Professional Documents
Culture Documents
Acknowledgement
I have taken efforts in this report. However, it would not have been possible
without the kind support and help of many individuals. I would like to extend my
sincere thanks to all of them.
I am highly indebted to Prof. B. Banerjee for his guidance and constant supervision
as well as for providing necessary information regarding the report .We are really
thankful to our teacher for his full co-operation and support.
I will also like to thank the almighty God without whose grace nothing is possible
and is everneeded.
It was a nice learning experience for all of us.
Any suggestions would be willingly accepted and incorporated.
Kalash Kumar
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Dyeing
Dyeing is the process of adding color
to textile products like fibers, yarns, and fabrics.
Dyeing is normally done in a
special solution containing dyesand
particular chemical material. After dyeing,
dye molecules haveuncut Chemical bond with
fiber molecules. The temperature and time
controlling are two key factors in dyeing. There
are mainly two classes of dye, natural and manmade.
Acrylic fibers are dyed with basic dyes, Nylon and protein fibers such as wool and
silk are dyed with acid dyes, polyester yarn is dyed with disperse dyes. Cotton is
dyed with a range of dye types, including vat dyes, and modern synthetic reactive
and direct dyes.
Direct dyeing
Direct dyes, a class of dyes largely for dyeing cotton, are water soluble and can be
applied directly to the fiber from an aqueous solution. Most other classes of
synthetic dye, other than vat and surface dyes, are also applied in this way.This
dyeing is normally carried out in a neutral or slightly alkaline dye bath, at or
near boiling point, with the addition of either sodium chloride (NaCl) or sodium
sulphate (Na2SO4). Direct dyes are used on cotton, paper, leather, wool, silk
and nylon. They are also used as pH indicators and as biological stains
Yarn dyeing
There are many forms of yarn dyeing. Common forms are the at package form and
the at hanks form. Cotton yarns are mostly dyed at package form, and acrylic or
wool yarn are dyed at hank form. In the continuous filament industry, polyester or
polyamide yarns are always dyed at package form, while viscose rayon yarns are
partly dyed at hank form because of technology.
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Dyes
A dye is a colored substance that has an affinity to the substrate to which it is being
applied. The dye is generally applied in an aqueous solution, and may require
a mordant to improve the fastness of the dye on the fiber.
Types of dyes:
Natural dyes
The majority of natural dyes are from plant sources like roots,
berries, bark, leaves, and wood, fungi, and lichens. Plant-based dyes such
as indigo, saffron, and madder were raised commercially and were important trade
goods in the economies of Asia and Europe. Across Asia and Africa, patterned
fabrics were produced using resist dyeing techniques to control the absorption of
color in piece-dyed cloth.
Synthetic dyes
They are human-made (synthetic) organic dye like mauveine.Synthetic dyes have
quickly replaced the traditional natural dyes. They cost less, they offered a vast
range of new colors, and they impart better properties to the dyed materials.
Dyes are also classified according to how they are used in the dyeing process:
Acid dyes: are water-soluble anionic dyes that are applied
to fibers such
as silk, wool, nylon and
modified acrylic
fibers using neutral to acid dye baths. Attachment to the fiber
is attributed, at least partly, to salt formation between anionic
groups in the dyes and cationic groups in the fiber. Acid dyes
are not substantive to cellulosic fibers. Most synthetic food colors
fall in this category.
Basic dyes :are water-soluble cationic dyes that are mainly applied to acrylic
fibers, but find some use for wool and silk. Usually acetic acid is added to the dye
bath to help the uptake of the dye onto the fiber. Basic dyes are also used in the
coloration of paper.
Dyeing And Printing
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Mordant dyes: require a mordant, which improves the fastness of the dye against
water, light and perspiration. The choice of mordant is very important as different
mordants can change the final color significantly. Most natural dyes are mordant
dyes. The most important mordant dyes are the synthetic mordant dyes, or chrome
dyes, used for wool; these comprise some 30% of dyes used for wool, and are
especially useful for black and navy shades. The mordant, potassium dichromate, is
applied as an after-treatment.
Vat dyes: are essentially insoluble in water and incapable of
dyeing fibres directly. However, reduction in alkaline
liquor produces the water soluble alkalimetal salt of the dye,
which, in this leuco form, has an affinity for the textile fibre.
Subsequent oxidation reforms the original insoluble dye. The
color of denim is due to indigo, the original vat dye.
