INSTRUCTION lVlANUAL

OF
VOLTAGE TRANSFORMER
(145 kV Class)

/ /
I I
II
I I

//

'Lt-TRANSFORMERS AND ELECTRICALS KERALA LIMITED

ANGAMALLY
KERALA

MADE IN INDIA

VOLTAGE TRANSFORMER
APPLICATION:Voltage transformer is used to

cation of termin als. Cable glands are

transform high tension line voltage to

provided on the terminal box for tak-

low voltage in order to supply appro-

ing out connections from the termi-

pri ate voltage to measuring instru-

nal block. The terminal ofthe pri mary

ments, relays and other similar appa-

wi nding which is to be earthed dur-

ratus . It can be used with voltmeters

ing service is brought out through a

for voltage measurement or in com-

small bushing and is connected to the

bination with CUlTent transformer for

lower tank. The high voltage termi-

power measurements. It can also be

nal of primary wi nding is taken out

used for the operation of the protec-

thro ugh an insulated condense r

tive relays and similar devices.

housed in the hollow po rcelain

insulator and connected to the li ne

CONSTRUCTION:Grounding voltage transfonner

termi nal provided on the expansion

chamber.

- TYPE-FORM: OEGLV-MC

DRYING:
Grounding type voltage trans-

HERMETIC SEALING:Hermetic sealed construction is

used to ensure that the high quality
of insulation achieved during man ufacture is preserved during the service life of the transformer. A simple
and safe method of hermetic sealing
using dry nitrogen gas above oil is
adopted. Nitrogen gas does not in any
way affect the properties of oil and
paper. When the oi I expands or contracts due to temperature variations,
the nitrogen gas in the expansion
chamber undergoes changes in pressure. Also depending on the pressure
and temperature, a pal1 of the gas will

The drying, degassing and oil

be absorbed by oil. The volume of ex-

impregnation of the insulating paper

pansion chamber and the gas pressure

tank, porcelain insulator and expan-

are of great importance for the qual-

at the time of in iti al filling are ad-

sion chamber. The core is made of

ity and reliability . The internal body

justed, so that gas pressure will not

high quality CRGO steel and has a

of the transformer is subjected to heat

increase to a hi gh val ue under nor-

rectangular construction. The second-

and vacuum cycle in a drying cham-

mal working voltages and tempera-

ary and primary windings are of high

ber to extract the moisture accumu-

tures.

quality PVA/PEI-AI enamelled cop-

lated in the paper during storage and

per wire wound concentricaJ ly around

handling. For this purpose, special

the core. The core and coil assembly

drying ovens are available and the

Both expansion chamber and

is mounted and housed in the lower

drying process is checked continu-

lower tank are of high quality steel

tank. A hollow porcelain insulator is

ously by taking measurements. The

and can withstand full vacuum and

clamped to the lower tank and expan-

drying period depends on the voltage

pressure durin g the drying process

sion chamber by bolting through its

class. At the end of the drying, the

and stresses occuring in transit. The

metal flanges cemented at the ends.

insulation is impregnated by oil un-

outer surface of ferrous parts are

The secondary winding terminals are

der vacuum to avoid partial dis-

given light grey, 631 ofIS:5 enamel

brought out and terminated in a

charges by trapped gas bubbles. The

paint over a rust inhibiti ve coat of

tenrunal box fitted to the side of lower

elimination of moisture and oxygen

ready mixed zi nc chrome primer.

tank. A terminal block is provided in

during the drying process prevents

Steel surface coming in contact with

the terminal box for proper identifi-

ageing of oil-paper dielectric.

transformer oil are given a coat of oil-

former essentially consists of primary

and secondary windings, core, lower

TANKS:-

resisting varnish . Galvanised of bolts

and nuts are used as fastners. All
welded and gasket

6. Clamp type earth terminal.

7. Rating plate.

joints are

subjected to leak tests.

TEST REPORT:For detailed specification, connection detai Is and other perfonnance

requirements , refer to rating plate
drawing.
Separate test reports are available for all units conforming to
IS-3156

GENERAL OUTLINE
ARRANGEMENT:

be investigated.

HANDLING INSTALLATION

tank connection is kept undisturbed

AND MAINTENANCE:-

and earthing of all earth terminals

The voltage transformer is

provided on the lower tank.

despatched in wooden crates in

Cleaning of porcelain insulator

vertical position. Unpacking should

and painting of outer parts are to be

be done with special care so as not to

carried out at regular intervals which

damage the porcelain and terminal

depend on atmospheric conditions.

bushing.

