University, and other researchers working
STLE Podcast: Aerospace in Tribology with Vern Wedeven (Wedeven Associates, Inc.), available now! Details at www.stle.org.
Figure 1 | An omniphobic surface that repels both oils and water is prepared by impregnating a lubricating liquid in a porous network of
polytetrauoroethylene nanobers. (Courtesy of Harvard University)
REFERENCES
1. Canter, N. (2010), Presence of
Nanobubbles on Superhydrophobic Surfaces, TLT, 66 (8), pp.
14-15.
2. Canter, N. (2011), Ice Repellent
Surfaces, TLT, 67 (2), pp 12-15.
3. Wong, T., Kang. S., Tang, S.,
Smythe, E., Hatton, B., Grinthal,
A. and Aizenberg, J. (2011),
Bioinspired Self-Repairing Slippery Surfaces with Pressure-Stable
Omniphobicity, Nature, 477
(7365), pp. 443-447.
JANUARY 2012
11
TECH BEAT
12
JANUARY 2012
U.S. production of
ethanol for use as a fuel
is increasing quickly,
reaching 13 billion
gallons in 2010.
This issue becomes more signicant because U.S. production of ethanol for use as a fuel is increasing
quickly, reaching 13 billion gallons in
2010. The infrastructure needed to
transport ethanol from its production
sites through such distribution channels as rail, truck and barge is becoming strained.
One option that is a more efcient
way to transport ethanol is a pipeline.
Sowards says, Pipelines could be a
potential way to move ethanol, but the
current literature suggests that problems will occur. Stress corrosion cracking has been found in steel storage
tanks containing fuel-grade ethanol.
The presence of water in ethanol leads
to an increase in the fatigue crack
growth rate of steel. Bacteria known to
accelerate corrosion also have been
identied in ethanol storage tanks.
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
13
TECH BEAT
14
JANUARY 2012
RUTHENIUM CATALYST
Williams and his research associates
have developed a new ruthenium catalyst that is very effective at converting
W W W. ST L E .O RG
If we increase the
temperature above 70 C,
the reaction moves faster.
At lower temperatures, the
process is slower.
Figure 3 | A new ruthenium catalyst shown here can catalyze the dehydrogenation of
ammonia borane to hydrogen multiple times and in air. This process may lead to a
more effective way to use hydrogen as a fuel. (Courtesy of the University of Southern
California)
REFERENCES
1. Canter, N. (2009), Aluminum
Hydride: Potential HydrogenStorage Material, TLT, 65 (11),
pp. 14-15.
2. Conley, B., Guess, D. and Williams, T. (2011), A Robust,
Air-Stable, Reusable Ruthenium
Catalyst for Dehydrogenation of
Ammonia Borane, Journal of the
American Chemical Society, 133
(36), pp. 14212-14215.
15
contacto@coquilub.com
working
f in the
g at the
as been
opment
cations
nclude
oscopy.
.edu.
aBSTRacT
Cross-sectional high-resolution transmission electron microscopy (HRTEM) inside worn surfaces coupled
with density functional theory (DFT)
calculations reveal atomistic origins of
low friction and nanocrystalline plasticity when sliding on ZnO {0002}-textured nanocolumnar grains. The
atomic layer deposited (ALD) subW W W. ST L E .O RG
stoichiometric ZnO film was structurally tailored to achieve low surface energy and low growth stacking fault
energy basal planes. Sliding on this
defective ZnO structure resulted in an
increase in both partial dislocation and
basal stacking fault densities through
intrafilm shear/glide of partial dislocations on the {0002} planes. This shear
accommodation mode mitigated friction and brittle fracture frequently observed in microcrystalline and single
crystal ZnO. These results have potentially broad implications to other defective nanocrystalline ceramics.
InTRoducTIon
ALD ZnO/Al2O3/ZrO2 nanolaminates
are good candidates for providing low
friction and wear and potentially high
thermal (oxidation) resistant surfaces
and interfaces in moving mechanical
assemblies such as carbon-carbon
composite (CCC) bushings that experience fretting wear.1,2 Significant reduction in the sliding wear factor
(2.3x10-5 to 4.8x10-6 mm3/Nm) and
friction coefficient (0.22 to 0.15) was
achieved compared to uncoated CCC
[2]. This improvement was attributed to intrafilm shear (slip) of partial
dislocations along the {0002} basal
stacking faults in nanocrystalline
grains of ZnO by a dislocation glide
process. To further elucidate the
underlying crystal structure-dependent deformation mechanisms responsible for this tribological improvement, ALD ZnO with nanocrystalline
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
eXPeRImenTal
The processing of ALD trilayer ZnO
(~100nm thick)/Al2O3 (~20nm thick)/
ZrO2 (~100nm thick) nanolaminates
infiltrated into CCC has been reported
elsewhere.2 ZnO is the topmost layer
deposited on amorphous Al2O3, which
determines the ZnO {0002} growth
texture, and ZrO2 is the bottom, load
bearing layer. The friction coefficient
for the ZnO samples was determined
in unidirectional sliding against a stationary Si3N4 ball under a normal load
of 0.98 N (initial mean Hertzian contact stress of ~0.6 GPa). The linear
sliding speed was 2.1 cm/s and the total sliding distance was 190 m. Tests
were conducted at ambient temperature and relative humidity of ~40 to
50%. X-ray photoelectron spectroscopy revealed that the ZnO layer was
sub-stoichiometric (Zn0.54O0.46). This
oxygen deficiency for ALD ZnO has
been linked to oxygen vacancies.3
Condensation of vacancies, causing
the introduction of a missing or extra
ZnO (0002) plane into the lattice,
along with incoherent boundaries between adjacent nanocolumnar grains,
are sources for ALD ZnO growth basal
stacking faults (BSF). Partial dislocations (PD) border the BSF as discussed
next.
JANUARY 2012
17
IlluSTRaTIve ReSulTS
AL
mechanisms responsible for this observed
of ALD ZnO
trilayer
ZnO
(~100nm
thick)/Altrans2O 3
friction
behavior,
cross-sectional
ZrO2 (~100nm
thick)
nanolaminates
infiltrated
mission
electron
microscopy (XTEM)
anal2
been reported
elsewhere.
ZnO
is
the
yses were performed inside the topmost
worn surdetermines
the
on amorphous
Al2O32, which
faces. Figure
(a) shows
an SEM planar
owth texture,
is the
image and
insideZrO
the2 wear
trackbottom,
center ofload
ALD
he frictionZnO/Al
coefficient
for
the
ZnO
samples
was
O /ZrO2 coated CCC after 190 m of
2 3
nidirectional
sliding
against
a stationary
3N 4
sliding
(Figure
1). The
wear trackSishows
ormal loadevidence
of 0.98of Na sliding-induced
(initial mean Hertzian
highly def ~0.6 GPa).
