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within many locations of a supply network to precede the regular and planned
course of production and stock of materials.
Inventory control is concerned with achieving an optimum balance between two
competing objectives.
Minimizing the investment in inventory.
Maximizing the service levels to customers and its operating departments.
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RAW
MATERIA
LS
WORK IN
PROGRE
SS
FINISHE
D
GOODS
1 Finished goods: These are the goods, which are either being purchased by the firm, or are
being produced or processed in the firm. These are just ready for sale to
customers. Inventories of finished goods arise because of the time involved in
production process and the need to meet customers demand promptly. If the
firms do not maintain a sufficient finished goods inventory, they run the risk of
losing sales, as the customers who are unwilling to wait may turn to
competitors.
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3 Raw materials: The raw materials include the materials, which are used in the production
process, and every manufacturing firm has to carry certain stock of raw
materials in stores. These units of raw materials are regularly issued transferred
to production department Inventories of raw materials are held to ensure that the
production process in not interrupted by a shortage of these materials.
Inventory is very vital to every Company is that without inventory no company
would survive. Inventory is meant for protection and for economy in cost.
Keeping inventory of sufficient stocks will help to face lead times component,
demand and supply fluctuations and any unforeseen circumstances in the
procurement of materials. Though to have inventory is must, inventory is such a
thing that will pile up and creep into the area of profits to turn them as losses
and can put the company in red. It is therefore, necessary to have control over
inventory to save the company from piling up of inventories and to avoid losses.
Better said than done is the world that suits the inventory control.
Inventories
constitutes
of all manufacturing
methods of determining.
1.4 DEFINITATIONS
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and
eliminating
material,
which
are
discontinued
as
2.
Reorder Point
(a) Lead time is the time normally taken in replenishing inventory after
the order has been placed.
(b) Average usage
(c) Economic order quantity
3.
Safety stock
The demand for material may fluctuate from day to day. The actual
delivery time may be different from the normal lead time. If the actual
usage increases or the delivery of inventory is delayed the firm can face
problem of stock out, which can be costly. So, in order to guard against
the stock out the firm may maintain a safety stock.
1.9 STANDARDIZATION
Standardization
is
very
essential
to
control
the
inventory,
as
by
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ABC Analysis
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FSN Analysis
XYZ Analysis
VED Analysis
HML Analysis
Grade
20% of consumption
10% of consumption
A items these are those items which are found hardly 5% 10% but their
consumption may amount 70%
materials.
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B items these are those items which are generally 10% 15% of he total
items and their consumption amounts to 10% 15% of the money spend
on the materials.
C items these are large number of items which are cheap and inexpensive
and hence insignificant. They are large in number s running into hardly
5% 10% of the total money spends on materials.
'A' Class Items
B Class Items
(Moderate
value)
1. Moderate control
1. Loose control.
up and
Expediting
3. Follow
3. Periodic follow
in exceptional cases
up
Can
be
management
handled
up and expediting
by
5. Can be fully delegated
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example,
fast
moving
items
can
be
controlled
more
severely,
particularly when their value is also high. Similarly, slow moving items
may
not
be
controlled
and
reviewed
very
frequently
since
their
consumption may not be frequent and their value may not be high.
c.) XYZ Analysis
This type of analysis is carried out from the point of view of value of
balance stocks lying in the stores from time to time and classifies all the
items as given below.
X items are those items whose value of balance stocks lying in the
stock are very high.
Y items are those items whose value of balance stock is moderate.
Z items are those items whose value of balance stock lying in the
stocks is very low.
After knowing this type of classifications and their items can be taken to
control the situation as shown below:
1] From security point of view high value items must be stored and kept
under lock and key or if not possible they should be kept in such a way
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that they are always under supervision. Similarly arrangement can be made
for y and z items accordingly.
2] From inventory control point of view we must know why there is high
inventory for X items. We should review inventory control procedure for
each and every high item because stock should be maintained to take care
of lead time consumption and also to provide safety stocks. For high
value items lying in stores we should review the reasons for long lead
time as well as demand variations and see whether lead time consumption
and safety stocks can be reduced. Thus proper inventory control procedures
can be developed on the basis of XYZ analysis.
