Professional Documents
Culture Documents
Note
The Micro Automation Sets are not binding and do not claim to be
complete regarding their configuration, equipment and any eventuality.
The Micro Automation Sets do not represent customer-specific solutions.
They are only intended to provide support for typical applications. You
are responsible for ensuring that the described products are used
correctly. These Micro Automation Sets do not relieve you of the
responsibility of safely and professionally using, installing, operating and
servicing equipment. When using these Micro Automation Sets, you
recognize that Siemens cannot be made liable for any damage/claims
beyond the liability clause described. We reserve the right to make
changes to these Micro Automation Sets at any time without prior notice.
If there are any deviations between the recommendations provided in
these Micro Automation Sets and other Siemens publications e.g.
Catalogs the contents of the other documents have priority.
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Preface
Micro Automation Set 26
Preface
Micro Automation Sets are fully functional and tested automation
configurations based on IA / DT standard products for simple, fast and
inexpensive implementation of automation tasks for small-scale
automation. Each of the available Micro Automatic Sets covers a frequently
occurring subtask of a typical customer problem in the low-end
performance level.
The sets help you to obtain answers with regard to required products and
the question of how they function when combined.
However, depending on the system requirements, a variety of other
components (e.g. other CPUs, power supplies, etc.) can be used to
implement the functionality on which this set is based. For these
components, please refer to the corresponding SIEMENS IA / DT catalogs.
The Micro Automation Sets are also available by clicking the following link:
http://www.siemens.de/microset
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Preface
Micro Automation Set 26
Table of Contents
Setup................................................................................................................ 9
4
4.1
4.2
4.3
4.4
4.5
4.6
Functionality ................................................................................................. 13
Controlling the pumped amount...................................................................... 13
Balancing of operating hours .......................................................................... 14
Maintenance ................................................................................................... 15
Addressing of bus stations and terminating a RS485 bus with USS protocol. 16
Control speed via RS 485 bus ........................................................................ 17
Selecting the suitable frequency converter ..................................................... 18
5
5.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
6
6.1
6.2
6.3
6.4
6.5
6.6
Live Demo...................................................................................................... 28
Enabling the pumps ........................................................................................ 28
Change language settings .............................................................................. 28
Moving pump P1 manually ............................................................................. 29
Move pump P1 to P4 automatically on demand ............................................. 30
Procedure with balancing of operating hours ................................................. 32
Procedure for excluding pump P3 due to servicing ........................................ 33
History ........................................................................................................... 38
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Entry-ID: 21690362
Automation Task
A water user shall be supplied with water on demand via four pumps.
Four induction motors drive one pump each. Assuming an output of 100%
for each pump, an output of 400% is to be generated by cascading all four
pumps.
By switching pumps on an equal load for all pumps shall be ensured taking
into consideration the operating times. The pumping output of a pump
which has been released for maintenance shall be automatically taken over
by a pump with free capacity.
Apart from the above described automatic operation, it shall also be
possible to operate each pump manually.
In order to take into consideration the various pump types, it shall be
possible to operate all pumps in positive and negative direction.
Service
Pump 1
Pump 2
Pump 3
Pump 4
Consumer
Water Reservoir
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Entry-ID: 21690362
SIMATIC PANEL
TOUC
H
Figure 1-2
F
M 6
P
H
V2.0
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1
4
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U
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LOGO! Power
07/08/2008
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TP177 MICRO
SIMATIC S7-200
3
F
M 6
P
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F
SINAMICS G110
4
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Entry-ID: 21690362
Technological Features
As mapped out in Figure 1-3, the control program takes into consideration
that activated and cascaded pumps must have an identical flow rate. This
prevents the throttle check valves from reducing the water flow rate.