Thelayer
linear
sliding
was
2.1 2
formed
(HDL)
on thespeed
surface.
Figure
otal sliding
190
m. inside
Teststhe
were
(b)distance
is a XTEMwas
image
taken
wear
bient temperature
andinrelative
of is~40
track shown
Figure humidity
2 (a). There
eviphotoelectron
revealedof that
dence spectroscopy
that the HDL consists
CCCthe
and
stress-induced (plastically deformed) nanocrystalline ALD coating material. However,
the deeper subsurface CCC pores that were
infiltrated with the nanolaminate were undeformed (denoted by red arrow in Figure 2
(b)). In addition, Figure 2 (b) shows that
the HDL does not exhibit uniform thickness
in the wear track, which is not surprising
given the heterogeneous appearance of the
wear track surface in Figure 2 (a). Energy
dispersive spectroscopy revealed no Si x-ray
lines indicating no Si3N4 ball transfer to the
wear track and making up part of the HDL.
Figure 2 (c) shows a higher magnification
image of the HDL and a trilayer from the
box location in Figure 2 (b). There is also
evidence that part of the trilayer exhibited
integranular fracture, which suggests occurrence of combined plastic deformation and
fracture processes inside the wear track.
Based on these images, the tribologically
18
Friction Coefficient
0.8
0.6
0.4
0.2
0.0
50
100
150
200
Figure
2.
(a)
SEM
image
inside
the
ALD
trilayer
O3/ZrO
wear ZnO/Al
track
after
190 m of
ZnO/Al
2 nanolaminate
Figure
2 | 2(a)
SEM image
inside the ALD trilayer
O /ZrO
nanolaminate
wear
2 3
2
sliding.
S.D.
sliding
The rectangular
etrack
after 190
m of= sliding.
S.D.direction.
= sliding direction.
The rectangular bar
bar isise-beam
beam evaporated
Pt SEM
deposited
in surface
the SEM
protectXTEM
theimevaporated
Pt deposited in the
to protect the
duringto
FIB-milling.
surface
FIB-milling.
images
(b) (c)inside
the
ages
(b) insideduring
the wear track
showing HDLXTEM
and undeformed
trilayer,
HDL taken
from
wear
track inshowing
anddeformed
undeformed
trilayer, (c)
HDL
the
box location
(b), and (d) HDL
plastically
ZnO {0002}-orientated
grain
taken
taken
from
thein (c).
boxThelocation
plastically
from
the box
location
arrows pointinto (b),
a high and
density(d)
of sliding
(shear)-indeformed
ZnOfaults
{0002}-orientated
grain
taken from the box
duced
basal stacking
inside a nanocrystalline
ZnO grain.
small
HDL
exten
plasti
inside
there
ZnO
DFT
Vienn
{000
therm
faults
ALD
BSF/
lower
are in
In
mech
locali
the s
cleav
acknowledgmenTS
The authors would like to acknowledge the financial support of the U.S.
Air Force Research Laboratory (AFRL,
ISES Contract No. FA8650-08-C-5226)
and the National Science Foundation
(Grant No. CMMI-0700828).
Figure 3 | XTEM images inside the wear track of a {0001}-ZnO single crystal. Insets show HDL
and cleavage cracks along the ZnO basal and prismatic planes.
RefeRenceS
stress-induced HDL is a contributing
factor to the improvement in the friction of the ALD ZnO/Al2O3/ZrO2 nanolaminate. Also, the ZnO in the intact
trilayer and HDL likely play an important role in friction. Figure 2 (d), taken
from the box location in Figure 2 (c),
shows an intact ZnO layer that has not
fractured into smaller nanocrystalline
grains, i.e., it is not part of the above
HDL. Nevertheless, this ZnO layer
does show evidence of extensive plastic deformation through subsurfaceinduced plastic shear. ZnO {0002}
BSF were observed (white arrows) inside the ZnO grain and at the grain
boundary suggesting that there is discernible localized plasticity in the
nanocolumnar ZnO grains. This is a
type-I intrinsic BSF (ABAB|CBCB).
The DFT calculation of the stacking
fault energy (SFE) using Vienna Abinitio Simulation Package (VASP)5
confirmed that {0002}-basal plane
stacking faults with SFE of ~24 mJ/m2
are thermodynamically preferred over
{1-100}-prismatic stacking faults with
SFE of ~427 mJ/m.2 Therefore, solid
lubricity of ALD ZnO is attributed to
localized dislocation glide along BSF/
PD that promotes intrafilm shear/slip
and consequently lowers the friction.
More details of this process and mechanism are in.2
W W W. ST L E .O RG
SummaRy
The overall damage mechanism for
bulk microcrystalline and single crystal ceramics is well-known to be brittle
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
19
20 Minutes With
JANUARY 2012
tions, as well
as fuel-system cleaning additives (e.g., chevron techron). since the chevron-texaco
merger in 2001, Jack has been responsible for formula development of all chevron-texaco-caltex driveline products worldwide.
Education
Doctorate, chemical engineering university of california-berkeley, 1979
Masters of science, chemical engineering & chemistry
university of california-berkeley, 1976
bachelors of science, Mathematics & chemistry,
Massachusetts institute of technology, cambridge, Mass.,
1973
Industry Afliations and
Professional Achievements
Memberships: stle, acs, astM and sae.
active with the stle northern california section and has
given several technical presentations to various local
sections over the years.
served on a number of sae and astM industry committees, particularly with respect to technical standards and
new-performance category development.
author of 17 technical papers and has received nine u.s.
patents.
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
training more interesting and memorable, I did one class where I explained
how gears work and then I set off an
alarm signaling a gearbox emergency. I
dressed up with a gear doctor lab coat
and medical kit and responded to the
emergency with proper lubrication
while singing a song I wrote called
The Gear Doctor. The students loved
it and, as they say, the rest is history. I
have repeated the performance in all
my training classes and have added a
number of lubrication-related songs to
my repertoire.
Throughout his 32-year career, Jack has worked in the area of lubricants and
base oil research and development for Chevron Lubricants.
What instrument is normally found in very large reservoirs to determine the oil level in the reservoir.
21
TlT: How will the push toward energy efficiency impact the future use
of lubricants?
Zakarian: In addition to the items I already mentioned, improved energy efficiency can result in significant changes to the current business. Electric cars,
for example, use much less lubricant
than current vehicles. The efficiency of
polyglycols in industrial worm gearboxes could lead to the eventual replacement of conventional mineral oils
with polyglycol synthetics. Many of
those products are water-soluble and
not oil-soluble (although there are oilsoluble versions available), and this results in a very different operating and
maintenance situation.