Reactive dyes: utilize a chromophore attached to a substituent that is capable of
directly reacting with the fibre substrate. The covalent bonds that attach reactive
dye to natural fibers make them among the most permanent of dyes. "Cold"
reactive dyes, such as Procion MX, Cibacron F, and Drimarene K, are very easy to
use because the dye can be applied at room temperature. Reactive dyes are by far
the best choice for dyeing cotton and other cellulose fibres.
Disperse dyes: were originally developed for the dyeing of cellulose acetate, and
are water insoluble. The dyes are finely ground in the presence of a dispersing
agent and sold as a paste, or spray-dried and sold as a powder. Their main use is to
dye polyester but they can also be used to dye nylon, cellulose triacetate, and
acrylic fibres.
Sulfur dyes: are two part "developed" dyes used to dye
cotton with dark colors. The initial bath imparts a yellow or
pale chartreuse color, This is after treated with a sulfur
compound in place to produce the dark black we are familiar
with in socks for instance. Sulfur Black 1 is the largest selling
dye by volume.
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Cellulose fibers include cotton, linen, rayon, hemp, ramie, lyocell (Tencel),
bamboo, and pineapple plant fiber.
Fiber Reactive Dyes
The best dyes, by far, to use for cotton and other cellulose fibers are the fiber
reactive dyes. They are much brighter, longer-lasting, and easier-to-use than allpurpose dyes.
How to Use Fiber Reactive Dye
Cool water fiber reactive dyes can be used normally. It can also be used according
to the Low Water Immersion, or even in a washing machine.They work especially
well on cotton, and on any other cellulose fiber.
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even buy it already in solution (liquid form), avoiding the safety hazard of
breathing dye powder; it is also easier to wash the excess unattached dye out of the
fabric when using Cibacron F dyes than when using Procion MX. However, the
Cibacron F line has one major drawback when compared to the Procion MX line:
there is not as wide a choice of colors, whether one buys primaries to mix your
own, or buys pre-made mixes from the dye supplier.
Optimum temperatures for Cibacron F dyes are slightly higher than for Procion
MX dyes. Ciba said 55 to 65C (130 to 150F).
Drimarene K: This is the more of a "warm water" dye than a "cool water" dye. It
requires higher temperatures still than Cibacron F, but does not require steaming.
They are very similar in action to MX type dyes, except for requiring a minimum
temperature of 35C (or 95F). The greatest drawback, besides the need to find a
warm place for the dye reaction to occur, is the lack of a truly rich red. This is,
however, another excellent line of dye for home.Drimarene K has optimum
temperatures around 60C (140F) for most colors, 80C (176F) for turquoise and
a couple of others.
Remazol or vinyl sulfone dyes: are usually used for silk painting and fixed by
steaming, but, like Procion H dyes, may be fixed to cotton using a high-pH
solution such as sodium silicate at room temperature, or by moderate heating. They
work well between 104F and 140F (40C-60C). To use it for cotton, use it with
TSP instead of soda ash, in low water immersion dyeing, with just a little heating,
by floating the buckets in a sinkful of hot water, or by using a microwave oven to
heat the dyebath. Vinyl sulfone dyes are particularly useful for chemical resist
dyeing (PDF), in which two different types of fiber reactive dyes are used to print
foreground and background in different colors. Remazol dyes are more suitable for
dyeing for later discharge (bleaching) than are other fiber reactive dyes.
Levafix: Their temperature optimum is around 50C (122F). This is lower than
the optimum temperature of 60 to 80 C. for the Drimarene K dyes, which can be
used in "cold" dyeing, but higher than the optimum temperature of about 35 to
40C (95 to 105F) for Procion MX. As with all of these dyes, it is not necessary
to get quite as high as the optimal temperature in order to have acceptable results.
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Procion H and H-E dyes: are hot water dyes. They are usually used for silk
painting; they require steaming or simmering to fix to cotton or silk. Procion H
dyes are chemically similar to Procion MX dyes, being monochlorotriazines, but
they are far less reactive, and will not work at all well at room temperature. They
can be purchased in the form of powdered dye or dissolved in water; the latter
removes the dangers associated with breathing dye powder. Immersion dyeing
works best at 175F (80C).
Direct Dyes
Direct dyes are a class of hot water dyes for use on cellulose fibers, such as cotton.
It is one of the two types of dyes that are mixed in 'all purpose dyes'
such as Rit, Tintex Hot Water dye, and Dylon Multi-purpose Dye.
