Professional Documents
Culture Documents
Page
Transducer Troubleshooting . . . . . . . . . . . . . . . . . . . . 35
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-39
APPENDIX A CCN TABLES . . . . . . . . . . . . . . . . 40-48
CONTROL SET-UP CHECKLIST . . . . . . . . . .CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment. Untrained
personnel can perform the basic maintenance functions of
replacing filters. All other operations should be performed by
trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply. Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
GENERAL
This publication contains Start-Up, Controls, Operation,
and Troubleshooting information for the 48/50HG rooftop
units. See Table 1. These units are equipped with ComfortLink
controls.
Table 1 Unit Sizes (48/50HG)
UNIT MODEL
48/50HG014
NOMINAL TONS
121/2
48/50HG016
48/50HG020
48/50HG024
48/50HG028
15
18
20
25
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111
Catalog No. 534-80014
Printed in U.S.A.
Form 48/50HG-1T
Pg 1
5-01
Replaces: New
Book 1 1
Tab 1a 1b
Economizer Control Board (ECB) The ECB controls the economizer actuator. See Fig. 6. Relay 6 on the ECB
supplies 24 VAC to the actuator. The control signal from the
ECB uses the Belimo communication protocol. The ECB has
inputs for Indoor Air Quality (IAQ), Outdoor Air Quality
(OAQ), and enthalpy. See Table 4. It also controls two power
exhaust motors (PE1 and PE2).
Scrolling Marquee Display This device is the keypad interface used to access rooftop information, read sensor
values, and test the unit. See Fig. 7. The marquee display is a
4-key, 4-character, 16-segment LED (light-emitting diode)
display. Eleven mode LEDs are located on the display as well
as an Alarm Status LED. See Marquee Display Usage section
on page 11 for further details.
Field-Installed Accessories
SPACE TEMPERATURE SENSOR (T55) The T55 Space
Temperature Sensor (Part No. CEC0121448-01) is a fieldinstalled accessory. The sensor is installed on a building interior wall to measure room air temperature. The T55 sensor also
includes an override button on the front cover to permit occupants to override the Unoccupied Schedule (if programmed).
The jumper wire in the installers packet must be connected
between R and W1 when using a T55 device. See Fig. 8-10.
SPACE TEMPERATURE SENSOR (T56) The T56 Space
Temperature Sensor (Part No. CEC0121503-01) is a fieldinstalled accessory. This sensor includes a sliding scale on the
front cover that permits an occupant to adjust the space temperature set point remotely. The jumper wire in the installers
packet must be connected between R and W1 when using a
T56 device. See Fig. 8, 9, and 11.
ECONOMIZER The economizer accessory (Part No.
CRECOMZR009A00) is a field-installed accessory. When installing this accessory, the unit must be configured for economizer installation by setting EC.EQ to YES. The default
settings for the other economizer configurations should be
satisfactory. If they need to be changed, additional information
about these configuration settings can be found in the
Economizer section.
POWER EXHAUST The power exhaust accessories
(Part No. CRPWREXH018A00, CRPWREXH019A00,
CRPWREXH020A00) are field-installed accessories for
power exhaust for different voltages. When installing this
accessory, the unit must be configured for power exhaust
installation by setting PE.EN to YES. The default settings for
the other power exhaust configurations should be satisfactory.
If they need to be changed, additional information about these
configurations can be found in the Power Exhaust section.
3
Fig. 1 Low Voltage Control Schematic 48HG Units
4
Fig. 2 Low Voltage Control Schematic 50HG Units
---.A
AUX
---.B
---.C
C
CAP
CB
CCN
CCH
COMP
CS
EC
ECB
FIOP
FS
FU
GV
HPS
I
IAQ
IDM
Circuit A
Auxiliary Contact
Circuit B
Circuit C
Compressor, Contactor
Capacitor
Circuit Breaker
Carrier Comfort Network
Crankcase Heater
Compressor
Current Sensor
Enthalpy Control
Economizer Control Board
Factory-Installed Option
Flame Sensor
Fuse
Gas Valve
High-Pressure Switch
Ignitor
Indoor-Air Quality
Induced-Draft Motor
IFC
IFCB
IFM
IGC
LEN
LS
MBB
OAQ
OAT
OFC
OFM
PEC
PEM
PL
QC
QT
RS
SAT
SCT
SSP
TB
Field Wiring
Factory Wiring
Splice
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
TRAN Transformer
T-55
Room Temp Device
T-56
Room Temp Device with Set
Point Adjustment
THERMOSTATIC/IGC MARKINGS
BM Blower Motor
C
Common
CM Inducer Motor
CS Centrifugal Switch
G
Fan
IFO Indoor Fan On
L1 Line 1
R
Thermostat Power
RT Power Supply
SS Speed Sensor
W Thermostat Heat
W1 1st Stage of Heating
W2 2nd Stage of Heating
X
Alarm Output
Y1 1st Stage of Cooling
Y2 2nd Stage of Cooling
Indoor-Fan Contactor
Indoor-Fan Circuit Breaker
Indoor-Fan Motor
Integrated Gas Controller
Local Equipment Network
Limit Switch
Main Base Board
Outdoor-Air Quality
Outdoor-Air Temperature
Outdoor-Fan Contactor
Outdoor-Fan Motor
Power Exhaust Contactor
Power Exhaust Motor
Plug
Quick Connect
Quadruple Terminal
Rollout Switch
Supply-Air Temperature
Saturated Condensing Temp
Saturated Suction Pressure
Terminal Block
NOTES:
1. Factory wiring is in accordance with the National Electrical
Codes. Any field modifications or additions must be in compliance with all applicable codes.
2. Use 75 C min wire for field power supply. Use copper wires
for all units.
3. All circuit breakers Must Trip Amps are equal to or less than
156% RLA.
4. Compressor and fan motors are thermally protected. Threephase motors protected against primary single-phase
conditions.
5. Red jumper wire must be added between R and W1 for
Space Temperature mode and temporarily during ServiceTest mode when the heaters need to operate.
CEPL130346-01
J1
J4
STATUS
J2
J10
LEN
J3
CCN
J5
J6
J7
J8
J9
PIN
CONNECTION
POINT
OAT
J8 5,6 (MBB)
SAT
J8 7,8 (MBB)
SCT_A
SCT_B
SCT_C
J8 9,10 (MBB)
J8 11,12 (MBB)
J8 13,14 (MBB)
SSP_A
J8 18,19,20 (MBB)
SSP_B
J8 21,22,23 (MBB)
SSP_C
J8 24,25,26 (MBB)
PART NO.
HH79NZ016
HH79NZ079
HH79NZ013
HK05YZ001
PIN
CONNECTION
POINT
TERMINAL
CONNECTION
POINT
J9 10,11,12 (MBB)
J9 7,8,9 (MBB)
J9 4,5,6 (MBB)
J9 2,3 (MBB)
J8 15,16 (MBB)
J7 10 (MBB)
J7 8 (MBB)
J7 6 (MBB)
J7 4 (MBB)
J7 2 (MBB)
J7 4 (MBB)
J6 5, 6 (MBB)
J5 4 (ECB)
TB3 14,16
TB3 11,12
TB4 2
TB4 3
TB4 4
TB4 5
TB4 6
TB3 5,6
TB5 1,4
COMMENT
Part No. = HK50AA035
PIN
CONNECTION
POINT
TERMINAL
CONNECTION
POINT
COMMENT
J8 1,2 (MBB)
TB3 7,8
J8 1,2,3 (MBB)
TB3 7,8,9
J5 2,3 (ECB)
J5 3,5 (ECB)
TB5 2,3
TB5 3,4
LEGEND
ECB Economizer Control Board
MBB Main Base Board
ECB
IFC
IGC
MBB
OFC
PIN
CONNECTION
POINT
J10 11 (MBB)
J10 9 (MBB)
J10 6 (MBB)
J10 21 (MBB)
J10 3 (MBB)
J10 19 (MBB)
J10 16 (MBB)
J10 13 (MBB)
J10 27 (MBB)
J10 25 (MBB)
J10 23 (MBB)
J8 18 (ECB)
J7 1, 3 (ECB)
J8 3 (ECB)
J8 6 (ECB)
DESCRIPTION
First compressor of Circuit A
First compressor of Circuit B
First compressor of Circuit C
Request for indoor fan. IGC controls the Indoor Fan Motor (48HG only)
Allows indoor fan to operate
Controls outdoor fan motor 1
Controls outdoor fan motor 3 and 6 (also 2 and 5 on size 028 units)
Controls outdoor fan motor 4
Request for first stage of heating. IGC controls heating (48HG only).
Second stage of heating.
TB4 7,8
ECB can turn off the power to the actuator
Belimo Communication Protocol
Power Exhaust Motor No. 1
Power Exhaust Motor No. 2
LEGEND
Economizer Control Board
Indoor-Fan Contactor
Integrated Gas Controller
Main Base Board
Outdoor-Fan Contactor
MODE
PART NO.
