Telemisis

SiteWatch and GenTrak

GTT3 Telemetry Terminal and Ancillaries

Installation and Commissioning

220 Aztec West

Almondsbury
Bristol
BS32 4SY
+44 (0) 3333660088
www.telemisis.com

Telemisis

Copyright
2004-2010 Telemisis Ltd
All rights reserved. This document or any part thereof may not, without written consent of Telemisis, be
copied, reprinted or reproduced in any material form including but not limited to photocopying, transcribing,
transmitting or storing it in any medium or translating it into any language, in any form or by any means, be
it electronic, mechanical, xerographic, optical, magnetic or otherwise.
The information contained in this document is proprietary and confidential and all copyright, trade marks,
trade names, patents and other intellectual property rights in the documentation are the exclusive property
of Telemisis Ltd unless otherwise specified. The information (including but not limited to data, drawings,
specification, documentation, software listings, source or object code) shall not at any time be disclosed
directly or indirectly to any third party without Telemisis prior written consent.
The information contained herein is believed to be accurate and reliable. Telemisis accepts no
responsibility for its use by any means or in any way whatsoever. Telemisis shall not be liable for any
expenses, costs by damage that may result from the use of the information contained within this document.
The information contained herein is subject to change without notice.
Telemisis GTT3 is designed for indoor/dry environments use only.

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Version 3.2

Contents
1

INTRODUCTION ................................................................................................................................................................... 7
1.1

GTT UNITS ............................................................................................................................................................................. 8

2.1
2.2
2.3

GTT3 FEATURES ............................................................................................................................................................... 7

HOW THE TELEMETRY UNITS WORK ................................................................................................................................. 8

THE GTT3 UNIT ................................................................................................................................................................ 9
GTT UNIT CONNECTIONS (WITH DAUGHTERBOARD FITTED) .......................................................................................... 10

INSTALLATION OVERVIEW AND PRE-PLANNING .................................................................................................. 11

3.1
BEFORE YOU VISIT SITE .................................................................................................................................................. 11
3.2
EXPLANATION OF GTT CELLULAR MODULE OPERATING SEQUENCE .............................................................................. 11
3.3
SIM CARD/SUBSCRIPTION REQUIREMENTS ..................................................................................................................... 11
3.4
TESTING A SIM CARD AND CELLULAR SUBSCRIPTION .................................................................................................... 11
3.4.1 PIN Code Check ......................................................................................................................................................... 12
3.4.2 Text Messaging (SMS) Tests ....................................................................................................................................... 12
3.4.3 GPRS Data Checks ..................................................................................................................................................... 12
3.5
TESTING A SITEWATCH UNIT BEFORE INSTALLATION ..................................................................................................... 13
3.6
TOOLS FOR GTT INSTALLATION ...................................................................................................................................... 14
3.7
PLANNING ........................................................................................................................................................................ 14

MONITORING GTT DEBUG OUTPUT ............................................................................................................................ 15

4.1.1
4.1.2
4.1.3
4.1.4

GTT UNIT INSTALLATION .............................................................................................................................................. 18

5.1
5.2
5.3
5.4

POWER SUPPLY INSTALLATION ........................................................................................................................................ 30

CABLE ROUTING .............................................................................................................................................................. 30
TESTING ........................................................................................................................................................................... 31

GENERAL I/O INTERFACING GUIDELINES ................................................................................................................ 32

8.1
8.2
8.3
8.4
8.5

CABLE RUNNING AND PLANNING .................................................................................................................................... 23

SCREENED CABLE ............................................................................................................................................................ 23
ANALOGUE PORT CONNECTIONS ..................................................................................................................................... 24
DIGITAL OUTPUTS PORT CONNECTIONS (GTT3 MAINBOARD) ........................................................................................ 25
DIGITAL INPUTS PORT CONNECTIONS (GTT MAINBOARD) ............................................................................................. 25
DIGITAL INPUTS PROTECTED TAILS (6-WAY[SHOWN] AND 10-WAY) ............................................................................... 26
DIGITAL INPUTS PORT CONNECTIONS (DAUGHTERBOARD) ............................................................................................. 26
DIGITAL OUTPUTS PORT CONNECTIONS (DAUGHTERBOARD) .......................................................................................... 26
GTT COM PORTS AND THEIR ASSIGNMENTS .................................................................................................................. 27
RS485 CONNECTION FOR INTELLIGENT CONTROLLER (IC) ............................................................................................. 27
RS232 CONNECTION FOR IC, OTHER RS232 PROTOCOL OR EXTERNAL MODEM (COM1)............................................... 28
RS232 CONNECTION FOR IC (GTT3 COM2) ................................................................................................................... 28

POWER SUPPLY .................................................................................................................................................................. 30

7.1
7.2
7.3

INSTALLATION STEPS ....................................................................................................................................................... 18

ANTENNA INSTALLATION ................................................................................................................................................ 19
INSERTING SIM AND CONNECTING INTERNAL BATTERY ................................................................................................. 20
MOUNTING GTT UNITS ................................................................................................................................................... 21

CABLE INSTALLATION .................................................................................................................................................... 23

6.1
6.2
6.3
6.4
6.5
6.5.1
6.6
6.7
6.8
6.8.1
6.8.2
6.8.3

Bray Terminal ............................................................................................................................................................. 15

HyperTerminal ............................................................................................................................................................ 16
Some Sample Debug Output ....................................................................................................................................... 16
Increasing the Level of Debug .................................................................................................................................... 17

TELEMISIS CABLE TAILS AND ASSEMBLIES PART NUMBERS ........................................................................................... 32

GTT I/O SPECIFICATIONS OVERVIEW .............................................................................................................................. 32
ANALOGUE INPUTS .......................................................................................................................................................... 32
RUGGED DIGITAL INPUT (DAUGHTERBOARD AND GTT3 MAINBOARD) .......................................................................... 33
RUGGED DIGITAL OUTPUTS (DAUGHTERBOARD AND GTT3 MAINBOARD) ..................................................................... 34

PERIPHERAL COMPONENTS .......................................................................................................................................... 35

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9.1
9.2
9.3
9.4
10

GJD OPAL ELITE MOTION DETECTOR ............................................................................................................................. 35

GJD OPAL ELITE PROGRAMMING .................................................................................................................................... 35
OPTEX MOTION DETECTOR WIRING ................................................................................................................................ 37
GATE AND DOOR SENSORS .............................................................................................................................................. 38
CONTACT BASED GENERATOR INTEGRATION................................................................................................... 39

10.1
10.2
10.3
10.4
10.4.1
11

RUNNING INDICATOR ....................................................................................................................................................... 39

START CONTROL.............................................................................................................................................................. 40
START INHIBIT ................................................................................................................................................................. 41
INTEGRATION WITH AN FG WILSON POWERWIZARD 1.0 OR SIMILAR CONTROLLER ........................................................ 41
INTERFACING WITH EMERGENCY STOP CIRCUIT.......................................................................................................... 42

INTELLIGENT CONTROLLER INSTALLATION .................................................................................................... 43

11.1
11.2
11.3
11.4

12

SUPPORTED INTELLIGENT CONTROLLERS ........................................................................................................................ 43

MICS TELYS2 SPECIFICS ................................................................................................................................................. 45
DEEPSEA SPECIFICS ......................................................................................................................................................... 45
TESTING THE IC ............................................................................................................................................................... 45
FUEL SENSOR INSTALLATION .................................................................................................................................. 46

12.1
FUEL SENSOR OPTIONS .................................................................................................................................................... 46
12.1.1
Fozmula Hydrostatic Sensor Types and Lengths.................................................................................................... 46
12.1.2
Identifying Fozmula and SensorTechnics Sensors ................................................................................................. 46
12.2
TOOLS REQUIRED ............................................................................................................................................................ 47
12.3
INSTALLATION OVERVIEW ............................................................................................................................................... 47
12.4
COMMON PROCEDURES ................................................................................................................................................... 48
12.4.1
Pre-Visit Preparation ............................................................................................................................................. 48
12.4.2
Server Configuration Before Installation ............................................................................................................... 49
12.4.3
Wiring ..................................................................................................................................................................... 49
12.4.4
On-site Preparation and Planning ......................................................................................................................... 49
12.4.5
Automatic Calibration ............................................................................................................................................ 50
12.5
FOZMULA SENSORS INSTALLATION ................................................................................................................................. 50
12.5.1
Schematic of the Fozmula Sensor ........................................................................................................................... 52
12.5.2
ABS Box Installation .............................................................................................................................................. 52
12.5.3
Wiring ..................................................................................................................................................................... 56
12.5.4
Installing the Sensor in the Box .............................................................................................................................. 56
12.6
SENSORTECHNICS SENSORS INSTALLATION .................................................................................................................... 56
12.6.1
Wiring ..................................................................................................................................................................... 59
12.7
CONNECTING UP THE GTT END ....................................................................................................................................... 59
12.8
TESTING ........................................................................................................................................................................... 59
12.9
FUEL SENSOR RESET FUNCTION ...................................................................................................................................... 60
13

GTT AND FUEL SENSOR CALIBRATION ................................................................................................................. 61

13.1
13.2
13.3
13.4

SENSOR END .................................................................................................................................................................... 61

GTT END ......................................................................................................................................................................... 61
TESTING ........................................................................................................................................................................... 62
WHAT TO DO IF CALIBRATION DOES NOT COMPLETE ...................................................................................................... 63

14

SITE BATTERIES CYCLING ........................................................................................................................................ 64

15

GTT FIRMWARE UPGRADE PROCEDURE .............................................................................................................. 65

15.1
PREPARATION .................................................................................................................................................................. 65
15.2
ARM MICROPROCESSOR FIRMWARE UPGRADE............................................................................................................... 65
15.3
GTT3 CELLULAR MODULE FIRMWARE UPGRADE ........................................................................................................... 66
15.3.1
Driver Files ............................................................................................................................................................ 66
15.3.2
Install USB driver for modem................................................................................................................................. 66
15.3.3
Find out what modem COM port is being used ...................................................................................................... 69
15.3.4
Install Modem MES Tools ...................................................................................................................................... 70
15.3.5
Update the modem firmware .................................................................................................................................. 72
15.4
CHECKING THE UPGRADE ................................................................................................................................................ 73

16

COMMISSIONING .......................................................................................................................................................... 74

17

TROUBLESHOOTING .................................................................................................................................................... 75

18

APPENDIX A SMS COMMAND MESSAGES ........................................................................................................... 76

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Version 3.2

19

APPENDIX B SYSTEM LED ERROR CODES ......................................................................................................... 78

20

APPENDIX C GTT FIRMWARE OPTIONS ............................................................................................................. 79

21

FIGURES ........................................................................................................................................................................... 80

22

TABLES ............................................................................................................................................................................. 80

Version 3.2

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Should you have any comments or suggestions for improving this guide please contact:
tom.coleman-winter@telemisis.com
Other SiteWatch Guides are:
SiteWatch System Administration Guide for system administrators.
SiteWatch Server Administration Guide for system administrators.
SiteWatch User Interface Guide for system users.
SiteWatch Asset and Equipment Configuration Guide for advanced system users.
Further copies of SiteWatch guides are available from:
tom.coleman-winter@telemisis.com
Telemsisis technical support can be contacted on support@telemisis.com or by calling +44 (0)
3333660088.
To comply with the requirements of the EC WEEE (Waste Electrical & Electronic Equipment) directive all
SiteWatch/GenTrak hardware at the end of their useful life should either be returned to their supplier or disposed of
or recycled in the appropriate manner.

This guide may be superseded or enhanced by a specific customer commissioning procedure.

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Version 3.2

1 Introduction
The Telemisis Telemetry Solution, branded SiteWatch or GenTrak enables remote monitoring and control
of fixed or mobile equipment and unmanned sites containing technical equipment e.g. generators, cellular
basestations, water pumping stations etc. It uses the mobile phone network GPRS and Text Messaging
Services for communication and, optionally, GPS (Global Positioning System) for location tracking. All
data is channelled to the Telemetry server via the cellular data network or, optionally, the Iridium satellite
network.
For convenience we will use the term SiteWatch throughout this document but note that the majority of the
content of this manual relates to both SiteWatch and GenTrak.
SiteWatch GTT3 telemetry units interface with a range of equipment including Intelligent Generator
Controllers, compressors, chillers, air-conditioning equipment, security devices and other devices via
analogue and digital connections.
Please refer also to specific site commissioning procedure if applicable.
Note: this manual no longer includes any specific instructions for GTT2 units.

1.1

GTT3 Features

The GTT3 Unit has the following characteristics:

+8-30VDC power input. The power source MUST be capable of delivering at least 1A at
12VDC. Less powerful supplies may cause intermittent faults with your GTT under some
circumstances.
Approximate peak power consumption 1A at 12VDC.
Integrated GPS hardware
Antenna connectors (SMA socket female ) for GSM and GPS
GSM quad-band GTT3
GPRS and SMS communications (Note: GPRS is limited to class 10 for safety reasons)
Indicators for unit status, GSM unit power, and GSM network/call status and external power.
RS232 interface * 2
RS485 interface
USB debug interface
Dimensions 108mm x 85mm x 30mm, weight 331g (including daughterboard)
ARM7 programming interface
Analogue and digital I/O interfaces (numbers vary depending upon the model)
Internal battery capable of operating the GTT for a period of approximately 6 hours when fully
charged. 4 hour charge time.
Telemisis GTT3 are for indoor use only.