(The other type in the mixture is an acid dye, which will not stay
in any cellulose fiber for long.) In most cases, better results will
be obtained, often with versatile and easier-to-use cool water
methods,if one uses fiber reactive dye instead of direct dye.
However, there are some cases in which direct dye is preferred.
They areduller in color and poorly washfast.The colors of most direct dyes tend to
be duller than those provided by fiber reactive dyes, especially after fading in the
laundry. The washfastness of direct dyes is poor: expect anything dyed with them
to 'bleed' forever. They lack the permanence of the cold water fiber reactive dyes
which most hand-dyers prefer for use on cellulose fibers. As a result, clothing dyed
with direct dyes should be laundered in cool water only, with closely similar
colors. The washfastness problem can be reduced by following dyeing with the use
of a cationic after-treatment such as Retayne.
They are inexpensive.The main reason why direct dyes are used is because of cost.
Direct dyes are sold alone and purchased in bulk and are among the cheapest of all
dyes.
They need a single dye bath.Direct dyes are applied in hot water, typically between
175F and 200F. They can be applied in the same boiling-water dyebath with acid
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Suppliers
Dharma's Industrial dyes are eight different colors of direct dyes"not as
washfast or as bright as our other dyes, but easy & cheap". They are very
inexpensive to use, costing as little as 6 cents per pound of fabric to be dyed. A
pound of Dharma's Industrial Dye costs only $6.
PRO Chemical & Dye until recently sold an inexpensive line of nine different
direct dye colors under the name "Diazol Direct Dyes". Dyeing one pound of fabric
to a medium shade requires only 2.25 grams of dye, less than is required for most
dye types. This means that a pound of dye would be sufficient to dye more than
200 pounds of cotton fabric. The different colors have different costs, with prices
being set lower for the less expensive dyes, rather than all being set to the same
price as the most expensive color, as in many brands.
Aljo Mfg. sells the same direct dyes that ProChem used to, by Color Index
Number, as well as blended colors. They may supply their dyes in a different
strength, but you can ask for 100% of standard strength.
Dyeing And Printing
Page 9
Jacquard Products has introduced a line of direct dyes called iDye, to go with
their line of low-energy disperse dyes called iDye Poly. The two kinds of dyes may
be mixed in order to dye cotton/polyester blends in a single dyebath. iDye is much
more expensive per use than Industrial Dyes or Diazol Direct Dyes, as it is
packaged in individual-use packets like Rit or Tintex all-purpose dye.
Cushing sells a line containing many different pre-mixed colors of direct dyes; no
information is available on which direct dyes are included. There are two groups of
primary colors: the lighter set is Scarlet, Light Blue or Copenhagen Blue, and
Yellow, while the darker would be Blue, Cardinal and Canary. They are designed to
be used directly, however, not for color mixing; thus, there are forty different
colors available. Half an ounce of Cushing Direct Dye is sufficient to dye two
pounds of cellulose fiber, such as cotton, and costs $3.65. Rit brand's Proline Bulk
Dye consists of only direct dye, with no acid dye included, but apparently with a
considerable amount of salt included, so a given weight of dye will not go nearly
as far as with ProChem'sDiazol Direct dyes or Dharma's Industrial dyes.
Vat Dyes
Vat dyes are an ancient class of dye, based on the original natural dye, Indigo,
which is now produced synthetically, and its close chemical relative, historic
TyrianPurple. Both cotton and wool, as well as other fibers, can be dyed with vat
dyes.
"Vat dyeing" means dyeing in a bucket or vat. It can be done whenever a solid even
shade, the same color over the entire garment, is wanted, using almost any dye,
including fiber reactive dye, direct dye, acid dye, etc. The opposite of vat dyeing is
direct dye application, such as, for example, tie dyeing.
Vat Dyes
Most vat dyes are less suitable for the home dyer, as they are difficult to work with;
they require a reducing agent to solubilize them. The dye is soluble only in its
reduced (oxygen-free) form. The fiber is immersed repeatedly in this oxygen-free
dyebath, then exposed to the air, whereupon the water-soluble reduced form
changes color as oxygen turns it to the water-insoluble form. Indigo is an example
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of this dye class; it changes from yellow, in the dye bath, to green and then blue as
the air hits it.
