Roc-Master

Manufacturer & Supply Company

Total Piping Solutions

Company Prole
Roc-Master - one of the most experienced professional manufacturer of CRA CLAD pipes, anges, ttings
and bends as well as forged anges in all materials, special subsea forgings, and all type of fasteners, coated
bolts & nuts, Roc-Master is also a supplier who provides Weld Overlay, precision machining services, as well
as prefabrication (spooling) for clad and nonclad components. Furthermore the company is an OVERALL
SUPPLIER for the total packages used in the onshore, offshore, oil & gas industries, chemical and petrochemical industries.
Roc-Master was founded in 1997. We have four production facilities located in the cities of Shanghai, Suzhou,
JiAn and Haiyan, covering a total area of around 40,000 m2 and having total over 260 national and overseas
employees. We have excellent professional teams which include sixteen senior and junior engineers with
good experience in commercial, engineering, and management; Our chief heat treatment engineer, bolting
products chief engineer, piping material consultant and European clad bend consultant are all well known
experts in their eld and have more than 40 years experience; 70% of our staff have college and higher up
to Master degree.
Roc-Master has international sales ofces located in the Netherlands, Malaysia and 3 local sales ofces in
Beijing, Chengdu and Huiyang. Our overseas distributors in UK, Canada, Kuwait, Oman, UAE helped us a
lot in promoting Roc-Masters high quality products throughout the world. Our products and services are
widely used in the Oil & Gas industries, Offshore platforms, FPSO, Petrochemical plants, Long distance
owlines, Sea Water Treatment plants, Nuclear industries Etc. Through the years of rich experience, deep
industrial knowledge background, excellent problem solving capability and constantly keeping abreast with
the newest technologies, Roc-Master has gained high reputation in the industrial eld in both domestic and
international markets.

Roc-Master is the rst Chinese ange manufacturer who can provide design services, by mainly using CAXA
Draft Mechnical 2D / CAXA IdronCAD 3D (well compatible with AUTOCAD, SolidWorks Etc.), ANSYS F.E.A
softwares. We provid calculations as per ASME VIII Div.1, ASME VIII Div.2, ASME B31.3, ASME B31.8 and
DNV-OS-F101. We also provide design verications for subsea swivel ring anges, anchor anges, barred
tees, piggable WYE tees and other pressure components in cooperation with Shanghai University. We have
good experience in supplying the sour service piping products compliance with NACE MR0175 & MR0103
requirements. Our HIC, SSC test reports issued by third party lab have reached more than 100 copies.

Roc-Master

Company Prole
Roc-Master Shanghai being the management headquarter with high-tech facilities located in Minhang
heavy-industry district which covers a total area of 3600m2, is also our central base for Sales, Engineering,
R&D and QA/QC. Our workshop is mainly specialized in RocCLAD CRA weld overlay as well as rough and nish machining services. Our technologies in full-automatic cladding of anges, ttings, valves bodies, pipes
and our pipe-prefabrication enable us to provide an integrated solutions to the high corrosion resistance
and high pressure piping systems to all our customers.

Roc-Master

Company Prole
Roc-Master Suzhou was established in June 2013 with an area of 3,800 m2 which situated nearby the G2
JingHu highway. The plant is specialized in clad pipes, clad bends, clad anges, clad valves, clad spools,
equipped with full automatic dual head four wire cladding station for pipes, a range of horizontal, vertical
and head rotating cladding stations for different components, as well as CNC lathes, CNC boring, CNC
milling and drilling machines, post weld heat treatment furnace, hot induction bending machine and other
related equipments.
In order to enlarge the weld overlay capacity, and to enhance Roc-Masters international competition, RocMaster has bought an area of 35,000m2 of industrial land in National High-tech Zone (Suzhou) where four
workshops will be built for the production of clad pipes, clad bends, clad anges, clad pipe ttings and clad
valve components, Shop Fabrication for clad and nonclad Pipings, all to be realized by the year of 2017.
Weld overlay, precision machining, spooling and skid manufacturing will be the core business of our SuZhou
facility.

Roc-Master

Company Prole
Roc-Master Haiyan was started in May 2013 with an area of 3,800 m2 and is located in Haiyan, Zhejiang Province, nearby HangZhou Bay Bridge and the G15 Shenhai Highway. This facility is specialized in producing
fasteners, providing RocCote Xylan coating as well as F.B.E coating services. The facility is equipped with
advanced production and testing machines, including blanking machines, thread rolling machines, automatic chamfering machines, tapping units, lathes, punching machines and marking equipment. Furthermore
there are hot induction U-bolt bending machines, manual and automatic sand blasting stations, Oil curtain
spray booth using state of art DeVilbiss air spray guns, PID temperature controlled curing furnace. In house
we can do all kinds of tests such as chemical composition, mechanical properties, low-temperature impact,
metallographic, LPI, automatic MT station, coating thickness, brinell hardness, salt spray test, go and no go
test as well as coating performance tests, all to guarantee our products quality.
We have a regular stock of around 200 tons of B7, L7 raw material for all sizes of fastener products, 100 tons
of A194 2H, Gr.4, Gr.7 nuts of all sizes, 3 tons of coating material-Whitford Xylar 2, Xylan 1014, 1070, 1424,
1052. The annual capacity of Roc-Master Haiyan can reach up to 2,000 tons of all kinds of fasteners. The
major products are stud bolts, heavy hex bolts, U bolts and clamps, if required even with corrosion resistance coatings for offshore application. Bolts shall be produced with diameters from 1/2 to 4 and all with
lengths according to customers requirement.