Version 3.2

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2 GTT Units
2.1

How the Telemetry Units Work

The Generic Telemetry Terminal (GTT3) includes four main components:

Main circuit board including ARM7 microprocessor, memory, power supply and physical
interfaces
GPS unit (incorporated in XT65 module).
GSM/GPRS interface module including programmable Java processor.
Lithium-polymer battery.
Integrated inputs, outputs and communications interfaces (RS232/RS485)
Optional, additional I/O daughterboard module.
The GTT3 derives its primary power from an external DC supply in the range 6-30V. The power supply
would normally be provided by the equipment already on site, for example, a rectifier, generator starter
battery or battery bank. If the external DC power supply should fail, the unit will continue to operate until its
internal battery is exhausted. Typically, this would be a period of 6-10 hours.
If the unit stops operating due to low battery then it will restart automatically when the external power is reapplied.
At start-up, the GSM/GPRS module and the ARM microprocessor both initialise and their respective
installed firmware communicate over an internal connection. The unit then establishes and maintains
communication with the SiteWatch server. The start sequence is as follows:
1. Power applied or unit started using the START button when hibernated.
2. ARM microprocessor enters its bootloader program and waits for up to ten minutes whereupon it
will reset the cellular module if there has been no communication
3. Startup delay for cellular module usually programmed at the factory to 20-60 seconds. This delay
allows a short period for the connection of a laptop to reprogram the cellular module.
4. Cellular module starts up.
5. ARM microprocessor is commanded to start its firmware
6. ARM and cellular module communicate and the ARM is configured with configuration settings
stored in flash memory of the cellular module. Note: During this initialisation process the
STAT/SYS LED will output code 7 for a period of time.
7. Cellular module establishes connection with the server and downloads any configuration changes
If communication between the ARM and the cellular module fails then after 10 minutes the ARM will
physically reset the cellular module and vice-versa. This is known as a Watchdog function.
When a GTT3 is connected to the SiteWatch server it becomes a SiteWatch Unit. In the SiteWatch system
a SiteWatch Unit is a collection of features, functions and data related to that unit i.e. much more than just
the GTT3 hardware itself.

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Version 3.2

2.2

The GTT3 Unit

External
Power On
Press for 3
secs to
hibernate

Power ON to
XT65

Start

GSM Network
Status

Power In

System
Status

Insert
SIM

Figure 1 GTT3 Indicators and Switches

Note: refer to sections 3 and 7.1 for further details on starting your GTT unit.
LED Colour

State

PWR
(External Power)

ON: Indicates external DC Connected. If only this LED is ON and

no others then press the RST or START button. For this situation
to occur, the unit will previously have been shutdown to hibernate
mode using the STOP button.

ON

ON: The cellular/Java module inside the GTT3 is powered and

operating. Note that the unit will operate without the internal
battery being connected and it is not possible to determine from
the LEDs whether the battery is connected or not. Refer, if
necessary, to the GTT battery status on the SiteWatch server.

N
NEETT
(Network Status)

OFF = Cellular module not powered. If this LED is OFF and other
LEDs are on then there may be a problem. If the PWR LED is off
then the problem may be low battery.
0.5 Second on and off flashing = Registering with GSM network.
Short flash every three seconds = Registered with GSM network.
Occasional flashes = data being transmitted to Server

SSTTA
ATT
(System Status)

Flashing 5 times a second (fast) = initialising

Flashing every 2 seconds (slow) = system started
Solid with intermittent flicker = all functioning correctly
Two flashes followed by 2 seconds off local service switch is in
the ON position
Series of 1 to 8 on/off flashes followed by OFF for 3 seconds
represents an ERROR code.

Table 1 GTT Unit LED Indicator States

Version 3.2

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Button

Description

START

This button is used to start the unit when it has been

hibernated.

STOP

To turn the GTT unit off press for about 3 seconds until
the BATT/ON LED goes off.

Table 2 GTT Unit Buttons

2.3

GTT Unit Connections (with daughterboard fitted)

The GTT3 Unit back-panel connections are shown in Figure 2 and Figure 3. Note that the connector
type is DF-11, between 4 and 10-way, depending upon block type.

OUTPUT
(5-12)

INPUT
(5-12)

INPUT
(13-20)

INPUT
(21-28)

GSM

A/D
1- 4

OUTPUT INPUT
1-4
1-4

COM1

COM2 COM3 1-wire JTAG

GPS

CAN

Figure 2 GTT3 Unit Connections Rear Panel

3.3V OUTPUT

0-24V INPUT

0-24V INPUT

0-24V INPUT

(5-12)

(5-12)

(13-20)

(21-28)

GND 5 7 9 11

5 7 9 11 GND

13 15 17 19 GND

21 23 25 27 GND

GND 6 8 10 12

6 8 10 12 Vo(3.3)

14 16 18 20 Vo(3.3)

22 24 26 28 Vo(3.3)

1 GND 3

GND 1 3

GND

2 GND 4

GND 2 4

Vo(3.3) 2 4

1 3

0-15V A/D

3.3V OUTPUT

0-24V INPUT

INPUT (1-4)

(1-4)

(1-4)

Figure 3 GTT3 Unit Input and Output Pin Connections (DF-11 type)

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Version 3.2

3 Installation Overview and Pre-Planning

3.1

Before You Visit Site

Test the SIM card you intend to use
Test your SiteWatch unit
Ensure that you have all the correct tools

3.2

Explanation of GTT Cellular Module Operating Sequence

When the cellular module powers up it operates as follows. Note that you should follow the documented
installation and power-up procedures when on-site or the GTT test procedures as defined in section 3.5.
1. Internal hardware tests are executed
2. The internal cellular module and ARM microprocessor start and synchronise with each other. The
installed firmware in the cellular module starts.
3. The GTT sends a registration request via text message to the SiteWatch server address that is
included in the firmware (actually this is the phone number of a cellular GSM modem attached to
the server). You may have a special version of firmware that bypasses this stage and connects
directly to a designated server in which your unit will be marked with a sticker specifying the
servers IP address. Alternatively, the default registration server provides details of the network
GPRS settings and the server IP address in the response to the registration request.
4. The GTT saves the network settings information and attempts to establish a connection to the
SiteWatch server over the GPRS network. If this process fails repeatedly then the unit will attempt
to connect after half an hour or so to the designated server using SMS text messaging.
5. If this process fails then there are various means of troubleshooting and re-configuration steps that
can be taken to solve the connection problems. Please refer to the troubleshooting section for
further help.
6. Once the unit has successfully connected to the SiteWatch server it will be hosted on the default
node in the system hierarchy until configured and associated with an Asset.
At all times during this process you may observe the LED states and/or examine the debug output from the
GTT debug port to determine what, if anything is going wrong.

3.3

SIM Card/Subscription Requirements

Your SIM Card subscription must be provisioned at a minimum with text messaging sending and receiving
capability. If the registration server is in another country from where the unit is being installed then the
ability to send international text messages must also be enabled if the unit has been provisioned with
firmware that carries out a registration procedure. In addition, if you wish your GTT unit to use the
GSM/GPRS packet data network to communicate with the SiteWatch server then the subscription should
be enabled for GPRS Internet access. Note that WAP access via GPRS is not sufficient; general
internet access must be provided.
The following outgoing TCP ports 8080 (GTT connection to server) and 9056 (GTT remote firmware
update) should be enabled for the GPRS connection. You may need to check with your cellular operator
that these ports are not blocked by their firewall.

3.4

Testing a SIM Card and Cellular Subscription

If you are using a new type of SIM card or a SIM card from a different network operator than you have
tested before then it is imperative that you confirm basic operation of the cellular subscription linked to the
SIM card before proceeding further.
Version 3.2

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3.4.1

PIN Code Check

First, insert the SIM card [A] into a mobile phone and check that the phone registers with the local network
as expected. If a PIN code is required by the SIM then you must ensure that this PIN code lock
setting is removed. It does not matter if a lock code is applied to the phone; its the SIM card that matters.
3.4.2

Text Messaging (SMS) Tests

Text messaging is used for number of purposes by the SiteWatch unit:

Initial registration with the SiteWatch server in the UK (or elsewhere by special agreement).
Registration may be omitted for certain firmware builds but this is normally only done by special
arrangement with the customer.
Sending commands to and from the SiteWatch unit from mobile phones
Sending alarms to mobile phones
Communications (optional, according to defined system configuration) with the SiteWatch server if
the GPRS connection mode fails.
With the SIM card [A] in a mobile phone, first send the text message Test (without the characters) to the
phone number of the GSM modem connected to the SiteWatch server (default unless you have been
informed otherwise is +447833256997). You should receive a text message response OK. This step
proves that the GTT should be able to send the registration text message to the SiteWatch registration
server and that the server can successfully respond. If you do not receive the OK response then try
sending a text message from the phone with SIM [A] to another GSM phone on the local network. If this
test passes, try sending the same message to a UK phone in the UK and ask that person to send a reply.
If this test passes but you still do not get a response from the Telemisis Server then please contact
Telemisis for further advice.
If SMS sending from SIM [A] fails completely then check that the correct SMSC address is configured for
the SIM card [A]. Most GSM phones allow this to be checked and modified in the Message Settings. If you
do not know the correct SMSC address to use then contact your SIM card supplier or local network
operator. For most networks the correct SMSC address can be found on the web at
http://www.g24.li/smsclist.
If SMS receiving to SIM [A] is failing completely then contact your network operator.
If SMS sending from SIM [A] to the UK or to SIM [A] from the UK is failing completely then contact your
network operator.
3.4.3

GPRS Data Checks

Once you have proven text messaging capability you should prove that the subscription is configured
correctly for GPRS internet access by using the phone itself or a connected laptop to prove that the
SiteWatch server can be accessed. If you cannot for instance access www.google.com then you must
resolve this problem before proceeding unless you intend to operate the SiteWatch units using text
messaging alone.
Proving basic internet access using these procedures is particularly important if you are using a roaming
SIM card.
If your units will be connecting to one of Telemisis SiteWatch servers, enter the following URL into your
mobile or laptop:
http://test.telemisis.com:8080

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Version 3.2

If you receive back a simple web page containing the text Test Successful then you can be nearly sure
that your SIM card subscription should enable your SiteWatch unit to connect with the Telemisis server.
However, there still remains a small chance that your chosen cellular network can block connections to the
SiteWatch server. Should you see the Error Code 4 on the GTT SYS LED when you have inserted the SIM
card, then contact Telemisis support for further help.
For a final definitive test you can carry out the instructions below for testing the connection using telnet.
If your units will be connecting to your own SiteWatch server, you should check that the SIM card
subscription will enable the GTT to connect to the server by attempting to establish a telnet connection to
the server using the SIM card in a data card or mobile phone and attached to a laptop or desktop
computer. Once you have established a GPRS connection to the mobile network through your data card or
mobile phone, start the Windows command line application cmd and enter the following command:
telnet <SiteWatch public IP address> <SiteWatch Connection Port>
The public IP address will have been allocated by your ISP or by your mobile networks IT department in
the case that your SiteWatch server is connected to a mobile networks internal data network. The
SiteWatch Connection Port will be configured in your SiteWatch system; by default it will be either 82 or
8080.
If the connection cannot be established from the mobile device to the SiteWatch server then you will see
the message Connection failed. In these circumstances you should contact the provider of the SIM card
or their roaming partner to determine the reason for the failure.

3.5

Testing a SiteWatch Unit Before Installation

Once you have proven the basic network services provided by the local operator and their SIM card, you
can proceed with the testing of the SIM card in the SiteWatch unit.
Connect a dual-technology antenna and ensure that it is placed in a position that has a good view of the
sky.
Plug in the SIM card with the cut corner facing inwards and the contacts upwards. Ensure that it is firmly
located in the slot.
Warning: take care when inserting the SIM card to ensure that it locates directly into the SIM card
carrier. It is possible if the SIM is inserted at a slight angle to the horizontal that it may miss the
carrier and fall into the internals of the GTT. If this happens you will need to remove the front panel
of the unit to retrieve the SIM card.
Warning: if you insert a SIM card into a live unit you must restart the unit after inserting the SIM. To
restart the unit, press and hold the STOP button for 2-3 seconds until all of the LEDs go OFF except
for the red POWER LED. In some circumstances the unit may restart when you release the STOP
button but in other circumstances you will need to press either the START or RESET button.
If you know that the internal battery is connected then there is no need to undo the front panel. GTT units
are normally shipped with the battery connected. If the GTT unit has been without external power for a
reasonable period then there is a chance that the battery is exhausted. This doesnt matter, except that you
will need to have a power supply to get started with further tests.
The GTT may be in hibernation mode if it is fresh from the production line. Using a fine screwdriver or
other small, rigid device press the START button. If the LEDs start flashing then the battery has some
charge. If the LEDs dont flash then connect a power supply and press the START button if the LEDs dont
start flashing by themselves. Note that the unit will operate without the internal battery being connected and
it is not possible to determine from the LEDs whether the battery is connected or not. Refer later, if
necessary, to the GTT battery status on the SiteWatch server or remove the front panel and check or wait
five minutes to give the battery time to charge and then remove the power. If the LEDs remain active then
you know that the battery is installed correctly.
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If your unit is installed with firmware which executes a registration process then, if the registration process
fails the code 2 or 3 will be displayed on the STATus LED.
Once registered, or if your firmware is configured with the settings for the SiteWatch server already, the
unit should attempt to connect to the server using the GPRS network. If the connection cannot be
established then code 4 will be displayed on the STATus LED.
If you cannot resolve the communications issues and get to the point where the unit has not
connected to the SiteWatch server then you should not proceed with on-site installation before the
problem has been resolved.