Light fastness of Vat dyes
Vat dyes are, as a class, the most light-fast of all dyes. However, not all individual
vat dyes are equally resistant to light. The following are lightfastness ratings for the
unmixed vat dyes :
ColorName
VD01 Yellow
VD02 Orange
VD03 Red
VD04 Blue
VD08 Violet
vat yellow 2
vat orange 2
vat red 13
vat blue 6
vat violet 1
Lightfastnessrating (out of
8)
5
5
7
7-8
6
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dyes. (A dye actually itself attaches to the fabric; fabric paint includes a glue-like
binder, which imparts a stiffer feeling to the fabric.
Suppliers
The only retail source of Inkodye is Dharma Trading Company. There are many
textile industry sources for Indigosol dyes, which are the same type of dye used in
Inkodye, but these large companies tend to be less suitable for small-scale users
such as textile artists.
Naphthol Dyes
Cotton, rayon, and other celluosic fibers, as well as silk, can also be dyed with
azoic or naphthol dyes. Naphthol dyes are true cold water dyes. The "cold" water
used in fiber reactive dyes such as Procion MX dyes should, ideally, be between
95 and 105F. (35 to 41C), although temperatures as low as 70F. (21C) may
be used. In contrast, naphthol dyes may be used in ice water. Both fiber reactive
and naphthol dyes are suitable for use in batik, since they do not require heat that
would melt the wax to set the dye.
Naphthol dyes include more hazardous chemicals than fiber reactive dyes, which
makes them less appropriate for home use.
The way naphthol dyes are used is fascinating. Two different types of chemicals
are mixed in the fiber, the diazo salt and the naphthol; the specific combination
determines the color obtained. An advantage of this sort of dye is that contrasting
colors may be placed adjacent to each other on fabric without color bleeding from
one to the other. As with vat dyes, the final color is provided by insoluble particles
of dye that are stuck within the fiber; only the components that react together to
form these compounds are themselves soluble in water.
All Purpose Dyes
All-purpose dye is a hot water dye. It contains a mixture of dyes which will work
on many different kinds of fabric and yarn, but not particularly well on any of
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them. It is often used in situations when another kind of dye would perform better,
largely because many people are unaware that there are higher quality dyes that
they could use.Theyare a mixture of Acid dye, of the leveling acid type, for dyeing
wool and other animal (protein) fibers, as well as nylon, and Direct dye, for dyeing
cellulose fibers such as cotton, rayon, linen, etc. In some cases it may contain an
acid dye that also happens to work pretty well as a direct dye. All-purpose dye
cannot be used to dye polyester or acrylic, and it cannot be used in cold water.
Great for Dyeing Fiber Blends
All purpose dye is most useful when coloring a blend of protein fiber (or nylon)
with a cellulose fiber such as cotton or rayon. Both fibers can be dyed
approximately the same color, at the same time. Some examples of such blends
include linsey-woolsey, Nycott (unless treated with Teflon, which makes it
undyeable), and any cotton or rayon garment with nylon lace trim. Both of the
kinds of dye in all-purpose dye tend to bleed and fade in the laundry, but a
commercial dye fixative can be used to improve performance.
Wasteful for Single Fibers
However, when dyeing a pure fiber of any sort, or a mixture of a pure fiber with
undyeable synthetics such as polyester or acrylic (which require entirely different
dyes), this mixture of dyes represents a waste of dye and money. While dyeing
pure cotton, the acid dye brightens the dyed item up only until it is washed for the
first time, whereupon all of the acid dye disappears into the sewage system.
Conversely, while dyeing wool or nylon alone, the direct dye is wasted, and ends
up down the drain.
In addition, the formulas for all-purpose dye generally contain a lot of salt. Salt is
cheap, but it makes the package appear to contain more dye than it really does. Salt
is useful in dyeing solid colors, but causes problems for specialized dyeing
techniques in which the dye is painted on the material.
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Suppliers
All-purpose dye is sold under a number of brand names, including Rit brand dye,
Dylon Multi-purpose dye (Dylon also sells fiber reactive dyes, in their Cold
Water and Washing Machine lines of dye), DEKA L Hot Water Dyes, and
Tintex Fabric Dyes. The old Cushing Union dye was also an all-purpose dye,
but they have since switched to selling their acid dye and direct dye separately.
The single most popular dye sold for home use in the US is Rit brand all-purpose
dye. The reason for its popularity is its ubiquity: nearly every grocery store and
pharmacy in the US sells an assortment of Rit brand dye on a rack.
Use the Correct Technique
To dye cellulosic fabric like cotton with all-purpose dye, you must use heat, and
plenty of time. Submerging the garment to be dyed in Rit brand dye and
simmering hot water will produce pastels after five minutes, or deeper, more
intense shades after half an hour. The ideal temperature is far hotter than tap water
can reach, at least 190F (or 87C).