Regular Wiring
Plenum Wiring
1895
A21451
A48301
8205
884421
D6451
M13402
M64430
6130
Run Status
Service Test
Temperature
Pressures
Setpoints
Inputs
Alarm Status
Outputs
Configuration
Time Clock
ESCAPE
ENTER
Operating Modes
Alarms
6
RED(+)
WHT(GND)
BLK(-)
CCN COM
SEN
SW1
BLK (GND)
RED (SPT)
Cool
SENSOR WIRING
Warm
SEN
SW1
6
RED(+)
WHT(GND)
BLK(-)
CCN COM
SET
WHT
(T56)
BLK (GND)
RED (SPT)
SENSOR WIRING
JUMPER
TERMINALS
AS SHOWN
Cool
Warm
10
11
SERVICE
TEST
Manual
Mode
On/Off
(TEST)
Test
Independent
Outputs
(INDP)
Test Fans
(FANS)
Component
Cycles
(CYCS)
Test Cooling
(COOL)
Compressor
Time Guard
(TMGD)
Test Heating
(HEAT)
TEMPERATURES
PRESSURES
Unit
Temperatures
(UNIT)
Circuit A
Pressures
(CIR.A)
Circuit A
Temperatures
(CIR.A)
Circuit B
Pressures
(CIR.B)
Circuit B
Temperatures
(CIR.B)
Circuit C
Pressures
(CIR.C)
Circuit C
Temperatures
(CIR.C)
SET
POINTS
Cooling
(COOL)
CONFIGURATION
Unit
Configuration
(UNIT)
TIME
CLOCK
Time
(TIME)
OPERATING
MODES
System
(SYS)
Compressor
(CMPR)
Cooling
Configuration
(COOL)
Date
(DATE)
HVAC
(HVAC)
Heat
(HEAT)
Heating
Configuration
(HEAT)
Economizer
(ECON)
Economizer
Configuration
(ECON)
Occupancy
Schedule
Number
(SCH.N)
Local
Occupancy
Schedule
(SCH.L)
INPUTS
OUTPUTS
Thermostat
Inputs
(STAT)
Fans
(FANS)
Heating
(HEAT)
Switch
Inputs
(SW.IN)
Supply Air
(SAT)
IAQ Inputs
(AQ.IN)
Heat-Cool Compressor
Set Point
Current
Gap
Sense
(HC.SG)
(CS.IN)
IAQ
Configuration
(IAQ)
CCN
Configuration
(CCN)
Display
Configuration
(DISP)
KEYPAD
ENTRY
VIEW
ENTER
VERS
HRS
ITEM
DISPLAY
ITEM EXPANSION
COMMENT
XXX.X
OCC
YES/NO
Currently Occupied
ALRM
XX
TIME
XX.XX
Time of Day
Software Version Numbers
ENTER
MBB
CESR131248-XX-XX
ECB
CESR131249-XX-XX
MARQ
CESR131171-XX-XX
Component Run Hours
ENTER
A1
XXXX
B1
XXXX
C1
XXXX
IDF
XXXX
OFC.1
XXXX
OFC.2
XXXX
OFC.3
XXXX
HTR.1
XXXX
HTR.2
XXXX
PE.1
XXXX
PE.2
XXXX
E.PWR
XXXX
ALM
XXXX
12
00.0 23.59
ALARMS
Current
Alarms
(CURR)
Reset
Current
Alarms
(R.CUR)
Alarm
History
(HIST)
Reset
Alarm
History
(R.HIS)
KEYPAD
ENTRY
CYCS
ENTER
TMGD
ITEM
DISPLAY
ITEM EXPANSION
COMMENT
Component Cycles
A1
XXXX
Compressor A1 Cycles
B1
XXXX
Compressor B1 Cycles
C1
XXXX
Compressor C1 Cycles
IDF
XXXX
OFC.1
XXXX
OFC.2
XXXX
OFC.3
XXXX
HTR.1
XXXX
HTR.2
XXXX
PE.1
XXXX
PE.2
XXXX
E.PWR
XXXX
ALM
XXXX
ENTER
TG.A1
XXX
A1 Timeguard (secs)
TG.B1
XXX
B1 Timeguard (secs)
TG.C1
XXX
C1 Timeguard (secs)
TG.H1
XXX
TG.H2
XXX
KEYPAD
ENTRY
TEST
ENTER
INDP
ENTER
FANS
COOL
ITEM
DISPLAY
ITEM EXPANSION
ON/OFF
COMMENT
Use to Enable/Disable Manual Mode
XXX
E.PWR
ON/OFF
PE.1
ON/OFF
PE.2
ON/OFF
ALM
ON/OFF
ENTER
IDF
ON/OFF
IDFP
ON/OFF
OFC.1
ON/OFF
OFC.2
ON/OFF
OFC.3
ON/OFF
ENTER
A1
ON/OFF
Compressor A1 Test
B1
ON/OFF
Compressor B1 Test
C1
ON/OFF
Compressor C1 Test
Test Heating
HEAT
HTR.1
ON/OFF
HTR.2
ON/OFF
13
KEYPAD
ENTRY
UNIT
ENTER
CIR.A
CIR.B
CIR.C
ITEM
DISPLAY
ITEM EXPANSION
COMMENT
Unit Temperatures
SAT
XXX.X
OAT
XXX.X
SPT
XXX.X
Space Temperature
SPTO
X.X
ENTER
SST.A
XXX.X
SCT.A
XXX.X
Temperature is calculated
Circuit B Temperatures
ENTER
SST.B
XXX.X
SCT.B
XXX.X
Temperature is calculated
Circuit C Temperatures
ENTER
SST.C
XXX.X
SCT.C
XXX.X
Temperature is calculated
KEYPAD
ENTRY
ITEM
DISPLAY
ITEM EXPANSION
Circuit A Pressures
ENTER
CIR.A
SSP.A
XXX.X
SCP.A
XXX.X
SSP.B
XXX.X
SCP.B
XXX.X
Pressure is calculated
Circuit C Pressures
ENTER
CIR.C
Pressure is calculated
Circuit B Pressures
ENTER
CIR.B
COMMENT
SSP.C
XXX.X
SCP.C
XXX.X
14
Pressure is calculated
KEYPAD
ENTRY
ITEM
DISPLAY
ITEM EXPANSION
COOL
ENTER
OCSP
78
COMMENT
Default: 78
ENTER
78
Scrolling Stops
ENTER
78
Value flashes
Select 75
75
ENTER
ESCAPE
OCSP
75
Change accepted
Occupied Cool Set point
KEYPAD
ENTRY
COOL
ENTER
HEAT
SAT
HC.SG
ITEM
DISPLAY
ITEM EXPANSION
Cooling Set points
OCSP
XX
Default: 78
UCSP
XX
Default: 85
ENTER
OHSP
XX
Default: 68
UHSP
XX
Default: 60
ENTER
ENTER
COMMENT
LCSP
XX
Default: 65
HCSP
XX
Default: 55
MIN.L
XX.X
Default: 48.0
MIN.H
XX.X
Default: 58.0
HC.SG
XX
15
Default: 5
KEYPAD
ENTRY
STAT
ENTER
SW.IN
AQ.IN
CS.IN
ITEM
DISPLAY
ITEM EXPANSION
COMMENT
Thermostat Inputs
Y1
ON/OFF
Thermostat Y1 Input
Y2
ON/OFF
Thermostat Y2 Input
W1
ON/OFF
Thermostat W1 Input
W2
ON/OFF
Thermostat W2 Input
ON/OFF
Thermostat G Input
Switch Inputs
ENTER
FIL.S
DRT/CLN
Filter Status
FAN.S
ON/OFF
Fan Status
FDWN
ON/OFF
ENTH
HIGH/LOW
ENTER
IAQ
XXXX
OAQ
XXXX
ENTER
CS.A1
ON/OFF
A1 Current Sensor
CS.B1
ON/OFF
B1 Current Sensor
CS.C1
ON/OFF
C1 Current Sensor
KEYPAD
ENTRY
FANS
ENTER
CMPR
HEAT
ECON
ITEM
DISPLAY
ITEM EXPANSION
Fan Outputs
IDF
ON/OFF
Indoor Fan
IDFP
ON/OFF
OFC.1
ON/OFF
OFC.2
ON/OFF
OFC.2
ON/OFF
ENTER
A1
ON/OFF
Compressor A1
B1
ON/OFF
Compressor B1
C1
ON/OFF
Compressor C1
Heat Outputs
ENTER
HTR.1
ON/OFF
Heat Stage 1
HTR.2
ON/OFF
Heat Stage 2
Economizer Outputs
ENTER
EC.AP
XXX
Economizer Position
EC.CP
XXX
E.PWR
ON/OFF
Economizer Power
PE.1
ON/OFF
PE.2
ON/OFF
16
COMMENT
KEYPAD
ENTRY
UNIT
ENTER
COOL
HEAT
ITEM
DISPLAY
ITEM EXPANSION
COMMENT
Unit Configuration
Default: 1
1 = Auto Select
2 = Thermostat
3 = Space Sensor
Default: 0
0 = Adaptive
1 = 1 Stage Y1
2 = 2 Stage Y1
U.CTL
T.CTL
OC.FN
YES/NO
Default: YES
IDF.F
YES/NO
Default: YES
S.DLY
XXX
Start Up Delay
Default: 30 sec
Default: 0
0 = No Switch
1 = Normal Open
2 = Normal Close
Default: 0
0 = No Switch
1 = Normal Open
2 = Normal Close
Default: 0
0 = No Switch
1 = Normal Open
2 = Normal Close
FN.SW
FL.SW
FS.SW
ECB
YES/NO
ECB Installed
SAT.T
XXX
N.CMP
Number of Compressors
Default: YES
Cooling Configuration
ENTER
MC.LO
XX
Default: 40 F
MRT.C
XXX
MOT.C
XXX
CL.PD
X.X
Default: 1.0 F
CL.ND
X.X
Default: 1.0 F
C.LAG
X.X
SA.PD
X.X
Default: 1.0 F
SA.ND
X.X
Default: 1.0 F
C.INC
XXX
C.DEC
XXX
A.NOW
YES/NO
Default: YES
INV.E
YES/NO
Invert Evaporators
Default: YES
A1.CS
YES/NO
A1 Current Sensing
Default: YES
B1.CS
YES/NO
B1 Current Sensing
Default: YES
C1.CS
YES/NO
C1 Current Sensing
Default: YES
Heating Configuration
ENTER
HT.TY
Default: 0
0: No Heat
1: Gas
2: Electric
HT.LO
XX
Default: 75 F
MRT.H
XXX
MOT.H
XXX
HT.PD
X.X
Default: 1.0 F
HT.ND
X.X
Default: 1.0 F
17
KEYPAD
ENTRY
HEAT (cont)
ECON
ITEM
DISPLAY
ITEM EXPANSION
H.LAG
X.X
H.INC
XXX
H.DEC
XXX
Economizer Configuration
ENTER
IAQ
EC.EQ
YES/NO
MIN.P
XXX
Default: 30 %
ECL.H
XX
Default: 65 F
ECL.L
XX
Default: 0 F
FC.EN
YES/NO
Default: Yes
EN.SW
Default: 0
0: No Switch
1: Normal Open
2: Normal Close
PE.EN
YES/NO
Default: NO
PE1.P
XXX
Default: 25 %
PE2.P
XXX
Default: 75 %
AQ.MP
XXX
Default: 10 %
MIN.P
XXX
Default: 30 %
AQD.L
XXX
AQ Differential Low
AQD.H
XXXX
AQ Differential High
I.4M
XXXX
Default: 0 PPM
I.20M
XXXX
O.4M
XXXX
Default: 0 PPM
O.20M
XXXX
OAQ.L
XXXX
CCN Configuration
ENTER
DISP
CCN.A
XXX
CCN Address
CCN.B
XXX
BAUD
Default: 1
Range: 1 to 239
Default: 0
Range: 1 to 239
Default: 3
1 = 2400
2 = 4800
3 = 9600
4 = 19,200
5 = 38,400
Display Configuration
ENTER
AQ
CCN
ECB
Default: NO
IAQ Configuration
ENTER
CCN
COMMENT
METR
YES/NO
Metric Display
LANG
Language Selection
PROT
ENBL/DSBL
Password Protection
PSWD
XXXX
User Password
TEST
ON/OFF
Air Quality
Carrier Comfort Network
EconoMi$er Control Board
IAQ
IDF
OAQ
LEGEND
Indoor-Air Quality
Indoor Fan
Outdoor-Air Quality
18
Default: NO
YES = Metric
NO = English
Default: 0
0 = English
1 = Espanol
2 = Francais
3 = Portuguese
Default = Disabled
Default = 1111
PE
SAT
SPT
Power Exhaust
Supply Air Temperature
Space Temperature
KEYPAD
ENTRY
ITEM
DISPLAY
ITEM EXPANSION
CCN
ENTER
CCN.A
CCN Address
ENTER
COMMENT
Default: 1
Scrolling Stops
Value flashes
ENTER
Select 2
Change accepted
ENTER
CCN.A
ESCAPE
CCN.B
BAUD
No change
Default: 3 = 9600
ENTER
Scrolling Stops
ENTER
Value flashes
Select 5 = 38,400
ENTER
BAUD
ESCAPE
Change accepted
ITEM
DISPLAY
ITEM EXPANSION
TIME
ENTER
TIME
XX.XX
DATE
ENTER
SUBMODE
SUB-SUB
MODE
MNTH
XX
Month of Year
DOM
XX
Day of Month
Range 1-31
YEAR
XXXX
Year
DAY
XX
Day of Week
SCH.N
XX
ENTER
SCH.L
ENTER
ENTER
Occupancy Period 1
ESCAPE
PER.2
Military (00.00-23.59)
Current Date
SCH.N
PER.1
COMMENT
OCC.1
XX.XX
UNC.1
XX.XX
MON.1
YES/NO
Monday In Period
Default = No
TUE.1
YES/NO
Tuesday In Period
Default = No
WED.1
YES/NO
Wednesday In Period
Default = No
THU.1
YES/NO
Thursday In Period
Default = No
FRI.1
YES/NO
Friday In Period
Default = No
SAT.1
YES/NO
Saturday In Period
Default = No
SUN.1
YES/NO
Sunday In Period
Default = No
HOL.1
YES/NO
Holiday In Period
Default = No
Occupancy Period 2
ENTER
OCC.2
XX.XX
UNC.2
XX.XX
19
SUB-SUB
MODE
SCH.L
(cont)
PER.2
(cont)
KEYPAD
ENTRY
ESCAPE
PER.3
ITEM EXPANSION
MON.2
YES/NO
Monday In Period
Default = No
TUE.2
YES/NO
Tuesday In Period
Default = No