3.6

Tools for GTT Installation

Be sure that you have the following tools:

1. Laptop with USB port and mini USB cable. A suitable cable is available from Telemisis. Laptop
loaded with:
a. Bray v 1.9b terminal program or equivalent e.g. Windows HyperTerminal
b. Cinterion Module tools
c. N-link ARM JTAG programming unit and software
2. GTT3 debug cable (mini USB)
3. T10 Torx driver in case you need to open the GTT unit
4. HSS drill bits and power drill
5. General toolkit
6. Multi-meter

3.7

Planning
Plan in advance what cables and connectors will be required
Plan the cable runs to provide maximum protection from pinching, crushing and overheating.
Locate suitable locations for each SiteWatch/GenTrak unit.
Find suitable locations for antennas

Note that the power supply cable to the GTT must not be longer than 3 metres.

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4 Monitoring GTT Debug Output

Connect the USB cable to the USB mini connector on the front of the GTT and directly to the laptop.
Using either Bray Terminal or Windows HyperTerminal, configure a serial connection and open the
connection. The first example shown uses Bray Terminal program and the second, Windows
Hyperterminal:
Note: If the GTT3 or the internal XT65 module restarts for any reason then you may need to follow
this procedure to enable your terminal program to start logging data again:
Disconnect USB cable
Click disconnect button or icon in your terminal program
Reconnect the USB cable
Click connect
4.1.1 Bray Terminal
Configure as shown below using a baud rate of 115200. Note that you must install the Cinterion USB port
drivers before connecting the GTT3 debug cable and you should determine the serial port to use as
described in section 15.3.

Click Connect to start monitoring the data. Click Start Log if you need to collect a debug log to send to
Telemisis.

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4.1.2 HyperTerminal
Note that HyperTerminal is not as reliable as Bray. Also, HyperTerminal is not included with Windows Vista
so we normally recommend that Bray is used where possible.

4.1.3 Some Sample Debug Output

This is what you will see if there is no SIM installed or if the GTT cannot read the SIM because of dirty
contacts for instance.

This is what you will see if the SIM is installed but the stored GPRS settings are incorrect or if the SIM is
not enabled for GPRS network access. Note also, that you can see the signal level of the local network
+CSQ=13, where 0 means no signal and 63 is excellent. Note also the warning that the SIM card has
changed. If the installed firmware includes the GTT registration option then a change of SIM will force a reregistration to occur.

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4.1.4 Increasing the Level of Debug

You may increase the information level of the debug output by sending a DEBUG SMS command to the
unit but only if the mobile phone that you are sending the message from is configured in the SMS
Administration list for that unit. For your number to have been configured in the GTT, the unit must have
been connected to the Server at some point after the number was configured in the SMS administration
list.

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5 GTT Unit Installation

An example installation is given below but the actual configuration is totally flexible. In the example below
the GTT unit is located within the shelter or BTS cabinet and connected to the fuel sensor, external motion
detector, gate sensor Generator Control Panel.

Motion

Gate

Fuel

Tank

Generator
Relay

Panel

Cabinet
PSU

GTT

DDF

Figure 4 Connection Overview (example)

5.1

Installation Steps

Installation steps are:

1. Fix GSM/GPRS antenna within 5 metres cable run (or other distance if your antenna has a
different length cable) of the GTT unit
2. Plan cable runs and install trunking/ducting as required
3. Locate and fix GTT
4. Install power supply if appropriate. Note that the power supply cable to the GTT must not be
longer than 3 metres.
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5. If appropriate, install fuel sensor

6. If appropriate, install contacts, detectors and other peripheral items
7. If appropriate, connect to generator controller (this guide does not include instructions for installing
a controller)
8. Install cables and connect
9. Commission the site (see section 16)

5.2

Antenna Installation

There are three common types of antenna that may be used:

GPS/GSM mushroom antenna - as shown in Figure 5.
GPS/GSM dome antenna as shown in Figure 1Figure 6
GSM whip type antenna (when GPS is not required) - as shown in Figure 7.

Antenna

GPS
Red
Sleeve
GSM
Green
Sleeve

Figure 5 Mushroom Type GPS/GSM Antenna

Figure 6 Dome Type GSM/GPS Antenna

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Figure 7 GSM High Gain Antenna

1. Follow the mounting instructions provided with the antenna.
2. Mount antenna within 5 metre cable run (or less if you have purchased a shorter cable) from the
GTT unit. When routing the antenna cable you should never loop or coil the cable.
3. Connect the Antenna cable(s) to the GTT unit as shown in Figure 8. Finger-tighten the connections
carefully, taking care not to twist the cables themselves. The connectors twist independently of the
cable.

OUTPUT
(5-12)

INPUT
(5-12)

INPUT
(13-20)

INPUT
(21-28)

GSM

A/D
1- 4

OUTPUT INPUT
1-4
1-4

COM1

GPS

COM2 COM3 1-wire JTAG

Figure 8 Antenna Connections

5.3

Inserting SIM and Connecting Internal Battery

Before mounting a GTT unit;

1. If necessary remove the front cover by undoing the Torx screws and connect the red, black and
white battery lead to its connector. To check whether the battery is connected you must either
remove the front cover or log on to the SiteWatch server and check the GTT battery status. The
latter may be difficult is the unit has not yet been commissioned! Note, however, that GTT units are
always shipped from the factory with the battery connected.
2. Insert SIM card.
3. Replace the front cover.
4. Connect the antennas.
5. Connect external DC power.
After approximately 3 minutes, check that the LEDs display as follows:
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PWR
(External Power)
ON

ON: Indicates external DC Connected.

NET
(Network Status)
STAT
(System Status)

Short flash every three seconds = Registered with GSM

network.

ON: XT65 (GSM) is powered. Note that this LED does

NOT confirm that the internal battery is connected !

Solid with intermittent flicker = all functioning correctly

Table 3 LED Display

The System Status LED may report a problem by means of a flashing code as described in Table 22. If the
GTT unit has been configured to expect connection of, for example, a certain type of controller then if that
controller is not yet connected an error code will be shown at this stage.

5.4

Mounting GTT Units

First you must locate suitable mounting points that are free from moisture, excessive fine dust and not
subject to high temperatures above the operating range of the hardware. Note that sustained high
temperatures may result in intermittent operation of the GTT and may cause long-term damage to
the hardware and battery. Mount the GTT unit using one of the following methods:
Double-Sided Adhesive Pad
1. Thoroughly clean the mounting surface and the back of the GTT with degreaser and allow to dry. A
degreasing wipe is supplied along with each adhesive pad.
2. Fit pad to GTT unit (do not touch pad surface)
3. Fix GTT unit to mounting surface as shown in Figure 9

Figure 9 Mounting GTT with Adhesive Pad

Mounting Brackets with Screws, Bolts or Rivets
1. Slide the mounting brackets onto the GTT chassis. Note that you will have to remove and replace
the front cover to do this.
2. Using the GTT Unit as a template, mark the positions of the holes on the mounting surface.
3. Centre-punch the spots you have marked.
4. Drill holes of relevant size taking care to avoid equipment on the reverse side of mounting point.
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5. Secure the mounting bracket using the relevant fixings with appropriately sized retaining washers.

Figure 10 GTT Unit with Mounting Brackets

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6 Cable Installation
Telemisis recommends that the following practices are adopted in the site installation:
Use a separate fused power source for each piece of equipment that requires DC power
Monitored equipment and circuits such as motion sensors, gate sensors, tamper circuits etc should
be supplied with circuit voltage from a separate fused supply source
Ensure that all power circuits use suitably dimensioned power wiring
Where possible use Latch-Low type circuits for monitoring. This ensures that breaks in the wiring
are detected as well as the circuit alarm condition
Wherever possible use connector blocks or cage clamps to connect circuits to the GTT and power
supplies
Route external wiring through conduits or ducting and do not expose wires to prolonged sunlight or
heat
Never run signal cables such as analog or digital signals, RS232 or RS485 links etc in the same
ducting as cables carrying alternating current (AC)
Always connect wiring with power off and then check the circuits using a multi-meter before
connecting power

6.1

Cable Running and Planning

Cables must be run either through ducting or PVC pipes to protect them. All such ducting and pipe work
must be installed level and square. When cables have been pulled through, label them with the
destination.
Note: The GTT unit MUST only be operated in negative ground electrical systems. Check the
ground polarity before installation.
Note: Under no circumstances must the antenna cable or cables be looped or coiled.

6.2

Screened Cable

Where screened cable is available for use in SiteWatch installations then it is good practice to ground the
screening.
Attach the screening where best site ground is afforded.
Screening should be attached to site ground at one end of each cable length only. If screening is
grounded at each end then it can become a conduction path of electrical noise and
interference.
With the outer insulation of the cable stripped back from the conducting cores, the foil screening
and its drain wire (conducting core) will be visible.
Trim back the foil screening.
At the required end of termination, attach the drain wire to site ground insulating any exposed drain
wire to avoid possible short circuits.
The drain wire can be extended where required.

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Figure 11 Foil Screened Cable

6.3

Analogue Port Connections

Analogue devices can include fuel sensors, temperature monitors or any other device outputting a
variable voltage that needs to be monitored:
Blue

Grey

5
GND

GND 6

Black

Black

Brown

Green

Figure 12 Analogue Port DF-11 Connection

Pin

Name

Colour

Purpose

Analogue1

Blue

Analogue input #1

Analogue2

Brown

Analogue input #2

3,4

Ground

Black

Ground

Analogue3

Grey

Analogue input #3

Analogue4

Green

Analogue input #4

Table 4 Analogue Ports Pinout

Figure 13 Analogue Inputs Port Connector (DF-11 6-way shown)

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6.4

Digital Outputs Port Connections (GTT3 Mainboard)

Digital outputs are connected to the GTT3 mainboard as follows:

Black

Grey

5
3
4

Black

Green

Blue

Brown

Figure 14 GTT3 Digital Outputs Port Connector (DF-11 6-way shown)

Pin

Name

Colour

Purpose

1,2

Ground

Black

Ground

Output1

Blue

Digital output #1

Output2

Brown

Digital output #2

Output3

Grey

Digital output #3

Output4

Green

Digital output #4

Table 5 GTT3 Mainboard Digital Inputs Ports Pinout

6.5

Digital Inputs Port Connections (GTT Mainboard)

Digital inputs are connected to the GTT3 mainboard as follows:

Black

Grey

5
3

Red

Blue

Green

Brown

Figure 15 GTT3 Digital Inputs Port Connector (DF-11 6-way shown)

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Pin

Name

Colour

Purpose

Ground

Black

Ground

3v3 out

Red

3.3V output for driving digital circuits

Digital1

Blue

Digital input #1

Digital2

Brown

Digital input #2

Digital3

Grey

Digital input #3

Digital4

Green

Digital input #4

Table 6 GTT3 Mainboard Digital Inputs Ports Pinout

6.5.1 Digital Inputs Protected Tails (6-way[shown] and 10-way)

For applications where the input voltage is likely to surge beyond the stated input range voltage range or
where there is a likelihood of reverse voltage connection Telemisis can provide an inputs tail assembly
with in-built protection against these conditions:

The tail assemblies are designed to be direct replacements for the standard GTT3 or daughterboard input
tail assemblies.

6.6

Digital Inputs Port Connections (Daughterboard)

Digital inputs are connected to the GTT daughterboard as follows:

Blue

Black - GND

Brown

Green
Grey
White

Red
3 Volt out

Purple
Orange

Yellow

Figure 16 Digital Inputs (daughterboard) 10 way connections

Pins 1 to 8 map to digital inputs 1 to 8.

6.7

Digital Outputs Port Connections (Daughterboard)

Digital outputs are connected to the GTT daughterboard as follows. Mainboard digital outputs are similar
but limited to only 4 outputs.

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Black - GND

White
1

10

Brown
Black - GND

Blue
Orange

Yellow

Green
Grey

Purple

Figure 17 Daughterboard Digital Outputs 10 way connections

Pins 3 to 10 map to digital outputs 1 to 8.