Do not add soda ash when dyeing with all-purpose dye. Soda ash is used only
when dyeing with fiber reactive dye. It will not act as a dye fixative for all-purpose
dye.
Each packet of all-purpose dye contains only enough dye for 4 to 8 ounces of
material (100 to 200 grams). Black requires two to four times as much dye as other
colors. Smaller amounts of dye will result in paler colors.
Use an After-Treatment to Prevent Bleeding
While dyeing cotton with all purpose dyes, the only portion of the dye that actually
does anything is the direct dye. Direct dye tends to be poor at surviving washing; it
tends to wash out gradually, bleeding on other fabrics. The solution to this
problem, which is widely employed by the textile industry, is to apply a cationic
dye fixative afterwards which seals the dye into the fiber. Do not use vinegar to try
to make all-purpose dye more permanent.
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Conclusions
Use all-purpose dye if you want to use a single step to dye a garment that is a
mixture of a cellulose fiber, such as cotton or rayon, with either wool, another
animal fiber, or nylon. It is actually possible to dye both cotton and nylon in a
mixed-fiber garment with the same fiber reactive dye, but this requires a two-step
process with two different pH levels. Wool can be dyed with fiber reactive dyes at
a pH of 8 or 9, but nylon requires an acid pH.
Otherwise, whenever possible, avoid all purpose dye, in favor of a specific acid or
direct or fiber reactive dye that specifically matches your fiber and meets your
needs. If you want an acid dye that is washfast, use a different type of acid dye,
such as Lanaset dye. If one wants a cotton dye that is washfast, choose a fiber
reactive dye. For dyeing large quantities of cotton cheaply, mail-order direct dye in
bulk.
Textile dyes for wool
Wool is a fiber made from the hair of sheep. Other animal hair fibers, such as
angora, mohair, cashmere, and camel's hair, are in most respects dyed the same as
wool. All animal fibers are made of a class of chemicals known as protein.
Proteins are made out of different combinations of the twenty essential amino
acids. They are more complex than cellulose, which is made out of repeating units
of a sugar, glucose, and thus there are more ways in which different dye chemicals
can attach to them. There are, therefore, many more different substances which can
be used to dye protein fibers.
All animal hair fibers, such as wool, are sensitive to high pHs. To dye wool,one
must avoid the high pH of the soda ash recipes used to dye cotton. Most wooldyeing recipes call for an acid such as acetic acid, white vinegar (which naturally
contains acetic acid), or citric acid.
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How to use
Lanaset/Sabraset dyes are used at a mildly acid pH; for example, for one pound
(0.5 kg) of fiber in 3 gallons (12 liters) of water, use 2 cups (0.5 liter) of distilled
white vinegar. Glauber's salt (sodium sulfate) is often used to help level the dye,
that is, to produce a smooth single color on the entire batch of wool, instead of
coloring some parts strongly and others weakly; typically one cup per pound of
fiber in 3.5 gallons of water is recommended. In addition, sodium acetate may be
used as a pH buffer, to maintain acidity, at a rate of 2 grams per liter (0.5 to 1
ounce per 3.5 gallon dyebath). Albegal SET is a three-product mix that aids in
leveling, to get a smooth solid color. Heat is the final requirement.
Vinyl sulfonedyes :also known as Remazol dyes, are a type of fiber reactive dye
that is often used in silk painting. Unlike Procion MX dyes, they can be applied to
wool under acid conditions as true fiber reactive dyes, rather than as acid dyes.
Note that ProChem sells these under the name "Liquid Reactive Dyes", Dharma
Trading Company as "Vinyl Sulphon", and other suppliers as "Remazol" dyes.
Vat Dyes: such as indigo, can also be used to dye wool and other protein fibers, but
the recipe must be modified to avoid pHs high enough to damage the wool.
All purpose dyes: can be used to dye protein fibers, because they include an acid
dye in their mixture.The color might be slightly different than expected, and the
expense is higher than with other dyes.
How to use the different dyes
The different types of dyes used on wool are not interchangeable. All require a
mild acid, such as vinegar, citric acid, ammonium sulfate, or sodium acetate, but
not necessarily in the same quantities, and some require additional chemicals such
as salt, Albegal SET, or sodium sulfate (Glauber's salt). Some dyes require a
significantly lower (more acidic) pH than others; using a pH that is too low or too
high for some specific dye will reduce the success in dyeing. After selecting the
dye, find a wool-dyeing recipe that specifies that particular sort of dye.