Xylar and Xylan are registered trademarks of Whitford.

Roc-Master

Company Prole
Roc-Master JiAn was established in April 2002 with an area of 30,000M2 , located in Meilin Industrial Park,
Hedong Economic Development Zone, Jian City, which is 35 km from the JingGangShan airport, 1.5km from
the train station of Beijing-Kowloon Railway, and close to the national highway network.
JiAn plant is our production base for anges and subsea forgings. The production ow is starting from raw
material incoming inspection and cutting, heating, forging, heat treatment, machining, drilling, packing and
storing in the warehouse then shipping to our valued customers. Travaller card, color coding system, traceablity system, in process NDT, process inspection and nal inspection ensuring our products quality. Totally
nine thermocouple test locations are used for controlling the furnaces during heat treatment according to
the requirements of API 6A, special designed heat treatment forklifts and cranes bring us the capability to
move the forgings from the furnace to immerse into quenching medium within 30 seconds, the temperature is monitored by programmable logical controller (PLC) system and is recorded both online and as hard
copy. The forging line is equipped with one 4 ton electro-hydraulic hammer together with manipulators with
capacity of maximum 4 ton forgings, two sets of 1 ton air hammer, one set of 750kg air hammer and one
set of Vertical ring rolling machine with capacity of maximum diameter up to 1,200mm. The annual forging
capability is exceeding 5,000 tons.
We stock over than 1,500 tons of different grade carbon steel in accordance with NACE requirements, 200
tons of stainless steel and duplex steel, 400 tons of forgings blanks and semi-nish products existing of carbon steel and stainless steel.
Roc-Master JiAn laboratory established in 2003, comprises the capability to do the whole set of chemical
and mechanical tests. The laboratory is equipped with MTS 300KN tensile Tester, -196C impact Tester,
metallurgical analysis Microscopes, lab Brinell hardness Tester, lab Rockwell hardness Tester Etc. JiAn Measuring Room was set up at the end of 2012 with professional administration to control all measuring tools,
calibration blocks, instruments and an improved management of calibration.

Roc-Master

Inspection
Shanghai laboratory was established in 2010, and is equipped with a MTS 300KN electric universal tensile
tester, a -196C impact tester, an Oxford (Test-Master Pro) mobile optical spectrometer, a multi channel
PMI spectrum analyzer, a metallurgical Analyzer, a Rockwell hardness Tester, a vickers microscopy hardness
Tester, a Leeb pencil hardness Tester, a King 3000 portable Brinell hardness Tester, a Ferrite Level Meter,
an ultrasonic thickness Tester, a Bimetal ultrasonic thickness Gauge, API thread groove Gauges, RTJ groove
measuring ball Gauges, a state of art Faro Gage portable CMM, a Roughness Tester, a Phased Array Ultrasonic Flaw Detector, a Portable ultrasonic fault Detector as well as PT, MT and up to 20,000psi hydro static
test Equipment. RT is carried out by third parties like TUV having rich experience in lming and lm reviewing for the clad pipe butt weld joints. Our Shanghai Measuring Room was set up in 2012, equipped with
professional administration to control all measuring tools, calibration blocks, instruments and an improved
management of calibration.

Shanghai Lab

Shanghai Measuring Room

JiAn Lab

6
Rockwell Hardness Test

Brinell King 3000 Hardness Test

Faro Gage Portable CMM

UT

PT

MT

PMI-Mobile Spectrornmeter

PMI-X-Ray

Hydro Test

Impact Notch Check

Metallurgical Examination

Salt Spray Test

Roc-Master

Inspection
Roc-Master Quality Assurance
Our experienced and qualied technicians utilize NDT techniques to
ensure high quality and reliability of our products during the production process. Final documentation package for clients will be issued
after inspection, including all inspection process records, MPS, procedures, MTC, NDT reports etc.
Positive Material Identification PMI
We utilize the worlds best 26-channel portable online PMI device to
recheck chemical composition of the base material and cladding layer. The test reports will be completely saved in the computer on PMI
device and can be traced. Shanghai Research Institute of Materials
and the imported calibration specimens ensure the PMI accuracy.
Ultrasonic Testing UT
We utilize the worlds advanced Phased Array Ultrasonic Flaw Detector to do the ultrasonic testing on the integrity of the weld overlay
layer and the base material to guarantee the cladding quality. RocMaster strictly complies with the customers measuring standards of
cladding thickness.
Penetration Testing PT