6.8

GTT COM Ports and Their Assignments

GTT3 units are equipped with either two or three COM ports depending upon the factory options ordered.
The standard configuration however is for COM1 to be RS232, COM2 is RS232 and COM3 is RS485. The
SiteWatch server will automatically assign these COM ports according to options selected in the Unit
Configuration.
GTT COM ports will be automatically configured with communication interface settings to match the most
commonly found default settings of the attached device. Refer to Table 16 for a list of equipment
controllers and their normal interface settings. Note: if your controller uses different interface settings
and you cannot change them to match the Telemisis settings then you may modify the specific
interface settings in the Unit Configuration page of the SiteWatch server.
GTT3 Port

Name

Notes

COM1/RS232

RS232

Connection of an RS232 capable intelligent equipment

controller.

COM2/RS232

RS232

Connection of an external serial modem.

COM3/RS485

RS485

For connection of an intelligent RS485 based equipment

controller dependent upon unit configuration.

Table 7 GTT3 COM Ports

6.8.1 RS485 Connection for Intelligent Controller (IC)

If you are connecting an IC to the GTT via RS485 then you will probably have purchased a special cable
from Telemisis. It may not be necessary to connect Ground between the GTT and the IC; you should
consult the instructions from your IC supplier for clarification.
Note: You may need to fit a terminating resistor to the connection. Refer to IC suppliers
instructions.

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Green

+
Red
GND

GND

Black

Black

Figure 18 GTT RS485 Connections

6.8.2 RS232 Connection for IC or other RS232 Protocol (COM1)

If you are connecting an IC to the GTT via RS232 then you will probably have purchased a special cable
from Telemisis.
GND

GND

TXD

GND 6

RTS

RXD

CTS

Figure 19 RS232 connections for First RS232 Port

Note that colours will vary between different interface cables. The descriptions of each pin are given
below:
Pin
1,2
3
4
5
6

Name
Ground
TxD
CTS
RTS
RxD

Purpose
Ground connection
Data OUT from GTT
Flow control signal to GTT
Flow control signal from GTT (permanently set ACTIVE by GTT)
Data IN to GTT

Table 8 RS232 Pinout for First RS232 Port

6.8.3 RS232 Connection for External Modem (GTT3 COM2)

If you are connecting an external modem to a GTT3 via RS232 using port COM2 then the interface flow
control signals are not present. You must therefore use this interface only with modems that do not require
hardware flow control. Modems supplied by Telemisis do not require flow control signals.

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RXD

Gnd

TXD

Gnd

Figure 20 RS232 connections for COM2

Note that colours will vary between different interface cables. The descriptions of each pin are given
below:
Pin
2,4
3
1

Name
Ground
TxD
RxD

Purpose
Ground connection
Data OUT from GTT
Data IN to GTT

Table 9 RS232 Pinout for COM2

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Power Supply

Note: if you use an alternative power source than the Telemisis site power supply, you MUST
ensure that it can deliver at least 1A at 12VDC. Less powerful supplies may cause intermittent
faults with your GTT under some circumstances.
240VAC from
Grid/Genset

12VDC UPS

Power
Supply Circuit
Charger

Relays, Motion Sensor, Gate

Sensor, Fuel Sensor
Power

Sensors

12VDC
7AH Battery

GTT

Figure 21 Site PSU in Context

7.1

Power Supply Installation

Before mounting the Telemisis Power Supply, decide on the mounting point and the routing of input and
output cables to the supply. Knock out one or two cable routing holes and install the supplied grommet(s).
Install the power supply on a flat, vertical surface near to the GTT mounting point if possible. Bolt or screw
securely to the surface.
Install the battery inside the PSU but do not yet connect the terminals. Ensure that the terminals are
located at the right-hand side of the PSU and away from the main transformer otherwise there is a
chance of short-circuit.
Locate the Fused Output Module (FOM) on the lid or adjacent to the battery using the sticky mounting feet.
Ensure that the lid will close.

7.2

Cable Routing

Remove the cartridge fuse and connect the main supply cable from the site mains supply. The main supply
should be rated at least 2Amps.
Route the power cables from each of the fused outputs to the Wago cage blocks or other connector bank.
A single multi-core cable can be used for this purpose or separate cables but ensure that each cable core
is correctly sized for the required application.
The power cable to the GTT must be connected to a FOM output equipped with a 2A fuse. If necessary,
replace the standard 500mA fuse with a 2A fuse. Note that the power supply cable to the GTT must not
be longer than 3 metres.
Wire the tamper circuit to the GTT as shown in your site schematics

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7.3

Testing

After installing all cables, double-check for short-circuits. Install the cartridge fuse and connect the battery
and turn on the main AC supply to the PSU. Finally check all of the outputs to ensure that they have the
correct voltage greater than 13.5V.

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8 General I/O Interfacing Guidelines

8.1

Telemisis Cable Tails and Assemblies Part Numbers

Telemisis supplies a range of cables and cable assemblies for I/O integration as follows:

8.2

I/O Type

Part Number

Analogue Inputs Mainboard

CA-DF11-6W-ADI-1

Digital Inputs GTT3 Mainboard

CA-DF11-6W-IO-1

Digital Outputs GTT3 Mainboard

CA-DF11-6W-IO-1

Digital Inputs GTT Daughterboard

CA-DF11-10W-I-1

Digital Outputs GTT Daughterboard

CA-DF11-10W-O-1

Protected Inputs Assembly GTT3 Mainboard

CA-Telipp-6W-1

Protected Inputs Assembly GTT Daughterboard

CA-Telipp-10W-1

GTT I/O Specifications Overview

I/O Type

# and Location

Minimum
Values

Maximum
Values

Input Impedance /
Current

Internal Description

Analogue
Input

4 on
Mainboard

0V

15V

56.3k Ohm Input

Impedance

Voltage Divider

Digital
Input

4 on
Mainboard

0 0.5V
(off state)

1.5 - 24V
(on state)

49.2k Ohm Input

Impedance

49.2k Ohm Input

Impedance

Digital
Output

4 on
Mainboard

0V
(output off)

VPullUp Max
60v (output on)

Sink up to 500mA
each.

Open Collector Output

Digital
Input

24 on
Daughterboard

0 0.5V
(off state)

1.5 - 24V
(on state)

49.2k Ohm Input

Impedance

49.2k Ohm Input

Impedance

Digital
Output

8 on
Daughterboard

0V
(output off)

VPullUp Max
60v (output on)

Sink up to 500mA
each.

Open Collector Output

Table 10 GTT3 IO Specification

8.3

Analogue Inputs

The analogue inputs work by virtue of a voltage divider. This allows for any signal up to 15v to be
monitored. The input impedance is 56.3 kOhm which should be borne in mind when coupling the device to
sources. Typical output impedance of devices like voltage based fuel sensors is 100 Ohms which works
perfectly.
Note: take great care not to plug analog inputs cable into the digital inputs or digital outputs
positions otherwise permanent damage to your GTT may be caused.
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8.4

Rugged Digital Input (Daughterboard and GTT3 Mainboard)

The rugged digital inputs should be used as the preferential digital input, due to their ability to handle up to
24v signals. The GTT contains an internal Pull-Up resistor on these inputs, such that they can be switched
with NC/NO contacts and when left in an open state they will always read LOW (off). Therefore, if not
driven HIGH any other condition will be considered low, either when held at 0V or left floating.
The GTT Unit can be used to interface with existing alarm systems or terminate alarm contact pairs from
other sources.
There are 3 methods in which the GTT can interface with sensors using either Normally Open (NO) or
Normally Closed (NC) types of circuits.
1. Externally powered contact with power from device (EMU-IN1)
2. Externally powered contact with power from common power suply (EMU-IN2)
3. Direct sense from GTT Powered Contact (GTT_IN)

Figure 22 Digital Inputs Circuit Examples

Where BAT1 is the Telemisis external power supply or other PSU.

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Note that contact based inputs to the GTT will be terminated on a circuit with relatively high
impedance. The power supply of any external equipment driving the circuits must be capable of
delivering sufficient current so that the line voltage does not drop significantly.
The alarm circuits, EMU and GTT must have a common and reliable ground connection.

8.5

Rugged Digital Outputs (Daughterboard and GTT3 Mainboard)

The rugged digital outputs are intended to sink current, in order that loads can be switched. If they are
required to provide a voltage output, they must be fitted with external pull up resistors. A suitable value
resistor is 10 kOhm and the EXT_POWER Source (VPullUp) can be up to 60V, though it is recommended
not to exceed 24V supplies in order to moderate current consumption.

Figure 23 Example Outputs Circuit

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9 Peripheral Components
9.1

GJD Opal Elite Motion Detector

Note that the following instructions are mainly taken directly from the manufacturers instructions. You
should refer also to those instructions.
Mount your detector at an appropriate position to cover the area required and ensure that you follow the
manufacturers instructions. Route the cable from the shelter/GTT through cable entry gland.
Provide power to the detectors + and connections then connect the +ve to one of the terminals marked
CCTV The other terminal marked CCTV should be connected back through connector blocks or cage
clamp (see site wiring schematic) and on to the relevant terminal on the GTT. The unit will need to be
programmed as per the programming instructions below.
Note that when the detector detects motion, the voltage on the GTT monitoring circuit will drop from the
supply voltage to zero volts for a period of 2 seconds. This voltage drop causes the GTT to raise a motion
detected alarm.

Figure 24 GJD Wiring Diagram

9.2

GJD Opal Elite Programming

Following the instructions on the next page program the options using the button and bi-colour LED on the
underside of the detection head. Configure to the settings below.
Range 15M
Pulse 2
LED On/TP for walk testing then off/Tp when finished
S to 24 hour
CCTV Video mode to 7
Timer leave on 2 (this is default)

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Page 36 of 81

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9.3

Optex Motion Detector Wiring

Mount your detector at an appropriate position to cover the area required and ensure that you follow the
manufacturers instructions. Route the cable from the shelter/GTT through the cable entry point.
Provide power to the detectors + and connections then connect the +ve to the terminal marked NC. The
other terminal marked COM should be connected back through to connector block or cage clamp (see site
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wiring schematic) and on to the relevant terminal on the GTT. The unit will need to be configured as per the
manufacturers instructions below.

9.4

Gate and Door Sensors

Install the sensors according to the manufacturers instructions and wire to the GTT as described in your
site schematics. You should normally pass a DC voltage through the circuit, from the site PSU or other
source, and configure the GTT as a latched-low digital input

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10 Contact Based Generator Integration

There are several aspects of integration with generators or non-intelligent generator controllers to be
considered;
Generator running indicator
Generator start control
Generator start inhibit
Emergency stop
Generator alarms
Starter battery monitoring
The following table lists those aspects of the generator status that can be easily monitored.
Condition

Type

Typical
Value

Suitable GTT Input

Value

Description

0-24V

< 0.5V Off

Dedicated signal if present, otherwise

Oil Pressure Present or Fuel Solenoid
signal may be used to infer running.

Running
Status

Run Indicator

Alarms

Oil Pressure

0-24V

0-24V

Low Water

0-24V

0-24V

High Temp

0-24V

0-24V

Emergency
Stop

Normally
closed circuit

0-24V

0-24V

GTT can monitor signal directly or via

relay for added protection

Battery

Voltage (12V)

0-15V

0-15V

Analogue input used

Voltage (24V)

0-30V

0-15V

Analogue input used with voltage

divider in line.

> 3V Running

All these alarms can be monitored if

they are output by the generator in a
digital format.

Table 11 Generator Monitoring Options

Start/stop control may be implemented as follows:

Inhibit starting via a relay in series with the remote start signal and thus the ATS will normally
control the starting sequence and the SiteWatch system provides an override function only.

Integration with a remote/local start/stop switch with a relay controlled by the GTT. If the
start/stop switch provides an absolute override then the generator may be remotely controlled
but the breaker status must be independently managed.
Via a relay driving signal to external start/stop input in generator control circuitry.
Via Dummy signal in parallel with ATS start signal, to start generator on demand.

10.1

Running Indicator

Most generator control panels and intelligent controllers offer a voltage-free output running indicator.
Voltage free contacts can be monitored by the GTT through connection to either an analogue or digital
input.

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In the case of a digital input, connect a DC voltage supply source between 3 and 24V to the running status
output and connect back to the GTT digital input. Configure the digital input to be of type latch-low.
In the case of an analogue input, connect a DC voltage source between 3 and 15V to the running status
output and connect back to the GTT analogue input. Configure the analogue input to be of type latch-low
and set the alarm threshold to be 10V.

10.2

Start Control

Many generator panels support an external start input. Normally, this will be connected to an Automatic
Transfer Switch which will pull the circuit to ground when the generator is required to start. Using an
appropriate relay configuration, the GTT may be wired in parallel to the ATS to independently control the
start function:
Note that whilst it is possible to give general guidelines on how this can be achieved, it is strongly
recommended that each case is considered individually in order to consider all the side-effects that may
occur in such an arrangement.