Figure 1-3
Throttle check valve
Consumer
Pump 4
Water reservoir
Anlagenbetriebspunkt
Delivery Height H
Curve
1 pump
Curve
3 pumps
Curve
2 pumps
Curve
4 pumps
Btotal
Bthree
Btwo
Plant curve
Bsingle
Qsingle
Q2P parallel
Q3P parallel
Q4P parallel
100%
200%
300%
400%
Conveying Current Q
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Entry-ID: 21690362
Fields of application
This configuration is mainly intended for applications with several
interconnected drives. Requirements for a dynamic speed change or
controllable/adjustable speed can easily be met.
This configuration is particularly suitable for:
Fan groups
Compressor cascades/groups
Pump cascades/groups
Frequency converter design without a fan which eliminates the need for
wearing parts (up to 750W, housing size FS A)
Benefits
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Setup
Micro Automation Set 26
Entry-ID: 21690362
Setup
Fuse
230VAC Fuse
Throttle
(optional)
Throttle
(optional
)
Throttle
(optional
)
Switch
Throttle
(optional
)
Drive 1
Note
Drive 2
Drive 3
Drive 4
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Setup
Micro Automation Set 26
Entry-ID: 21690362
Terminal
PROFIBUS cable
!
Attention
Use shielded lines for motor connections, earth the shielding both on the
converter and the motor side using cable clamps.
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Entry-ID: 21690362
Products
Table 3-1
Component
Qty.
S7-CPU 224 XP DC
6ES7 214-2AD23-0XB0
TP 177micro
6AV6640-0CA11-0AX0
6EP1331-1SH02
6SL3211-0AB11-2UB1
BOP
min. 1
6SL3255-0AA00-4BA1
1LA7060-4AB10
SIMULATOR MODULE
SIM274 for 14 inputs
6ES7274-1XH00-0XA0
Note
Optional
Accessories
Table 3-2
Component
PROFIBUS cable PB FC
standard, 2-wire bus line,
shielded, delivery
packaging: Max. 1000m,
minimum quantity: 20m
(sold by the meter)
Length
[m]
6XV1830-0EH10
6ES7972-0BB12-0XA0
4
(optional)
6SL3261-1BA00-0AA0
4
(optional)
6SE6400-2FL01-0AB0
Commutation inductor
4
(optional)
6SE6400-3CC00-4AB3
6XV1830-1CH30
6ES7901-3CB30-0XA0
V2.0
Qty.
Note
Connecting
cable 839-1T
for PROFIBUS
1
6ES7901-3DB30-0XA0
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Note
Entry-ID: 21690362
Configuration software/tools
Table 3-3
Component
Qty.
6ES7830-2BC00-0YX0
6AV6612-0AA51-2CA5
Note
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Functionality
Micro Automation Set 26
Entry-ID: 21690362
Functionality
4.1
If the demand increases to >100% and remains below 200%, the load is
distributed between pump P1 and P2. For a load of 200% both pumps
are used at 100% load each.
If the demand increases to >200% and remains below 300%, the load is
distributed between pump P1, P2 and P3. For a load of 300% all three
pumps are used at 100% load each.
If the demand increases to >300% and remains below 400%, the load is
distributed between pump P1, P2, P3 and P4. For a load of 400% all 4
pumps are used at 100% load each.
Figure 4-1
Copyright Siemens AG 2007 All rights reserved
Set26_DocTech_v2d0_en.doc
400%
Set Value
2/3
1
3/4
P1
1/2
0
2/3
2/3
V2.0
15
20
P2
1
3/4
10
15
P3
1/2
10
1
3/4
P4
1/2
Note
10
1/2
0
2/3
1
3/4
The used algorithm assumes that all used pumps have the same
characteristics!
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Functionality
Micro Automation Set 26
4.2
Entry-ID: 21690362
The control program records the operating hours of each pump. As soon as
a pump is running (even if only slowly) it is considered as switched on.
The speed of the pumps does not enter the calculation of the operating
hours. Only the effective runtimes are calculated.