All components are subjected to penetrate testing prior to overlay

deposition as well as on completed items. Remote video-probe inspection technology is utilized on inspecting internal bore suface of
pipe. We are able to examine inside surface of the pipes up to 6.5
Mtr.
Magnetic Particle Testing MT
We utilize uorescence or visual techniques to test the surface defect on ferromagnetism components after all production phases are
completed.
Visual Test VT
Using remote video camera techniques and through the outlay
screen, we can examine the cladding appearance and record the VT
process media. VT process media will be submitted to the customers as part of the quality assurance documentations.
Clad Layer Thickness Check
Innovative equipments will be used for the CRA clad layer thickness
checking, such as the Inconel 625 layer welded on the carbon steel
and low alloy steel. The clad layer of the products will be checked
continuously to meet the customers requirements.
Radiographic inspection RT
RT is outsourced and carried out by 3rd party professional RT testing companies on request.
Hydrostatic Test
Hydrostatic test for clad pipes is done by the pipe mill who uses
special inspection equipments carrying fast accurate testing with
pressure up to 92 Mpa.
Hydrostatic test for clad bends is done in house after butt-welding
by Roc-Masters qualied welders with pressure up to 20,000Psi.

Roc-Master

Certications
Roc-Master QA System
Roc-Master provides third party inspections such as ABS, DNV, BV, GL, LR, TUV, MOODY, SGS and others
all in accordance with the customers requirements. We can provide EN10204-3.1 mill certicate as well
as EN10204-3.2 mill certicate veried by third party. Also we provide the reports of HIC, SSC, SCC test,
CTOD test, G48, G28, CO2 corrosion tests, CTOD test, ange tightness test etc. which shall be issued by
the third party.

ISO 9001 Shanghai

Since 2002

ISO 9001 JiAn

Since 2004

ISO 9001 KunShan

Since 2013

ISO 9001 HaiYan

Since 2014

OHSAS 18001:2007

Since 2013

ISO 14001:2004

Since 2013

API 6A

Since 2011

API 5LD

Since 2012

NACE membership

Since 2007

ABS JiAn

Since 2012

PED AD2000 W0 W9 W10

Since 2009

CRN Alberta, Ontario

Since 2012

Achilles

Since 2013

Roc-Master

Advantages
The Roc-Master Advantages
Professional Staff
Customer orientated sales and management teams, professional engineering teams, professional QA&QC
teams with rigorous working attitude, highly skilled manufacturing teams and professional logistics team.
Professional Project Management
We are familiar with most of the materials for piping products which are used in the Oil and Gas industries,
Chemical and Petrochemical services, such as pipes, pipe ttings, valves, anges, bolt & nuts, gaskets, etc.
Roc-Master designates a specialised project manager for each project to ensure the 24-hours communication, better understanding, mutual trustable relationship between the Roc-Master and the customers in
process and after sales.
Roc-Master provides completed document packages for quality traceability and offer regular after-sales
services for each project.
Innovation
RocCLAD anti-corrosion weld overlay technology, RocCLAD anti-corrosion clad bend technology, RocFAB
spooling, piping & skid prefabrication technology, RocSUBSEA Products technology for subsea application, Duplex Steel low temperature NACE material technology, Nickel base Alloy Steel NACE material technology, Norsok Compact anges technology, anti-corrosive RocCote coating technology.
The company is committed to continue investing in innovation and development!

Applications
9

Oil&Gas, Long Distance Transport Pipeline, Submarine Pipeline, Offshore platform, Sour Service Oil and Gas
eld, Drilling or Oil Production applications.
Petrochemical, Renery, Terephthalic acid, Acetic acid other highly corrosive applications.
Coal into oil, Power plant, Mining industry and other high anti-abrasive applications
We treat Quality, Customer, Market and Continuous Improvement as our goal !

HSE
Roc-Masters biggest fortune is our experienced staff. The most important concern and responsibility for
our management team is to focus on our staff, employees and all other relevant persons health and safety.
HSE Policy
People-oriented, Safety First
Health First, Protecting Environment
Prevention-oriented, Sustainable Development
HSE Objective
Accident free, no pollution, the non-occupation harm diligently; the staff physical and moral integrity, the
production safety and efciency, the environment improvement unceasingly.