Figure 25 Relay Wiring Diagram

The relays normally supplied by Telemisis will be wired as follows:

Page 40 of 81

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Terminal

To

Description

A1

12V nominal DC supply

Connect to site DC power supply fused at 500mA.

A2

GTT Output (daughterboard)

Default output circuit is number 5. Output should be set

HIGH to activate relay.

Start Control

Circuit closes when relay activates. One end must be wired

to Ground

11,14

Table 12 Telemisis Supplied Relay Connections

Note that some configurations may allow start control without the need for a relay.

10.3

Start Inhibit

Many generator panels support an external start inhibit. Normally, this will be connected to an emergency
stop switch will pull the circuit to ground when the generator is required to start. Using an appropriate relay
configuration, the GTT may be wired in parallel to stop switch to independently control the start inhibit
function:
Note that whilst it is possible to give general guidelines on how this can be achieved, it is strongly
recommended that each case is considered individually in order to consider all the side-effects that may
occur in such an arrangement. Refer to the previous instructions on relay configuration and installation.
Note that some configurations may allow start inhibit control without the need for a relay.

10.4

Integration with an FG Wilson Powerwizard 1.0 or Similar Controller

The PW1.0 does not support Modbus remote control and may only therefore be managed via contact
based integration. The following set of connections is recommended:
PW 1.0 Interface

GTT
Interface

Typical Value

Description

Genset running
indicator. Active
High

I/P 1

Inactive < 1V

PW1.0 raises dedicated output to voltage high when

genset is running

Common generator
alarm

I/P 2

Emergency stop
status

I/P 3

Via relay

Remote Start

O/P 1

Floating, GTT
grounds pin
to start

Active 12-24V
Inactive < 1V
Active 12-24V

PW1.0 raises dedicated output to voltage high when

any of the common alarms is active
See description below

GTT output is configured for Set High as default.

START function in gentrak pulls the output low and
the PW1.0 starts the genset

Table 13 PW1.0 Recommended Connections

Note that the PW1.0 must be configured and wired as appropriate to the above functions. Telemisis
strongly recommends the use of protected input tails for this application.
Note: a suitable I/O template must be created and assigned to each GTT that is to be installed as above.

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10.4.1 Interfacing with Emergency Stop Circuit

Emergency stop circuits may be wired in one of two ways Normally Open or Normally Closed. The most
common implementation is Normally Closed where a supply voltage is applied to the circuit and the
emergency stop button breaks the circuit.
Choose the appropriate implementation from the following options:
1. Direct connection to GTT input set to Latch Low or Latch High setting as appropriate
2. Normally Closed circuit connected via relay where the power from the E-stop circuit maintains the
relay in an open state (configuration A). GTT input configured for Latch High setting.
3. Normally Open circuit connected via relay where the power from the activated E-stop circuit closes
the relay (configuration B). GTT input configured for Latch High setting.
Terminal

Function

Description

A1

From PW1.0 E-Stop input

Normally closed, supply to E-stop circuit holds relay open

A2

Ground

Common circuit ground

Voltage feed to relay circuit

Taken either from GTT inputs bank 3v3 output (preferred) or

another reliable power source

To GTT input 3

Breaking of supply to the relay cause relay to close and

activate the circuit to the GTT

Table 14 Emergency Stop Configuration A

Terminal

Function

Description

A1

From PW1.0 E-Stop input

Normally open, supply to E-stop circuit when E-stop is

pressed activates the rela

A2

Ground

Common circuit ground

Voltage feed to relay circuit

Taken either from GTT inputs bank 3v3 output (preferred) or

another reliable power source

To GTT input 3

Connection of supply to the relay causes relay to close and

activate the circuit to the GTT

Table 15 Emergency Stop Configuration B

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11 Intelligent Controller installation

If a generator does not have an IC fitted or the fitted IC does not have an RS232 or RS485 data port then
call or email Telemisis Technical Support for specific installation instructions.
If an IC compatible with SiteWatch/GenTrak is fitted then connect it to the GTT using the appropriate
specialist cable. For a list of compatible controllers refer to the table below.
Ensure that RS232 serial interface types are connected to the GTT RS232 port and that RS485 types are
connected to the RS485 port.
Once you have connected the IC and if the GTT has been correctly configured at the server, then the LED
code (6) for external device should no longer be active.

11.1

Supported Intelligent Controllers

Manufacturer

Controller

Type

Tecnoelettra

TE804

RS232 9600bps

TE803

RS232 9600bps

RGK60

RS232 9600bps

RGAM20

RS232 9600bps

Lovato
MICS
DEIF

Telys 1

RS485

Telys 2

RS485

AGC

RS232 9600bps

BGC

RS232 9600bps

EC1

RS232 9600bps

GC1

RS232 9600bps

GC1F

RS485

Deep Sea

5210

RS232 9600bps

(Use P810 port)

53XX & 55XX

RS232 9600bps

556

RS232 9600bps

557

RS232 9600bps

5220

RS232 9600bps

GenXfer

RS232 9600bps

GenCharge

RS232 9600bps

AEZ

GCM02

RS232 9600bps

Woodward

EGCP2

Sices

DST4400

RS232 9600bps

2HEnergy

Compact Mage

RS232 9600bps

Comap

All models

RS232 9600bps

Crompton

York Chillers

RS422

RS232 9600bps

Marathon

Engine Controller

RS232 4800bps

Kobelco

Compressor PLC

RS232 9600bps

Multicom

UPS controller

RS232 9600bps

DEIF

Aggreko Gempac

RS232 9600bps

DEIF

AGC3 QSK60

RS232 9600bps

Cummins

QSK19G

RS485 19200bps

Table 16 Supported Controllers

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Cable

Colour

Controller Plug

GTT Plug

RJ11

DF11

4pin/4contact

6 way

Black

Green

Yellow

D9-female

DF11
1 or 2

TE804/RGK60
TE803/RGAM20

DEIF RS232
Including

Black

GEMPAC

Yellow

2 (looped to 3)

Green

3 (looped to 2)

Grey

Red

Terminals

DF11

Green

RS485 B-

Black

RS485 GND

2,4

RS485 A+

D9-male

DF11

Green

Black

Red

Black

Terminals

DF11

RS485 B-

RS485 GND

2,4

DEIF RS485

Red
MICS TELYS 1

MICS TELYS 2
Green or Orange
Black or White
Red or Blue

RS485 A+

D9-male

DF11

Black

1 or 2

Yellow

Green

Red

CROMPTON

Grey

D9-male

DF11

Black

1 or 2

Yellow

2 (looped to 3)

Green

3 (looped to 2)

DEEPSEA
Serial

Red

Grey

RJ-45

DF11

DEEPSEA
P810 port

CUMMINS

Orange

2 (looped to 4)

Blue

4 (looped to 2)

Green

White/Brown

1 or 2

Brown

Terminals

DF11

TT1

TT2

Table 17 IC Cable Configurations

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11.2

MICS Telys2 Specifics

The Telys2 requires the red (or blue) core from the RS485 port on the GTT to be connected to the A (+)
terminal, and the green (or orange) core to be connected to the B (-) terminal.
Note also that the RS485 connection is particularly sensitive to ground differentials. If you can measure
more than about 8-10 ohms between the GTT chassis and the Telys2 chassis then you may find that you
have communications problems on the RS485 link. This is characterised by streams of FF characters on
the Modbus interface and the MB ERR:0 being reported in debug output. To solve this, either ensure that
the GTT and the Telys share the same power source or link the chassis grounds of the two devices.
Configure the Telys2 with the following communications parameters: 9600bps, 8 bit, 1 stop bit, no parity,
JBUS=1. Set switch marked R31 (terminating resistor) to position = ON.

11.3

DeepSea Specifics

Deepsea panels all require the RTS line from the GTT to be held in a high state i.e. they operate with
hardware flow control. Telemisis cables manufactured after April 2009 all have this configuration.
Telemisis provide two types of Deepsea specific cable standard RS232 serial and a special cable to
connect to the Deepsea P810 port. If using the latter then you should be able to connect the cable to any
compatible Deepsea controller without the need to perform any further configuration.
Note: Deepsea 72xx controllers do not include Modbus remote operation and cannot therefore be
interfaced with GTT units except by means of contact-based I/O.
Standard serial port interfacing requires the Deepsea controller to be correctly configured. Using your
Deepsea 5xxx configuration tool (or Link 5000+ for 5500 series) follows the general instructions below:
1. Connect laptop to Deepsea panel and start the configuration software
2. Read current configuration to laptop
3. Select Setup and configure Remote Control Enable and Remote Switching Enable
4. Enable RS485 and set baud rate to 19200 and Slave ID to 10
5. Select Edit Config tab and set No Modem. Confirm that slave ID and baud rate are set correctly
6. Select Setup and deselect RS485 Enabled
7. Go to Config Manager tab and select Write to Controller
8. For 55xx series panels, power cycle the controller

11.4

Testing the IC

Check that all the expected types of data are being reported to the server.
If possible, generate an alarm from the IC and check that it is reported as expected by text, email and/or to
the SiteWatch/GenTrak UI.
Check that the mode change commands and the Start/Stop commands work correctly.

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12 Fuel Sensor Installation

12.1

Fuel Sensor Options

Telemisis supplies three types of fuel sensor:

1. Fozmula capacitive with a fixed stem and the electronics on top of the tank
2. Fozmula hydrostatic with a flexible stem and the electronics on top of the tank. Note: there are two
types of this sensor and the sensor may be supplied in different lengths and furthermore
may be calibrated to different set depths. The calibrated length is marked upon the stem of
the sensor with a yellow line, the length being from the end of the sensor head to the yellow
line.
3. SensorTechnics (ST) hydrostatic with the electronics in the sensor head
The majority of these instructions relate to all three types of sensor. Where applicable, please refer to the
instructions in green relating specifically to the ST sensor type.
You must ensure that the SiteWatch system is configured with the correct sensor type before the GTT auto
calibration procedure is carried out or the procedure may fail. If the configuration is automatically setup
according to the settings in the Shipped Units then the whole procedure of basic configuration and auto
calibration of the unit should be automatic.
The mounting of the SensorTechnics hydrostatic liquid level sensor onto a tank differs to that of the
Fozmula TLL range of sensors. Instead of a mounting flange holding the head of the sensor in place in the
sensor enclosure, a cable gland is used to support the sensor umbilical from the sensor enclosure into the
tank and cable terminations are done with block terminals.
12.1.1 Fozmula Hydrostatic Sensor Types and Lengths
These sensors are supplied in different lengths to suit different tank sizes. It is, however, possible to use a
sensor that is longer than the depth of the tank quite effectively since the detector lies at the bottom of the
tank and.detects the liquid depth regardless of how much extra cable is installed. What affects the
accuracy is the liquid depth to which the sensor is calibrated.
Here are some basic guidelines for use of sensors:
1. It is not a good idea to use a sensor that is shorter than the depth of the tank or calibrated to a
shorter depth because the sensor will only be able to measure a proportion of the liquid in the tank.
2. If the sensor is much longer than the depth of the tank then the accuracy will be compromised. It is
possible to re-calibrate the sensor to the correct depth but the instructions for this are not included
here.
3. Do not press the calibrate button on the top of fuel sensors unless you are sure that you understand
the correct procedure. The calibrate button on the sensor is not related to the calibration of the GTT
or the sensor connection circuit.
4. Fozmula sensors with a blue calibration button on top are of type Fozmula 0.5 to 5V. Because the
baseline output voltage of these sensors is 0.5 Volts rather than 0 Volts, sensors of this type will fail
auto calibration unless the GTT configuration is correctly set for this type of sensor. Note: do not
under any circumstances press and hold the calibrate button.
5. Fozmula sensors supplied after Jan 1st 2010 are of calibrated length 1.8m and are approximately
2.1m long. These sensors output approximately 300mV when in free air. They do NOT have the
blue calibrate button.
12.1.2 Identifying Fozmula and SensorTechnics Sensors
The Sensortechnics sensor has all of its components contained in the sensor body. There is no head to the
sensor assembly, only open tails for connection of power and signal line.

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Version 3.2

Figure 26 Sensortechnics Fuel Sensor

Fozmula fuel sensors look like this:

Figure 27 Fozmula Fuel Sensor

12.2

Tools Required
Quality power drill
6mm HSS drill
2.5mm HSS drill
Centre punch and hammer
8mm socket with drill mount stem
Marker pen
Medium cross-head screwdriver
Electricians tape
Small terminal driver
29mm HSS hole-saw and arbor
Step drill or 16mm spade drill
Cable minimum 4 cores
Multi-meter
Safety glasses

12.3

Installation Overview

Note: refer to other sections of this manual for related topics such as calibration.
To install a fuel sensor follow, these stages:
Pre-visit preparation
On-site preparation and planning
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ABS box installation on tank

Wiring
Calibration
Install sensor
Connect up the GTT end
Configure and test

12.4

Common Procedures

12.4.1 Pre-Visit Preparation

Check that you have the correct fuel sensor, ABS box and mounting components as required from the set
shown below.