Switch-on priorities of the frequency converters
The control algorithm shall be explained using the following graphic Figure
4-2.
V2.0
If the demand increases to >100% and remains below 200%, the load is
distributed between pump P4 and P3. Pump P3 is selected as with 10
hours it has the lowest number of operating hours. For a load of 200%
both pumps are used at 100% load each.
If the demand increases to >200% and remains below 300%, the load is
distributed between pump P4, P3 and P2. Pump P2 is selected as with
15 hours it has the lowest number of operating hours. For a load of
300% all 3 pumps are used at 100% load each.
If the demand increases to >300% and remains below 400%, the load is
distributed between pump P4, P3, P2 and P1. For a load of 400% all 4
pumps are used at 100% load each.
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Functionality
Micro Automation Set 26
Entry-ID: 21690362
Figure 4-2
400%
Set Value
2/3
2/3
2/3
2/3
1
3/4
1/2
P1
20
20
20
20
25
15
15
15
20
25
10
10
15
20
25
1
3/4
1/2
1
3/4
P2
1/2
P3
1
3/4
1/2
P4
4.3
10
15
20
25
Maintenance
The plant also offers the possibility of excluding individual pumps from the
process, e.g. during failure or if a pump needs to be serviced (as shown in
Figure 4-3).
As long as the requested water consumption is lower or equal 300%, and
an active pump is taken out of the group for servicing, its task is taken over
by a pump which is inactive at that time.
The control algorithm shall be explained using the following graphic.
If the demand increases to >100% and remains below 200%, the load is
distributed between pump P1 and P2. For a load of 200% both pumps
are used at 100% load each.
If the demand increases to >200% and remains below 300%, the load is
distributed between pump P1, P2 and P4. Since pump P3 is not
available due to maintenance works, the task is taken on by pump P4.
For a load of 300% all 3 pumps are used at 100% load each.
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Functionality
Micro Automation Set 26
Entry-ID: 21690362
Figure 4-3
400%
300%
2/3
Set
Value
1
3/4
1/2
P1
0
2/3
2/3
2/3
4.4
10
15
20
1
3/4
1/2
P2
10
3/4
10
15
10
15
1/2
P3
1
3/4
1/2
P4
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Functionality
Micro Automation Set 26
Entry-ID: 21690362
Figure 4-4
B
A
B
A
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1
Pump 1
Pump 2
Pump 3
Pump 4
Address: 0
Address: 1
Address: 2
Address: 3
Figure 4-5
Set switch to ON
4.5
USS protocol
Before a command can be sent from the controller to the bus station, the
interface of the S7-200 controller must be initialized first. This is achieved
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Functionality
Micro Automation Set 26
Entry-ID: 21690362
using the USS_INIT block, which among other things fixes the baud rate
(see Figure 4-6).
The Mode parameter selects the communication protocol (Figure 4-6):
Using the parameters on the left side of block USS_CTRL the switch-on
signal (RUN), for example, or the desired speed is sent to the assigned
frequency converter.
The status signals of the frequency converter are provided by block
USS_CTRL on the right block side. The current speed of the frequency
converter is indicated by the parameter Speed.
Figure 4-6
Control
Freeport mode
J
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Status
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1
Address 0
4.6
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Entry-ID: 21690362
5.1
Preliminary Remarks
We offer you software examples with test code and test parameters as a
download. The software examples support you during the first steps and
tests with your Micro Automation Sets. They enable quick testing of
hardware and software interfaces between the products described in the
Micro Automation Sets.
The software examples are always assigned to the components used in the
set and show their basic interaction. However, they are not real applications
in the sense of technological problem solving with definable properties.
5.2
Download
The software examples are available on the HTML page from which you
downloaded this document.
The download is a ZIP file which can be unzipped with any unzip program.
The zip.-file contains the following files:
Table 5-1
File name
Contents
Set26_S7-200_V2d0_en.zip
Set26_WinCCflex_V2d0_en.zip
5.3
5.3.1
The exact wiring plan is available to you in Figure 2-1 and Figure 2-2.