WED.2
YES/NO
Wednesday In Period
Default = No
THU.2
YES/NO
Thursday In Period
Default = No
FRI.2
YES/NO
Friday In Period
Default = No
SAT.2
YES/NO
Saturday In Period
Default = No
SUN.2
YES/NO
Sunday In Period
Default = No
HOL.2
YES/NO
Holiday In Period
Default = No
COMMENT
Occupancy Period 3
OCC.3
XX.XX
UNC.3
XX.XX
MON.3
YES/NO
Monday In Period
Default = No
TUE.3
YES/NO
Tuesday In Period
Default = No
WED.3
YES/NO
Wednesday In Period
Default = No
THU.3
YES/NO
Thursday In Period
Default = No
FRI.3
YES/NO
Friday In Period
Default = No
SAT.3
YES/NO
Saturday In Period
Default = No
SUN.3
YES/NO
Sunday In Period
Default = No
HOL.3
YES/NO
Holiday In Period
Default = No
Occupancy Period 4
ENTER
ESCAPE
PER.5
DISPLAY
ENTER
ESCAPE
PER.4
ITEM
OCC.4
XX.XX
UNC.4
XX.XX
MON.4
YES/NO
Monday In Period
Default = No
TUE.4
YES/NO
Tuesday In Period
Default = No
WED.4
YES/NO
Wednesday In Period
Default = No
THU.4
YES/NO
Thursday In Period
Default = No
FRI.4
YES/NO
Friday In Period
Default = No
SAT.4
YES/NO
Saturday In Period
Default = No
SUN.4
YES/NO
Sunday In Period
Default = No
HOL.4
YES/NO
Holiday In Period
Default = No
Occupancy Period 5
ENTER
OCC.5
XX.XX
UNC.5
XX.XX
MON.5
YES/NO
Monday In Period
Default = No
TUE.5
YES/NO
Tuesday In Period
Default = No
WED.5
YES/NO
Wednesday In Period
Default = No
THU.5
YES/NO
Thursday In Period
Default = No
FRI.5
YES/NO
Friday In Period
Default = No
SAT.5
YES/NO
Saturday In Period
Default = No
20
SUB-SUB
MODE
SCH.L
(cont)
PER.5
(cont)
KEYPAD
ENTRY
ESCAPE
PER.6
ITEM EXPANSION
SUN.5
YES/NO
Sunday In Period
Default = No
HOL.5
YES/NO
Holiday In Period
Default = No
OCC.6
XX.XX
UNC.6
XX.XX
MON.6
YES/NO
Monday In Period
Default = No
TUE.6
YES/NO
Tuesday In Period
Default = No
WED.6
YES/NO
Wednesday In Period
Default = No
THU.6
YES/NO
Thursday In Period
Default = No
FRI.6
YES/NO
Friday In Period
Default = No
SAT.6
YES/NO
Saturday In Period
Default = No
SUN.6
YES/NO
Sunday In Period
Default = No
HOL.6
YES/NO
Holiday In Period
Default = No
Occupancy Period 7
OCC.7
XX.XX
UNC.7
XX.XX
MON.7
YES/NO
Monday In Period
Default = No
TUE.7
YES/NO
Tuesday In Period
Default = No
WED.7
YES/NO
Wednesday In Period
Default = No
THU.7
YES/NO
Thursday In Period
Default = No
FRI.7
YES/NO
Friday In Period
Default = No
SAT.7
YES/NO
Saturday In Period
Default = No
SUN.7
YES/NO
Sunday In Period
Default = No
HOL.7
YES/NO
Holiday In Period
Default = No
Occupancy Period 8
ENTER
ESCAPE
COMMENT
Occupancy Period 6
ENTER
ESCAPE
PER.8
DISPLAY
ENTER
ESCAPE
PER.7
ITEM
OCC.8
XX.XX
UNC.8
XX.XX
MON.8
YES/NO
Monday In Period
Default = No
TUE.8
YES/NO
Tuesday In Period
Default = No
WED.8
YES/NO
Wednesday In Period
Default = No
THU.8
YES/NO
Thursday In Period
Default = No
FRI.8
YES/NO
Friday In Period
Default = No
SAT.8
YES/NO
Saturday In Period
Default = No
SUN.8
YES/NO
Sunday In Period
Default = No
HOL.8
YES/NO
Holiday In Period
Default = No
21
Table 19 Setting an Occupied Time Schedule Weekdays Only for 7:30 to 22:30
SUBMODE
SUB-SUB
MODE
SCH.L
KEYPAD
ENTRY
ITEM
DISPLAY
ITEM EXPANSION
Local Occupancy Schedule
ENTER
PER.1
ENTER
COMMENT
OCC.1
ENTER
00.00
Scrolling stops
ENTER
00.00
Hours Flash
07.00
Select 7
07.00
07.30
Select 30
07.30
Change accepted
ENTER
ENTER
ESCAPE
OCC.1
07.30
UNC.1
00.00
ENTER
00.00
Scrolling stops
ENTER
00.00
Hours Flash
22.00
Select 22
22.00
22.30
Select 30
22.30
Change accepted
ENTER
ENTER
ESCAPE
UNC.1
22.30
MON.1
NO
Monday In Period
ENTER
ESCAPE
Changed accepted
TUE.1
NO
Tuesday In Period
Scrolling stops
YES
Select YES
YES
Changed accepted
YES
Tuesday In Period
WED.1
NO
Wednesday In Period
Scrolling stops
YES
Select YES
YES
Changed accepted
YES
Wednesday In Period
THU.1
NO
Thursday In Period
ENTER
Scrolling stops
YES
Select YES
YES
Changed accepted
YES
Thursday In Period
FRI.1
NO
Friday In Period
ENTER
FRI.1
NO
THU.1
ENTER
NO
WED.1
ENTER
NO
TUE.1
ENTER
ESCAPE
Select YES
Monday In Period
ENTER
ESCAPE
YES
YES
ENTER
ESCAPE
Scrolling stops
MON.1
ENTER
ESCAPE
NO
YES
ENTER
NO
Scrolling stops
YES
Select YES
YES
Changed accepted
YES
Friday In Period
ESCAPE
ESCAPE
22
KEYPAD
ENTRY
ITEM
DISPLAY
COMMENT
Item expansion changes as a function of system status
Item expansion changes as a function of the HVAC status.
SYS
HVAC
KEYPAD
ENTRY
ITEM
ITEM EXPANSION
CURR
ENTER
AXXX or TXXX
R.CUR
ENTER
YES/NO
HIST
ENTER
AXXX or TXXX
Alarm History
R.HIS
ENTER
YES/NO
COMMENT
Alarms are shown as AXXX
Alerts are shown as TXXX
KEYPAD
ENTRY
CURR
ENTER
CURR
ESCAPE
R.CUR
ENTER
ENTER
ITEM
ITEM EXPANSION
COMMENT
Active Alarms (AXXX) or Alerts (TXXX)
displayed
AXXX or TXXX
NO
NO
NO Flashes
YES
Select YES
NO
the compressors operate and the safeties will turn a compressor, circuit or the unit off if required. If a compressor shuts
down because of a safety, the software will set the compressor
request (A1, B1 or C1) to OFF, forcing the user to reselect the
compressor to restart the compressor in Service mode. All other menus are available during Service Test, enabling the user to
watch temperatures and pressures while the compressors operate in Service mode.
In the HEAT submode, TB4-1 (R) must be connected to
TB4-4 (W1) in order to operate the heaters. If the control mode
is Thermostat Mode, remove the jumper after leaving Service
Test mode.
All outputs are turned off when the software transitions
from TEST mode to NORMAL mode. To return to NORMAL
mode, set TEST to OFF.
23
OPERATION
Economizer If an economizer is installed, then Economizer Equipped configuration should be set to YES (EC.EQ).
If the indoor fan is off or the building is unoccupied, the economizer position is zero. If the unit is heating or cooling when the
economizer cannot provide free cooling, the economizer position is the Economizer Min Position (MIN.P) or the position
specified by the IAQ algorithm.
In cooling, the economizer will be allowed to help with
cooling if the outdoor air temperature (OAT) is less than the
economizer high temperature lockout (ECL.H). If an enthalpy
sensor is installed, the outdoor temperature must be below the
economizer high temperature lockout temperature and enthalpy must be low. If the outdoor temperature is less than
economizer low temperature lockout (ECL.L), the economizer
will not provide free cooling.
If the unit is in cooling, operating under thermostat control,
Y1 = ON, and the economizer is available for cooling, the
economizer will control the supply air temperature to the low
cool set point (LCSP). When Y2 = ON, the economizer
will control the supply air temperature to high cool set point
(HCSP).
If the unit is in cooling, operating under space temperature
control, the economizer is available for cooling, and no compressors are operating, the economizer will control the SAT to
either LCSP or HCSP (see Table 25). If a compressor is ON,
the economizer will try to position itself at 100%.
If at any time there is a low suction pressure problem while
the economizer is cooling, the maximum allowable economizer position will be reduced. The maximum values are 50, 25
and 0% for circuits A, B and C respectively. The maximum
value will remain in effect until the compressor in trouble
turns off. The effective maximum economizer position must
always be higher than the current minimum position.
Indoor Fan The indoor fan is controlled by three independent relays on a 48HG unit. The indoor fan is controlled by
two independent relays and a jumper wire on a 50HG unit. The
first relay (IDF) energizes the indoor fan. The second relay
is located on the IGC of a 48HG unit. There is no second relay
on a 50HG unit, a jumper wire is used instead. On 48HG units,
the power to the second relay comes from an independent
source and therefore the first relay does not have to be closed.
However, on 50HG units, the jumper wire receives its power
from the first relay and therefore the first relay must be closed
to power the jumper wire. When the IGC receives a request
from the MBB, the IGC will turn on its relay. It will also close
this relay when the IGC senses that the indoor fan should be
on for gas heating. This signal (or the signal from the jumper
wire on 50HG units) supplies 24 volts to the final relay known
as indoor fan power (IDFP). Unless there is a problem, this relay will be closed. However, when the unit needs to shutdown
immediately because of a smoke problem, this relay will open
immediately. This allows the Centurion unit to turn off the
indoor fan immediately even when the IGC is controlling the
indoor fan.
