SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)

Doc. No. 111085-Q002B

Rev.

INSPECTION AND TEST PLAN MATRIX ( PIPING )

S/N

Process Description

Quality Control Activity

Reference Document

Acceptance Criteria

Action Point

Verifying Document
JSPL

SD

ABS

1.0 PROJECT DOCUMENT

1.1 Contract Specification

Review contract specification, finalize

deviations,amendments, clarifications or queries.

1.2 ABS MODU rules ( 2001 )

Review ABS requirements.

1.3 Construction Standard

Review construction standard and verify

compliance to specifications.

1.4 Project Quality Plan

Review Quality Plan.

1.5 Inspection & Test Plan

Review Inspection & Test Plan

1.6 Project specific procedures

Review project specific procedures

1.7 Construction Drawings

Check latest revision of AFC drawings.

1.8 Project WPS/PQR

As Approved

111085-Q001

As Approved

R+A

111085-Q002B

As Approved

R+A

Project specific procedures

As Approved

R+A

Drawing Register

As Approved

Review project specific WPS/PQR

Project WPS/PQR

As Approved

R+A

- to quantify & identify & documentation

FAD-74-03-PA-P02

Contract Specification

Receiving check sheet

Mill Certificate

Mill Certificate

Mill Certificate

Mill Certificate

Contract Specification

Mill Certificate

R/A

WPS

WPS

Fit-up Report

Contract Document

ABS MODU rules ( 2001 )

PIPING Specification

2.0 MATERIAL
2.1 Receiving Inspection
2.2 Material Verification (PIPING)

- to quantify & identify & perform visual

inspection ( ABS class I pipe )
- to quantify & identify & perform visual
inspection ( ABS class II, III pipe )
- to review Mill Certificates & documentation

3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc)

3.1 FIT UP INSPECTION ( Class I pipe )
a ) Edge preparation

- to check joint preparation, alignment etc

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SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)

Doc. No. 111085-Q002B

Rev.

INSPECTION AND TEST PLAN MATRIX ( PIPING )

S/N

Process Description

Quality Control Activity

Reference Document

Acceptance Criteria

Verifying Document

Action Point

JSPL
b) Spool number verification

- to check spool number

AFC ISO DRW

AFC ISO DRW

Fit-up Report

SD
W

ABS
W

c) Joint number verfication

- to check joint number

AFC ISO DRW

AFC ISO DRW

Fit-up Report

d) Heat number verfication

- to verify material using against ISO DRW

Mill Cert

MILL CERT

Fit-up Report

e) Pre-dimensional check

- to check pipe spool dimension against ISO

drawing

AFC ISO DRW

AFC ISO DRW

3.2 FIT UP INSPECTION ( Class II, III pipe )

a ) Edge preparation

- to check joint preparation, alignment etc

WPS

WPS

Fit-up Report

b) Spool number verification

- to check joint preparation, alignment etc

AFC ISO DRW

AFC ISO DRW

Fit-up Report

c) Joint number verfication

- to check joint preparation, alignment etc

AFC ISO DRW

AFC ISO DRW

Fit-up Report

d) Heat number verfication

- to verify material using against ISO DRW

Mill Cert

MILL CERT

e) Pre-dimensional check

- to check pipe spool dimension against ISO

drawing

AFC ISO DRW

AFC ISO DRW

a ) Weld Inspection

- to check weld profile / surface appearance

Contract Specification

Visual Inspection Report.

3.3 NDT

- to check quality of the weld

PIPING NDT PLAN

ABS, ASME B31.3,ASME SEC V& VIII

NDT Report

M/R+A

ASME B31.3,ABS Rules for material and

welding part 2 (2005)

Visual Inpection/NDT
Report

3.3 Visual INSPECTION

3.4 Pipe spool repair (if required)

- to check weld profile

4.0 HYDROTEST & FLUSHING

4.1 Installation of in line valves

- to ensure the installation of valves meet spec

requirement

Line check report

4.2 Hook up to equipment alignment

- to check alignment meet spec tolerances

Line check report

4.3 Bolting tightening

- to prevent leaking happen

4.4 hyrotest and flushing

- Cleaning pipe & test piping integrity

4.5 Chemical Cleaning (if required)

- Cleaning pipe or tubing

4.6 Reinstatement

- to ensure all equipment is install back after

testing

4.7 Mechanical completion check & Final

documentation

Mechanical Completion list & final Data

Book Index

Legend:

Page 2 of 6

Line check report

Hydrotest & Flushing

report

Chemical Cleaning report

Reinstatemenrt report

Mechanical Completion
check list & final
documentation

R+A

R+A

SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)

Doc. No. 111085-Q002B

Rev.

INSPECTION AND TEST PLAN MATRIX ( PIPING )

S/N

Process Description

Quality Control Activity

Reference Document

Acceptance Criteria

Action Point

Verifying Document
JSPL

W: Witness Point (Formal written notification one day ahead from JSPL is required )
A step of activity where one may proceed with the work, if the organizations representative is not available at the appointed time.
H: Hold Point (Formal written notification one day ahead from JSPL is required)
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.

R: Review
R: Review
Review of certificates, records and documentation
M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.
A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.

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SD

ABS