Note
For simulating the enable of all frequency converters (status I0.0 to I0.3 =
1) we recommend using the simulator module SIM274.
It is assumed here that the necessary software has been installed on
your computer and that you are familiar with handling the software.
Furthermore it is assumed, that STEP7 Micro/Win has been installed on
the standard Windows PC for operator control.
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Please carefully read all safety and warning notices given in the
operating instructions on the frequency converter and all warning
labels attached to the device before doing any installation and
commissioning procedures. Please maintain warning labels in a
legible condition and do not remove them from the device.
WARNING
5.3.2
Entry-ID: 21690362
Table 5-2
No.
Comment
1.
2.
Function
3.
4.
5.3.3
Table 5-3
No.
Instruction
V2.0
Comment
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No.
Entry-ID: 21690362
Instruction
Comment
5.3.4
Table 5-4
No.
Function
Comment
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5.3.5
Entry-ID: 21690362
Table 5-5
No.
Function
1.
2.
Comment
5.3.6
Step
Instruction
Comment
1.
2.
V2.0
Select parameter: P
Accept value: P
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Step
3.
Entry-ID: 21690362
Instruction
Comment
Parameter
Value
P0010
30
P0970
P0010
P0100
P0304
230 V
P0307
0.12 kW
P0310
50 Hz
P0311
1350 U/min
P0700
Frequency setpoint
P1000
P1080
0.0 Hz
P1082
50.0 Hz
Startup ramp
P1120
10.0 s
Delay ramp
P1121
10.0 s
P3900
P0003
Reference frequency
P2000
50.0 Hz
P2010
Address (Slave)
P2011
P2012
P2013
127
Communication monitoring:
Value 0 without monitoring
P2014
P0971
These values are preset depending on the position of the DIP switch at the front of the
SINAMICS G110 (except for parameter value 2). Details on interaction of P0100 and position of
the DIP switch are given in the parameter list of SINAMICS G110. Parameter value and
position of the DIP switch must be related to parameter value 0 and 1!
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Step
4.
5.
Entry-ID: 21690362
Instruction
Comment
Value
P0003
P0010
30
P0802
Table 5-7
Step
Instruction
Comment
1.
2.
V2.0
Select parameter: P
Accept value: P
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Step
3.
4.
Entry-ID: 21690362
Instruction
Comment
To adopt the settings of the second frequency converter and adjust the address
proceed as follows:
Function
Parameter
Value
Activate Expert mode
P0003
P0010
30
P0803
P2011
P0971
Step
Instruction
Comment
1.
2.
V2.0
Select parameter: P
Accept value: P
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Step
3.
4.
Entry-ID: 21690362
Instruction
Comment
To adopt the settings of the third frequency converter and adjust the address
proceed as follows:
Function
Parameter
Value
Activate Expert mode
P0003
P0010
30
P0803
P2011
P0971
Step
Instruction
Comment
1.
2.
V2.0
Select parameter: P
Accept value: P
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Step
3.
4.
Note
V2.0
Entry-ID: 21690362
Instruction
Comment
To adopt the settings of the fourth frequency converter and adjust the address
proceed as follows:
Function
Parameter
Value
P0003
P0010
30
P0803
P2011
P0971
Ensure that a blinking light is visible at the SINAMICS G110. If this is not the
case, it is in operation and a configuration is not possible.
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Live Demo
Micro Automation Set 26
Entry-ID: 21690362
Live Demo
6.1
Table 6-1
Step
1.
Instruction
To enable pumps P1 to P4 you change the
status of the following inputs 1:
I0.0
I0.1
I0.2
I0.3
6.2
Copyright Siemens AG 2007 All rights reserved
Set26_DocTech_v2d0_en.doc
Figure/short note
Table 6-2
Step
Instruction
Figure/short note
1.