In Space Temperature mode, the IDF relay will be on in the
following situations. If the unit is in Occupied mode and the
24
FAN LEVEL
Lev1Off
Lev1On
Lev2Off
Lev2On
1
1, 2
CIRCUIT
B
3
2, 3
1, 3
1, 2, 3
COOL DEMAND
F)
(
>0.5
<0
<0.5
NEXT SAT
SET POINT
HCSP
LCSP
Exit Cooling
LEGEND
SAT Supply-Air Temperature
MINIMUM
IAQ
DAMPER
POSITION
INCREASING VENTILATION
ECONOMIZER
MINIMUM
DAMPER
POSITION
100
500
AQ
DIFFERENTIAL
LOW (AQD.L)
700
1000
AQ
DIFFERENTIAL
HIGH (AQD.H)
Compressor Staging The electronic controls determine the number of cooling stages needed at any given time
as specified in the Cooling section. However, which specific
cooling stage operates at any given time depends on compressor staging order and compressor status.
COMPRESSOR STAGING ORDER The 48/50HG016-024
units have three stages of cooling (Circuits A, B and C). The
48/50HG014 and 028 units have two stages of cooling (Circuits A and B). The position of the evaporators for Circuits A, B
and C are bottom, middle and top (see Fig. 4) for a 3-circuit unit.
The position of the evaporators is bottom and top for Circuits A
and B on a 2-circuit unit. Depending on conditions listed below,
circuits will either stage from the bottom evaporator to the top
evaporator (BtoT) or from the top evaporator to the bottom
evaporator (TtoB). When the unit is staging TtoB, the unit is
stated to be inverted.
If inverting is not allowed as determined by the configuration (INV.E = NO), the unit will always stage BtoT. However,
if INV.E = YES, then the unit will invert if the outdoor temperature as measured by OAT is greater than 80 F for 15 minutes
continuously. Inverting will continue until either INV.E is set to
NO or the OAT drops below 75 F for 1 minute.
COMPRESSOR STATUS Having determined whether
staging will occur as either BtoT or TtoB, the unit controls will
determine the final order of compressor staging. If all circuits
are functioning properly, the compressor staging will always
follow either BtoT or TtoB. Therefore if the staging method is
BtoT, then Circuit A must turn On before Circuit B and
Circuit B before Circuit C. Likewise when removing stages,
the stages must be removed in the opposite order. In all cases,
the minimum on-time of 3 minutes (MRT.C) and the minimum
off-time of 5 minutes (MOT.C) must be honored. Therefore, if
the staging order is BtoT and Circuit A was shut down two
minutes previously, no circuits will turn on until the minimum
off-time for Circuit A has expired; no matter how many circuits
are requested.
The rules are different if a circuit has shutdown because of
an alarm such as low refrigerant pressure. When a circuit is unavailable because it is not functioning properly, it will be replaced immediately by another circuit. Therefore, if Circuit A
and B are operating because two circuits have been requested,
the staging is BtoT, and then Circuit A shuts down because of
low refrigerant pressure, the control will turn off Circuit A and
replace it with Circuit C. Later if Circuit A is allowed to restart
(see Alarm Handling on page 28) and BtoT is still active with
two requested stages, Circuit A will attempt to restart. If Circuit
A has run for 1 minute without sensing any problems, it will be
deemed acceptable, causing Circuit C to shutdown. Circuit C
will shut down because only two circuits are needed and
Circuit A and B are functioning properly.
Cooling If the outdoor temperature is less than the Compressor Lockout Temperature (MC.LO), then compressors will
not operate.
THERMOSTAT CONTROL There are three types of thermostat control as defined by thermostat control type (T.CTL):
0 is referred to as Adaptive control, 1 is referred to as 1-stage
Y1, and 2 as 2-stage Y1. The preferred method of control is
Adaptive.
For both 1-stage Y1 and 2-stage Y1 control methods, the
adaptive control method is used whenever the economizer can
provide cooling, regardless of the selected control method.
This will ensure proper time delays and SAT control when the
economizer is cooling. If the economizer cannot provide cooling, then the 1-stage Y1 and 2-stage Y1 control methods follow
the thermostat inputs directly.
On two-compressor units (size 014 and 028 units), the
1-stage Y1 and 2-stage Y1 control methods are identical and
the compressor outputs follow the thermostat inputs directly,
obeying the compressor minimum on-time (MRT.C) and
minimum off-time (MOT.C) (equal to 3 and 5 minutes,
respectively).
For 3-compressor units (size 016 to 024 units), Y1 will turn
on one stage when configured for 1-stage Y1, and two stages
when configured for 2-stage Y1. When Y2 is On, all three
stages will operate. The compressor must follow the minimum
on- and off-time requirements. If multiple compressor are
requested on or off simultaneously, the compressors will be
staged at a 5-second interval.
In Adaptive mode, thermostat cooling begins when the Y1
input is energized. If the economizer is available for cooling,
the economizer will try to provide cooling as discussed in the
Economizer section. If the economizer is not available for cooling or the economizer has been at 100% for 5 minutes, compressor staging will begin when Y1 is energized.
For size 014 and 028 units, the compressor stages will follow the Y1 and Y2 inputs directly with a configurable delay
when adding stages (C.INC) and when removing stages
(C.DEC). Therefore, if Y1 and Y2 turn on simultaneously, the
second stage will turn on after a C.INC delay. In Adaptive
mode, a stage of compression cannot be turned on if the Supply
Air Temperature (SAT) is less than Minimum Supply Air
Temperature Upper Level (MIN.H). In addition, a stage of
compression will be removed if SAT is less than the Minimum
Supply Air Temperature Lower Level (MIN.L). If MIN.H and
MIN.L are configured so that they are close together, the last
stage of compressor will cycle rapidly, slowed only by its minimum on- and off-time requirements.
IGC
LED
LED INDICATION
On
Off
1 Flash
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
9 Flashes
LEGEND
Integrated Gas Unit Controller
Light-Emitting Diode
NOTES:
1. There is a 3-second pause between error code displays.
2. If more than one error code exists, all applicable error codes will
be displayed in numerical sequence.
3. Error codes on the IGC will be lost if power to the unit is
interrupted.
27
For size 016 to 024 units, the algorithm must decide how to
map a two-stage thermostat to three stages of compression. The
staging algorithm uses information from Y1, Y2, and the
supply-air temperature to determine the number of stages. If
Y1 = OFF, then no compressors will operate unless they are
being forced to run in order to status their minimum on-time. If
Y1 = ON, then either 1 or 2 stages will operate. Finally, if
Y2 = ON, then after the C.INC delay times, the maximum
number of stages will operate. When only Y1 is ON, the unit
will decide to operate 1 or 2 stages of compression using the
following logic. When Y1 turns ON, the first stage of compressor will turn on immediately. The algorithms begin to count the
number of seconds since the last change in the number of
compressors (in this case, from 0 to 1). After the compressor
settling time (SAT.T) is reached, a reference value for SAT is
stored. If, while operating with only one compressor on, the
return temperature begins to rise, and therefore the SAT
temperature rises also, the second compressor will be added
when SAT is greater the SAT reference plus SAT positive
demand (SA.PD). After the second compressor has been added, another SAT reference value will be taken. The second
stage will be turned off when SAT is less than SAT reference
plus SAT negative demand (SA.ND). If at anytime Y2 is turned
ON, then the algorithm would immediately try to reach 3 stages following the C.INC requirement. If Y1 turns OFF, then all
the compressors will turn off after their minimum on-time has
been met.
If fan request G is energized, but Y1 is not energized, the
indoor fan will operate and the economizer position will be
maintained at MIN.P.
SPACE SENSOR CONTROL To operate the unit in
Space Sensor mode, Unit Control Type must be set to Space
Sensor (3) and a wire must be added between R and W1 on
TB4. See Fig. 11.
While in space sensor control mode, the unit tries to maintain the Space Temperature (SPT) at one of 4 different set
points: the Occupied Cool Set Point (OCSP), the Unoccupied
Cool Set Point (UCSP), the Occupied Heat Set Point (OHSP),
or the Unoccupied Heat Set Point (UHSP). The buildings
occupancy is affected by a number of different factors. See
Occupancy Determination section on page 24. When the building is occupied, the occupied set points are active. When the
building is unoccupied, the unoccupied set points are active.
Because Space Sensor mode is an Auto mode, the control
will switch between cooling and heating to maintain temperature. However, to minimize unnecessary cool to heat and heat
to cool changes, there is a 10-minute delay after the last stage
turns off before the control will switch modes.
To maintain temperature while cooling, the unit will turn on
compressors as needed when the economizer is either unavailable or not providing enough cooling. Information from the
space sensor and the supply temperature sensor is used to
determine the number of necessary stages. The minimum
on-time for each compressor is 3 minutes (MRT.C). The minimum off-time is 5 minutes (MOT.C).
Because the unit contains 3 compressors, each with its own
circuit, there are 3 stages of cooling (the economizer is not
considered a stage of cooling even though it can provide cooling in certain situations). In general, the minimum time
between increasing stages is a configurable delay (C.INC). The
minimum time between decreasing stages is a configurable
delay (C.DEC).
The unit will request a stage of cooling whenever the Cool
Demand (SPT set point) is greater than the SPT Cool Demand Positive Level (CL.PD) plus the change in Cool Demand
times the Cool Thermal Lag (C.LAG).
Consider the following values: Cool Demand = 0.9, change
in Cool Demand = 0.2, Cool Thermal Lag = 1.0, and Cool
Demand Positive Level = 1.0. Because 0.9 + 0.2*1.0 is greater
28
TROUBLESHOOTING
Complete Unit Stoppage There are several conditions that can cause the unit not to provide heating or cooling:
If an alarm is active which causes the unit to shut down,
diagnose the problem using the information provided in
Alarms and Alerts section below.
Cooling and heating loads are satisfied.
Programmed schedule.
General power failure.
Tripped CB1, CB2 or CB3 (24-volt transformer circuit
breakers).
Blown fuse (1 or 2).
Unit is turned off through the CCN network.
If unit cannot cool, supply air temperature may be less
than variable MIN.L (Default = 48 F).
30
ACTION TAKEN
BY CONTROL
RESET
METHOD
PROBABLE CAUSE
Automatic
High-pressure switch open. Check for T126 Compressor internal protection open.
Wiring error
Welded contactor
High-pressure switch open. Check for T127 Compressor internal protection open.
Wiring error
Welded contactor
High-pressure switch open. Check for T142 Compressor internal protection open.
Wiring error
Welded contactor
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty, shorted, or open thermistor caused by wiring error or loose
connection.
Faulty transducer, faulty 5-V power supply, or loose connection
Faulty transducer, faulty 5-V power supply, or loose connection
Faulty transducer, faulty 5-V power supply, or loose connection
Faulty current sensor caused by wiring error or loose connection
Faulty current sensor caused by wiring error or loose connection
Faulty current sensor caused by wiring error or loose connection
Low refrigerant or faulty suction pressure transducer
Low refrigerant or faulty suction pressure transducer
An overcharged system, high outdoor ambient temperature coupled
with dirty outdoor coil, plugged filter drier, or a faulty high-pressure
switch.
An overcharged system, high outdoor ambient temperature coupled
with dirty outdoor coil, plugged filter drier, or a faulty high-pressure
switch.
Low refrigerant charge, dirty filters, evaporator fan turning backwards,
loose or broken fan belt, plugged filter drier, faulty transducer, excessively cold return air, or stuck open economizer when the ambient
temperature is low.
