Course Outlines

DEPARTMENT: DEPARTMENT OF MECHANICAL ENGINEERING

PROGRAMME: DIPLOMA IN MECHANICAL ENGINEERING / DIPLOMA IN MECHANICAL
ENGINEERING (AUTOMOTIVE)

COURSE

MECHANICAL WORKSHOP PRACTISE 3

COURSE CODE

JJ303

CREDIT

SYNOPSIS

MECHANICAL WORKSHOP PRACTICE 3 exposes the students in use of

Tungsten Inert Gas (TIG) and Metal Inert Gag (MIG) welding machines.
Students also will perform a task by using lathe and milling machine. In
addition students will be exposed in entrepreneurships. Safety procedures
practice will be stressed in workshop.
Upon completion of this course, students should be able to:

COURSE LEARNING
OUTCOMES (CLO)

1. explain safety procedures according to the workshop safety regulation(C3)

2. perform TIG and MIG welding works (P4)
3. perform lathe and milling machine then relate to entrepreneurship management (A4)
4. practice safety procedure correctly in the workshop according to the workshop
safety regulation (A2)

TOPICS & DELIVERY METHODS

TOPICS, DELIVERY
METHODS & STUDENT
ACTIVITIES MUST
ACHIEVE THE CLO

PERFORM TIG AND MIG WELDING

Demonstration

PERFORM MACHINING WORKS

Demonstration

CLO

RTA (L: P)

CLO 1,
CLO 2,
CLO 4

(30 : 00)

CLO 1,
CLO 3,
CLO 4

(30 : 00)

PERFORM TIG AND MIG WELDING

Safety procedures when operating TIG and MIG welding machines , electrode size ,
electrode wire, current and voltage and adjust correct gas pressure , welding process ,
determine speed, angle ,wire feed rate and current polarity, material and welding
process for basic joint , weld work piece on various positions : flat, vertical and horizontal
,and keep the workshop clean and safe
PERFORM MACHINING WORKS
SUMMARY OF THE
TOPICS

Operate lathe machine : safety procedures in the workshops, grind tool bit to cut
metric V-thread , spindle speed , feed and cutting tools, lathe works ;facing, parallel
turning, taper turning, fillet/shoulder , stepped turning, chamfer turning , groove,
knurling, drilling and boring , cutting external metric thread on the lathe; tools
selection, setup machine and tools. Operate milling machine; install indexing head on
the milling machine table , mill square / hexagon shape on a work piece , practice
safety procedures while indexing works and keep the workshop clean and safe.

Course Outlines

DEPARTMENT: DEPARTMENT OF MECHANICAL ENGINEERING

PROGRAMME: DIPLOMA IN MECHANICAL ENGINEERING / DIPLOMA IN MECHANICAL
ENGINEERING (AUTOMOTIVE)

The course is assessed through coursework :

Coursework (CA)- 100%
Coursework is continuous assessment that measures knowledge, technical skills and
soft skills.
ASSESSMENT

i. Practical Task ( 4 )

70%

ii. Report ( 3 )

30%

Face To face
STUDENT LEARNING
TIME (SLT)
L = Lecture
T = Tutorial
P = Practical
O = Others

REFERENCES

Guided and
Independent Learning
Time

60

36

TOTAL

96

1.

Bawa , (2004).Manufacturing Processess 1. McGraw Hill

2.

Bawa , (2004).Manufacturing Processess 2. McGraw Hill

3.

Chapman, W.A.J,(1 996). WorkshopTechnology Part 2. ELBS

4.

Jamaluddin.(1987). Prinsip Teknologi Kimpalan, Delta

5.

Kibbe, Richard R. (et.al) (2006). Machine Tools Practices (8th ed.), Pearson
Prentice

6.

Lalpakjian,(1992), Manufacturing Engineering Technology. Add ision

7.

Mohd Nasir Ahmad.(1987). Teori Asas Kimpalan Arka. Dewan Bahasa dan
Pustaka

8.

S.F. Krar, J.W. Oswald. (1976).Technology of Machine Tools