Roc-Master

Main Products
Products and Services
Clad Pipes

In accordance with API 5LD

ID130 ~1200 mm
Length up to 12.2 m
Weld overlay special pipe end preparation (more
layers and controlled OD and Wall thickness)
Pipe end calibration and CNC Boring & Milling
machine bevel processing
Hydraulic pressure test after cladding in accordance with API 5LD requirements
Pickling and passivation on internal surface, steam
cleaning of surface
3LPP anti corrosion protection on pipes outside
surface
PT with internal video recording

Clad Bends
In accordance with API 5LD, ANSI B16.49,
ISO15590-1
Size range 2 to 12 NB with radius 3D
MPQT performance test per dimension, per material, per furnace and per radius
Dimensional inspection
PT with internal video recording
Disk test
Hydro Test
Clad Flanges
A full range of anges as per API 6A, API 17D,
ASME B16.5,
Forged parts rough machined before cladding,
with 100% PT after cladding, hardness test for the
cladding layer and clad products nal machining
after cladding.
Shop Fabrication for Clad Piping Products:
WPS / PQR comply with ASME Spec. IX, DNV OS
F101, API RP1104 Standards.
We have available qualied Butt Weld WPS/PQR
covering C.S, Low Alloy High Strength Steels, Austenitic Stainless Steels, Duplex and Super Duplex
and Bimetals.

Clad Pipe Fittings, Cladding Services

RocCLAD cladding service for Flanges, Valve bodies,
Pipe ttings,Pipes.
UT before cladding, dimenison check, 100% postweld heat treatment,and clad products nal machining after cladding.
Inconel 600, 625, Incoloy 800, 825, Stellite,SS31803,
2205, SS32760, 2507, 904L, 304/304L, 316/316L, Cu/
Ni 70/30 and other CRAs on request
Special Subsea Forged Parts

API / ANSI converted to non-standard anges

DSA Adapter Flanges
Non-standard anges
Forged Y Tees , WYE Tees , Sand Tees, Forged Tees/
Crosses, Forged 90Elbows
Subsea valve bodies forging parts
Forged Pipes
Subsea Metal exible tube connector
Subsea Flanges, Pipeline Flanges, Process Flanges

Flanges in accordance with ANSI

Flanges in accordance with API 6A
Flanges in accordance with API 17D
Compact Flanges in accordance with Norsok L-005
Swivel Ring Flanges, Anchor Flanges, Hanger Flanges

Fasteners with Anti-corrosion Coatings

10

Stud Bolts and Heavy Nuts, U-Bolts and Nuts

Clamps, PTFE Bonded Clamps, Insulated Clamps
RocCote base coating include Zinc plating, Zinc
Phosphate, Zinc and Nickel plating, Xylar 2 etc.
RocCote surface coating include Whitford Xylan
1424, 1014, 1070, 1052 etc.
One-Stop Package Supply
Covering the one-stop package supply for clad and
non-clad Pipes, Fittings, Valves, Flanges, Bolts, Gaskets etc.

Roc-Master

RocCLAD Technology
Roc-Master is a well-known CRA cladding specialist and a manufacturer of forgings and cladding products.
Our core technology is professional welding
techniques at an international advanced level.
RocCLAD technology has been maturely used
for severe corrosion, abrasion and cavitations
erosion applications.
RocCLAD cladding techniques build up a CRA
layer on the wet parts of pipes and other piping
components to protect the piping system integrity, providing low cost and long life solutions.

RocCLAD Process
RocCLAD is a metallurgical bonding technology
of two kinds of different metals. It is the 100%
metal fusion technique. RocCLAD makes overlay welding on most carbon, low alloy, chrome
moly, stainless steel and other steels with variety
of corrosion resistant alloy including Inconel,
Incoloy , Monel, Hastelloy , stainless steel and
hard facing materials.

11

Beneting from our advanced DSP or PLC controlled welding stations and optimized producing process, we offer very low dilution of alloy
deposite. Real time video monitoring and recording system ensure perfect tie in and weld
path. Iron (Fe) content of the Inconel 625 cladding layer can reach less than 5% in the surface
1 mm below the top surface with minimum 3mm
total layer thickness.
The CRA layer will be achieved by weld overlay,
so that our customers will obtain better anticorrosion and wear resisting property at a lower
cost thereby extend the service life of piping
system.
RocCLAD has been widely applied on hot induction clad bends for the long-distance transport
pipeline, risers for the offshore platform, piping
products for the submarine special equipments,
stations, X-tree well head, DD EE FF HH grade
X-trees parts, well-head valves, Hydrogenation reactors and so on, while mechanical lining
method has hardly used in such working conditions.
Roc-Master

RocCLAD Production Capacity

RocCLAD owns 25 sets of DSP or PLC controlled welding
machines, which include 6 sets of horizontal and 19 sets of
vertical machines. The annual consumption amount of the
welding wire reaches 290 tons.
Roc-Master can produce clad pipes up to 12.2M in length
and minimum diameter bore of 130mm; clad anges, clad
pipe ttings, clad bends and clad valves bodies of 30mm
minimum ID.
The company also can provide cladding WPS/PQRs covering
nickel based alloy, stainless steel, hard alloy surfacing and
butt weld WPS/PQRs, covering carbon steel, duplex/super
duplex steel, stainless steel, alloy steel and many others. Of
course, if required all can be witnessed by any 3rd party.
We have 15 tons of imported 825 & 625 welding wire, and 3
tons of domestic 316 welding wire available in stock.
RocCLAD has a special Bonded Warehouse for the imported
welding wire to strengthen the competitive in the overseas
projects.