Finally, the refill period of lubricants is likely to decline in most gearboxes because of the emphasis on extended oil drains and the consequent
reduction in maintenance and disposal
costs.
Jack Zakarian consults with tribologist David Castro, as the two analyze
a SEM picture in Chevrons tribology laboratory in Richmond, Calif.
22
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
%FFECTIVEECONOMICALBIOCIDESBASEDON0#-#
PREVENTOL CMK 40
PREVENTOL CMK 30
PREVENTOL CMK Preservative
,!.8%33#ORPORATIONs-ATERIAL0ROTECTION0RODUCTS
2)$#0ARK7EST$RIVE0ITTSBURGH0!
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INFO LANXESSCOMsWWWMPPUSLANXESSCOM
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190.1#&1742#2'410;06*'6+% 56'45U
http://www.inolex.com/pdfs/whitepaper.pdf
24
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
lubrication funDaMentals
Dr. Robert M. Gresham / Contributing Editor
key concePTS
The IJTC gives tribology researchers a platform to unveil the technologies
that will lead to tomorrows lubricant products.
Conference highlights included presentations on how to improve the
performance of lubricants for wind turbine gearboxes.
Other papers further developed our understanding of the steady-state and
slip-stick frictional responses.
26
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
A key question
examined at the IJTC
was how to keep wind
turbine gearboxes,
which are designed to
last 20-30 years, from
failing after 3-7 years.
STLE Webinar: Food Grade Lubrication Fluid Lubricants, Feb. 15. Details at www.stle.org.
27
BEST PRACTICES
Stacy Heston
Basic lubricant
identication in
the eld
This step-by-step plan reduces the chances
of mixing incompatible products.
28
JANUARY 2012
Lubricant type
Viscosity
Base oil type
Additive package.
vIScoSITy
Viscosity is generally defined as a lubricants resistance to flow and is categorized into absolute and kinematic.
For selection purposes, the kinematic
viscosity using ASTM D445 provides
the lubricants resistance to flow under
gravity.
Flow under gravity is important
during the operation of a component
as the components speed affects the
required viscosity. If the ISO classification is not reported on the lubricants
product data sheet, look for the viscosity reported in centistokes (cSt) at 100
C for automotive lubricants or 40 C
for industrial lubricants.
Viscosity for any given component
should be selected based on speed,
load and operating temperature. These
four factors affect the formation of the
lubricant film. If the viscosity is inadequate for the operating circumstances
due to lubricant mixing, the component may experience a lubricant film
that is too thin, causing metal-to-metal
contact, or a film that is too thick,
causing overheating.
W W W. ST L E .O RG
addITIveS
Additive packages are another primary
concern when identifying lubricants
in the field. Of the many additives that
are used to formulate lubricants, the
additives identified specifically with
the lubricant type or names are the
ones to pay close attention to: antiwear, rust and corrosion inhibitors
and extreme pressure.
The three additive types are designed to be adsorptive or chemically
reactive with the component surfaces,
meaning they form protective layers
on the component surfaces. Unlike
other lubricant property additives,
such as pour point depressants or viscosity index improvers, these additives
do not impart lubricant properties per
se, but, rather, they are heterogeneous
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
Viscosity is generally
defined as a lubricants
resistance to flow and is
categorized into absolute
and kinematic.
provide protection from adhesive wear
during the boundary and mixed film
phases of lubrication during component operation. Typical extreme pressure additives include disulfides, polysulfides, phosphites and phosphoric
acids.
Mixing lubricants that are designated as antiwear, extreme pressure or
rust and oxidation lubricants can
cause issues with the adsorption of the
films. While most lubricants exhibit
JANUARY 2012
29
Table 1
Lubricant Type
Circulating Oil
Compressor Oil
Gear Oils
Hydraulic Oil
Turbine Oil
BaSe oIl
Base oil is the foundation of a lubricant making up approximately 70%99% of the final product. It dictates the
fluids viscosity and the specific formulation of additives or inhibitors that
can be used. There are three general
types of base oil groups: mineral, synthesized hydrocarbons and synthetics.
Compatibility of the base oils focuses
on the molecular structure that makes
up these fluids.
Mineral oils are further broken
down into API Group I, II and III, but
these base oils are generally compatible. The variation in the groups revolves around the specific refining
process used, as well as the general
molecular chemistry. In some cases,
Group III base oils are considered synthesized hydrocarbons due to the hydrocracking process to which these
oils are exposed.
Synthesized hydrocarbon, or API
Group IV, base oils are derived from
crude oils and have a consistent molecular structure that imparts proper30
Anti-wear
Extreme Pressure
ties of shear strength, oxidation stability, high viscosity index, etc., that
exceeds that of a typical mineral oil.
Common Group IV base oils include
polyalphaolephins (PAO) and alkylated aromatics whose basic molecular
structure mimics that of a mineral oil.
These base oils are generally compatible with mineral base oils.
Synthetic base oils, or Group V, are
more variable in their content and are
derived from a variety of compounds,
organic acids (in the case of esters)
and ethylene and propylene oxides (in
the case of polyglycols). These compounds lead to molecular structures
not necessarily seen in the other API
groups. General compatibility guidelines exist for these fluids. However, it
is important to verify the compatibility
of specific products because of the
chemical variability within Group V
and with the other groups. Group V
synthetic base oils include esters,
polyglycols and phosphate esters.
Within the ester category are diesters and polyol esters. These base oils
develoPIng a Plan
Once lubricants have been identified
by lubricant type, viscosity, base oil
Table 2
Compatibility with
Mineral Oil
Compatibility with
Seals/Paints
API Group
Mineral
yes
none
i, ii, iii
Polyalphaolephins
yes
slight
iV
Alkylated Aromatics
yes
slight
iV
Diesters
yes
problematic
Polyglycols
no
problematic with
paint
poor to good
problematic
Phosphate Esters
Book Deals: STLE members can receive a 20% discount on featured CRC Press books. Details at www.stle.org.
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type and additives, a system for identifying lubricants required for a component needs to be developed. Some approaches include the use of shapes,
colors and/or text to identify the required lubricant characteristics for the
component. Identifying lubricants on
a component by product name should
be avoided to minimize confusion if
lubricant suppliers should change.
General lubricant requirements for a
component do not change.
For a site with a complex number
of lubricants, the following outlines an
approach that utilizes color coding
and text.
Table 3
Lubricant Type
Color Code
Applies to:
yellow
light blue
brown
light green
red
Compressor Oil
purple
Electrical
orange
Other
grey
Waste
black
Engine Oil
Transmission Fluid
coloR codIng
Color coding is an efficient way to initially identify the lubricants on site. In
cases where a site has a small number
of lubricants, identification can stop
with color coding. Table 3 outlines
some basic color associations.
