InsRep16Mar16 Final

REPORT DOCUMENTATION PAGE
Acceptance Test Report of Multi-channel / Mixed signal

Data Link
ATP Report No
ADRDE/QMS/ECSG/AED/MCMSDL-TR
ATP Report Date
16-03-2016
RIN No
ADRDE/QMS/MMG/R&I/RIN-59 dated 01/10/2016
Supply Order No
ADRDE/QMS/MMG/PM/8/ECSG/AED/102/85
12/02/2015
Project
Nakshatra (TD-11/ADD342
Author(s)/Editor(s)
Prepared By:
Santosh Kr. Meena Sc - C
Checked by:
S M Jain, Sc-E
Approved by:
Vivek Mairothia, Sc-F, DH/AED

V S Varma, Sc-F, GD/ECSG
AERIAL DELIVERY RESEARCH & DEVELOPMENT ESTABLISHMENT

POST BOX NO. 51, STATION ROAD
AGRA CANTT 282001.
dated
Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016
Contents
1. Deliverables checks.................................................................................. 3
2. Physical checks- for all three units........................................................4
3. Functional check -Unit#1........................................................................5
3.1. Analog Inputs Test Setup..................................................................5
3.2. Video link check..................................................................................6
3.3. Ethernet link check.............................................................................6
3.4. Serial link check..................................................................................6
4.2. Video link check..................................................................................8
4.3. Ethernet link check.............................................................................8
4.4. Serial..................................................................................................... 9
5.2. Video link check................................................................................11
5.3. Ethernet link check...........................................................................11
5.4. Serial link check................................................................................11
6. Parameters vetted from datasheet......................................................12
7. Tests/Observations for Portable Link Monitoring Unit......................13
8. Environmental (for Unit#1 only)..........................................................14
9. Recommendations.................................................................................. 14
1.
Deliverables checks
Following items should be supplied by the vendor
Table 1: List of Deliverables
S
N
Item
Qty
Observatio
Page 2 of 16

n
(Ok /Not
ok)
a
Data links comprises of

b Airborne unit 1 Nos
c Ground unit 1 Nos
Set of RF cable assembly with appropriate
connectors
a length 1mtr
- 16 Nos
b length 2mtr
- 16 Nos
Set of Optical cable assembly with appropriate
connectors
a length 6mtr
- 6 Nos
Set of Serial cable assembly with appropriate
connectors
a
For airborne segment length 3mtr

Nos
b For ground segment length 3mtr
Nos
Set of Ethernet cable assembly with
appropriate connectors
3Sets
OK
3Sets
OK
3Sets
OK
3Sets
OK
3Sets
OK
3Sets
OK
2Nos
OK
- 08
- 08
For airborne segment length 3mtr - 12

Nos
- 12
Nos
Set of Video cable assembly with appropriate
connectors
a
For airborne segment length 3mtr

Nos
Nos
Portable link monitoring unit
- 04
- 04
Light Weight, rugged polyethylene Molded

Transit Boxes
3Sets
OK
Datasheets of Modules used (Hard + CD).
1Set
OK
Design, maintenance and operational manual

(Hard + Soft)
1Set
OK
Environmental/ EMI/EMC Test Reports (Hard +

Soft)
1 Set
OK
Functional Test Report
1 for
each Set
OK
Page 3 of 16
2.
Physical checks- for all three units