Advantages of RocCLAD
Cladding VS Carbon Steel and CRA Steel
Cladding

Carbon Steel

12

CRA Steel

Service Life

Longer

Shorter

Longer

Safety

Anti Corrosion + High

Mechanical Property

High Mechanical Property

Anti Corrosion

Weight

No Additional Corrosion
Allowance Needed

Additional Corrosion
Allowance Needed

Heavier, due to lower

mechanical property

Purchase

Welding Wire in Stock

Easy to Purchase

Hard to Purchase and

Long Delivery

Delivery

Short Delivery

Short Delivery

Long Delivery

Cost
Impact

If you consider long term

cost

Low Cost

Expensive

Roc-Master

RocCLAD Applications
Manifold, Pipeline, Bends, Bulkhead, Flanges, Valves &
Blocks for Submarine Christmas Trees.
Risers, Bends, Elbows for Offshore Platforms
Bends, Pipe Fittings, Flanges, Insulation Couplings for Onshore Gathering , Stations, Treatment Plant, Desulfurization and Decarbonization Device X-mas Trees
Bends, Pipe Fittings, Flanges, Valves for Gas Processing
Plant and Ofoading Stations
Branch Pipes, Parts, Flanges, Weldolet for Pressure Vessel
Pipes, Pipe Fittings, Flanges, Valves for Anti-corrosive and
Anti-abrasive Applications for Coal Oil Industries

Clad Pipes, Hot Induction Clad Bends

13

Base Material of Pipes:

ASTM A53 B, A106 Gr. B, API 5L B, X42, X52, X60, X65,X70;
ASTM A333 GR.6, Stainless Steel
Thickness of Base Pipes: 6mm~ 75mm;
OD of Pipes: DN125 ~ DN600 (130mm~600mm)
Length of Pipes: Up to 12.2m
Process of Bending: Hot Induction Bending and Cold
Bending
Bend Radius: 3D~ 10D or on customers request
Bend Angles: For Cold Bending 1~ 180 / For Hot Induction : 1 - 100
Diameter of Clad Bends: 4~ 20
Wall Thickness of Clad Bends: STD~75mm

Clad Flanges, Clad Fittings and Clad Service

Bore: 38mm~1800mm
Base Material of Valves: ASTM A216 WCB, WCC; A352
LCC ... ...
Base Materials for Flange Forgings :
ASTM A105/A105N, ASTM A350 LF2 CL2, LF6 CL2
ASTM A694 F42, F52, F60, F65, F70
ASTM A182 F304/304L, F316/316L
API 45K, 60K, 75K
AISI 4130 (M), 4140, 4340, 8630(M)
Base Materials for Pipe Fittings:
ASTM A234 Grade WPB, WPC, WP11, WP22
ASTM A860 WPHY52, WPHY60, WPHY65, WPHY70
ASTM A420 WPL6
ASTM A516 GR. 60/GR. 70
Others

Materials for Weld overlay

Stainless Steel 304 /304L 316/316L, 317L, 347, 904L , 410

Inconel 600 /625 Incoloy 800 /825
Duplex Steel S31803, 2205, S32760, 2507, 2209
Hastelloy C276, C22
Monel K-500, 400
Cu/Ni 70/30
Other Special Alloy Steel

Roc-Master

RocFAB Clad Pipe Prefabrication

RocFAB owns WPS/PQRs for butt weld covering carbon steel, duplex/
super duplex steel, stainless steel, alloy steel and weld overlay composite materials. All are witnessed and approved by customers and
the 3rd party of ABS, DNV, LR, BV, TUV, Moody.
RocFAB can provide complete prefabricated piping spools and
skids. Our welders are approved by AWS / LR / DNV / ABS for GTAW,
SMAW, FCAW processes up to 6G skill level.

WPS/ PQR for Weld Overlay

Base
Material

Base
Material

Cladding
Material

Base
Material

Cladding
Material

API 5L X65

A182 F51

N06625

A106 Gr.B

CuNi70/30

API 5L X70

API 5L X70

N08825

A350 LF2

A106 Gr.B

A106 Gr.B

FC-815

A333 Gr.6

A106 Gr.B

STL-6

AISI 4130

A694 F70

Cladding
Material

N06625

A350 LF2

A336 F11

AISI 4130

15CrMo

F316L

A106 Gr.B

SS347
SS308L

SS316L

A694 F65
A333 Gr.6

SS317L

API 5L X65

DS2209

WPS/ PQR for Butt-Weld

AISI 4130

AISI 4130

A182 F51

A182 F51

A182 F22

A182 F22

A106 Gr.C

A106 Gr.C

15CrMo

15CrMo

API 5L X65

API 5L X65

A694 F65

API 5L X65
+ N06625

API 5L X65
+ N06625

API 5L X70
+ N06625

API 5L X70
+ N06625

A694 F65
AISI 410

AISI 410

SS316L

SS316L

A240 904L

A240 904L

14

RocFAB pays more attention to the in-process quality control. Good

process traceability, real-time welding data checking & correction,
strictly execution of Post Weld Heat Treatment procedure, Full and
semi-automatic Cladding technology and Pipe Prefabrication technology, all these enable us to provide integrated solutions to the
Pressure Piping System for our customers.