TeXT IdenTIfIcaTIon
Text identification is necessary for
characteristics with multiple options
that may be too cumbersome to identify with color, shapes, symbols, etc. Viscosity, base oil type and, in some instances, additives fall into that category.
Viscosity identification is straight
forwardthe ISO classification or other standard classification as determined
by the specific fluid type should be expressed in text form. For example: 22,
32, 46, 100 or 220 for ISO; 10W, 20W
or 30W for SAE engine oils; or 80W,
85W or 90W for SAE gear oils.
Base oil types should be identified
using an abbreviated nomenclature
that is clear and concise for the lubricants on site. Table 4 outlines some
basic and common abbreviations for
base oil types.
Additive identification is best identified with test, as well. Although there
are three general additives that should
be identified, additional additives
might require identification in specialized instances. As was mentioned earlier, rust and corrosion, antiwear and
extreme pressure should be identified
as a minimum. However, additional
32
JANUARY 2012
decal SHaPeS
Although not explicitly outlined, decal
shapes can add an additional layer of
identification, especially to distinguish
between grease and oil. Shapes also
can provide a different approach from
distinguishing between oils that are
otherwise similar except for one key
characteristic such as food grade versus non-food grade.
Table 4
Base Oil Type
Abbreviation
PuTTIng IT TogeTHeR
API Group I
API Group II
II
III
Phosphate Ester
PE
Polyalkelene Glycols
PAG
Polyalphaolephin
PAO
Polyol Ester
POE
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
Table 5
Additive/Property
Abbreviation
Anti-Wear
AW
Extreme Pressure
EP
RO
Biodegradable
BIO
Compounded
CMPD
Environmentally Friendly
ENV
Fire Resistant
FR*
Food Grade
Zinc Free
ZNF
*ISO standard 12922 Lubricants, Industrial Oils and Related Products (Class L) Family H (Hydraulic Systems) Specifications for Categories HFAE, HFAS, HFB, HFC, HFDR and HFDU provides abbreviation for further differentiation between fire-resistant hydraulic fluids, if required. Otherwise, it is recommended to keep with simplified abbreviations
to limit the possibility of confusion.
Figure 1
Figure 1.
Example
Identification tags
Tags
exaMple
iDentification
The examples
the varying
text for two
The examples
showshow
the varying
text
gear oils, as well as two shape examples.
for two gear oils, as well as two shape
examples.
The square identification indicates an extreme
concluSIon
Understanding the minimum characteristics and why they should be identified is the first step in the development of a lubricant-identification
system. Identifying these key characteristics minimizes the possibility of
cross contamination with incompatible or improper lubricants. The level
of identification should be customized
to reflect the needs of the site. However, the more detail provided, the less
risk of losing key performance and lubricant property requirements as time
goes on.
with a identification
viscosity of 320.indicates
The square
The square
anshape could
easily be utilized as a decal or hang tag.
extreme pressure, synthetic (polyalphaolephin)The
gear
oil identification
with a viscosity
of 320.
round
denotes
a rust and
oxidation
inhibited,
gear
oil with a
The square
shape
could mineral
easily be
utilized
viscosity of 320. If created to an appropriate
as a decal
or hang tag.
size, a round shape decal with a void in the
middle can be used to identify the specific fill
The round
a rust
pointidentification
by installing thedenotes
decal with
the fill point
extendinginhibited,
through themineral
decal void.
and oxidation
gear oil
CONCLUSION
Understanding the minimum characteristics and why they should be identified is the first step in
of a lubricant-identification system.
W W W . S Tthe
L E .development
ORG
T R IIdentifying
B O L O G Y & these
L U B Rkey
I C A characteristics
TION TECHNOLOGY
minimizes the possibility of cross contamination with incompatible or improper lubricants. The
level of identification should be customized to reflect the needs of the site. However, the more
JANUARY 2012
33
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
35
need convincing.
Aside from the real possibility of
being able to extend drain intervals,
oil analysis can be a powerful predictive maintenance tool that can:
Increase equipment reliability
Reduce unscheduled downtime
Reduce overall maintenance
expense
Pinpoint abnormal conditions
and wear trends
Streamline maintenance
procedures
Optimize repair parts inventory
Document warranty claims
Improve repair scheduling
Identify human error and
neglect
No two pieces of equipment are alike and no two pieces of equipment operate
in exactly the same conditions using the same horsepower.
PREDICTIVE VERSUS
PREVENTATIVE
Most people dont know the difference
between predictive and preventative
maintenancethinking theyre the
same thing. Not so. Preventive maintenance occurs on a predetermined calendar or run-time schedule, while predictive maintenance is based on the
However, what if, instead of bringing the car into the dealer for an oil
change, owners brought it in regularly
to have the oil tested instead? After a
few tests the dealer would be able to
establish a trend for that particular car
and tell the driver exactly when the oil
needs changing.
This would have obvious advantages such as reducing the need for
oil changesless cost, less hassle for
the driver. But in this case, the cost
of paying for the oil analysis would
offset paying for fewer oil changes.
However when it comes to expensive
and critical commercial equipment,
its a different ballgame. For commercial equipment there are many
other considerationsmost notably
the cost of shutting down equipment
for routine preventative maintenance
or the cost of shutting down an entire production linein the event of
equipment failure.
It takes about 30 minutes to change
the oil in your car, but it can take
hours to change the oil in a large piece
of plant machinery. During that half
hour, youre reading a newspaper and
sipping coffee. During those hours,
Preventive & Predictive Maintenance, by Ken Staller. Full text available at: http://www.danielpenn.com/articles/article-preventive(1).htm.
36
(Answer: True)
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'PSNPSFJOGPSNBUJPOBCPVUPVSQSPEVDUTBOETFSWJDFT
QMFBTFDPOUBDUVTBU
1.877.835.8437PSFNBJMBUOBJOGP!BMTUSJCPMPHZDPN
t"GSJDBt"TJBt"VTUSBMJBt&VSPQFt/PSUI"NFSJDBt4PVUI"NFSJDBt
PREDICTIVE MAINTENANCE
BENEFITS
When comparing reactive, preventive
and predictive maintenance, its not
surprising that studies consistently
show that, regardless of the industry,
reactive maintenance is the least cost
effective. In the electric power industry, detailed case studies and an associated 2006 Plant Maintenance Cost
Justification study were generated in
the U.S. by the Electric Power Research Institute (EPRI) and these show
the following results:3
Comparative maintenance Costs (total
maintenance expense/hP Used Per Year)
1. Reactive: $17.
2. Preventive: $13 (= 24% reduction from reactive maintenance).
3. Predictive: $9 (= 47% reduction
from reactive maintenance).