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Suppliers
PRO Chemical & Dye, which sells most of these types of dye, has a full
range of reliable instruction sheets for each of many different types of dye.
Although they're not a supplier for hand dyers, it's interesting to look at the
industrial recipes provided by Town End Colours in the UK for each of their
classes of dyes.
Suppliers of Lanaset dyes
Lanaset dyes are sold by several dye suppliers, including Paradise Fibers and PRO
Chemical and Dye under their name of Sabraset. They are also sold under the
brand name Telana. They are manufactured by Huntsman Textile Effects, which
purchased the global Textile Effects business of Ciba Specialty Chemicals Inc. in
2006.
Textile Dyes used for silk
Acid dyes are used to dye protein fibers such as wool, angora, cashmere, and silk,
as well the milk protein fiber called Silk Latte, the soy protein fiber called Soy
Silk, and the synthetic polyamide fiber nylon.
Acid dyes sound scary to some novices, who imagine that the dyes themselves are
caustic strong acids. In fact, the dyes are non-caustic, are in some cases non-toxic,
and are named for the mild acid (such as vinegar) used in the dyeing process, and
for the types of bonds they form to the fiber. Some of them are significantly more
Page 18
toxic than fiber reactive dyes, while others are even safe enough to eat, and are
sold as food coloring.
Marabou silk colour hand dye
Silk fabrics can be dyed very easily and individually with Marabu-Silk Color. The
versatile selection of colours offers both up to the minute fashionable shades and
classic basic shades.
Silk dyed with Marabu-Silk Color will have exceptional colour brilliance,
permanent light fastness and incredibly soft feel. Marabu-Silk Color is extremely
wash-resistant when washed by hand and also dry-clean-resistant directly after the
dyeing process. In combination with Marabu-Contours & Effects, Marabu-Velvet
Touch (as photo) and thickened Marabu-Silk, which are applied after dyeing, brand
new dimensions in silk fabric design can be created. With the help of MarabuStencils and Marabu-Design Stamps creating something individual is very easy.
Definition of Auxiliaries
A chemical or formulated chemical product which enables a
processing operation in preparation, dyeing, printing or finishing to be carried
out more effectively, or whichis essential if a given effect is to be obtained.
Necessity of auxiliaries in textile dyeing
(a) To prepare or improve the substrate in readiness for coloration by scouring,
bleaching and desizing
wetting
enhancing the whiteness by a fluorescent brightening effect
(b)To modify the sorption characteristics of colorants by acceleration
retardation
creating a blocking or resist effect
providing sites for sorption
unifying otherwise divergent rates of sorption
improving or resisting the migration of dyes
(c) To stabilize the application medium by improving dye solubility
stabilizing a dispersion or solution
thickening a print paste or pad liquor
inhibiting or promoting foaming
Dyeing And Printing
Page 19
forming an emulsion
scavenging or minimizing the effects of impurities
preventing or promoting oxidation or reduction
(d) To protect or modify the substrate by creating or resisting dye ability
lubricating the substrate
protecting against the effects of temperature and other processing conditions
(e) To improve the fastness of dyeing, as in the after treatment of direct or
reactive dyes
the after treatment of acid dyes on nylon
the chroming of mordant dyes on wool or nylon
inhibitors of gas-fume fading back-scouring or reduction clearing
(f)To enhance the properties of laundering formulations (fluorescent
brighteningagents).
Auxilliaries used with different dyes
Dyes for Cellulosic Fibers
Direct Dyes (Anionic):
They can be dyed directly on cellulosic fibers.Without the presence of salt, when
the fibers are immerged in water, it will showanionic charge which repels the
dyes. Adding salt into the dye bath, it will reduce anionic on the fibers so
the dyes can get closer and adsorb into the fibers.
Advantage: cheap, easily dyed on fibers
Disadvantage: poor wet fastness and some dyes have poor light fastness.
Textile Auxiliaries:
1. Salt - reduce negative charges on the fibers2. Water - dyeing media3. Fixing
Agent - enhance wet fastness but usually reduce light fastness
Dyeing Conditions:
(Exhaustion): dyeing lOOoC x 30-90 mm fixing 6OoC x 20 mm.(Continuous) pad
--> dry --> steam --> wash --> soap --> dry
Reactive Dyes (Anionic):
Dyeing And Printing
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They can be dyed on cellulosic fibers. The mechanism isnearly the same as
described in direct dyes.