Mounting
Flange

Outer
Gasket

Cable
Gland

Inner
Gasket

Self Drilling
Screws

Figure 28 Fuel Sensor Mounting Components

Figure 29 Packard Connector Kit Components (or pre-assembled cable)

Fozmula Sensors
Check that you have the Packard connector kit as shown below or else a pre-fabricated cable assembly
that has been supplied by Telemisis:
You may have been supplied with a pre-assembled cable with connector blocks. If not, it is recommended
that you assemble the Packard connector before attending site as the assembly of the parts can be a little
difficult.
You will require the following components:
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Fozmula fuel sensor

ABS box
Outer nitrile gasket
Inner nitrile gasket
Mounting flange
Gland
5 mounting screws
Packard connector kit or cable
ST Sensors
You will require the following components:
ST fuel sensor
ABS box
Outer nitrile gasket
2 Glands
5 mounting screws
Terminal blocks (3)
12.4.2 Server Configuration Before Installation
For new GTT units you must ensure that the correct default data is in place such that when the unit is
installed it is configured correctly, especially with respect to the calibration setting.
If you are upgrading a unit on site or replacing a unit, follow the procedure for setting the calibration setting
before you carry out the calibration procedure.
12.4.3 Wiring
Between the sensor assembly and the GTT/generator canopy, the following wire cores are required:
Ground. This can be derived from the power supply or any other suitable point that has ground
continuity with the GTT. Note that good ground continuity between the GTT/generator canopy
and the sensor assembly is essential. Never attempt to connect the ground of the cable at
the tank end to the tank itself.
Sensor power supply. This is normally derived from the same power supply that serves the GTT.
Sensor signal, 0-5V output of the fuel sensor
Almost any suitable wire gauge may be utilised but for distances of greater than 10m, heavier wire gauges
are highly recommended so that cable losses and effects of temperature variations are minimised.
If the GTT and fuel sensor need to be calibrated on site (this is normally the case), run the wire between
the GTT/generator and the fuel tank and leave both ends close to the equipment so that the calibration
procedure can be run before the fuel sensor is actually placed in the tank.
12.4.4 On-site Preparation and Planning
Decide where on the tank surface to install the fuel sensor assembly
Plan the routing of the cable between the fuel sensor and the GTT

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Identify where on the tank top the fuel sensor is to be installed and ensure the surface is reasonably clean
(unlike our example). Note: it is recommended that fuel sensors are installed at least 20-30 cm away
from breather holes and filling apertures and never within 10cm of the edge of a tank.

Figure 30 Complete Installation

12.4.5 Automatic Calibration
The purpose of the calibration procedure is to increase the accuracy of the data derived from the fuel
sensor. Refer to section 13 for full details. Before commencing this procedure ensure that the calibration
function is turned on for the specific GTT at the SiteWatch server. If you have installed a new GTT then the
system may have been configured to automatically turn on calibration. The system LED will be flashing
code 5 if calibration mode is on.

12.5

Fozmula Sensors Installation

The following stages may be carried out either before the visit or at the site. However, in preparation for
possible poor weather it is normally easier to carry out at least some of these tasks before attending site.
Ream out the flange holes to 6mm.

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Mark and drill the hole for the cable gland on one side of the box. It doesnt matter which. Note which step
of the drill you need to use (15mm hole) and, if you prefer, mark the depth on the drill using electricians
tape.

Box Mounting Method A - Drilling the Mounting Holes in Advance

Mark and drill the ABS box using the 6mm drill and drill the centre hole with the hole-saw. Use the flange or
the thin washer as the guide for marking but make sure its the right way up as they are not
symmetrical.
Alternatively, see method B (recommended) below. Drill only the centre hole and use the flange on
site as a guide for drilling the bolt holes. If you are taking this approach, skip the remaining stages
of this section except for the drilling of the centre hole.

Check that the flange aligns well the centre hole and the bolt holes. The bolt holes are not symmetrically
drilled in the flange so take care with the orientation of the flange.

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Or if you prefer, drill the centre hole first from the rear and then use the flange from the top side of the box
for accurate hole marking (unless you are following method B):

12.5.1 Schematic of the Fozmula Sensor

Figure 31 Fuel Sensor Assembly (Fozmula)

To ensure that you are fully aware of the way that the components fit together, study the above diagram
and the pictures below and above before making your installation. The pictures are only examples; your
wiring within the box and to the GTT may be slightly different.
12.5.2 ABS Box Installation
Here are some points to note before you start:
The flange and gaskets are not symmetrical in terms of the hole positioning. Once you have
determined the orientation of the ABS box, it is a good idea to line up all the holes and use a marker
pen to indicate the alignment on the box and the components (method B below removes any need
for this)
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The installation procedure does not require high tolerance alignment of parts but does require some
care to ensure that the assembly is water-tight
When drilling, take care to cover open holes with electricians tape and to blow away swarf before
removing the drill from the hole
If you are installing onto a cylindrical tank, the nitrile gasket will make a good seal but you will have
to be careful with the alignment of the bolt holes
Whether you use method A or B, the procedure for drilling the centre hole in the tank is the same. Using
the punch, make a mark and carefully drill out the 29mm hole. When the hole-saw breaks through the
metal plate the circle of metal is normally retained in the hole-saw and will therefore not drop down into the
tank. Even if it does drop-down, it doesnt really matter. Before pulling out the hole-saw blow the swarf
away from the hole.
In the pictures below, the installation has been done in a slightly different order and the pilot holes for the
mounting bolts were drilled first. This illustrates that there are many ways to install the mounting box.
Dont forget to knock out the circle of metal from inside the hole-saw when you withdraw the saw from the
hole.

Method A (Pre-drilled box)

Decide upon the orientation of the box on the top of the tank with respect to the cable outlet. Position the
box and mark the positions for the holes on the top of the tank using either a marker pen or a centre-punch
and hammer.

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When you are experienced in the installation you can probably drill all the holes at once. However, it is
safer to drill the centre hole first as shown above and then double check the positions of the bolts before
drilling the 2.5mm bolt pilot holes. Check the positions of the bolt holes by inserting the flange into the box
and locating it in the hole in the tank. Dont fit the nitrile gasket at this point because the flange wont then
locate in the hole in the tank. Locating the flange in the tank hole automatically centres the box and
enables you to check the positions of the holes.

Cover the centre hole and each pilot hole as you drill them with electricians tape.

Drill each pilot hole and carefully check the alignment using the box or the gasket. It is not essential that
the alignment is perfect but generally each hole should be within about 1mm of its intended centre. You
dont have to drill the pilot holes all the way through the metal. If you do drill through then blow the swarf
away before withdrawing the drill.
Line up the flange and the thin gasket and pass two screws through the holes and through the holes in the
box. Slide the thick nitrile gasket over the two screws so that the drill tips protrude at least 10mm. Locate
the screw tips into their pilot holes and push the box down flush. Using the 8mm boss, drill through the
tank and thread the screw 5-10mm further into the tank. Check again the alignment of the centre hole and
then repeat for the second hole. If all is well, repeat the process for the other 3 screws and tighten. Do not
overtighten as you may strip the thread !

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Method B Using the Flange as a Guide for Drilling

First, drill the centre hole as shown in the earlier section. Now place the flange and the thin gasket (double
the correct alignment of the holes in the flange and gasket) into the box and drop the box and the flange
into the hole in the tank so that the box is flush with the surface. Orientate the box as you require and
using the 6mm drill, drill through the box and just into the surface of the tank. Do NOT drill all the way
through as this will create a hole which is too big for the mounting bolts. This creates a pilot hole that you
can use to mount the first of the bolts. Lift up the box and reveal the pilot hole.

Using the 8mm boss, take one of the self-drilling screws and drill down through the pilot hole until the
thread of the screw just begins to cut into the surface of the tank. Blow away the swarf taking care to
ensure that it does not drop into the large hole (this should have been covered with electricians tape).
You can perform this stage with the box still in place if you prefer.

Remove the screw and place through the hole in the box that you just drilled. Take the thick Nitrile gasket
and, after first double checking the orientation, finger tighten the screw through the gasket until about
5mm of the screw pokes through. Now replace the box and line up the bolt with its hole. Finger-tighten the
screw into its thread.
Double check your alignment of the centre hole it doesnt have to be exactly centred, just ensure that
the flange hole is completely clear through. On the opposite side of the box, drill a second 6mm hole just
into the surface of the steel. Do NOT drill all the way through as this will create a hole which is too big for
the mounting bolts. Using the 8mm boss, take another self-drilling screw and drill down through the pilot
hole until the screw bites and screws down. Screw all the way down but do not completely tighten. Tighten
up the other screw so that the box is held securely. Tighten to other screw. Blow away the swarf taking
care to ensure that it does not drop into the large hole.
Now you can install the other three screws boss directly without the need for pilot holes. Ensure all screws
are tight but do not over-tighten as you may strip the thread !

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12.5.3 Wiring
If the GTT and fuel sensor need to be calibrated on site, run the wire between the GTT/generator and the
fuel tank and leave both ends close to the equipment so that the calibration procedure can be run before
the fuel sensor is actually placed in the tank.
Fuel
Sensor

DF 11
GTT

Common
Ground

PinA(GND-black)

GND

PinC (Sig-green)

AD 4

PinD (12V-red)

12v Supply from

Generator Battery

Figure 32 Fuel Sensor Connection Diagram (Fozmula)

The yellow cable (low-level alert) may not be needed but it does no harm to connect it to the cable at the
sensor end. Refer to separate instructions for connection of fuel low-level alarm from the sensor. Note that
the low-level alarm from the sensor is not normally necessary since the software in the GenTrak/SiteWatch
server and/or the GTT will generate alarms anyway based upon the level of the fuel reported by the sensor.
12.5.4 Installing the Sensor in the Box
Take the transducer end of the fuel sensor and carefully pass it through the hole in the flange. If you have
carried out the calibration procedure then the wiring for the sensor will already be in place. Unclip the
Packard connector from the sensor and then screw in the fuel sensor head to the flange until it is fingertight. Connect the Packard connector to the sensor. Tension the incoming cable as required and tighten the
gland until it makes a water tight seal. Loop up the cable inside the box and screw down the box lid.

12.6

SensorTechnics Sensors Installation

Where appropriate, refer also to the instructions above when preparing the box and the tank for installation.
Mark the mounting and through hole centres in the middle of the base of the sensor enclosure using the
nitrile gasket as a template.
Drill out the 5 mounting holes in the plastic enclosure to 6mm diameter.
Drill the base centre and the side cable gland mounting hole to 18mm diameter.
In the base of the enclosure, 10mm outside of the area covered by the nitrile gasket, drill a fine breather
hole of about 1 or 2mm diameter for atmospheric pressure equalisation.

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Figure 33: Prepared Enclosure

Locate the mounting point of the sensor enclosure on the tank and mark out the hole centres onto the tank
using the sensor enclosure as a template ensuring that the enclosure is orientated correctly for your cable
run.
Drill the mounting screw pilot holes and cut the central clearance hole into the tank.
Fix the cable glands in place, The sensor supporting gland should be fixed such that the fixing nut sits
inside the nitrile gasket on the underside of the enclosure.

Figure 34: Base Underside / Gland Nut

Pass the sensor umbilical up through the cable gland in the base of the enclosure, leaving approximately
200mm including the wire tails inside the plastic enclosure. Tighten the gland so that the cable is firmly held
BEFORE proceeding to the next stage
Feed the cross-site cable through the side gland and terminate to the sensor tails using the terminal blocks
supplied. Do not tighten the gland yet and do not insert the fuel sensor into the tank. Wire terminations are
as follows-:
a. Sensor End
i. Red = VDC +ve (7 to 30 Volts DC)
ii. Black = Ground
iii. Yellow = Sensor Signal
b. GTT End
i. From fuel sensor Red, connect the appropriate cross-site colour to the power supply.
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ii. From fuel sensor Black, connect the appropriate cross-site colour to the GTT Digital
Output #6. (colour brown) (Assigned by GTT mapping template to facilitate reset circuit)
iii. From fuel sensor Yellow, connect the appropriate cross-site colour to the GTT Analogue
input #3 (colour grey). (Assigned by GTT mapping template)

Figure 35: Sensor wire tails and breather tube.

Figure 36: Sensor Tail Terminations

If you are installing the fuel sensor on a new site with a new Telemisis GTT, the SiteWatch system will
automatically detect the fuel sensor type during the calibration stage of the operation. Once the calibration
stage is complete you may proceed with the sensor installation. Refer to separate instructions in the
Telemisis Installation Guide to help you identify the end of the calibration stage.
Now feed the fuel sensor head carefully into the tank until you feel it touch the bottom.
Secure the box to the tank, tighten the side gland and install the lid securely.
If possible, check and note the time and the tank fuel level from the sight gauge and confirm either by
telephone or by internet access or at a later time that the correct fuel level is being reported by SiteWatch.