The EPRI studies show that, when
compared with the reactive approach,
an overall maintenance cost reduction
of 47% is generally obtained by using
predictive maintenance techniques.
In addition, Pat March, a senior
mechanical engineer at the Tennessee
Valley Authority (TVA) Engineering
Laboratory, prepared the following
summary based on the results of a
multi-industry survey of firms that
had used or were using predictive
maintenance techniques:4
Benefits of Predictive maintenance
Maintenance cost reduced 50%
to 80%.
Machinery breakdowns reduced
50% to 60%.
Spare parts inventories reduced
20% to 30%.
Total machine downtime re-
Information from The Benefits of a Pro-Active Approach using Preventive and Predictive Maintenance Tools and Strategies Actual Examples and Case Studies,
2006: http://www.wwindea.org/technology/ch03/en/3_4_3.html.
4
Ibid
5
Ibid
3
38
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
a study by the electric power research institute revealed that predictive maintenance reduced total maintenance costs 47% compared to reactive maintenance.
39
INDUSTRY APPLICATIONS
Why is predictive analysis more important in some industries than in others? There are a number of considerations:
The purchase and replacement
cost of the equipment.
The machines degree of criticalitywhat happens if it goes
down?
The physical difficulty of changing the oil.
The scale and cost of the oil and
filters.
Two industries that deal with all
four of these factors are the power generation (particularly wind turbine) industry and the aggregates industry.
Power generation. When it comes to
power generation, theres very little
margin for error. With few exceptions
such as medical devices, equipment
40
What potential carcinogen is formed when nitrites combine with secondary amines?
(Answer: Nitrosamines)
Block Polymers
Alkoxylated Alcohols
Ethoxylated Amines
Phosphate Esters
Castor Ethoxylates
Fatty Acid Esters & Ethoxylates
Sorbitan Esters
www.pcc-chemax.com
Sidebar 1:
7
7
RECOMMENDED OIL
DRAIN
INTERVAL
EXTENSIONS
Recommended
Oil
Drain
Interval
Extensions
Evaluation of High Efficiency Oil Filters in the State Fleet. In the study, researchers were able to use oil analysis to quantify the drain
extension allowed by HE filters. The study is located at: http://www.calrecycle.ca.gov/Publications/Usedoil/2008020.pdf.
7
42
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
sity of the insolubles to oil degradation. This test is highly sensitive and
reliable. The procedure is currently
going through an ASTM round robin
to determine the precision of the
method in an effort to publish a standardized test procedure.
STLE-member Greg Livingstone,
chief marketing officer for Fluitec International in Rutledge, Ga., explains
that MPC is a combination of well-established patch testing methodologies
that have been used for decades for
fuel and lubricant contaminant analysis and research done by STLE Fellow
Dr. Akira Sasaki on colorimetric testing. The method has been optimized
for testing in-service turbine oils and
assessing the fluids potential to develop deposits.
Most other oil analysis tests will
not detect the accumulation of degradation products in a fluid that may
lead to sludge and varnish, Sasaki
says. MPC is currently being used
New Heated
Sample Options
Available!
2139 High Tech Road State College PA 16803
814-353-8000 800-676-6232 Fax 814-353-8007
cannon@cannoninstrument.com www.cannoninstrument.com
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
43
JANUARY 2012
EDUCATING USERS
According to STLE-member Cary
Forgeron, national sales manager for
Analysts, Inc., in Hawthorne, Calif.,
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
45
Peer-reViewed
KEYWORDS
Grease, Non-Newtonian Lubricants, Non-Newtonian Behavior, Viscosity, Viscoelasticity
ABSTRACT
A new process control rheometer (PCR) designed for use in industrial process flows has been used to measure the rheological
properties of three extreme-pressure greases. The rheometer is a
robust yet sensitive instrument designed to operate in an industrial processing environment in either in-line or on-line configurations. The PCR was able to measure the rheological properties
including the elastic modulus, viscous modulus, and complex
viscosity of the greases which in an industrial flow application
could be used as variables in a feedback system to control the
process and the quality of the product.
INTRODUCTION
Greases are viscoelastic fluids and knowledge of their rheological behaviour is essential to process control and quality control and to determine the flow properties of the final
product. Greases are rheologically complex as they are required to provide a protective barrier under extreme operating conditions.1 The rheological properties of three extremepressure greases from the Shell Retinax range, labelled LX2,
HDX2 and SD2, were measured using the process control
rheometer (PCR). For the purpose of this study the greases
will be referred to as LM, LCM and LC, respectively. LC and
LCM are lithium/calcium greases whereas LM is a lithium
complex grease. Both LCM and LM have molybdenum di46
EXPERIMENTAL PROCEDURE
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
47
48
Name of Grease
complex Viscosity
* at 80 hz (pas)
Lm
27200
23700
71.7
Lc
16100
19300
50
Lcm
13000
15800
40.6
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
Heavy Metal
Goes Green.
www.huntsman.com/metalworking
North America +281.719.6000
Europe +44.1946.694108
Asia Pacific +65.6390.0371
SURFONIC is a registered trademark of Huntsman Corporation or an affiliate thereof in one or more, but not all, countries.
Table 2 | Fit coefficients for the rheological properties G, G and * of the three grease samples Lm, Lc and Lcm.
G Fit coefficients
G Fit coefficients
* Fit coefficients
Name of
Grease
R2
R2
R2
Lm
0.209
11056
0.982
0.364
4707
0.984
-0.745
1851
0.999
Lc
0.233
5919
0.974
0.437
2795
0.990
-0.683
983
0.997
Lcm
0.211
5280
0.972
0.411
2603
0.985
-0.702
886
0.997
50
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
CONCLUSION
The new PCR has the ability to measure the flow properties of a process fluid over a wide range of frequencies in
a very short-time, making it an ideal tool for process and
quality control. The rheometer has been used to measure
the rheological properties of three extreme-pressure greases, highlighting a potential application of this instrument.
The greases have high elasticity and viscosity values, which
were easily measured using this instrument due to its robust and stiff design. It is clear that the PCR described here
could be incorporated in a grease production plant and
used to control the process and the quality of the product
and, thus, lead to a reduction in both costs and product
wastage.
REFERENCES
1. Whittingstal, P. and Costello, B., (1999), A New Compressional Rheometer for the Measurement of Viscoelasticity, in Proc. of the 66th Annual Meeting of NLGI.
2. Shell Canada (2003), Lubricants Handbook,http://www.
shell.ca/code/products/commerical/lubricants/handbook/
handbook_files/handbook.pdf, (assessed May 28, 2004).