S
N
1.
2.
3.
4.
5.
9.
Parameter
Specification
Observation
Airborne Segment and Ground Segment should

broadly be designed as per the figures 1 and
figure 2 given in the specifications
Airborne Segment should have all the
connectors placed on single face and LEDs
should be placed adjacent to respective
connector. Mounting mechanism should be press
& lock type for minimum integration and de
integration time
Ground segment should be housed in an
enclosure suitable for standard 19 inch rack
Ground Segment should have all connectors
placed on rear side and all LED indicators
including power ON/OFF and power status should
be placed on front side.
Following indicators should be available on both
Airborne and Ground Unit
OK
a) Power status
b) Optical link availability
c) Data activity
Connectors used should be as follows
Type of
Connector Name
connector
RF
SMA
OK
OK
OK
Optical
OK
Power
Ethernet
RS 422/
232
MILC -83522 ST ANX with dust

cap
Mil 38999 series III (with dust
cap)
HD 38999 with 9-9 insert pattern
(with dust cap) for airborne
segment,
General purpose plastic RJ45 for
ground segment
RS Mil 38999 series circular
connector for airborne segment.
Industrial grade Circular
connector with threads for
ground segment
OK
OK
OK
OK
OK
OK
OK
OK
Page 4 of 16

7
Fiber type: Single Mode (SM)
OK
Total No of Fibers to be used: 2 (1 uplink + 1 Downlink)
OK
a.
Page 5 of 16
3.
Functional check -Unit#1
3.1. Analog Inputs Test Setup

Typical Test setup shown below has been used to verify parameters
given in the following table.
Signal Measurement Unit (Spectrum Analy
Signal Source (RF signal Generator)

Airborne Unit
Ground Unit
Optical Attenuators (22 dB)
Measured results for all the three units are listed below
3.1.1 Observation table (for Analog input IF1 to IF6)
Freque
ncy of
operati
on
10 MHz
I/p
IF
power
O/p
Power
at IF1
O/p
Power
at IF2
O/p
Power
at IF3
O/p
Power
at IF4
O/p
Power
at IF5
O/p
Power
at IF6
0dBm
-70dBm
50 MHz 0dBm
-70dBm
100
0dBm
-70dBm
MHz
150
0dBm
-70dBm
MHz
200
0dBm
-70dBm
MHz
VSWR(10MHz
to
200 MHz
0.38
-69.7
0.42
-69.54
0.36
-69.62
0.40
-69.65
0.48
-69.80
<1.6
0.37
-69.62
0.31
-69.63
0.38
-69.72
0.45
-69.68
0.49
-69.66
<1.7
-0.45
-70.3
-0.48
-70.42
-0.35
-69.98
-0.25
-69.9
-0.41
-70.1
<1.7
-0.80
-70.9
-0.88
-70.85
-0.79
-70.50
-0.64
-70.48
-0.70
-70.62
<1.73
0.20
-70.1
0.25
-69.8
0.09
-69.9
0.37
-69.86
0.24
-69.92
<1.65
0.10
-69.8
-0.20
-70.6
-0.08
-70.43
0.10
-70.24
0.06
-70.13
<1.68
3.1.2 Observation table (for Analog input RF1 & RF2)

Frequency of
operation
I/p
power
400 MHz
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
900 MHz
1500 MHz
2000 MHz
RF
O/p Power at RF1
-39
-99.3
-39.6
-99.6
-39.1
-99.1
-39.5
O/p Power at RF2
-40.3
-100.1
-40.3
-100.6
-40.3
-100.6
-40.3
Page 6 of 16

-100dBm
-40dBm
-100dBm
2500 MHz
-99.8
-39.3
-100.42
< 1.56
VSWR
-100.48
-40.3
-100.72
<1.81
3.1.3 Observation table (for Analog input RF3):Frequency of

operation
10 MHz
2 GHz
6 GHz
10 GHz
18 GHz
I/p
RF
power
(Fixed)
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
VSWR
O/p Power at RF3
0.46
-70.2
0.51
-69.42
0.45
-70. 8
0.31
-69.8
0.45
-69.1
<1.7
3.2. Video link check