Advantage:
high wet fastness due to covalent bonding (Chemical Bonding) betweenfibers and
dyes, easily dyed on fibers.
Disadvantage:
Expensive.
Dyeing Conditions:
1. Continuous Process:
1.1Pad-dry-bake This is very easy method for cotton or cotton blends fibers.
1.2Pad-dry-Pad (Chemical)-Steam This will give brighter and more
intense color than method 1.1.
1.3Pad-batch This will put the goods into the dye solution and squeeze with 2
rubber rollers to get rid of excess water and then batch at room temperature for 1-2
days.
2. Exhaustion Process:
This method will be used in small factory. Dyeing conditionswill be 40-8OoC for
30-90 mm depending to the types and structures of the dyes.
Textile Auxiliaries:
1. Salt - reduce negative charges on the fibers
2. Water - dyeing media.
3. Soda Ash - excite the dye to link with the fibers with covalent bonding.
Therefore it enhances wet fastness
4. Fixing Agent - enhances wet fastness for heavy shade but usually
reduce lightfastness.
Vat Dye (Anionic when soluble):
The dye is named from the container (Vat) that used for rotting the
dye with alkalis o l u t i o n . T h i s c r u c i a l p r o c e s s w i l l r e d u c e t h e
d y e f r o m i n s o l u b l e t o s o l u b l e d y e (suitable for exhaustion in the
cellulosic fibers). Now the manufacturer cansynthesizeman-made vat dye.
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Dyeing Process:
1. Dissolve dye into water (insoluble dye)
2. Vatting process by reducing the insoluble dye in alkali condition. (Soluble dye)
3. Absorb into fibers (soluble dye)
4. After dyeing, oxidize the dye with oxidizing agent (insoluble dye)5. Wash and
soap the goods
Dyeing Conditions:1. Continuous Process
1.1 Pad-dry-Pad (Chemical):
The solution of the dye is prepared without adding reducing agent to
ensure leveling dyeing. After that, the goods are passed to chemical bath to
reduce the dye into soluble dye and fix within the goods. Oxidizing
agent isadded to the goods and converted to insoluble dyes.
1.2 Pad-oxidize-pad-oxidize (many times):
This will put the goods into the dyesolution and squeeze with 2 rubber rollers to
get rid of excess water, oxidize with theair and then immerse into the dye solution
again and again to allow the dye penetrateinto the goods.
Textile Auxiliaries
1. Salt - reduce the negative charges on the fibers
2 . Sodium hydroxide - adjusts pH to the dyeing bath and makes the
suitableconditions for reducing agent.
3. Sodium hydrosulfite - reducing agent for the vat dyes.
4. Water - dyeing media
5. Oxidizing agents - (Hydrogen peroxide or Acetic acid or Air) oxidize the soluble
toinsoluble dye
Acid Dye (Anionic):
The dye is called acid because it needs acidic dyeing condition.It can be dyed on
protein fibers (silk, wool, and other animal fibers) and on polyamidefibers. Acidic
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condition will give the fibers showing positive charge. As the negativecharge will
attach directly to positive charge, and penetrate into the fibers.
Dyeing conditions:
l00 x 30-60 mm
Textile Auxiliaries:
1. Leveling agent - for levelness dyeing.
2. Retarding agent - for inhibiting the dye not attach to fibers too fast.
3. Acid - adjust the dyeing condition and make the fibers to show positive charges.
4. Water - dyeing media.
Basic Dye (Cationic)
The dye shows positive charge. Normally, the dye can be applied on
wool, silk and poly-acrylonitrile (acrylic).Dyeing Conditions:l00oC x 30-60 mm
Dyes Dyeing Condition (pH)Acid (Wool) 2-4, 4-6, 6-8 (depends on types of
dyes)Acid (Nylon) 4.5-5.5, on types of dyes)Basic 3.5-4Direct 7.0Disperse
(Polyester) 5-6Disperse (Acetate) 6.5-7.0Disperse (Triacetate) 4.5-6.5Reactive 7.0
(Exhaustion)11.0 (Fixing)
Textile Auxiliaries:
1. Leveling agent - for levelness dyeing.
2. Retarding agent - for inhibiting the dye not attach to fibers too fast.
3. Acid - adjust the dyeing condition and make the fibers to show negative
charges.