3. Whittingstall, P., (1997) Controlled Stress Rheometry as
a Tool to Measure Grease Structure and Yield at Various
Temperatures, NLGI Spokesman, 61, (9), pp. 12-23.
4. Smith, R.S. and Glasscock, J.A., (2004), Measurements of
the Rheological Properties of Standard Reference Material
2490 Using an In-line Micro-Fourier Rheometer, KoreaAust Rheol. J., 16, (4), pp. 169-173.
5. OBrien, V.T, (2002), Fluid Property Evaluation System
e.g. for Paints, Gels, Measures Output Motion from Test
Cell in Response to Vibration Motion Applied on Parallel
Plates in Test Cell, U.S. Patent 2004173017-A1.
6. Yeong, S.K., Luckman, P.F. and Tadros, T.F., (2000), A
Systematic Characterization of the Rheological Properties
of a Grease, in Proc. of the 13th International Congress on
Rheology, Cambridge.
7. Mezger, T. and Wollny, K., (1999) Characterization of
Lubricating Greases, Application Notes: Anton-Paar
Physica.
8. Glasscock, J.A., Smith, R.S., Vanajek, J. and Winter, J.G.,
(2003), An In-Line Micro-Fourier Rheometer, Rev. Sci.
Instrum., 74, (11), pp. 4925-4929.
9. Phan-Tien, N., (1980), Small Strain Oscillatory Squeezing Flow of Simple Fluids, J. Aust. Math. Soc. B, 32, p. 22.
10. Field, J.S., Swain, M.V. and Phan-Tien, N., (1996), An
Experimental Investigation of the Use of Random Squeezing to Determine the Complex Modulus of Fluids, J.
Non-Newt. Fluid Mech., 65, pp. 177-194.
11. Phan-Tien, N., Field, J.S. and Swain, M.V., (1996), MicroFourier Rheometer: Inertial Effects, Rheol. Acta, 35, pp.
410-416.
12. See, H., (2001), Advances in Measuring Linear Viscoelastic Properties Using Novel Deformation Geometries and
Fourier Transform Techniques, Korea-Aust. Rheol. J., 13,
(2), pp. 67-81.
13. James, R.C., (1960), Mathematics Dictionary, Van Nostrand Reinhold, New York.
14. Macosko, C.W., (1994), Rheology: Principles, Measurements, and Applications, Wiley-VCH, New York.
STLE is now accepting student poster abstracts for its 2012 annual meeting in St. Louis. Deadline: March 1. Details at www.stle.org.
51
newsmAKers
TOP STORIES
LUBRIzOL ACqUIRES ChEMTOOL
the Lubrizol Corp. has agreed to purchase Rockford, Ill.-based Chemtool
inc., a leading global manufacturer and
supplier of custom-formulated greases
to the lubricants industry.
The acquisition expands Lubrizols
Additives Custom Solutions business,
strengthening its ability to meet the
needs of its global customers.
Chemtool offers a wide variety of
lubricating greases to meet customer
needs in markets ranging from aviation to transportation. The company
provides its customers with innovative technologies and services that
improve performance, extend service
life, support process improvements
and reduce the overall cost of running
their facilities.
This is an exciting time and significant milestone for Chemtool. Our
customers will continue to receive the
same level of excellent service provided by Chemtool but now with the added technology, investment resources
and global reach available from Lubrizol, says Jim Athans, Chemtool owner and president.
According to Lubrizol, Chemtool
continues to operate independently
and has retained its company name.
JANUARY 2012
rights to produce and market renewable diesel and jet fuel worldwide, as
well as non-exclusive rights to other
renewable products such as drilling
fluids, solvents, polymers and specific
biolubricants. The venture is set to begin operations during the first quarter
of 2012.
harvey nixon
When you want a certain additive, chances are weve got it right
in stock. We maintain a huge inventory of quality products from
the best names in the business and we get them to you FAST!
Antioxidants
Biocides
Chelating Agents
Chlorinated Paraffins
Corrosion Inhibitors
Defoamers
Emulsifiers
Esters
Ether Amines
Ethoxylated Alcohols
Fatty Acids
Fatty Alcohols
Lard Oils
YOU ALSO GET SEA-LANDS WINNING TECHNICAL SUPPORT AND DEPENDABLE SERVICE.
821 Westpoint Parkway Westlake, OH 44145
440-871-7887
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
C H E M I C A L C O.
JANUARY 2012
53
soUnding BoArd
fessional goal for 2012. Also cited by many readers as a top 2011 accomplishment was earning
one of the societys two Oil Monitoring Analyst
certifications. Looking beyond certification, many
members said business picked up significantly
last year, a goal they hope
continues in 2012. Others
said they were still fighting to hang on to their jobs
in a still-uncertain economy. Many survey respondents mentioned the successful introduction of
new product lines and
landing new accounts.
Several readers said their
top 2012 objective is to
better educate their customers about lubricants
and related best practices.
Thats a worthwhile objective for every year.
Added two new huge pieces of business, one of which required a number
of new products to be developed.
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
W W W. ST L E .O RG
45%
4%
51%
STLE Webinar: Prospecting in the Digital Age Using New Media to Generate More (and Better) Leads, Feb. 22. Details at www.stle.org. 5 5
soUnding BoArd
Wrote and submitted for publication a review of fuel and fuel system
biodeterioration developments since
1980.
Gaining back first- and second-quarter lost lube gallons in the third and
fourth quarters.
Find avenues to teach Basic Lubrication 101 so that our current and
future customers are wiser in the
purchasing and use of lubricants.
56
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
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Publish the special edition of International Biodeterioration & Biodegradation. I am the guest editor.
Editors Note: Sounding Board is based on an e-mail survey of 13,000 TLT readers. Views expressed are those of the respondents and do not reflect the opinions of
the Society of Tribologists and Lubrication Engineers. STLE does not vouch for the technical accuracy of opinions expressed in Sounding Board, nor does inclusion
of a comment represent an endorsement of the technology by STLE.
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T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
57
WEBINARS
Jan. 11, 2012 Noon-1 p.m. (With optional Q&A session, 1 p.m.-1:30 p.m.) (Central Time)
MikeMorris
Morris
Mike
BIOGRAPHY
Mike Morris is an air-quality specialist, writing regulations and evaluating emerging technologies for the
South Coast Air Quality Management District
(AQMD). The AQMD is the air pollution control district for Southern California, the smoggiest region of
the U.S. Mikes current projects with the AQMD includes paint and lacquer thinners, consumer products and metalworking fluids. Previously, Mike was
program manager at the Institute for Research and
Technical Assistance, conducting research and development of low- and
Uyen-Uyen
T. Vo
non-solvent
technologies.