Roc-Master

Specications:
MSS SP-79, MSS SP-83, MSS SP-95, MSS SP-97
ASME VIII Div. 2.0, DNV OS F101, ISO 15590-2
ASME B31.3, ASME B31.8

Materials:
Carbon Steel
ASTM A105, ASTM A350 LF1, LF2, LF3, LF6
High Yield Strength Low Alloy Steel
ASTM A694 F42, F46, F52, F56, F60, F65, F70
Stainless Steel
ASTM A182 F304/304L, F316/316L, F321, F347,
F44 (UNS S31254)
Alloy Steel
ASTM A182 F1, F5, F9, F11, F12, F22, F91
Duplex Stainless Steel
ASTM A182 F51/UNS S31803, F53/UNS S32750,
F55/UNS S32760
Special Alloy
Monel 400, Monel K-500, Inconel 600, Inconel
625
Inconel 718, Inconel X-750, Incoloy 800, Incoloy
800H, Incoloy 825, Hastelloy C276

Class:
15

Class 2000, 3000, 6000, 9000

Sch 10S ~ Sch80S, Sch 40 ~ Sch160

Size:
Customized

Type:
Piggable Forged Tee, Y piece,
WYE Tee
Sand Tee
Forged Lateral Tees
Forged 90Elbow, Tees, Crosses
Subsea Valve Body Forgings
Subsea Metal Flexible Tube Connectors

Roc-Master

Specications:
ANSI B16.5, ANSI B16.47, Series A & B, ANSI
B16.48, MSS SP44,API6A, API 17D, Norsok L-005,
DNV OS F101, ISO 15590-3, NACE MR0175,
ISO 15156, NACE MR0103

Materials:
Carbon Steel
ASTM A105, ASTM A350 LF1, LF2, LF6
High Yield Strength Low Alloy Steel
ASTM A694 F42, F46, F52, F56, F60, F65, F70
Stainless Steel
ASTM A182 F304/304L, F316/316L, F316H, F310,
F321, F44 (UNS S31254)
Alloy Steel
ASTM A182 F1, F5a, F9, F11, F12, F22, F91
AISI 4130 (M), 4140, 4340, 8630(M)
Duplex Stainless Steel
ASTM A182 F51/UNS S31803, F53/UNS S32750,
F55/UNS S32760
Special Alloy
Monel 400, Monel K-500
Inconel 600, Inconel 625
Inconel 718, Inconel X-750, Incoloy 800
Incoloy 800H, Incoloy 825, Hastelloy C276
16

Sizes,Classes:
1/2~ 60, ANSI CL150 ~ CL2500
1 13/16 ~ 30, API 2000 psi ~ 20000 psi

Face Type:
Flat Face, Raised face, Ring Joint Face, Lap-Joint
Face, Large Male-Female, Small Male-Female,
Large Tongue & Groove, Small Tongue & Groove,
IX Seal, Weld Overlay

Flange Type:

Swivel Ring Flanges,

Anchor Flanges
Hanger Flanges
Bulkhead
Compact Flanges
Welding Neck Flanges, Long Welding Neck
Flanges, Lap Joint Flanges, Blind Flanges, SlipOn Flanges
Threaded Flanges, Reducing Flanges, Socket
Weld Flanges, Orice Flanges
Spectacle Blind, Spacers
Bleed Ring

Roc-Master

Swivel Ring Flanges

Design Codes:
ASME B16.5, API 6A, API 17D, MSS SP-44,
Norsok L-005, ASME VIII Div. 2.0, DNV OS F101,
ISO 15590-2, ASME B31.3, ASME B31.8
Materials:
ASTM A105 /A105N, ASTM A350 LF2 CL2
A350 LF6 CL2
ASTM A694 F42, F46, F52, F60, F65, F70
ASTM A182 F304/304L, F316/316L
API 45K, 60K, 75K
AISI 4130 (M), 4140, 4340, 8630(M)
ASTM A182 F51/UNS S31803, F53/UNS S32750,
F60/UNS S32205

Cladding Materials:

17

Stainless Steel 304/304L and 316/316L, 317L,

347, 904L , 410
Inconel 600/625 Incoloy 800/825
Duplex Stainless Steel S31803, 2205, S32760,
2507, 2209
Hastelloy C276, C22
Monel K-500, 400
Other Special Alloys
Sizes, Ratings:
1/2~60 Class 150 ~ 2500
1 13/16 ~ 30 API 2000PSI ~ 20000PSI
Coating:
F.B.E, Carboline as required

The outer ring of the swivel anges goes a 360

degree rotation surrounding the inner ring, which
can quickly align the bolt hole with the standard
ange. This feature is very important for submarine pipeline operation. It can make divers to align
the bolt hole more quickly and easy.
Swivel anges can be designed for any size and
pressure ratings, to be used for any recognized
ange specications and gaskets, such as ASME
B16.5, API 6A or MSS SP-44. Can also design nonstandard swivel anges for some special applications according to customer request, for example,
the weld overlay on the wet surface or the FBE
coating on the surface of the anges etc.