Low refrigerant charge, dirty filters, evaporator fan turning backwards,
loose or broken fan belt, plugged filter drier, faulty transducer, excessively cold return air, or stuck open economizer when the ambient
temperature is low.
Low refrigerant or faulty suction pressure transducer
Low refrigerant charge, dirty filters, evaporator fan turning backwards,
loose or broken fan belt, plugged filter drier, faulty transducer, excessively cold return air, or stuck open economizer when the ambient
temperature is low.
An overcharged system, high outdoor ambient temperature coupled
with dirty outdoor coil, plugged filter drier, or a faulty high-pressure
switch.
Wiring causing reverse rotation or faulty compressor
Wiring causing reverse rotation or faulty compressor
Wiring causing reverse rotation or faulty compressor
Circuit has 3 strikes or has been locked out by another alarm
Circuit has 3 strikes or has been locked out by another alarm
Circuit has 3 strikes or has been locked out by another alarm
Communication wiring problem with ECB or faulty MBB or ECB
T055
Automatic
Automatic
T059
Automatic
Automatic
Automatic
Manual or
Automatic
Manual or
Automatic
Automatic
Unit shutdown
Manual
T073
T074
T075
T080
T092
T093
T101
T102
T103
T104
T110
T111
T126
T127
T064
T065
Manual
Shutdown Circuit A
Shutdown Circuit B
Shutdown Circuit A
Manual or
Automatic
Manual
Manual
Manual
Automatic
Automatic
Automatic
Manual
Manual
Shutdown Circuit B
T133
Automatic
T134
Automatic
T140
T141
Shutdown Circuit C
Add Strike for Circuit C
Manual
Automatic
T142
Shutdown Circuit C
T143
T144
T145
A163
A164
A165
T179
Automatic
Automatic
Automatic
Manual
Manual
Manual
Automatic
Automatic
Unit Shutdown
Automatic
Automatic
If IDF.F = YES,
then Automatic,
otherwise
manual
If IDF.F = YES,
then Automatic,
otherwise
manual
Automatic
Automatic
Automatic
Automatic
Automatic
Automatic
T180
A404
T408
T409
T410
T411
T412
T413
ECB
IGC
MBB
OAT
31
Compressor operates
continuously.
CAUSE
Power failure.
Fuse blown or circuit breaker tripped.
Defective thermostat, contactor, transformer, or
control relay
Insufficient line voltage.
Incorrect or faulty wiring.
Thermostat setting too high.
Faulty wiring or loose connections in compressor
circuit.
Compressor motor burned out, seized, or internal
overload open
Defective overload.
Compressor locked out
One leg of 3-phase power dead.
Refrigerant overcharge or undercharge.
Defective compressor.
Insufficient line voltage.
Blocked condenser.
Defective overload.
Defective thermostat.
Faulty condenser-fan motor
Restriction in refrigerant system.
Dirty air filter.
Unit undersized for load.
Thermostat set too low.
Low refrigerant charge.
Air in system.
Condenser coil dirty or restricted.
Dirty air filter.
Dirty condenser coil.
Refrigerant overcharged.
Faulty TXV.
Air in system.
Condenser air restricted or air short-cycling.
Restricted filter drier.
Low refrigerant charge.
High heat load.
Faulty TXV.
Refrigerant overcharged.
Dirty air filter.
Low refrigerant charge.
Metering device or low side restricted.
Faulty TXV.
Insufficient evaporator airflow.
Temperature too low in conditioned area.
LEGEND
TXV Thermostatic Expansion Valve
32
REMEDY
Call power company.
Replace fuse or reset circuit breaker.
Replace component.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room temperature.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Determine cause for safety trip and reset lockout.
Replace fuse or reset circuit breaker. Determine
cause.
Recover refrigerant, evacuate system, and recharge
to nameplate
Determine cause and replace.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Replace thermostat.
Replace.
Locate restriction and remove.
Replace filter.
Decrease load or increase unit size.
Reset thermostat.
Locate leak, repair, and recharge.
Recover refrigerant, evacuate system, and recharge.
Clean coil or remove restriction.
Replace filter.
Clean coil.
Recover excess refrigerant.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Recover refrigerant, evacuate system, and recharge.
Determine cause and correct.
Replace filter drier.
Check for leaks, repair, and recharge.
Check for source and eliminate.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Recover excess refrigerant.
Replace filter.
Check for leaks, repair, and recharge.
Remove source of restriction.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Increase air quantity. Check filter and replace
if necessary
Reset thermostat.
Inadequate heating.
CAUSE
Misaligned spark electrodes.
REMEDY
Check flame ignition and sensor electrode positioning.
Adjust as needed.
No gas at main burners.
Check gas line for air; purge as necessary. After purging
gas line of air, allow gas to dissipate for at least 5 minutes before attempting to relight unit.
Check gas valve.
Water in gas line.
Drain water and install drip leg to trap water.
No power to furnace.
Check power supply, fuses, wiring, and circuit breaker.
No 24 v power supply to control circuit.
Check transformer. Transformers with internal overcurrent protection require a cool-down period before resetting. Check 24-v circuit breaker; reset if necessary.
Miswired or loose connections.
Check all wiring and wire nut connections.
Burned-out heat anticipator in thermostat.
Replace thermostat.
Broken thermostat wires.
Run continuity check. Replace wires if necessary.
Dirty air filter.
Clean or replace filter as necessary.
Gas input to unit too low.
Check gas pressure at manifold. Clock gas meter for
input. If too low, increase manifold pressure or replace
with correct orifices.
Unit undersized for application.
Replace with proper unit or add additional unit.
Restricted airflow.
Clean filter, replace filter, or remove any restrictions.
Blower speed too low.
Install alternate motor, if applicable, or adjust pulley to
increase fan speed.
Limit switch cycles main burners.
Check rotation of blower, thermostat heat anticipator
settings, and temperature rise of unit. Adjust as needed.
Too much outdoor air.
Adjust minimum position.
Check economizer operation.
Check all screws around flue outlets and burner comIncomplete combustion (lack of combustion air)
partment. Tighten as necessary.
results in:
Aldehyde odors, CO, sooting flame, or floating flame. Cracked heat exchanger.
Overfired unit reduce input, change orifices, or adjust
gas line or manifold pressure.
Check vent for restriction. Clean as necessary.
Check orifice to burner alignment.
Unit is locked into Heating mode for a one-minute
Wait until mandatory one-minute time period has
minimum.
elapsed or cycle power to unit.
33
IDM
IGC
LEGEND
Induced-Draft Motor
Integrated Gas Unit Controller
34
Thermistor Troubleshooting The electronic control uses five 5K-thermistors (T1 through T5) to sense temperatures used to control operation of the unit. See Fig. 1 or 2.
Resistances at various temperatures are listed in Tables 30 and
31. Thermistor pin connection points are shown in Table 2. The
locations of the thermistors are shown on Fig. 4. When replacing thermistors T3 through T5, reuse the original hardware.
These thermistors must be clamped tightly to the hairpins of
the condenser.
The T55 and T56 space temperature sensors use 10K thermistors. Resistances at various temperatures are listed in
Tables 32 and 33.
THERMISTOR/TEMPERATURE SENSOR CHECK A
high quality digital volt-ohmmeter is required to perform this
check.
1. Connect the digital voltmeter across the appropriate thermistor terminals at the J8 terminal strip on the Main Base
Board (see Fig. 1).
2. Using the voltage reading obtained, read the sensor temperature from Tables 30-33.
3. To check thermistor accuracy, measure temperature at
probe location with an accurate thermocouple-type temperature-measuring instrument. Insulate thermocouple to
avoid ambient temperatures from influencing reading.
Temperature measured by thermocouple and temperature
determined from thermistor voltage reading should be
close, 5 F (3 C) if care was taken in applying thermocouple and taking readings.
If a more accurate check is required, unit must be shut down
and thermistor removed and checked at a known temperature
(freezing point or boiling point of water) using either voltage
drop measured across thermistor at the J8 terminal, or by determining the resistance with unit shut down and thermistor disconnected from J8. Compare the values determined with the
value read by the control in the Temperatures mode using the
Scrolling Marquee display.
pressure of circuits A, B, and C. The pressure/voltage characteristics of these transducers are in shown in Table 34. The
accuracy of these transducers can be verified by connecting an
accurate pressure gage to the second refrigerant port in the
suction line.
START-UP
IMPORTANT: Do not attempt to start unit, even
momentarily, until all items on the Start-Up Checklist (in
installation instructions) and the following steps have
been completed.
1. Verify unit has been installed per the Installation Instructions included in the unit installation packet.
2. Verify that all auxiliary components (thermostat, sensors,
controls, etc.) have been installed and wired to the unit
control box per these instructions, the unit Installation
instructions, and the unit wiring label diagrams.
3. Set any control configurations that are required (fieldinstalled accessories, etc.). The unit is factory configured
for all appropriate factory-installed options with the
applicable controls, pre-programmed to the default
values. See Table 16 and Table 17 for additional information on setting configurations.
4. Enter unit set points. The unit is shipped with the set point
default values. If a different set point is required, change
per directions in Table 13.
5. Configure the Occupancy schedule.
6. Verify that the control time periods programmed meet
current requirements.
7. Check all electrical connections to be sure that they are
tight.
8. Start unit using Service Test mode to verify operation of
all major components.