Uyen-Uyen T. Vo
Uyen-Uyen Vo is an air-quality chemist in the Compliance Section of AQMDs Laboratory Services Division. Uyen-Uyen has been at AQMD for three years
and is currently working on comparing various analytical instruments and methods for volatile organic
compound (VOC) test methodologies. Uyen-Uyens
analytical experience includes gas chromatography
(GC), thermogravimetric analysis (TGA), high-pressure liquid chromatography (HPLC), total organic
compound (TOC) analysis, inductively coupled plasma (ICP) spectrometry, ultraviolet/visible (UV-Vis) spectrometry and fourier courier transform
infrared (FTIR) spectroscopy.
Jan. 18, 2012 Noon-1 p.m. (With optional Q&A session, 1 p.m.-1:30 p.m.) (Central Time)
Visit www.stle.org/university for more information, or visit the STLE Store to reserve your seat!
Both webinars are worth 1.0 Education Credits (ECs), which may be applied to recertification.
For more information and requirements for recertification, visit us at www.stle.org/university
new ProdUCts
POLYUREThANE ADhESIVE SUITS WIND BLADES
AND TURBINE ASSEMBLIES
W W W. ST L E .O RG
henkel Corp. introduces a new high-performance polyurethane adhesive that prevents crack
propagation on wind blades and delivers excellent long-term structural integrity on turbine
assemblies. The first-ever Germanischer Lloyd (GL)-approved polyurethane adhesive, macroplast UK 1340, cures rapidly at room temperature, reduces production costs and shortens
production cycles by 15% to 30%. Macroplast UK 1340 demonstrates a tensile shear strength
exceeding 20 MPa at -40 C to +80 C and a Tg of 65 C and higher. The adhesive demonstrates
superior dynamic fatigue strength, which allows wind blades to handle deflection, dynamic
load and stress on the adhesive bond line and reduces the risk of stress cracking. Macroplast UK 1340 is a two-part adhesive consisting of a resin and a hardener. When mixed, the
adhesive cures in just 60 to 80 minutes at low reaction temperatures up to 75 C. The adhesives cure speed can be adjusted
for the needs of the manufacturer,
allowing faster blade production
and greater yield per mold (1 MPa
in four hours at 20 C). It requires
no heat cure process or tempering
and minimizes energy consumption, helping to control energy
costs for blade manufacturers.
henkel Corp.
Rocky Hill, Conn.
(860) 571-5100
www.henkel.com
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
59
new ProdUCts
send us your new product news with color photos to: tLt magazine, attn: Karl phipps, 840 Busse highway, park ridge, iL 60068, kphipps@stle.org
hIGh-FLOW ThERMOPLASTIC
VULCANIzATE GRADES
exxonmobil Chemical announces the release of the companys santoprene
121-XXm200 tPV high-flow thermoplastic vulcanizate (tPV) grades for
automotive parts requiring improved appearance and easier processing, such
as glass encapsulated weatherseals for quarter lights and side-fixed glass applications. Santoprene 121-XXM200 TPV grades exhibit a low dynamic viscosity,
which results in enhanced flow over a wide range of shear to produce molded
seals with excellent surface appearance and no flow marks. Processability is
improved as the injection pressure can be reduced by about 30%-40%, injection temperatures can be lowered by 10 C (50 F) and shorter cycle times are
possible, depending on part size and wall thickness. This may lead to sustainability benefits through less glass breakage and lower energy consumption,
along with the fact that TPVs are also fully recyclable. In addition, cost savings
are possible due to simplified processing and reduced cycle times. Available in
two hardness levels, 60 Shore A and 75 Shore A, Santoprene 121-XXM200 TPV
can be used as a drop-in replacement for existing materials.
exxonmobil Chemical Co.
Houston, Texas
(281) 870-6000
www.exxonmobilchemical.com
LOW-PRESSURE, TOP-PORTED
SPIN-ON FILTER
schroeder industries, a recognized leader in filtration and fluid conditioning products, introduces the companys spin-on filter, sAf1
series for return line applications. Certain hydraulic applications require components to be manufactured solely out of steel for increased
strength and a greater safety factor. The SAF1 Spin-On Filter was created
to meet these needs with its all-steel housing design. The SAF1 is suitable for mining, machine tool, power generation, forestry and paper
mill applications and features a machined steel head. Currently, offered
with the porting option SAE 3/4-inch straight thread, but other threading options are available upon
request. An integrated bypass
valve with optional Dirt Alarm
indicators enables operators to
identify the appropriate time to
change the element. The SAF1
comes with the Schroeder standard P size Spin-On Element in
10- and 25-micron Excellement
Z-Media or in 10-micron cellulose
media.
Formulate Green
With Fruits & Beans
Palm Based Oleochemicals & Derivatives:
Fatty Acids
Glycerine
Fatty Alcohols
Fatty Acid Esters
Fractionated Methyl Esters
(C610, C8, C10, C12, C1214, C14, C16, C1618, C18)
Castor Oil & Derivatives:
12 Hydroxy Stearic Acid
Hydrogenated Castor Oil
Methyl 12 Hydroxy Stearate
Acme-Hardesty Co.
schroeder industries
Leetsdale, Pa.
(800) 722-4810
www.schroederindustries.com
60
JANUARY 2012
CO Fatty Acid
Ricinoleic Acid
Sebacic Acid
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
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Page
Contact
Phone
web
acme-hardesty co.
60
Bryan huston
(215) 591-3610
bhuston@acme-hardesty.com
www.acme-hardesty.com
iFc
Lauren ereio
(804) 788-6081
lauren.ereio@aftonchemical.com
www.aftonchemical.com
aLs tribology
37
Fran christopher
(281) 599-1242
fran.christopher@alstribology.com
www.alstribology.com
aspex corp.
64
molly caruso
(724) 468-5400
mcaruso@aspexcorp.com
www.aspexcorp.com
43
patricia argiro
pargiro@cannoninstrument.com
www.cannoninstrument.com
coquilub
16
estefani soto
+01(55) 58673941
ext. 103
e.soto@coquilub.com.mx
www.coquilub.com.mx
croDa
suresh swaminathan
(302) 429-5275
suresh.swaminathan@croda.com
www.croda.com
49
sam Branco
(281) 719-4704
sam_branco@huntsman.com
www.huntsman.com
24
sarah murphy
(215) 271-0800
smurphy@inolex.com
www.inolex.com
62
merle hedland
(630) 323-7212
mhedland@stle.org
www.stle.org
65
John Filak
(713) 844-7730
jfilak@jamdistributing.com
www.jamdistributing.com
57
Bob Burk
(203) 866-5551
bburk@kingindustries.com
www.kingindustries.com
LaNXess corp.
23
cindy Williams
(412) 809-3550
cindy.williams@lanxess.com
www.lanxess.com
Lonza inc.