2.
V2.0
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Live Demo
Micro Automation Set 26
6.3
Entry-ID: 21690362
Table 6-3
Step
1.
Instruction
2.
3.
4.
V2.0
07/08/2008
Figure/short note
Manual Mode
Manual Mode
Manual Mode
Manual Mode
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Live Demo
Micro Automation Set 26
6.4
Entry-ID: 21690362
Table 6-4
Step
1.
Instruction
2.
3.
4.
V2.0
07/08/2008
Figure/short note
Automatic Mode
Automatic Mode
Automatic Mode
Automatic Mode
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Live Demo
Micro Automation Set 26
Step
5.
Instruction
6.
7.
8.
V2.0
Entry-ID: 21690362
07/08/2008
Figure/short note
Automatic Mode
Automatic Mode
Automatic Mode
Automatic Mode
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Live Demo
Micro Automation Set 26
Step
9.
Entry-ID: 21690362
Instruction
Figure/short note
6.5
Manual Mode
Table 6-5
Step
1.
Instruction
2.
3.
V2.0
P1: 20
P2: 15
P3: 10
P4: 05
To do this you select the marked field,
enter the desired value and acknowledge
the input by pressing the Return key
Press the selected buttons in order to
recalculate the pump priority and to
activate the counting of operating hours..
07/08/2008
Figure/short note
Automatic Mode
Automatic Mode
Automatic Mode
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Live Demo
Micro Automation Set 26
Step
4.
Instruction
5.
Entry-ID: 21690362
6.
7.
6.6
Figure/short note
Automatic Mode
Automatic Mode
Automatic Mode
Automatic Mode
V2.0
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Live Demo
Micro Automation Set 26
Entry-ID: 21690362
Table 6-6
Step
1.
Instruction
2.
P1: 0
P2: 0
P3: 0
P4: 0
To do this you select the marked field,
enter the desired value and acknowledge
the input by pressing the Return key
Activate the counting of operating hours
by pressing the Count Op. Secs button
Update the pump priority by pressing the
Recalc Balance button.
3.
4.
V2.0
07/08/2008
Figure/short note
Manual Mode
Manual Mode
Automatic Mode
Automatic Mode
34/38
Live Demo
Micro Automation Set 26
Step
5.
Entry-ID: 21690362
Instruction
Figure/short note
Automatic Mode
6.
7.
V2.0
Automatic Mode
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Entry-ID: 21690362
Criterion
Supply Voltage
AC 100-240V
Output voltage
DC 24V
Output current
1.3A
Dimensions (W x H x D) in
mm
54 (3 TE) 90 55
Additional note
Criterion
Supply Voltage
DC 20.4 to 28.8 V or AC 85 to
264 V
340 mA
Interfaces
2x RS 485, communication
interface, expansion bus for
modules
Inputs/outputs
Protection class
Additional note
Criterion
Additional note
Memory
256kB
Flash/RAM
Supply Voltage
DC +18 up to +30 V
Clock
Dimensions
Weight
0.7 kg
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Entry-ID: 21690362
Criterion
Network
1 AC 200 V up to 240 V 10 %
Output frequency
0 Hz up to 650 Hz
47 Hz up to 63 Hz
for devices <0.75kW 90% to
94% for devices >0.75 kW
>95%
Frequency converter
efficiency
Additional note
Overload capability
Digital inputs
Digital output
Protection class
IP20
Criterion
Rated speed
1350min
0.75
0.73A
Rated torque
0.85Nm
Moment of inertia
Ca. 0.00029kgm
Weight
Ca. 4.0kg
V2.0
Additional note
-1
07/08/2008
Design B3
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History
Micro Automation Set 26
Entry-ID: 21690362
History
Table 8-1
Version
Date
Modification
V1.0
19.01.2006
First issue
V1.1
06.04.2006
V2.0
14.06.2007
V2.0
07/08/2008
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