Input signal source
Thermal
camera
imager
and
O/p at VO1 (Observed O/p at VO2(Observed

on Monitor)
on Monitor)
CCD
OK
OK
3.3. Ethernet link check

Ethernet links were tested by connecting PCs on both ends & Ping Check
was done
O/p
O/p
O/p
O/p
O/p
O/p
at
at
at
at
at
at
3.4.
Eth1
Eth2
Eth3
Eth4
Eth5
Eth6
OK
OK
OK
OK
OK
OK
(No
(No
(No
(No
(No
(No
Ping
Ping
Ping
Ping
Ping
Ping
Loss
Loss
Loss
Loss
Loss
Loss
observed)
observed)
observed)
observed)
observed)
observed)
Serial link check
Serial links were tested by connecting PCs on both ends & Serial
Communication Check was done

Page 7 of 16

Input signal: ABC123
Port Settings : 115.2K, 8, N,0, None
Observations:
O/p
O/p
O/p
O/p
4.
at
at
at
at
RSO1
RSO2
RSO3
RSO4
ABC123
ABC123
ABC123
ABC123

Typical Test setup shown below has been used to verify parameters given
in the following table
Ground Unit

Airborne Unit
5.1.1 Observation table (for Analog input IF1 to IF6):Table no. 1

Frequenc
y
of
operatio
n
10 MHz
50 MHz
100 MHz
150 MHz
200 MHz
VSWR
I/p
IF po
OK wer
O/p
Power
at IF1
O/p
Power
at IF2
O/p
Power
at IF3
O/p
Power
at IF4
O/p
Power
at IF5
O/p
Power
at IF6
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0.8
-69.3
0.59
-69.91
0.73
-69.33
0.76
-69.54
0.43
-69.72
<1.72
-.26
-70.3
.02
-69.69
0.07
-70.27
-0.32
-70.16
0.1
-70.16
<1.79
0.16
-70.04
0.62
-69.74
0.58
-69.71
0.72
-69.46
0.39
-69.66
<1.79
0.36
-69.64
0.78
-69.3
0.69
-69.52
0.43
-69.77
0.41
-69.72
<1.75
-0.02
-69.86
0.35
-69.56
0.53
-69.48
0.38
-69.78
0.49
-69.67
<1.72
0.92
-69.38
0.84
-69.42
0.57
-69.59
0.73
-69.39
0.63
-69.47
<1.77
5.1.2 Observation table (for Analog input RF1 & RF2):Table no. 2
Page 8 of 16

Frequency of
operation
I/p
power
400 MHz
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
900 MHz
1500 MHz
2000 MHz
2500 MHz
RF
O/p Power at RF1
O/p Power at RF2
-39.11
--99.66
-39.71
-99.53
-39.48
-100.06
-39.59
-99.9
-38.91
-99.19
<1.62
VSWR
-40.29
-100.45
-40.13
-100.13
-39.51
-99.91
-39.89
-99.71
-40.09
-100.47
<1.65
5.1.3 Observation table (for Analog input RF3):Table no. 3

Frequency of
operation
10 MHz
2 GHz
6 GHz
10 GHz
18 GHz
I/p
RF
power
(Fixed)
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
O/p Power at RF3
0.52
-70.12
-0.32
-70.24
0.24
-69.78
0.69
-69.71
0.32
-69.81
<1.77
VSWR

Input signal source

on Monitor)
on Monitor)

Ethernet links were tested by connecting PCs on both ends & Ping
Check was done
O/p
O/p
O/p
O/p
O/p
at
at
at
at
at
Eth1
Eth2
Eth3
Eth4
Eth5
OK
OK
OK
OK
OK
(No
(No
(No
(No
(No
Ping
Ping
Ping
Ping
Ping
Loss
Loss
Loss
Loss
Loss
observed)
observed)
observed)
observed)
observed)
Page 9 of 16

O/p at Eth6
OK (No Ping Loss observed)
4.4. Serial
Communication Check was done
Observations:
O/p
O/p
O/p
O/p
5.
at
at
at
at
RSO1
RSO2
RSO3
RSO4
ABC123
ABC123
ABC123
ABC123