31
Damali Noel
(770) 814-8275
damali.noel@lonza.com
www.lonza.com
Jeffrey rhoades
(440) 347-1871
jeffrey.rhoades@lubrizol.com
www.lubrizol.com
mitsui chemicals
61
Gregory t. Bushman
(914) 251-4202
lucant@mitsuichem.com
www.mitsuichem.com
monson co.
45
Doug hiple
(609) 773-0031
dhiple@monsonco.com
www.monsonco.com
mnzing
oBc
alicia colacci
(973) 279-1306
acolacci@munzing.us
www.munzing.com
67
rolly enderes
(888) 726-3114
rolly@chemceed.com
www.nceed.com
pcc-chemax, inc.
41
melissa carson
(864) 422-6679
mcarson@pcc-chemax.com
www.pcc-chemax.com
pilot chemical
66
tom mcalpin
(513) 326-0636
tjmcalpin@pilotchemical.com
www.pilotchemical.com
rheinchemie
Julie Bradler
(440) 285-3547
julie.bradler@rheinchemie.com
www.rheinchemie.com
iBc
Glenn Foster
gfoster@rtvanderbilt.com
www.rtvanderbilt.com
53
Joseph clayton
(440) 871-7887
joseph.clayton@sealandchem.com
www.sealandchem.com
spectro, inc.
robin palermo
(978) 431-1129
rpalermo@spectroinc.com
www.spectroinc.com
25, 69
Judy enblom
(847) 825-5536
information@stle.org
www.stle.org
58
Kara Lemar
(847) 825-5536
klemar@stle.org
www.stle.org
tlt
SYSTEMS,
STRATEGIES
& RESEARCH
FOR LUBRICATIO
AN
NALS
PUBLICATIO
N | JANUARY
2012
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oil analy
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16 tips
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job seeke
Q&A
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20 Minut
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identifi
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tle.org
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TLT: Sponso
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Mnzin
Tweet with us: Subscribe to STLEs twitter page at www.twitter.com/stle_tribology for the latest news, announcements and much more! 6 3
www.aspexcorp.com/tribology
resoUrCes
TEChNICAL BOOKS
LEADING EDGE
People and specialty products
you can count on.
SpectraSyn Plus Base Oils Group IV Pure Performance Base Oils Group II
SpectraSyn Polyalphaolefin
ConoPure Process Oils
Base Oils Group IV
Esterex Esters Group V
W W W. ST L E .O RG
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
JANUARY 2012
65
resoUrCes
NEW ON ThE WEB
TIMKEN CREATES MOBILE APP FOR
AUTOMOTIVE & hEAVY TRUCK AFTERMARKET
the timken Co. has gone mobile with the companys
online auto-aftermarket catalog site (www.timkeninfo.
com) by releasing new applications designed for the
iPhone, Android and Blackberry smartphone devices.
The development of these mobile applications
enhances the ability of professional technicians and
do-it-yourselfers to do the job right the first time.
Through these applications, users can search for Timken products by year, make, model, part number or
even an industry part number. In addition, the app
offers convenient access to torque specifications for
Timken products, which were added to www.timkeninfo.com in 2011. Available torque specs cover axle
nuts, flange bolts and wheel studs.
Our customers tell us training and easy access
to information are two of the most important things
we can provide beyond quality products themselves,
says Barry Harris, Timkens manager of global strategy, marketing and cataloging. We want Timken to be
the trusted source for professional technicians to find
technical information about todays toughest bearing
and seal questions.
66
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
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www.nceed.com
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FEBRUARY 2012
7 stLe Cleveland section: regulatory status on Chlorinated Paraffins
(speaker: tom Kelly, dover Chemical),
4:30 p.m.-7 p.m., Great Lakes Brewery, 2516 Market Avenue, Cleveland.
Contact: Joe Maimone, (216) 3387391,
stleclevelandsection@yahoo.
com.
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T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
67
CAreer CoACh
Ken pelczarski
Position yourself
for growth
Are you doing all you can on a regular basis to advance your career?
eACh of Us hAs oUr own CAreer goALs,
which can vary greatly from one individual to
the next. Examples of goals include:
JANUARY 2012
1,200 of your
peers in the lubricants
community are expected
to participate in STLEs 67th
Annual Meeting & Exhibition.
Please join us in St. Louis for a
unique experience that blends the
best of industry education, technical
training, professional certification and
new technologies.
400 Technical Presentations
10 Industry-specific Education
Courses
70-exhibitor Trade Show
Commercial Marketing Forum
Networking
New Products
Professional Certification
Peer Recognition
Emerging Technologies
Student Posters
Business Planning
Follow Us @
on Condition monitoring
Jack poley
Complexity in
JANUARY 2012
ty. OA in those days had very little sophistication except for the multielement, semiautomated UV spectrometer invented by Walter Baird that
enabled cost-effective testing for most
oil-wetted systems. The interview was
indelible because that same analogy
was in the text of the articlewith the
quote attributed to me!
TESTING PROCEDURES
So is OA (including fuels and coolants) now sophisticated enough to be
compared to the blood work analogy?
With some leeway, yes. The rub, however, is that the physician is, and has
always been, in last position in this arbitrary scenario.
OA has been around as a commercial offering for more than six decades.
Millions upon millions of samples are
submitted for analysis these days.
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
RATING DATA
This is actually not a difficult task on
the surface, but there are caveats and
nuances to consider. Given one has a
sufficient statistical quantity of like or
similar data, a statistical algorithm can
be applied to yield data thresholds for
notable, abnormal, high and severe ratings. Here are some of those nuances:
Component type and parameters.
Like data can have several levels of conformity. If we say hydraulic, what does that really
mean? It means any machine
that performs a (mostly) hydraulic function. In a large
plant, there could be numbers
of hydraulic systems, but they
could have vastly different mechanical characteristics. Consider types of hydraulic pumps:
vane, gear, axial-piston, centrifugal, e.g. Each is a specific type
of pump that has parameters
not related to its neighbor. It
Tribo-dictionary: Rheologythe study of the deformation and flow of matter in terms of stress, strain, temperature and time.
71
worLdwide
r. David Whitby
JANUARY 2012
T R I B O LO GY & LU B R I CAT I O N T EC H N O LO GY
Defoamers
FOAM BAN
Metalworking Fluids
Non-Aqueous Lubricants
Industrial Cleaners
Surface Treatment
At Mnzing, we can handle any "what if" that comes our wayand weve been solving foaming issues
for longer than any other additives company. In addition to offering an exceptional product line, our expert
formulators can duplicate your problem and then create, test and recommend a balanced defoamer for
almost every system. Mnzing: its where innovation and technology meet.
www.munzing.com I info@munzing.us