Thus proper selective control methods should be selected to control the
materials and prevent from facing loss, taking advantage and knowing
what exactly is to be done.
d.) VED analysis
VED analysis is carried out to control situation, which are critical. When
applied to material in VED analysis we try to identify material according
to their criticality to the production, which means the material, without
which the production will come to stop and so on from this point of view
material classified into three categories.
V vital,
E essential,
D desirable.
Vital categories of the items are those items for the want of which the
production will come to stop. For e.g. Power in the factory.
Essential group of items are those items because of non-availability of
which the stock out cost is very high.
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Big Bazaar
Outlet
140 Outlets
Parent Group
Future Group
Owner
Kishore biyani
Founded
2001
Head Quarter
Jogeshwari, Mumbai
Industry
Retail
Tagline
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The result realized are applicable to this firm only the major constraints on
this endeavor. Where the policy of time and information, the scope of the
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CONCLUSION
Food
Category, Safety level of inventory for FMCG Products, and for Apparel,
Seasonal inventory is maintained, because of fluctuation in demand.
Most of the employees are satisfied with the uniforms provided.
Most of the employees are satisfied with there hygienic conditions
I visited big bazaar store in mulund and found great support their.
Their inventory is quickly refilled which is one of their strengths and also
they take less than a day to fully make their inventory a wide spectrum.
Inventory management
techniques
ABC Analysis
XYZ Analysis
A. Ordering
VED Classification.
B. Carrying
FNS Classification.
2. System of Re-
Quantity)
1.
Cost.
1.
Cost.
1.
ordering.
1.
SOS Classification.
1.
S-D-E Analysis
1.
HML Analysis
2.
JIT Analysis
= ---------------------------------AVERAGE INVENTORY
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MATERIAL CONSUMED
RAW MATERIAL INVENTORY TURNOVER TATIO = --------------------------------INVENTORY
COST OF PRODUCTION
WORK IN PROGRESS TURNOVER RATIO
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Supplier
Procurement cycle
Manufacturer
Manufacturing Cycle
Distributor
Replenishment cycle
Retailer
Customer order cycle
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What is ERP?
ERP is an acronym for Enterprise Resource Planning which is software used for
business process management that allows any organization to use an information
system of integrated applications to do many back office functions related to
information technology and manages the business.
Function of Enterprise Resource Planning in Big Bazaar
Product ordering
Merchandising buying
Inventory Management
Stock Transfer
Press Enter
Management Information System (MIS) in Big Bazaar
Big Bazaar has strong MIS capability that helps them to improve their operations, as
well as enhancing their speed of execution in response to what the customer want.
They are thus able to monitor their speed of response on daily basis across stores,
departments and also for category of products. This really helps them to take correct
action on a timely basis and optimize their stock accordingly.
Big Bazaar uses JDA ERP and SAP ERP software. JDA ERP is an enterprise
resource planning software developed by an American software and consultancy
company while SAP ERP is an enterprise resource planning software developed
by a German company SAP (System, Application and products) SE to manage
the inventory system of different business and improve customer relationship
Functioning of Management Information System (MIS) in Big Bazaar
Main
Server
Backup
Transactio
n Counter
Transactio
n Counter
SOD/EO
D
SOD/EO
D
Transactio
n Counter
SOD/EO
D
Transactio
n Counter
SOD/EO
D
---at least 15
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There are 2 servers used by the MIS: Main Server and Backup Survey
Each of the servers has its own storage system (15 hard disks to store the
same information)
The information is backed up daily at the EOD (End of Day).
There are generally 15 counters for transaction in Big Bazaar. The
recording at the transaction at each of these counters is done.
The average no. of transactions made per day varies from 3500-4500 and
all transaction data is recorded at each terminal and stored at the database.
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Age
Total
Below 18
30
18-40
45
40-60
15
60 above
10
Total
100
Gender
Total
Male
65
Female
35
Total
100
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