Typical Test setup shown below has been used to verify parameters given
in the following table
Airborne Unit
Ground Unit
Page 10 of 16
5.1.1 Observation table (for Analog input IF1 to IF6):Table no. 1

Frequenc
y
of
operatio
n
10 MHz
50 MHz
100 MHz
150 MHz
200 MHz
I/p
power
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
VSWR
IF
O/p
Power
at IF1
-0.50
-69.73
-0.11
-69.60
0.21
-69.11
0.11
-70.19
0.6
-69.7
<1.8
O/p
Power
at IF2
0.36
-69.84
0.55
-69.60
0.48
-69.90
0.71
-69.21
0.41
-69.95
<1.7
O/p
Power
at IF3
O/p
Power
at IF4
O/p
Power
at IF5
O/p
Power
at IF6
-0.11
-70.48
-0.23
-70.23
-0.10
-70.30
-0.2
-69.85
0.17
-69.93
<1.7
0.17
-69.61
0.31
-69.83
0.46
-69.6
0.18
-69.71
0.24
-69.83
<1.73
0.68
-69.4
0.21
-69.94
0.47
-69.8
0.29
-69.87
0.11
-69.56
<1.65
-0.15
-70.4
-0.32
-70.43
0.19
-69.9
0.9
-69.33
0.66
-69.52
<1.68
5.1.2 Observation table (for Analog input RF1 & RF2):Table no. 2
Frequency of
operation
I/p
power
400 MHz
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
-40dBm
-100dBm
900 MHz
1500 MHz
2000 MHz
2500 MHz
VSWR
RF
O/p Power at RF1
O/p Power at RF2
-39.85
-99.8
-40.17
-99.88
-40.8
-100.9
-40.6
-100.58
-40.13
-100.5
<1.59
-39.72
-99.2
-40.06
-100.28
-39.6
-99.74
-39.12
-99.81
-39.5
-99.1
<1.57
5.1.3 Observation table (for Analog input RF3):Table no. 3
Page 11 of 16

Frequency of
operation
I/p
RF
power
(Fixed)
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
0dBm
-70dBm
10 MHz
2 GHz
6 GHz
10 GHz
18 GHz
O/p Power at RF3
0.62
-69.12
-0.37
-70.44
0.84
-69.18
0.39
-69.11
0.12
-69.98
<1.78
VSWR

Input signal source
Thermal
camera
imager
and

on Monitor)
on Monitor)
CCD
OK
OK

Ethernet links were tested by connecting PCs on both ends & Ping Check
was done
O/p
O/p
O/p
O/p
O/p
O/p
5.4.
at
at
at
at
at
at
Eth1
Eth2
Eth3
Eth4
Eth5
Eth6
OK
OK
OK
OK
OK
OK
(No
(No
(No
(No
(No
(No
Ping
Ping
Ping
Ping
Ping
Ping
Loss
Loss
Loss
Loss
Loss
Loss
observed)
observed)
observed)
observed)
observed)
observed)
Serial link check
Communication Check was done: Port Settings
Observations:
O/p at RSO1
O/p at RSO2
ABC123
ABC123
Page 12 of 16

O/p at RSO3
O/p at RSO4
ABC123
ABC123
6. Parameters vetted from datasheet

SN
Parameter
Specification
Observation
General Specification
Laser type
DFB (Cooled)
Wavelength temp
sensitivity
1pm/ C
Specific to IF Links - IF1 to IF6