Easy bolt-hole alignment

Roc-Master

Compact Flanges
RCF NORSOK NCF5 Series
Based on NORSOK L005 code,it is suitable for
critical sealing applications with high thermal
expansion, cyclic loading such as Risers, single
point mooring systems, manifolds, X-Trees,
subsea pipelines, heat exchangers and a multitude of process piping systems.
RCF Advantage
Space saving
Weight saving up to 70%~80% than ANSI
anges
Double independent seals make it safer
Positive sealing method
Integrated sealing system (both inside and
outside)
Larger range in design temperature and pressure
RCF Working Principle
The RCF compact ange design principle is that
the ange face includes two independent seals.
The rst seal is created by application of seal
seating stress at the ange heel. The main seal
is the IX seal ring. The seal ring force is provided
by the elastic stored energy in the stressed seal
ring. Any heel leakage will give internal pressure acting on the seal ring inside intensifying
the sealing action.

RCF Size and Pressure Rating

1/2~48 in size and Class 150# to 2500# in
pressure rating
Bigger size and higher pressure rating on request
RCF Materials
ASTM A105, A350 LF2, LF6, A694 F52~F65
AISI 4130, AISI 8630
A182 F316/316L, F44, F51, F53, F55, F60
ASTM B564 N06625
Other materials on request
RCF Gasket
RCF IX seal ring, axial forces are exerted on the
taper of the metal seal ring and translated into a
radial sealing force. Furthermore with increased
pre-load, the bevel is closed and face to face
contact is achieved at the outer wedge while
most of the bolt pre-load is transferred as compressive forces between the ange faces at the
heel.
RCF Design and Verication
Roc-Master provides calculation service based
on ASME section VIII Division 2 and PD5500.
Also we have ANSYS software engineers to do
the analysis and design verication.

18

Wedge
Bolt Clamping Force

Hydrostatic End Force

Plus External Loads

Fluid Pressure

IX Seal Ring

Roc-Master

Double Studded Adapter

Double Studded Adapter (DSA):

Design Standards:
ASME B16.5, API 6A, API 17D, MSS SP-44,
ASME VIII Div. 2.0, DNV OS F101,
ISO 15590-2, ASME B31.3, ASME B31.8

Materials:
ASTM A105/A105N, ASTM A350 LF2 CL2,
A350 LF6 CL2
ASTM A694 F42, F46, F52, F60, F65, F70
ASTM A182 F304/304L, F316/316L
API 45K, 60K, 75K
AISI 4130 (M), 4140, 4340, 8630(M)
ASTM A182 F51/UNS S31803,
F53/UNS S32750

Sizes, Classes:
Any size and pressure rating

Cladding Materials:

19

Stainless Steel 304/304L and 316/316L,

317L, 347, 904L, 410
Inconel 600/625 Incoloy 800/825
Duplex Stainless Steel SS31803, 2205,
SS32760, 2507, 2209
Hastelloy C276, C22
Monel K-500, 400
Other Special Alloy

Coating:
F.B.E, Carboline etc. as required

Roc-Master

Studded Adapter is an adaptor ange. It is used for

switching API 6A, API 17D high pressure well-head
and Christmas tree system to normal pressure piping system.
Double and single types are available.
Material can be customized.
Size and pressure ratings can also be customized.
The matching bolts and nuts of all materials are
available.
Weld overlay is available.

BW Fittings
Specications :
ANSI B 16.9, ANSI B 16.28,
MSS SP-43, MSS SP-75
Materials :
Carbon Steel
ASTM A234 WPB, WPC; ASTM A420 WPL1,WPL3, WPL6
High Yield Strength Alloy Steel
ASTM A860 WPHY 42, WPHY 46, WPHY 52, WPHY 56,
WPHY 60, WPHY 65, WPHY 70
Stainless Steel
ASTM A403 WP304/304L, WP316/316L,WP321, WP347, WPS31254
Alloy Steel
ASTM A234 WP1, WP12, WP11, WP22, WP5, WP9, WP91
Duplex Stainless Steel
ASTM A815 UNS S31803, UNS S32750, UNS S32760
Special Alloy
Monel 400, Monel K-500, Inconel 600, Inconel 625,
Inconel 718, Inconel X-750, Incoloy 800, Incoloy 800H,
Incoloy 825, Hastelloy C276
Wall Thickness :
Carbon Steel & Alloy Steel:
STD, XS, XXS, Sch10 - Sch160
Stainless Steel :
STD, XS, XXS, Sch10S - Sch160