Transducer Troubleshooting The electronic control uses 3 suction pressure transducers to measure the suction
35
VOLTAGE
DROP
(V)
3.699
3.689
3.679
3.668
3.658
3.647
3.636
3.624
3.613
3.601
3.588
3.576
3.563
3.550
3.536
3.523
3.509
3.494
3.480
3.465
3.450
3.434
3.418
3.402
3.386
3.369
3.352
3.335
3.317
3.299
3.281
3.262
3.243
3.224
3.205
3.185
3.165
3.145
3.124
3.103
3.082
3.060
3.038
3.016
2.994
2.972
2.949
2.926
2.903
2.879
2.856
2.832
2.808
2.784
2.759
2.735
2.710
2.685
2.660
2.634
2.609
2.583
2.558
2.532
2.506
2.480
2.454
2.428
2.402
2.376
2.349
2.323
2.296
2.270
2.244
2.217
2.191
2.165
2.138
2.112
2.086
2.060
2.034
2.008
RESISTANCE
(Ohms)
98,010
94,707
91,522
88,449
85,486
82,627
79,871
77,212
74,648
72,175
69,790
67,490
65,272
63,133
61,070
59,081
57,162
55,311
53,526
51,804
50,143
48,541
46,996
45,505
44,066
42,679
41,339
40,047
38,800
37,596
36,435
35,313
34,231
33,185
32,176
31,202
30,260
29,351
28,473
27,624
26,804
26,011
25,245
24,505
23,789
23,096
22,427
21,779
21,153
20,547
19,960
19,393
18,843
18,311
17,796
17,297
16,814
16,346
15,892
15,453
15,027
14,614
14,214
13,826
13,449
13,084
12,730
12,387
12,053
11,730
11,416
11,112
10,816
10,529
10,250
9,979
9,717
9,461
9,213
8,973
8,739
8,511
8,291
8,076
TEMP
(F)
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
VOLTAGE
DROP (V)
1.982
1.956
1.930
1.905
1.879
1.854
1.829
1.804
1.779
1.754
1.729
1.705
1.681
1.656
1.632
1.609
1.585
1.562
1.538
1.516
1.493
1.470
1.448
1.426
1.404
1.382
1.361
1.340
1.319
1.298
1.278
1.257
1.237
1.217
1.198
1.179
1.160
1.141
1.122
1.104
1.086
1.068
1.051
1.033
1.016
0.999
0.983
0.966
0.950
0.934
0.918
0.903
0.888
0.873
0.858
0.843
0.829
0.815
0.801
0.787
0.774
0.761
0.748
0.735
0.723
0.710
0.698
0.686
0.674
0.663
0.651
0.640
0.629
0.618
0.608
0.597
0.587
0.577
0.567
0.557
0.548
0.538
0.529
0.520
36
RESISTANCE
(Ohms)
7,686
7,665
7,468
7,277
7,091
6,911
6,735
6,564
6,399
6,238
6,081
5,929
5,781
5,637
5,497
5,361
5,229
5,101
4,976
4,855
4,737
4,622
4,511
4,403
4,298
4,196
4,096
4,000
3,906
3,814
3,726
3,640
3,556
3,474
3,395
3,318
3,243
3,170
3,099
3,031
2,964
2,898
2,835
2,773
2,713
2,655
2,597
2,542
2,488
2,436
2,385
2,335
2,286
2,239
2,192
2,147
2,103
2,060
2,018
1,977
1,937
1,898
1,860
1,822
1,786
1,750
1,715
1,680
1,647
1,614
1,582
1,550
1,519
1,489
1,459
1,430
1,401
1,373
1,345
1,318
1,291
1,265
1,240
1,214
TEMP
(F)
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
VOLTAGE
DROP
(V)
0.511
0.502
0.494
0.485
0.477
0.469
0.461
0.453
0.445
0.438
0.430
0.423
0.416
0.408
0.402
0.395
0.388
0.381
0.375
0.369
0.362
0.356
0.350
0.344
0.339
0.333
0.327
0.322
0.317
0.311
0.306
0.301
0.296
0.291
0.286
0.282
0.277
0.272
0.268
0.264
0.259
0.255
0.251
0.247
0.243
0.239
0.235
0.231
0.228
0.224
0.220
0.217
0.213
0.210
0.206
0.203
0.200
0.197
0.194
0.191
0.188
0.185
0.182
0.179
0.176
0.173
0.171
0.168
0.165
0.163
0.160
0.158
0.155
0.153
0.151
0.148
0.146
0.144
0.142
0.140
0.138
0.135
0.133
RESISTANCE
(Ohms)
1,190
1,165
1,141
1,118
1,095
1,072
1,050
1,029
1,007
986
965
945
925
906
887
868
850
832
815
798
782
765
750
734
719
705
690
677
663
650
638
626
614
602
591
581
570
561
551
542
533
524
516
508
501
494
487
480
473
467
461
456
450
445
439
434
429
424
419
415
410
405
401
396
391
386
382
377
372
367
361
356
350
344
338
332
325
318
311
304
297
289
282
VOLTAGE
DROP
(V)
3.705
3.687
3.668
3.649
3.629
3.608
3.586
3.563
3.539
3.514
3.489
3.462
3.434
3.406
3.376
3.345
3.313
3.281
3.247
3.212
3.177
3.140
3.103
3.065
3.025
2.985
2.945
2.903
2.860
2.817
2.774
2.730
2.685
2.639
2.593
2.547
2.500
2.454
2.407
2.360
2.312
2.265
2.217
2.170
2.123
2.076
2.029
RESISTANCE
(Ohms)
TEMP
(C)
100,260
94,165
88,480
83,170
78,125
73,580
69,250
65,205
61,420
57,875
54,555
51,450
48,536
45,807
43,247
40,845
38,592
38,476
34,489
32,621
30,866
29,216
27,633
26,202
24,827
23,532
22,313
21,163
20,079
19,058
18,094
17,184
16,325
15,515
14,749
14,026
13,342
12,696
12,085
11,506
10,959
10,441
9,949
9,485
9,044
8,627
8,231
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
VOLTAGE
DROP
(V)
1.982
1.935
1.889
1.844
1.799
1.754
1.710
1.666
1.623
1.580
1.538
1.497
1.457
1.417
1.378
1.340
1.302
1.265
1.229
1.194
1.160
1.126
1.093
1.061
1.030
0.999
0.969
0.940
0.912
0.885
0.858
0.832
0.807
0.782
0.758
0.735
0.713
0.691
0.669
0.649
0.629
0.610
0.591
0.573
0.555
0.538
0.522
37
RESISTANCE
(Ohms)
TEMP
(C)
7,855
7,499
7,161
6,840
6,536
6,246
5,971
5,710
5,461
5,225
5,000
4,786
4,583
4,389
4,204
4,028
3,861
3,701
3,549
3,404
3,266
3,134
3,008
2,888
2,773
2,663
2,559
2,459
2,363
2,272
2,184
2,101
2,021
1,944
1,871
1,801
1,734
1,670
1,609
1,550
1,493
1,439
1,387
1,337
1,290
1,244
1,200
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
VOLTAGE
DROP
(V)
0.506
0.490
0.475
0.461
0.447
0.433
0.420
0.407
0.395
0.383
0.371
0.360
0.349
0.339
0.329
0.319
0.309
0.300
0.291
0.283
0.274
0.266
0.258
0.251
0.244
0.237
0.230
0.223
0.217
0.211
0.204
0.199
0.193
0.188
0.182
0.177
0.172
0.168
0.163
0.158
0.154
0.150
0.146
0.142
0.138
0.134
RESISTANCE
(Ohms)
1,158
1,118
1,079
1,041
1,006
971
938
906
876
836
805
775
747
719
693
669
645
623
602
583
564
547
531
516
502
489
477
466
456
446
436
427
419
410
402
393
385
376
367
357
346
335
324
312
299
285
VOLTAGE
DROP (V)
4.758
4.750
4.741
4.733
4.724
4.715
4.705
4.696
4.686
4.676
4.665
4.655
4.644
4.633
4.621
4.609
4.597
4.585
4.572
4.560
4.546
4.533
4.519
4.505
4.490
4.476
4.461
4.445
4.429
4.413
4.397
4.380
4.363
4.346
4.328
4.310
4.292
4.273
4.254
4.235
4.215
4.195
4.174
4.153
4.132
4.111
4.089
4.067
4.044
4.021
3.998
3.975
3.951
3.927
3.903
3.878
3.853
3.828
3.802
3.776
3.750
3.723
3.697
3.670
3.654
3.615
3.587
3.559
3.531
3.503
3.474
3.445
3.416
3.387
3.357
3.328
3.298
3.268
3.238
3.208
3.178
3.147
3.117
3.086
3.056
3.025
RESISTANCE
(Ohms)
196,453
189,692
183,300
177,000
171,079
165,238
159,717
154,344
149,194
144,250
139,443
134,891
130,402
126,183
122,018
118,076
114,236
110,549
107,006
103,558
100,287
97,060
94,020
91,019
88,171
85,396
82,729
80,162
77,662
75,286
72,940
70,727
68,542
66,465
64,439
62,491
60,612
58,781
57,039
55,319
53,693
52,086
50,557
49,065
47,627
46,240
44,888
43,598
42,324
41,118
39,926
38,790
37,681
36,610
35,577
34,569
33,606
32,654
31,752
30,860
30,009
29,177
28,373
27,597
26,838
26,113
25,396
24,715
24,042
23,399
22,770
22,161
21,573
20,998
20,447
19,903
19,386
18,874
18,384
17,904
17,441
16,991
16,552
16,131
15,714
15,317
TEMP
(F)
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
VOLTAGE
DROP (V)
2.994
2.963
2.932
2.901
2.870
2.839
2.808
2.777
2.746
2.715
2.684
2.653
2.622
2.592
2.561
2.530
2.500
2.470
2.439
2.409
2.379
2.349
2.319
2.290
2.260
2.231
2.202
2.173
2.144
2.115
2.087
2.059
2.030
2.003
1.975
1.948
1.921
1.894
1.867
1.841
1.815
1.789
1.763
1.738
1.713
1.688
1.663
1.639
1.615
1.591
1.567
1.544
1.521
1.498
1.475
1.453
1.431
1.409
1.387
1.366
1.345
1.324
1.304
1.284
1.264
1.244
1.225
1.206
1.187
1.168
1.150
1.132
1.114
1.096
1.079
1.062
1.045
1.028
1.012
0.996
0.980
0.965
0.949
0.934
0.919
0.905
38
RESISTANCE
(Ohms)
14,925
14,549
14,180
13,824
13,478
13,139
12,814
12,493
12,187
11,884
11,593
11,308
11,031
10,764
10,501
10,249
10,000
9,762
9,526
9,300
9,078
8,862
8,653
8,448
8,251
8,056
7,869
7,685
7,507
7,333
7,165
6,999
6,838
6,683
6,530
6,383
6,238
6,098
5,961
5,827
5,698
5,571
5,449
5,327
5,210
5,095
4,984
4,876
4,769
4,666
4,564
4,467
4,370
4,277
4.185
4,096
4,008
3,923
3,840
3,759
3,681
3,603
3,529