DWDM Wavelength
ITU 22 to ITU 27
Specific to RF Link - RF1 - RF2
DWDM Wavelength
ITU 28 to ITU 29
Specific to RF Link RF3
DWDM Wavelength
Specific to Eth1 and Eth2
DWDM Wavelength
ITU 30
ITU 31 and ITU 32 both uplink and

downlink on
separate fiber but
same wavelength.
Specific to Eth3 and Eth6

DWDM Wavelength
ITU 33 both uplink

and downlink on
separate fiber but
same wavelength.
Digital Links RSO1 to RSO4
DWDM Wavelength
ITU 34 both uplink
and downlink on
separate fiber but
same wavelength.
Video Links VO1 and VO2
Resolution
10 Bit
SNR
> 65dB
Bandwidth
6.5MHz
OK (Datasheet of Laser
Module)
OK(Datasheet of Laser
Module)
Module +DWDM MUXDEMUX)
OK(Datasheet of
SFP+DWDM MUX
Module)
OK(Datasheet of
SFP+DWDM MUX
Module)
OK (Datasheet of Analog
Video Module)
OK(> 63dB -Datasheet
of Analog Video Module)
OK(Datasheet of Analog
Page 13 of 16

SN
Parameter
Specification
DWDM Wavelength
ITU 35
Video Links VO3

Input Out
compatibility
DWDM Wavelength
SMPTE 292
ITU 36
Observation
Video Module)
OK(Datasheet of
SFP+DWDM MUX
Module)
OK(Datasheet of Digital
Video Module)
OK(Datasheet of
SFP+DWDM MUX
Module)
EDFA
Operational Band
Optical Input Signal
Levels
Output Power
C- Band
Min. : Laser Diode
O/P Power(Min.) 27
dB
Max : Laser Diode
O/P Power(Max.) 9
dB
Automatic Gain
Control
22 dB + 2* Insertion
Loss of DWDM
Mux/Demux
( Tx, Mux, EDFA,
Demux and Rx
should give 0dB @
22dB optical loss)
0 dBm
Noise Figure
5 dB
Mode of Operation
Small Signal Gain
OK (EDFA Datasheet)
OK (-18 dBm to -4 dBm).
provide 0dB @ 22dB
optical loss
Fixed Gain
OK ( 30 dB)
Tx, Mux, EDFA, Demux
and Rx provide 0dB @
22dB optical loss
Configured to provide
0dB @ 22dB optical loss
OK
7. Tests/Observations for Portable Link Monitoring

Unit
SN
1.
Parameter
Computing Platform
Specification
Intel Core i5 or
better
13 TFT LCD or more
2.
Display
3.
Pointing Device
4.
Expansion Slot
Touchscreen and
touchpad
PCMCIA Type II X 2
5.
Multimedia Bay
DVD
Observation
OK (Datasheet of Link
Monitoring Unit)
Monitoring Unit)
Monitoring Unit)
Monitoring Unit)
Monitoring Unit)
Page 14 of 16

6.
IO Interface
RS232x1
RS 422 x1
External VGA X 1
USB 2.0 X 3
LAN (RJ 45) X 1
Monitoring Unit)
8. Environmental (for Unit#1 only)

Sl
No
1
Test
Name
Test
Procedure
As per
ADRDE ATP
Thermal
Cycling
Test
Humidity
Salt Fog
Rain Drip/
Driving
Rain Tests
Shock
Vibration
As per
ADRDE ATP
(MIL-STD810G,
Method
509.5)
As per
ADRDE ATP
(MIL-STD810G,
Method
506.5)
As per
ADRDE ATP
As per
ADRDE ATP
EMI/EMC
Tests
CE101
CE102
CS101
RE101
RE102
As per
ADRDE ATP
MIL STD
461E
MIL STD
461E
MIL STD
461E
MIL STD
461E
MIL STD
461E
Placed &
Date
Observatio
n
Test Report
No
NavNidhi
15th Sep,
2015
NavNidhi
24-26th Aug,
2015
ETDC
01/09/15
Satisfactory
ETL/TC/201516/23
Satisfactory
ETL/HT/201516/13
Satisfactory
ETDC(HY)/TR/19
3-T/15-16
ECIL
22/09/15
Satisfactory
112/15-16 dated
22.09.2015
BEL
26/09/16
BEL
26/09/16
Satisfactory
BEL Test Results

avialable
BEL Test Results
avialable
ECIL
28/09/15
ECIL
28/09/15
ECIL
No date
Sravins
18-09
Sravins
21-09
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Radiations in
the
freqquency
range < 1 MHz
crossing limits
ECIL Test Results

avialable
ECIL Test Results
avialable
ETF/201516/ET/207
XCT/EL/412015/EMI
XCT/EL/452015/EMI
Page 15 of 16