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Special Note
Alongside the wire tails is a pressure equalising tube with filter attached, this permits the sensor to adjust
readings by compensating for atmospheric pressure variances. If the sensor is installed in an airtight
environment then automatic adjustment cannot take place so a breather hole should be drilled in the
mounting enclosure as described in the instructions above. Note also that during installation you should
take care not to dislodge the filter or to pinch or kink the breather tube.
N.B.in the future, to remove the sensor fully from the tank the enclosure will have to be unscrewed
from the tank top.
12.6.1 Wiring
Between the sensor assembly and the GTT/generator canopy, the following wire cores are required:
Ground. This can be derived from the power supply or any other suitable point that has ground
continuity with the GTT. Note that good ground continuity between the GTT/generator canopy
and the sensor assembly is essential. Never attempt to connect the ground of the cable at
the tank end to the tank itself.
Sensor power supply. This is normally derived from the same power supply that serves the GTT.
Sensor signal, 0.5-5V output of the fuel sensor
Almost any suitable wire gauge may be utilised but for distances of greater than 10m, heavier wire gauges
are highly recommended so that cable losses and effects of temperature variations are minimised.
Fuel
Sensor

DF 11
GTT

Common
Ground

Pin1(GND-black)

GND

Pin2 (Sig-yellow)

AD 4

Pin3 (Pwr-red)

DC Supply from
Generator Battery

Figure 37 Fuel Sensor Connection Diagram (ST)

12.7

Connecting up the GTT End

If you have carried out the calibration procedure then the GTT end will already be connected. If not, simply
wire up the GTT end as shown in the calibration procedure.

12.8

Testing

Ensure that the units configuration at the server is complete in respect of the assignment of a generator
type and a fuel tank.
Check that the fuel reading in terms of percentage and actual volume is consistent with the actual volume
of fuel in the tank.

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12.9

Fuel Sensor Reset Function

Under some circumstances it may be desirable for the SiteWatch system to be able to execute a power
reset of the fuel sensor. This is achieved by wiring the ground line of the fuel sensor directly to one of the
GTT rugged digital outputs. The state of that output should then be configured for Set Low in normal
circumstances. Changing the state to Set High will remove the power source to the sensor and changing it
back to Set Low will reconnect the power.
Please follow your specific site wiring configuration for this feature.

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13 GTT and Fuel Sensor Calibration

The calibration procedure characterises several aspects of the specific installation. The final result is that
data from the sensor is adjusted according to the following characteristics:
Minor differences between the output of the sensor and the expected output
The cable loss between the sensor and the GTT
Minor differences in the GTT circuitry
The procedure is automated except for, potentially, the need to wire up a special loom at the GTT end of
the connection for a short period. On some sites with specific configurations, the normal wiring
configuration may be correct for the calibration procedure.
For auto calibration to operate without intervention from the system operator the following prerequisites
should be complete.
All units expected to auto calibrate should have their details entered into the Shipped Units table
In the shipped units table, the entries should have the Auto Calibrate criteria set ON so that on
initial connection the settings are uploaded
Telemisis will normally ensure that these settings have been correctly established.

13.1

Sensor End

Before the calibration procedure can operate successfully the fuel sensor must be out of the fuel tank and
be reporting a zero liquid level. Note: zero signal level does not necessarily mean zero volts as some
sensors report a positive voltage for an empty tank. The important issue is that the sensor must be
reporting the expected voltage for an empty tank.
Pass the end of the connecting wire through the gland but do not yet tighten the gland. Designate the
colours of the wire to the colours of the Packard connector assembly:

Where at the sensor end of the assembly:

RED = power
BLACK = ground
GREEN = sensor output (Fozmula) or YELLOW (ST)
Connect the fuel sensor to the assembly but do not mount the sensor into the tank.

13.2

GTT End

Before proceeding, check that the automated calibration procedure is active. If the ARM LED is flashing
code 5 then the procedure is active.

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Option 1: If the site wiring configuration already takes into account the requirements of calibration then the
calibration procedure may be automatically completed as soon as the GTT connects to the SiteWatch
server.
Below is an example of the required connections. Refer to your specific site wiring instructions if necessary.
Meaning

Pin/Colour

Purpose

Wired to

Analogue 1

1 Blue

Ground reference IN

Ground of outputs and ground of sensor

cable

Analogue 2

2 Brown

Supply reference IN

12V supply

Ground

3,4 Black

Ground

Ground connectors in block

Analogue 3

5 Grey

Sensor output IN

FROM Sensor output

Analogue 4

6 Green

Calibration reference IN

From Output #1, output pin 3

Ground

1, 2 Black

Ground

Ground connectors in block

3.3V source

3 Blue

3.3V OUT

Analogue 4, connector pin

Table 18 Fuel Sensor Connections Option 1

Option 2: Configure the wiring for calibration as described below:
Plug the calibration assembly into the GTT, placing the Analogue connector into the leftmost port and the
Outputs connector into the one alongside.

The wiring at the GTT end (see above) for the calibration is as follows. In addition to the connections
shown, wire in the 12VDC supply to the 12V connection of the connector block.
Pin

Screw terminal

Purpose

Wired to

Ana 1 Blue

Ground reference IN

Ground of outputs and ground of

sensor cable

Ana 2 Brown

3.3V reference IN

Output 3

Ana 3,4 Black

Ground

Ground connectors in block

Ana 5 Grey

Power supply monitor IN

12V supply and TO sensor power

Ana 6 Green

Sensor output IN

FROM Sensor output

Oput 1, 2 Black

Ground

Ground connectors in block

Oput 3 Blue

3.3V OUT

Analogue 2

Table 19 Fuel Sensor Connections Block Option 2

13.3

Testing

Using a multi-meter at the GTT end connector block, check the voltages between ground (screw terminal
1), 3.3V reference (screw terminal 2), 12V supply (screw terminal 3) and the sensor output. They should be
in the following ranges:
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Version 3.2

Purpose

Voltage Range

3.3V reference

3.2 to 3.4V

12V supply

11-15V

Sensor output

0-100mV or
40-550

Table 20 Testing Interface Voltages

If any are out of range then double-check your wiring.
If all is well then within a few minutes the calibration procedure should be complete and code 5 will no
longer flash on the ARM LED.
If you are able to access the SiteWatch/GenTrak server, check the settings in the Unit Configuration for
Calibration Factor and Offset and the Calibration flag. If calibration has been carried out successfully then
at least one of the Factor and Offset should be different to the defaults (1000, 0) and the calibration setting
should be Calibrated.
Also check that a fuel tank instance has been created or was already defined. No fuel readings will be
displayed or collected by the system unless a valid fuel tank record is in place

13.4

What to do if Calibration Does Not Complete

Take accurate readings from your multi-meter as above and note them down. Later they can be entered
into a spreadsheet and the calibration settings can be entered manually.

Note that Fozmula hydrostatic type 2 sensors with a blue calibration button

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14 Site Batteries Cycling

Battery cycling capability is built into the firmware release of the GTT and therefore you must ensure that
the correct version of firmware is installed. Refer to Appendix C GTT Firmware Options.
Battery cycling works effectively by preventing the generator from running when the site batteries are
capable of delivering power to the site.
The generator control panel must be set so that the normal generator operation is not affected if the GTT or
any of the wiring fails. Hence, the Generator Inhibit function must be set so that the starting is inhibited
when the GTT raises the voltage on the line.
Associated with the cycling activity is an IO Mapping Template. This template must be consistent with the
configuration of the charging data configuration in the SiteWatch Server. In particular, the Digital Output
number of the Generator Inhibit function must be defined, the Digital Input number to detect whether the
Generator is running, low and high battery indications and low and high temperature indications (if
required).
Default configuration is as follows and you should ensure that the GTT is wired appropriately:
Purpose

Default State

GTT Interface

Start Inhibit

Low = not inhibit

Output 5

Gen Running

Low = Not Running

Input 5

Batteries High

Not currently supported

Batteries Low

Not currently supported

Temperature High

Low = not activated (default OFF)

Input 8

Battery Temp High

Low = not activated (default OFF)

Input 9

Over-temp

Low = not activated (default OFF)

Input 10

Table 21 Battery Charging Inputs and Outputs

Battery level indications are normally provided by relay outputs from devices which trigger high when the
external voltage condition is matched.

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Version 3.2

15 GTT Firmware Upgrade Procedure

15.1

Preparation

Ensure that you have the correct firmware files from Telemisis before you start. Before you start, consider
whether the upgrade could be achieved over-the-air. Seek advice from Telemisis if you are unsure.

15.2

ARM Microprocessor Firmware Upgrade

Ensure that you have the Keil uVision software installed. This will be included in the upgrade package that
you purchased from Telemisis.
First connect the n-Link programmer to the computer and the new hardware will be detected. At this point
do NOT connect the programmer to the GTT. Select No Not this time when asked if you would like to
search the internet for the software. Select Automatic installation and Continue Anyway as shown below:

Click Finish, and the programmer is then ready to use.

The ARM upgrade is achieved by connecting the programmer to the JTAG slot on the GTT and by USB to
the laptop/desktop computer. The following picture shows the programmer attached to the GTT:

After connecting the programmer to the GTT, now double-click the batch file icon in the firmware file set
supplied to you by Telemisis. Make sure that this folder is located on a writable disk drive otherwise the
programming software will not be able to write the results file.

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The uVision software will start up and the status box at the bottom should report as follows.
Load Gentrak.elf
Erase Done
Programming Done
The process should take about 30 seconds.
Note: do not attempt to reprogram the GTT again without first removing and replacing the JTAG
connector from the GTT.

15.3

GTT3 Cellular Module Firmware Upgrade

15.3.1 Driver Files

If you have been provided with the Cinterion drivers by either email or on CD/DVD, extract the zip file if
appropriate to an easily accessible place (the desktop is recommended)
15.3.2 Install USB driver for modem
Connect the USB cable from the GTT to your PC. When connected, power up the GTT by connecting the
mains cable and holding the STOP button for 3 seconds and then pressing the START button. Within a
few seconds you should see a dialog box pop up informing you of new hardware like this:

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Version 3.2

Follow the on-screen prompts to install the driver software, selecting to install the supplied driver software
and selecting the usbmodem.inf file previously extracted. Depending upon the version of Windows that
you have you may have one of the above screens. If you have the left one, select Not at this time and
then go on to select Install from a specific location. If you see the right-hand one, select the second
option.
Search for the driver in a specific location and include the desktop in the search.

Click Next and you should see a screen like that below

When the driver is found it will load as shown below

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You may see the screen below depending upon windows version, if you do click next

When completed you should see the following screen, then click finish

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Version 3.2

15.3.3 Find out what modem COM port is being used

Open the System Properties by right clicking on the My Computer icon and selecting the Properties option.
You will have the following dialog displayed.

Next select the Hardware tab and select the Device Manager button as follows:

Under Modems you should see a device called Cinterion USB Modem. Right click on this and select
Properties:

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Next right-click the Cinterion tab, Select Properties, then the Modem tab and note down the Port being
used by the modem, for example COM6.

15.3.4 Install Modem MES Tools

From the email or CD/DVD file previously extracted there will be a folder called Install MES Tools. Inside
this folder double-click the file setup.exe to start installing the MES tools and follow the on-screen
prompts as necessary.

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Version 3.2

Once the MES tools are installed open My Computer and you will see a new device called Module:

Right click on the Module icon and select the Properties option. This will give you the following dialog box:

Next select the Port tab and select the previously noted down COM port then click OK
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15.3.5 Update the modem firmware

Restart the GTT by holding the STOP button for 3 seconds and then pressing the START button. Within a
few seconds double-click on Module and the following screen should be displayed:

Double click the A: drive to see what files are installed in the module. It should look like this:

Now simply drag the LTApp.jar file from your media to the A: drive. You will get a dialog come up asking if
you want to replace the file. Just select Yes. Note: if the file has a different name you MUST rename it
to exactly the name LTApp.jar. If you have also been provided with a file called LTApp.jad then you
should also copy this file although this is rarely necessary.

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Version 3.2

Note: there is a limited time to start to move the after the GTT has restarted between 30 to 60 seconds
only. If you miss the time window stop the GTT and re-start this section of the instructions.
Now stop and start the GTT.

15.4

Checking the Upgrade

Check the startup sequence of the GTT to ensure that both the XT65 and the ARM processor have both
started up and are synchronised. Check on the server that the correct firmware versions are reported or
alternatively send an INFO text message to the unit (if youre phone number is configured in the units
administration list).

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16 Commissioning
When all of the cables are connected:
1. Be sure that you have the following site data:
GTT IMEI
SIM telephone number
Intelligent Controller type
Any special instructions regarding wiring
2. Observe the GTT unit LEDs and confirm that the unit is operating correctly
3. Call the NOC GenTrak/SiteWatch administrator and check that the GTT is correctly setup at the
server
4. Confirm that the SiteWatch administrator has registered the site and acquire the site acceptance
number (if applicable to your procedures)
5. Carry out any other commissioning tests as required by your operational procedures
Receive clearance from the SiteWatch administrator or your operational centre before leaving the site.