3,455
3,383
3,313
3,244
3,178
3,112
3,049
2,986
2,926
2,866
2,809
2,752
2,697
2,643
2,590
2,539
2,488
2,439
2,391
2,343
2,297
2,253
2,209
TEMP
(F)
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
VOLTAGE
DROP (V)
0.890
0.876
0.862
0.848
0.835
0.821
0.808
0.795
0.782
0.770
0.758
0.745
0.733
0.722
0.710
0.699
0.687
0.676
0.666
0.655
0.645
0.634
0.624
0.614
0.604
0.595
0.585
0.576
0.567
0.558
0.549
0.540
0.532
0.523
0.515
0.507
0.499
0.491
0.483
0.476
0.468
0.461
0.454
0.447
0.440
0.433
0.426
0.419
0.413
0.407
0.400
0.394
0.388
0.382
0.376
0.370
0.365
0.359
0.354
0.349
0.343
0.338
0.333
0.328
0.323
0.318
0.314
0.309
0.305
0.300
0.296
0.292
0.288
0.284
0.279
0.275
0.272
0.268
0.264
RESISTANCE
(Ohms)
2,166
2,124
2,083
2,043
2,003
1,966
1,928
1,891
1,855
1,820
1,786
1,752
1,719
1,687
1,656
1,625
1,594
1,565
1,536
1,508
1,480
1,453
1,426
1,400
1,375
1,350
1,326
1,302
1,278
1,255
1,233
1,211
1,190
1,169
1,148
1,128
1,108
1,089
1,070
1,052
1,033
1,016
998
981
964
947
931
915
900
885
870
855
841
827
814
800
787
774
762
749
737
725
714
702
691
680
670
659
649
639
629
620
610
601
592
583
574
566
557
VOLTAGE
DROP (V)
4.762
4.748
4.733
4.716
4.700
4.682
4.663
4.644
4.624
4.602
4.580
4.557
4.533
4.508
4.482
4.455
4.426
4.397
4.367
4.335
4.303
4.269
4.235
4.199
4.162
4.124
4.085
4.044
4.003
3.961
3.917
3.873
3.828
3.781
3.734
3.686
3.637
3.587
3,537
3.485
3.433
3.381
3.328
3.274
3.220
3.165
3.111
RESISTANCE
(Ohms)
200,510
188,340
177,000
166,342
156,404
147,134
138,482
130,402
122,807
115,710
109,075
102,868
97,060
91,588
86,463
81,662
77,162
72,940
68,957
65,219
61,711
58,415
55,319
52,392
49,640
47,052
44,617
42,324
40,153
38,109
36,182
34,367
32,654
31,030
29,498
28,052
26,686
25,396
24,171
23,013
21,918
20,883
19,903
18,972
18,090
17,255
16,474
TEMP
(C)
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
VOLTAGE
DROP (V)
3.056
3.000
2.944
2.889
2.833
2.777
2.721
2.666
2.610
2.555
2.500
2.445
2.391
2.337
2.284
2.231
2.178
2.127
2.075
2.025
1.975
1.926
1.878
1.830
1.784
1.738
1.692
1.648
1.605
1.562
1.521
1.480
1.439
1.400
1.362
1.324
1.288
1.252
1.217
1.183
1.150
1.117
1.086
1.055
1.025
0.996
0.968
RESISTANCE
(Ohms)
15,714
15,000
14,323
13,681
13,071
12,493
11,942
11,418
10,921
10,449
10,000
9,571
9,164
8,776
8,407
8,056
7,720
7,401
7,096
6,806
6,530
6,266
6,014
5,774
5,546
5,327
5,117
4,918
4,727
4,544
4,370
4,203
4,042
3,889
3,743
3,603
3,469
3,340
3,217
3,099
2,986
2,878
2,774
2,675
2,579
2,488
2,400
TEMP
(C)
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
VOLTAGE
DROP (V)
0.940
0.913
0.887
0.862
0.837
0.813
0.790
0.767
0.745
0.724
0.703
0.683
0.663
0.645
0.626
0.608
0.591
0.574
0.558
0.542
0.527
0.512
0.497
0.483
0.470
0.457
0.444
0.431
0.419
0.408
0.396
0.386
0.375
0.365
0.355
0.345
0.336
0.327
0.318
0.310
0.302
0.294
0.287
0.279
0.272
0.265
RESISTANCE
(Ohms)
2,315
2,235
2,157
2,083
2,011
1,943
1,876
1,813
1,752
1,693
1,637
1,582
1,530
1,480
1,431
1,385
1,340
1,297
1,255
1,215
1,177
1,140
1,104
1,070
1,037
1,005
974
944
915
889
861
836
811
787
764
742
721
700
680
661
643
626
609
592
576
561
VOLTAGE
DROP (V)
0.290
0.324
0.357
0.391
0.425
0.458
0.492
0.526
0.560
0.593
0.627
0.661
0.694
0.728
0.762
0.795
0.829
0.863
0.897
0.930
0.964
0.998
1.031
1.065
1.099
1.132
1.166
1.200
1.234
1.267
1.301
1.335
1.368
1.402
PRESSURE
(PSIG)
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
VOLTAGE
DROP (V)
1.436
1.470
1.503
1.537
1.571
1.604
1.638
1.672
1.705
1.739
1.773
1.807
1.840
1.874
1.908
1.941
1.975
2.009
2.042
2.076
2.110
2.144
2.177
2.211
2.245
2.278
2.312
2.346
2.380
2.413
2.447
2.481
2.514
2.548
PRESSURE
(PSIG)
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
39
VOLTAGE
DROP (V)
2.582
2.615
2.649
2.683
2.717
2.750
2.784
2.818
2.851
2.885
2.919
2.952
2.986
3.020
3.054
3.087
3.121
3.155
3.188
3.222
3.256
3.290
3.323
3.357
3.391
3.424
3.458
3.492
3.525
3.559
3.593
3.627
3.660
3.694
PRESSURE
(PSIG)
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
VOLTAGE
DROP (V)
3.728
3.761
3.795
3.829
3.862
3.896
3.930
3.964
3.997
4.031
4.065
4.098
4.132
4.166
4.200
4.233
4.267
4.301
4.334
4.368
4.402
4.435
4.469
4.503
4.537
4.570
4.604
4.638
4.671
4.705
4.739
4.772
4.806
4.840
13
STATUS
120 999
300 999
120 999
120 999
120 999
0 600
Yes/No
Yes/No
10 50
10 50
5 50
0 50
DEFAULT
2: 12.5, 25 ton
3: 15, 18, 20 ton
180
300
300
300
450
60
Yes
Yes
18
20
15
10
0 = No Heat
1 = Gas
2 = Electric
60 999
60 999
120 999
120 999
10 600
45 600
1: 48 Series
2: 50 Series with electric heat
0: 50 Series with no electric heat
120
120
300
450
30
45
sec
sec
sec
sec
sec
sec
HMIN_ON
HMIN_OFF
HSTAGDEC
HSTAGINC
ELEC_FOD
GAS_FOD
0.5 10.0
-10.0 -0.5
10 900
35.0 65.0
35.0 65.0
1.0
-1.0
240
58.0
48.0
^F
^F
sec
dF
dF
SAT_POS
SAT_NEG
SAT_SET
SATMIN_H
SATMIN_L
A1 Current Sensing
Circuit A Evaporator Pos
Circuit A Level 1 Fans
A Fan Lev1 ON Pressure
A Fan Lev1 OFF Pressure
Circuit A Level 2 Fans
A Fan Lev2 ON Pressure
A Fan Lev2 OFF Pressure
Enable/Disable
13
17
0 500.0
0 500.0
17
0 500.0
0 500.0
Enable
1
1
150.0
0.0
3
200.0
100.0
PSIG
PSIG
A1_SENSE
CIR_A_P
CIR_A_1
ALEV1ON
ALEV1OFF
CIR_A_2
ALEV2ON
ALEV2OFF
B1 Current Sensing
Circuit B Evaporator Pos
Circuit B Level 1 Fans
B Fan Lev1 ON Pressure
B Fan Lev1 OFF Pressure
Circuit B Level 2 Fans
B Fan Lev2 ON Pressure
B Fan Lev2 OFF Pressure
Enable/Disable
13
17
0 500.0
0 500.0
17
0 500.0
0 500.0
Enable
2
4
150.0
0.0
6
200.0
100.0
C1 Current Sensing
Circuit C Evaporator Pos
Circuit C Level 1 Fans
C Fan Lev1 ON Pressure
C Fan Lev1 OFF Pressure
Circuit C Level 2 Fans
C Fan Lev2 ON Pressure
C Fan Lev2 OFF Pressure
Enable/Disable
13
17
0 500.0
0 500.0
17
0 500.0
0 500.0
Enable
3
5
150.0
0.0
7
200.0
100.0
40
UNITS
sec
sec
sec
sec
sec
sec
dF
dF
dF
dF
POINT
NUM_COMP
MIN_ON
MIN_OFF
MIN_ON_S
STAGEDEC
STAGEINC
COOL_FOD
INVERT_E
ALM_NOW
SSTOK
SSTLEV1
SSTLEV2
SSTLEV3
HEATTYPE
PSIG
PSIG
PSIG
PSIG
PSIG
PSIG
PSIG
PSIG
PSIG
PSIG
B1_SENSE
CIR_B_P
CIR_B_1
BLEV1ON
BLEV1OFF
CIR_B_2
BLEV2ON
BLEV2OFF
C1_SENSE
CIR_C_P
CIR_C_1
CLEV1ON
CLEV1OFF
CIR_C_2
CLEV2ON
CLEV2OFF
STATUS
0 600
1 = AutoSelect
2 = Thermostat
3 = Space Sensor
0 = Adaptive
1 = 1 Stage Y1
2 = 2 Stage Y1
Yes/No
Yes/No
Yes/No
0 = Not Installed
1 = Normally Open
2 = Normally Closed
0 = Not Installed
1 = Normally Open
2 = Normally Closed
0 = Not Installed
1 = Normally Open
2 = Normally Closed
DEFAULT
30
1
UNITS
sec
POINT
STARTDLY
CTL_TYPE
STATTYPE
Yes
Yes
Yes
0
OCC_FAN
FATALFAN
ECONO
FANSTCFG
0: No FIOP
1: FIOP
FILSTCFG
0: No FIOP
2: FIOP
SHTDNCFG
STATUS
0 30
0 100
0 1000
100 2000
0 5000
0 5000
0 5000
0 5000
DEFAULT
10
30
100
700
0
2000
0
2000
600
41
UNITS
%
%
POINT
IAQMINP
ECONOMIN
DAQ_LOW
DAQ_HIGH
IAQ_4MA
IAQ_20MA
OAQ_4MA
OAQ_20MA
OAQLOCK
Yes/No
STATUS
DEFAULT
No: No FIOP
Yes: FIOP
30
65
30
0 100
55 75
0 50
Enable/Disable
Enable/Disable
0 100
0 100
0 = Not Installed
1 = Normally Open
2 = Normally Closed
ENTHLCFG
HumidiStat Input
0 = Not Installed
1 = Normally Open
2 = Normally Closed
HUMSTCFG
5 300
0 100
0 100
0 100
0 25
0.0 99.9
0.0 99.9
0.0 99.9
0.0 99.9
150
50
25
0
3
2.5
.12
1
15.0
Disable : NO FIOP
Enable: FIOP
25
75
UNITS
POINT
ECONO
%
dF
dF
ECONOMIN
OATLECLH
OATLECLL
FC_ENABL
PE_ENABL
%
%
sec
%
%
%
%
sec
PE1_POS
PE2_POS
ECONOTRV
ECONMAXB
ECONMAXM
ECONMAXT
ECONBAND
ECONO_P
ECONO_I
ECONO_D
ECONO_DT
SET POINT
DESCRIPTION
Occupied Cool Set point
Occupied Heat Set point
Unoccupied Cool Set point
Unoccupied Heat Set point
Heat-Cool Set point Gap
STATUS
55 80
55 80