RS101
MIL STD
461E
ECIL
No date
Satisfactory
ETF/201516/ET/207
RS103
MIL STD
461E
ECIL
No date
Satisfactory
ETF/201516/ET/207
9. Recommendations
1. All three units have been tested thoroughly during development
stages and post delivery at ADRDE. All the analog and digital links are
performing satisfactorily.
2. All the environmental tests have been performed on the unit and it
has functioned satisfactorily during the tests.
3.Unit has also qualified all EMI/EMC tests. However, radiations of the
frequencies under 1 MHz were observed to be crossing the limits
prescribed under RE102 tests. Since the system has designed to be
used with COMINT payload operating in the frequency band of 20 MHz
to 18 GHz, these radiations are not likely to have any effect on the
system performance.
4. EDFA has been chosen to provide 0 dB link gain for all IF and RF
channels. Though some of the parameters are different from the
demanded specifications, EDFA used in the system was found to be
more appropriate to provide required system performance.
5. The unit has been integrated and is being tested in actual trials
along with COMINT payloads for project Nakshatra and has been
functioning satisfactorily since last 3 months.
The system is therefore recommended for acceptance.
Page 16 of 16

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REPORT DOCUMENTATION PAGE

Acceptance Test Report of Multi-channel / Mixed signal

ATP Report Date

ADRDE/QMS/MMG/R&I/RIN-59 dated 01/10/2016

Santosh Kr. Meena Sc - C

Vivek Mairothia, Sc-F, DH/AED

AERIAL DELIVERY RESEARCH & DEVELOPMENT ESTABLISHMENT

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Data links comprises of

For airborne segment length 3mtr

For airborne segment length 3mtr - 12

For airborne segment length 3mtr

Light Weight, rugged polyethylene Molded

Datasheets of Modules used (Hard + CD).

Design, maintenance and operational manual

Environmental/ EMI/EMC Test Reports (Hard +

Functional Test Report

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Physical checks- for all three units

Airborne Segment and Ground Segment should

MILC -83522 ST ANX with dust

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Fiber type: Single Mode (SM)

Total No of Fibers to be used: 2 (1 uplink + 1 Downlink)

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Functional check -Unit#1

3.1. Analog Inputs Test Setup

Signal Measurement Unit (Spectrum Analy

Signal Source (RF signal Generator)

Optical Attenuators (22 dB)

3.1.2 Observation table (for Analog input RF1 & RF2)

O/p Power at RF1

O/p Power at RF2

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

3.1.3 Observation table (for Analog input RF3):Frequency of

O/p Power at RF3

3.2. Video link check

O/p at VO1 (Observed O/p at VO2(Observed

3.3. Ethernet link check

Serial link check

Communication Check was done

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

Functional check -Unit#2

4.1. Analog Inputs Test Setup

Signal Measurement Unit (Spectrum Analy

Signal Source (RF signal Generator)

Optical Attenuators (22 dB)

5.1.1 Observation table (for Analog input IF1 to IF6):Table no. 1

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

O/p Power at RF1

O/p Power at RF2

5.1.3 Observation table (for Analog input RF3):Table no. 3

O/p Power at RF3

4.2. Video link check

O/p at VO1 (Observed O/p at VO2(Observed

4.3. Ethernet link check

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016

OK (No Ping Loss observed)

Functional check -Unit#3

5.1. Analog Inputs Test Setup

Signal Measurement Unit (Spectrum Analy

Optical Attenuators (22 dB)

Report No: ADRDE/QMS/ECSG/AED/MCMSDL-TR dated 16-03-2016