20

Sizes:
Carbon Steel :
1/2~ 72
Stainless Steel :
Seamless & Welded : 1/2~ 48
Welded : 26~ 72
Types :
45, 90, 180 Long / Short Radius Elbows, Equal Tees, Reducing Tees, Equal
Crosses, Reducing Crosses, Concentric Caps, Eccentric Reducers, Caps,
Stub Ends, Barred Tee
Hot Induction Bends, Cold Bends :

Size : 3- 56
Bending Process: Hot Induction and Cold Bending
Bending Radius: 3D - 10D or on requests
Bending angles:
Cold Bending 1- 180
Hot Induction Bending 1- 100
Diameter of Bends : 4 - 20
Wall Thickness of Bends : STD - 75mm

Roc-Master

Anti-Corrosion Fasteners
Specications :
ANSI/ASME B1.1, ANSI/ASME B1.13M, ANSI/
ASME B18.2.1, ANSI/ASME B18.2.2, IFI 136,
ANSI/ASME B18.21.1, ANSI/ASME B18.22.1 &
ASME B18.2.4.6M, DIN, ISO, GB, HG Standard
etc.

Size :
M12 - M105, 1/2- 4, UNC/8UN

Types :

ASTM ANSI

Hex Bolts, Stud Bolts, Anchor Bolts, Threaded

Rods, U-Bolt, Clamp
Hex Nuts, Heavy Hex Nuts, Heavy Hex Nuts With
Tommy Bar Holes
Plain Washers, Lock Washers
Special design for customer

Material :
ASTM A193 Gr. B7, B8, B8M, B16, B6, B5, B8T,
B8MA
21

(Bolts Materials for High Temperature Service )

ASTM 320-L7, L7M, L43, B8, B8M, B8T, B8MA

Xylan

(Bolts Materials for Low Temperature Service )

ASTM A194 Gr. 2H, 2HM, 3, 4, 6, 7, 7M, 8, 8A,

8M, 8C, 8CA, 8T
(Nuts Materials for High Temperature or Pressure )

A276 S31803/S32760, Inconel 625, C276

RocCote First Layer :

Electro Galvanizing, Zinc Phosphate,
Sheradizing, Zinc Nickel Plating, Xylar 2 etc.

RocCote Surface Coating :

U-Bolt Clamp

Whitford Xylan 1424, 1014, 1070, 1052 etc.

RocCote Colors :
Blue, Green, Yellow, Red, Black

RocCote coating makes

the Project Management
more simple
Roc-Master

Special Alloy Material

RocCote High Quality XylanCoating

Since 2002, RocCote High Quality Xylan bolts and nuts are developed by Roc-Master to serve the eld of
Oil and Gas. Coated with Whitford Xylan series as top coating will provide excellent anti-corrosion, wear
resistance and self lubrication, such bolts and nuts are more effective and economical alternative to the
products made from solid material of stainless steel, Inconel, Incoloy , Titanium, etc.

RocCote Products Advantage

Less Friction
Dry Lubrication / Anti-galling
Abrasion / Wear Resistance
Corrosion Resistance
Chemical Resistance

Temperature Resistance
Nonstick / Release
Anti-Corrosion
Environmental Protection Coatings

Advanced Equipments
State of Art Spray Gun
ZAHN 3 and ZAHN 2 viscosity cup
Humidity and Temperature
Gauge

Environmental Protection Spraying Equipments

Curing Box Oven
Continuous Energy-Saving Oven

Typical comparision between

two kinds of coating on site of
Sinopec Puguang Station

Inspections & Testings

Visual Inspection
Acid and Alkali Test
5% Vitriol
5% Acetic Acid
5% Sodium Bicarbonate
100% Bolts and Nuts Matching Tests

Cure Test
Adhension Test
Film Thickness Test
Coating Hardness Test
Electric Spark Insulation Test
Continuous 5% Salt Fog Test

22

Roc-Master is a Whitford world wide QAC (Quality approved Coater) of Whitford, adopting Zinc Phosphate, Zinc Plating, Sheradizing, Zinc Nickel Plating,
Xylar 2 for base coat; adopting coating material Polyuoride compounds
of Whitford 1000 series, 1400 series for top coat. Zinc plating + Xylan 1424
passed over 2,500 hours salt spray test, and Xylar 2 + Xylan 1424 pass over
4,000 hours.

Xylar and Xylan are registered trademarks of Whitford.

Roc-Master

www.roc-master.com

Block A, No.1835 Duhui Road Minhang District, Shanghai, 201108, P.R.China

Tel.: + 86 21 3430 4280 Fax: + 86 21 3430 4003 E-mail: sales@roc-master.com