75 95
40 80
2 10
DEFAULT
78
68
85
60
5
55 90
0 75
40 75
0 50
75
0
65
0
dF
dF
dF
dF
OATLHEAT
OATLCOMP
OATLECLH
OATLECLL
35 65
35 65
55 75
50 70
58
48
65
55
dF
dF
dF
dF
SATMIN_H
SATMIN_L
LCSASP
HCSASP
42
UNITS
dF
dF
dF
dF
^F
POINT
OCSP
OHSP
UCSP
HCSP
HCSP_GAP
STATUS
Yes/No
snnn.n
snnn.n
snnn.n
sn.n
snn.n
snn.n
On/Off
On/Off
Dirty/Clean
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
Heat Stage 1
Heat 1 Timeguard (secs)
Heat Stage 2
Heat 2 Timeguard (secs)
On/Off
Nnn
On/Off
nnn
CIRCUIT A:
Saturated Suct Temp A
Saturated Suct Press A
Saturated Cond Temp A
Saturated Cond Press A
Compressor A1
A1 Current Sensor
A1 Timeguard (secs)
Circuit A Fan Level
snnn.n
nnn.n
snnn.n
0.0
On/Off
On/Off
nnn
n
CIRCUIT B:
Saturated Suct Temp B
Saturated Suct Press B
Saturated Cond Temp B
Saturated Cond Press B
Compressor B1
B1 Current Sensor
B1 Timeguard (secs)
Circuit B Fan Level
CIRCUIT C:
Saturated Suct Temp C
Saturated Suct Press C
Saturated Cond Temp C
Saturated Cond Press C
Compressor C1
C1 Current Sensor
C1 Timeguard (secs)
Circuit C Fan Level
UNITS
POINT
FORCEABLE
OCCUPIED
SAT
OAT
SPT
SPTO
COOL_DMD
HEAT_DMD
FIREDOWN
FAN_STAT
FILTSTAT
IDF
IDF_FDBK
IDFPWR
OFC_1
OFC_2
OFC_3
Y
N
Y
Y
Y
N
N
Y
N
N
N
N
N
N
N
N
HEAT_1
TIMGD_H1
HEAT_2
TIMGD_H2
N
N
N
N
dF
PSIG
dF
PSIG
SST_A
SSP_A
SCT_A
SCP_A
COMP_A1
CS_A1
TIMGD_A1
A_FANLEV
N
N
N
N
N
N
N
N
snnn.n
nnn.n
snnn.n
0.0
On/Off
On/Off
nnn
n
dF
PSIG
dF
PSIG
SST_B
SSP_B
SCT_B
SCP_B
COMP_B1
CS_B1
TIMGD_B1
B_FANLEV
N
N
N
N
N
N
N
N
snnn.n
nnn.n
snnn.n
0.0
On/Off
On/Off
nnn
n
dF
PSIG
dF
PSIG
SST_C
SSP_C
SCT_C
SCP_C
COMP_C1
CS_C1
TIMGD_C1
C_FANLEV
N
N
N
N
N
N
N
N
dF
dF
dF
dF
^F
^F
43
STATUS
On/Off
On/Off
On/Off
On/Off
On/Off
UNITS
POINT
Y1
Y2
W1
W2
G
FORCEABLE
Y
Y
Y
Y
Y
ECONOMZR (Economizer)
DESCRIPTION
Economizer Equipped Unit
Economizer Power
Economizer Commanded Pos
Economizer Position
Minimum Position in Effect
Supply Air Temperature
Supply Air Temp Demand
STATUS
Yes/No
On/Off
nn
nn
Nnn
snnn.n
snn.n
High/Low
On/Off
nnnn
nnnn
On/Off
On/Off
UNITS
%
%
%
dF
^F
POINT
ECONO
ECON_PWR
ECONOCMD
ECONOPOS
MIN_POS
SAT
SAT_DMD
ENTHALPY
HUM_STAT
IAQ
OAQ
PE_1
PE_2
44
FORCEABLE
N
N
N
N
N
N
N
Y
Y
Y
Y
N
N
STATUS
Yes/No
Yes/No
n
n
n
On/Off
On/Off
On/Off
Space Temperature
Cooling Demand
Cool Demand d/dt (F/min)
Supply Air Temperature
Supply Air d/dt (F/min)
SAT Delta Reference Temp
Economizer Position
snnn.n
snn.n
sn.n
snnn.n
sn.n
snnn.n
nnn
n.n
n.n
sn.n
n.n
sn.n
sn.n
UNITS
dF
^F
POINT
OAT_COOL
MECHCOOL
AVLCSTGS
REQCSTGS
ACTCSTGS
COMP_A1
COMP_B1
COMP_C1
FORCEABLE
N
N
N
N
N
N
N
N
dF
%
SPT
COOL_DMD
CLDTREND
SAT
SATTREND
SAT_REF
ECONOPOS
Y
N
N
N
N
N
N
^F
^F
^F
^F
^F
COOL_LAG
DEM_POS
DEM_NEG
SAT_POS
SAT_NEG
M2ADC.T
Y
Y
Y
Y
Y
Y
dF
HEATING
DESCRIPTION
OK to Use Heat
Available Heating Stages
Requested Heating Stages
Actual Heating Stages
Heat Stage 1
Heat Stage 2
STATUS
Yes/No
n
n
n
On/Off
On/Off
Space Temperature
Heating Demand
Heat Demand d/dt (F/min)
Supply Air Temperature
Supply Air d/dt (F/min)
snnn.n
snn.n
snn.n
snnn.n
snn.n
n.n
n.n
sn.n
UNITS
dF
^F
dF
^F
^F
POINT
OKTOHEAT
AVLHSTGS
REQHSTGS
ACTHSTGS
HEAT_1
HEAT_2
SPT
HEAT_DMD
HTDTREND
SAT
SATTREND
Y
N
N
N
N
HEAT_LAG
HDEM_POS
HDEM_NEG
Y
Y
Y
45
FORCEABLE
N
N
N
N
N
N
STATUS
DEFAULT
UNITS
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
POINT
SPT_AL
SAT_AL
OAT_AL
CS_AL
COMP_AL
CKT_AL
TSTAT_AL
SSP_AL
SCT_AL
FAN_AL
FILT_AL
STATUS
nnnnn.nn
nnnnn.nn
nnnnn.nn
nnnnnn
nnnnnn
nnnnnn
UNITS
hours
hours
hours
POINT
HR_A1
HR_B1
HR_C1
CY_A1
CY_B1
CY_C1
nnnnn.nn
nnnnnn
hours
HR_IDF
CY_IDF
nnnnn.nn
nnnnn.nn
nnnnn.nn
nnnnnn
nnnnnn
nnnnnn
hours
hours
hours
HR_OFC_1
HR_OFC_2
HR_OFC_3
CY_OFC_1
CY_OFC_2
CY_OFC_3
nnnnn.nn
nnnnn.nn
nnnnnn
nnnnnn
hours
hours
HR_HTR_1
HR_HTR_2
CY_HTR_1
CY_HTR_2
nnnnn.nn
nnnnn.nn
nnnnnn
nnnnnn
hours
hours
HR_PE_1
HR_PE_2
CY_PE_1
CY_PE_2
nnnnn.nn
nnnnnn
hours
HR_ECPWR
CY_ECPWR
nnnnn.nn
nnnnnn
hours
HR_ALM
CY_ALM
VERSIONS
DESCRIPTION
MBB
ECB
MARQUEE
VERSION NUMBER
CESR131278CESR131249CESR131171-
46
STATUS
nn-nn
nn-nn
nn-nn
DEFAULT
DESCRIPTION
Yes/No
No
UNITS
POINT
Yes/No
No
OATBC
Yes/No
No
GSBC
Yes/No
No
CCNBCACK
Month
1 to 12
STARTM
Week
1 to 5
STARTW
Day
1 to 7
Minutes to add
0 to 60
60
Month
1 to 12
10
STOPM
Week
1 to 5
STOPW
Day
1 to 7
Minutes to subtract
0 to 60
60
CCNBC
STARTD
min
MINADD
STOPD
min
MINSUB
STATUS
0,1
0-8
Yes/No
0-4 hours
hh:mm
hh:mm
POINT
MODE
PER-NO
OVERLAST
OVR_HRS
STRTTIME
ENDTIME
NXTOCDAY
NXTOCTIM
NXTUNDAY
NXTUNTIM
PRVUNDAY
PRVUNTIM
hh:mm
hh:mm
hh:mm
STATUS
nnnn
Enable/Disable
Off/On
0 = ENGLISH
1 = FRANCAIS
2 = ESPANOL
3 = PORTUGUES
DEFAULT
1111
Enable
Off
0
UNITS
POINT
PASSWORD
PASS_EBL
DISPUNIT
LANGUAGE
STATUS
0-99
0-4
0-4
Yes/No
DEFAULT
0
4
0
Yes
47
UNITS
hours
hours
POINT
SCHEDNUM
OTL
OTL_EXT
TIMEOVER
STATUS
00000000
0 to 7
1 to 240
1 to 255
XXXXXXXX
DEFAULT
00000000
4
10
30
48/50HG
UNITS
min
min
POINT
ALRM_CNT
EQP_TYPE
RETRY_TM
RE-ALARM
ALRM_NAM
ALARMS
DESCRIPTION
Reset All Current Alarms
Reset Alarm History
Active Alarm #1
Active Alarm #2
Active Alarm #3
Active Alarm #4
Active Alarm #5
Active Alarm #6
Active Alarm #7
Active Alarm #8
Active Alarm #9
Active Alarm #10
Active Alarm #11
Active Alarm #12
Active Alarm #13
Active Alarm #14
Active Alarm #15
Active Alarm #16
Active Alarm #17
Active Alarm #18
Active Alarm #19
Active Alarm #20
Active Alarm #21
Active Alarm #22
Active Alarm #23
Active Alarm #24
Active Alarm #25
STATUS
No
No
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
Axxx or Txxx
48
UNITS
POINT
ALRESET
ALHISCLR
ALARM01C
ALARM02C
ALARM03C
ALARM04C
ALARM05C
ALARM06C
ALARM07C
ALARM08C
ALARM09C
ALARM10C
ALARM11C
ALARM12C
ALARM13C
ALARM14C
ALARM15C
ALARM16C
ALARM17C
ALARM18C
ALARM19C
ALARM20C
ALARM21C
ALARM22C
ALARM23C
ALARM24C
ALARM25C
Configurations
UNIT
SETTING
Default
U.CTL
T.CTL
OC.FN
IDF.F
FN.SW
FL.SW
FS.SW
ECB
SAT.T
________
________
________
________
________
________
________
________
________
Auto
Adaptive
Y
N
No Switch
No Switch
No Switch
Y
240
MC.LO
MRT.C
MOT.C
CL.PD
CL.ND
C.LAG
SA.PD
SA.ND
C.INC
C.DEC
A.NOW
INV.E
A1.CS
B1.CS
C1.CS
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
40 F
180 sec
300 sec
1.0 F
1.0 F
1.0 min
1.0 F
1.0 F
450 sec
300 sec
Y
Y
Y
Y
Y
HT.TY
HT.LO
MRT.H
MOT.H
HT.PD
HT.ND
H.LAG
H.INC
H.DEC
________
________
________
________
________
________
________
________
________
No Heat
75 F
120 sec
360 sec
1.0 F
1.0 F
1.0 min
450 sec
300 sec
GAS
EC.EQ
MIN.P
ECL.H
ECL.L
________
________
________
________
Y
30 %
65 F
0F
Thermostat
1 Stage Y1
N
Y
Normal Open
Normal Open
Normal Open
N
Space Sensor
2 Stage Y1
Normal Close
Normal Close
Normal Close
COOL
N
N
N
N
N
HEAT
ECON
CL-1
ELECTRIC
________
________
________
________
________
Y
No Switch
N
25 %
75 %
AQ.MP
MIN.P
AQD.L
AQD.H
PURG
I.4M
I.20M
O.4M
O.20M
OAQ.L
________
________
________
________
________
________
________
________
________
________
10 %
30 %
100 PPM
700 PPM
Disabled
0 PPM
2000 PPM
0 PPM
2000 PPM
600 PPM
CCN.A
CCN.B
BAUD
________
________
________
1
0
3
METR
LANG
PROT
PSWD
________
________
________
________
N
0
Disabled
1111
Normal Open
Y
Normal Close
IAQ
Enabled
CCN
DISP
Time/Date Set
Occupancy Schedule Number
Occupancy Schedules Set
Correct Compressor Rotation Verified
Installation Checklist Completed
Y
0
Y
Y
Y
Y
Enabled
N
1-64
N
N
N
65-99
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
1 1
PC 111
Catalog No. 534-80014
Printed in U.S.A.
Form 48/50HG-1T
Pg CL-2
5-01
Replaces: New
1a 1b
FC.EN
EN.SW
PE.EN
PE1.P
PE2.P