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Version 3.2

17 Troubleshooting
Failure to Register with the Server
Check the firmware version in the GTT is correct.
Check that the SIM/subscription is able to send text messages and if the registration server is
another country that international messages can be sent.
Check that antenna connections are tight.
Failure to Connect to the Server
Analyse the LED fault code
Check that the SIM card is configured with a GPRS subscription
Check the antenna connections
Check the signal level reported in the debug output
Check that the server IP address is accessible to the SIM card subscription without any need to
provide VPN credentials etc. Refer to section 3.4.
Failure to Send SMS
Check the SMSC setting in the SIM card
Check credit

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18 Appendix A SMS Command Messages

When a GTT is in non-operational mode it will accept SMS commands from any sensor. Once it has been
set into operational mode then commands will only be accepted from sensors who have their phone
number in the units configured SMS administration list.
If the command is sent by an authorised user and the command is recognised then the GTT will respond.
SMS Message Content

Purpose

Always Available

These commands will work even if the unit has never made a connection to the
SiteWatch server. In this case, they will be accepted from ANY originating
number.

INFO

Returns data to the sender in a text message.

IMEI=<imei number of cellular module>
V=<Java firmware version>-<ARM firmware version>
Conn=<mode>(State)<duration> where <mode>: Data = GPRS
mode, Msg = text mode, State = T (trying) or P(connected)
and <duration> of connection is in hours
Ar=<# of arm resets>
Rt=<# of module reboots>
Ds=<data saving t or f>
Sa=<# sms conn. attempts>
Ga=<# of gprs attempts>
Re=<current reconnection interval>
Em=External modem setting (see EXTMODEM command below)
GPS position
Gr=<# of gps resets>
Sts <error status codes> (see separate table)

DEBUG:<Level>

Set Java module firmware debug level to X (-2 to 9).

ALARMRATE:N

N=0 Stops the cellular module from polling for alarms from external devices
N=10-86400 alarm poll rate in seconds.
Note: This is set by the GPRS server initialisation and this value will be
overwritten by the GPRS server if the terminal is reset or loses power / GPRS
signal.
Default set by server = 60.
Note: this command may not be available in some builds.

GPRS

Responds with unit name and the following:

GPRS or SMS=<server connection status> where (T)=Trying,
(C) =Connected and the time in that state reported in H.MM
CSQ=<AT+CSQ response>
MONI=<AT^MONI response>

XRBT

Reboot cellular module. Response = Rebooted OK

AT:<cmd>

Execute AT command on the cellular module

FORCESMS

Force an SMS connection to be made to server. If GPRS mode is currently

active then the connection will be terminated and a new connection made.

REFETCH

Clears current network GPRS APN information and reboots the unit. The unit
will then go through a registration procedure and fetch APN data from the
registration server. No response is sent

MODE:<mode>
SETSMSSVR:<Num>

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Set communications mode to <mode> where mode is ANY, SMS or GPRS

Sets the phone number of the modem at the SiteWatch server that will be
used for SMS based connections. Unit is rebooted afterwards. No response is
Version 3.2

sent
EXTMODEM:<ext
mdm>,<apn>,<user>,<pass>

Where <ext mdm> is:

0-disables external modem (will scan for signal quality)
1-Switch to external GSM Modem
2-Switch to external CDMA Modem
3-Switch to Iridium modem
100-Sets configuration to be no external modem
101-Set external modem type to GSM but doesnt switch to it
102-Set external modem type to CDMA but doesnt switch to it
103-Set external modem type to Iridium but doesnt switch to it

Downloaded At First
Connection to Server

These commands will only be available after a successful server

connection has been established.

XRBTRATE:nn

Sets the timer which controls when the GTT resets itself if it cannot connect to
the server. Default 900 seconds.
Note: this command may not be available in some builds.

SMSOFF

Stop sending text messages for alarms (including ringfence). SMS sending will
resume if the unit reboots.

RESUME

Start sending SMS text messages for alarms.

Equipment Commands

These commands are only available if an IC is connected and the IC

supports the specific command type

AUT

Sets the control panel into automatic mode e.g. the equipment will be started
automatically.

MAN

Sets the control panel into manual mode where the equipment needs to be
started and stopped manually.

START

Starts the equipment.

STOP

Stops the equipment.

Table 9 SMS Command Messages

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19 Appendix B System LED Error Codes

The lowest numbered, that is the most important, active code is shown on the STAT LED.
If you view the unit debug then all of the active error codes are shown in the STS ERR message that is
displayed every few minutes e.g. STS ERR 4,8 means that code 4 and 8 are active..
Error codes are represented as follows:
1. LED off for 3 seconds
2. The Error code is represented by the LED flashing on/off at one second intervals a number of times.
STAT LED Sequence

Meaning

On and off for 4 seconds

The processor is booting.

Two flashes and off for 2

seconds

The Asset service switch is on the ON position.

ERROR CODE 1
On one second
Off one second
Off for 3 seconds

Approximately 2 minutes after power-up if the LED flashes sequentially on for 1

second and then turns off for 3 seconds then the cellular module has been unable
to register with the GSM network. This could be because no SIM is inserted, the
SIM is inserted incorrectly, the SIM is damaged, the SIM is invalid, there is a PIN
security code configured in the SIM or there is no or inadequate network signal.
Try the SIM in a mobile phone to establish the cause of the problem and if
necessary disable the PIN security code.

ERROR CODE 2
On / Off Twice
Then
Off for 3 seconds

The unit is communicating with the mobile phone network but it cannot send a
text message to the registration server. Note that this code is irrelevant to units
which have not been loaded with a registration firmware build. Try sending the
message text message TEST (without the quotes) to your registration server
(default +447833256997 although you may have been given an alternative
number in your own country). If it is not possible to send that message or you do
not get a text message (OK) response from the registration server then possible
causes include: Temporary network problem, SMS sending not enabled in
network for the SIM subscription, international access not enabled for the SIM.
Contact your support representative if you cannot resolve this problem.

ERROR CODE 3

The unit has been able to send the registration SMS message but a response has
not been received from the registration server. If this condition persists then
contact your support representative.

ERROR CODE 4

The unit has registered with the registration server but it cannot establish an active
communication with its designated SiteWatch server. This could be because: the
SIM is not enabled for GPRS service, the APN data provided by the registration
server is incorrect, the required TCP port is blocked in the network by a firewall or
there is a temporary network problem.

ERROR CODE 5

The automated calibration procedure has not been completed. If calibration is not
required, ensure that the calibration flag is set to OFF or CALIBRATED in the unit
configuration. Otherwise, you must ensure that the correct calibration voltages are
being applied to the correct analogue interfaces on the GTT. Refer to your site
schematics or other wiring instructions.

ERROR CODE 6

External communications failure or failure of connected device e.g. no response

received from generator IC.

ERROR CODE 7

Internal communications problem lost between ARM microprocessor and the

cellular engine. This code will occur after the GTT unit starts up and will display for
a short period of time while the GTT tries establishes internal connection. If the
communications fails then the code 7 will be replaced by code 3 or 4.

ERROR CODE 8

Hardware problem detected e.g. GPS chip not responding or no GPS Lock, ARM
microprocessor not responding

Table 22 GTT LED Codes

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Version 3.2

20 Appendix C GTT Firmware Options

The Java firmware in the GTT includes various options defined by Telemisis before publication. The set of
available options is displayed in the SiteWatch User Interface.
The GTT reports a list of capabilities to the server when it connects, each capability is assigned a character
to help identify them in the database; these are as follows:
Note: from firmware version 203 onwards the GTT3 options string reports only the options in the
first section. The other options are ALWAYS built in.
Firmware versions 203 and later:

G GPS enabled

V - Verbose debug enabled

R - Tracking unit

H - Base 64 messaging build (required for North American operation)

P - Support for SMS communications removed

W Satellite modem support

Firmware versions before 203:

G GPS enabled

O - ARM OTAP enabled

I - Thin build - no debug

T - Support for TE804/TE803 controller

X - Support for Crompton controller

D - Support for DEIF/Modbus controllers

S - Support for Deepsea controllers (requires D option as well)

V - Verbose debug enabled

R - Tracking unit

M - Support for DEIF MIC

C - Support for site batteries charging logic

E - Support for enhanced controller data and engine data

Z - Support for external modem (CDMA, GSM or satellite)

F - Fixed modem build

H - Base 64 messaging build (required for North American operation)

A - Support for Marathon controller

W - Satellite modem only build

Y - Chiller build

P - Support for SMS communications removed

! Debug on at startup

J Very sparse debug build

W Satellite modem support

Version 3.2

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21 Figures
FIGURE 1 GTT3 INDICATORS AND SWITCHES
FIGURE 2 GTT3 UNIT CONNECTIONS REAR PANEL
FIGURE 3 GTT3 UNIT INPUT AND OUTPUT PIN CONNECTIONS (DF-11 TYPE)
FIGURE 4 CONNECTION OVERVIEW (EXAMPLE)
FIGURE 5 MUSHROOM TYPE GPS/GSM ANTENNA
FIGURE 6 DOME TYPE GSM/GPS ANTENNA
FIGURE 7 GSM HIGH GAIN ANTENNA
FIGURE 8 ANTENNA CONNECTIONS
FIGURE 9 MOUNTING GTT WITH ADHESIVE PAD
FIGURE 10 GTT UNIT WITH MOUNTING BRACKETS
FIGURE 11 FOIL SCREENED CABLE
FIGURE 12 ANALOGUE PORT DF-11 CONNECTION
FIGURE 13 ANALOGUE INPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 14 GTT3 DIGITAL OUTPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 15 GTT3 DIGITAL INPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 16 DIGITAL INPUTS (DAUGHTERBOARD) 10 WAY CONNECTIONS
FIGURE 17 DAUGHTERBOARD DIGITAL OUTPUTS 10 WAY CONNECTIONS
FIGURE 18 GTT RS485 CONNECTIONS
FIGURE 19 RS232 CONNECTIONS FOR FIRST RS232 PORT
FIGURE 20 RS232 CONNECTIONS FOR OTHER RS232 PORTS
FIGURE 21 SITE PSU IN CONTEXT
FIGURE 22 DIGITAL INPUTS CIRCUIT EXAMPLES
FIGURE 23 EXAMPLE OUTPUTS CIRCUIT
FIGURE 24 GJD WIRING DIAGRAM
FIGURE 25 RELAY WIRING DIAGRAM
FIGURE 26 SENSORTECHNICS FUEL SENSOR
FIGURE 27 FOZMULA FUEL SENSOR
FIGURE 28 FUEL SENSOR MOUNTING COMPONENTS
FIGURE 29 PACKARD CONNECTOR KIT COMPONENTS (OR PRE-ASSEMBLED CABLE)
FIGURE 30 COMPLETE INSTALLATION
FIGURE 31 FUEL SENSOR ASSEMBLY (FOZMULA)
FIGURE 32 FUEL SENSOR CONNECTION DIAGRAM (FOZMULA)
FIGURE 33: PREPARED ENCLOSURE
FIGURE 34: BASE UNDERSIDE / GLAND NUT
FIGURE 35: SENSOR WIRE TAILS AND BREATHER TUBE.
FIGURE 36: SENSOR TAIL TERMINATIONS
FIGURE 37 FUEL SENSOR CONNECTION DIAGRAM (ST)

9
10
10
18
19
19
20
20
21
22
24
24
24
25
25
26
27
28
28
29
30
33
34
35
40
47
47
48
48
50
52
56
57
57
58
58
59

22 Tables
TABLE 1 GTT UNIT LED INDICATOR STATES
TABLE 2 GTT UNIT BUTTONS
TABLE 3 LED DISPLAY
TABLE 4 ANALOGUE PORTS PINOUT
TABLE 5 GTT3 MAINBOARD DIGITAL INPUTS PORTS PINOUT
TABLE 6 GTT3 MAINBOARD DIGITAL INPUTS PORTS PINOUT
TABLE 7 GTT3 COM PORTS
TABLE 8 RS232 PINOUT FOR FIRST RS232 PORT
TABLE 9 RS232 PINOUT FOR OTHER RS232 PORTS
TABLE 10 GTT3 IO SPECIFICATION
TABLE 11 GENERATOR MONITORING OPTIONS
TABLE 12 TELEMISIS SUPPLIED RELAY CONNECTIONS
TABLE 13 PW1.0 RECOMMENDED CONNECTIONS
TABLE 14 EMERGENCY STOP CONFIGURATION A
TABLE 15 EMERGENCY STOP CONFIGURATION B
TABLE 16 SUPPORTED CONTROLLERS
Page 80 of 81

9
10
21
24
25
26
27
28
29
32
39
41
41
42
42
43
Version 3.2

TABLE 17 IC CABLE CONFIGURATIONS

TABLE 18 FUEL SENSOR CONNECTIONS OPTION 1
TABLE 19 FUEL SENSOR CONNECTIONS BLOCK OPTION 2
TABLE 20 TESTING INTERFACE VOLTAGES
TABLE 21 BATTERY CHARGING INPUTS AND OUTPUTS
TABLE 22 GTT LED CODES

Version 3.2

44
62
62
63
64
78

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