It can be installed readily on

concrete pedestals of steel structures.
Bolt holes are provided at the base
for this purpose. Ensure that
porcelain is clean and free from all

for base details, overall dimension

dust, grease and particles of packing

etc.

matelials, before commissioning.

ACCESSORIES:-

Before commissioning, make

sure that N tenninal (Neutral) to lower

Refer to drawing, TK426795

FITTINGS AND

in oil level indicates leak and should

8. Secondary terminal block and

fuses in secondary circuit.

SPECIFICATION AND

peliodically. Any abnonnal reduction

In order to keep the hermetic

sealing intact, the fJangedjoints with
gasket in between shall not be

Voltage transformer is normally provided with the following

standard fittings and accessories.
1. 14mm dia double hole primary
telminal pad (Stainless steel).

tampered with. The cover of the

secondary tenninal box alone need be
opened for making connections.
In case of heavy pollution
deposits due to the surro unding

2. Oil level sight window.

atmosphere conditions, periodic

3. Oil filling and draining hole with

external cleaning of the porcelain

cover (Filling or draining of oil is

insulator and all exposed surfaces is

not recommended in service-refer

recommended.

maintenance details) .
4. Lifting lugs.
5. Secondary terminal box with

Since the voltage transfonner is

hermetically sealed and no matelial
harmful to the oil is used, there is no

25mm dia hole for cable gland or

necessity for extraction of samples of

oil for analysis or for reconditioning.

cable conduit entry.

However, oil level has to be checked

................. 3

l> IOI O
""'OI:JJ
""'OOZ

~I~ I ~

!)

-l>(J)

700

CL
I

-~:!--r
-

SPECIFICATIONS:

HIGHEST SYSTEM VOLTAGE: 145 kV

NNN
CO-....J-....J

TOTAL MASS (Approx)

575 kg

c.nc.nc.n
c.oc.oc.o

OIL QUANTITY (Approx)

150 L

RI

.f:::..f:::..f:::.

CD

o<
-~
I
~
~

m -'
~.f:::.

::oc.n

Part
No.

-~I

Jj I I I

TOP VIEW

I \I

;r;Z<

(f)

""T1

::0
~

C\J

5. 1 SEC. TERMINAL BOX

o,......

\.

::0

l>

t.:t:J

500

4-24

] / .,-- -

w-r

C)

l>
~

l>--.,

r::m
-<r

@)
-\--lCf

7\

If. l ~~
~:--.-@
1

t-

-$

C)

--~

I t1}----

m
:JJ

l>
l>

~7)

----0

--1~
A~

N0

"'-J O

(0.

c..n

FOUNDATION DETAILS

6. EARTH TERMINAL CLAMp2 No.

7. OIL DRAIN HOLE COVER
8. NITROGEN SEALING COVER
9. LIFTING LUGA No.
10. 1 LOWER METAL FITTING
11.1 UPPER METAL FITTING
12. 1 EXPLOSION VENT
13. lOlL LEVEL SIGHT WINDOW
14.1 PRI.TERMINAL (LINE)
15. 1 PRI. TERMINAL (NEUTRAL)
16.1 RATING PLATE
17.1 CAUTION PLATE
18.1 GLAND PLATE

~~

O')z

Part Name

LOWER TANK
2. 1 UPPER TANK
3. 1 EXPANSION CHAMBER
4. 1 PORCELAIN INSULATOR

&1

G)

TOTAL CREEPAGE DISTANCE : 3625 mm

ELEVATION

ENOVlEW

Transformers and Electricals Kerala Ltd.

(A Gove rnment of Ke rala underta king)
(In collaboration with M/s.Hitachi Ltd., Tokyo, Japan)
Regel.Office: ANGAMA LLY - 683 573
Ernakula:n Dist. Kerala State. India
Phone

: (0484) - 452251 , 452252 , 452253, 452668

Fax

: (91 -0484) -452873, 452363

Gram

: 'TELK' ANGAMALLY

Telex

: (0885) - 6278 TELK IN

E-mail

: telk.chn @ rmi.sprintrpg .ems .vsnl.netin

Web Site : WWW .telk.com

OUR PRPOUCTS

POWER TRANSFORMERS

C URRENT TRANSFDRl\JERS

VOLTAGE TRANSFORl\ l ERS

CONDENSER B US HINGS

O N LOAD

SF

I SOLATED PHASE B us DUCTS

SHUNT

SPECIAL T YPE TRANSFO RMERS

&

O FF L OAD T AP CHANGERS

G AS CIRCUIT BREAKERS

&

S ERI ES R EACTORS

CATALOGUE No . VT 70'2-A