4. Water - dyeing media.
Synthesis of Reactive Auxiliaries for Dye Resist
T r e a t m e n t o f Wool
Auxiliary products of various types are commonly used in the dye bath during the
lowtemperature dyeing of wool. Such chemicals are used to promote dye
bathexhaustion and to achieve level dyeing . A resist process may be defined as
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onewhich modifies a textile fiber in such away that when the resist treated fiber
issubsequently dyed, it absorbs dye to a lesser extent or at a slower rate than
untreatedfiber. Various treatments have been proposed for imparting dye resist
effects to wool,for example, sulphonation,acetylation, glyoxylation, deposition of
polymers, alkalinechlorination and treatment with formaldehyde,sulphamic acid,
tannic acid/metalsalts, synthetic tanning agents and also colourless
reactive compound.Among them reactive dye resist agents are
preferred due to their easy handling and application. A viable dye resist
agent must be completely cured and bound firmlyto the wool substrate in order to
achieve satisfactory dye resist effects. Increasingthe substantivity between the
substrate and the dye resist agents is one of the mostimportant factors needed to
improve dye resist effects.In order to increase thissubstantivity one possible
effective dye resist method would be to covalently bind thedye resist agents to the
wool substrate using suitable fiber reactive groups. In thiswork we synthesized
three reactive auxiliaries containing s-triazine based reactivegroups which were
used for treating wool. Three acid dyes containing differentnumber of sulphonic
acid groups were used for dyeing treated wool
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List OfSuppliers
Page 25
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ferrous
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basic dyes.
LuenShing Company - Hong Kong-based enterprises specialising in
auxiliary, dyestuff, and chemical products for the fur and leather industries.
Magruder Color Company - Manufacturer of dry and flushed pigments
for sheetfed, web offset, heatset, news, aqueous and solvent inks.
Mahavir Chemicals - Exporter of acid, pigment, leather, and non bezidine
dyes.
Manan Ceramic Colours - Manufacturers and suppliers of zirconium
oxide, high and low temperature ceramic colours, glass colours, reactive frit,
and related glazes.
Meilida Pigment Industry Company - Manufactures organic pigment and
intermediates, mainly phthalocyanine blue series products.
Nanjing New Chemicals Import and Export Corporation - Manufacturer
and exporter of disperse dyestuffs, solvent dyestuffs, chemical intermediates,
and pigments.
Narayan Group of Industries - Offers pigments, copper salts, and more.
Neelikon Food Dyes & Chemicals - Makes writing ink, fluorescent
pigments, and colours for food, pharmaceuticals, and cosmetics.
Ningbo Huajie Chemical - Manufacturer and exporter of disperse dyes,
pigments, intermediates, and other chemical products.
Nova Dyestuff Industries - Manufactures and exports dyes, auxiliaries,
intermediates, and more.
Novasoft Systems - Manufacturing natural and synthetic dyes.
Organic Dyestuffs, Inc. - Manufacturers of dyes and auxiliaries for all
industries.
Orient Corporation of America - Manufacturer of dyes and pigments for
Dyeing And Printing
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of
alkali
cyanates.
Offers
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Bibliography
Books referred:
1. B.P.Corbman
2. Chemistry of dyes & principles of dyeing
3. V.A.Shenai
4. Tortora
5. Hurst
6. NCUTE Progress series
Websites referred:
1. www.wikipidea.com
2. file:///I:/dnp/Paula%20Burch's%20About%20Dyes.htm
3. file:///I:/dnp/Rainbow%20Silks%20%20%20Fabric%20Dyes.htm
4. file:///I:/dnp/Process%20for%20dyeing%20cellulosic%20...%20%20Google%20Patents.htm#v=onepage&q=Textile%20dyes%20and
%20auxiliaries%20for%20cellulosic%20materials&f=false
5. file:///I:/dnp/DyStar%20-%20World%20of%20Textiles.htm
6. file:///I:/dnp/Dyeing%20Auxiliaries,Textile%20Dyeing
%20Auxiliaries,Dyeing%20Auxiliaries%20Importers%20India.htm
7. file:///I:/dnp/Clariant%20Textile%20Chemicals%20-%20-%20Special
%20Dyes.htm
8. file:///I:/Aurora%20Silk%20-%20Natural%20&%20Plant%20Dyes.htm
9. file:///I:/Yahoo!%20India%20Directory%20%20%20Pigment%20and
%20Dye%20Manufacturers%20and%20Distributors.htm
10. A study of textile Dyeing Auxiliaries.htm
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