NTPC/ SINGRAULI

Introduction of NTPC, Singrauli

Address NTPC, Singrauli
PO.SHAKTINAGAR,
DISTT - SONEBHADRA (U.P.)
PIN NO.231 222,
STD CODE NO 05446

CAPACITY: 2000 MW
STAGE-I units are 5X200 MW
(3X200 MW in Ph I & 2X200 MW in Ph II)
STAGE-II units are 2 X 500 MW

Land PLANT - 550 ACRES

TOWNSHIP - 930 ACRES

Water sources Rihand reservoir

Coal Sources Jayant mines

Beneficiary States UP, J&K, Himachal Pradesh, Chandigarh,

Haryana, Punjab & Delhi.

Major Events of NTPC/Singrauli

UNIT FIRST SYNCHRONIZATION COMMERCIAL OPERATION

Unit # 1 13th February 1982 01st June 1982

Unit # 2 25th November 1982 01st February 1983

Unit # 3 28th March 1983 01st July 1983

Unit # 4 02nd November 1983 01st January 1984

Unit # 5 26th February 1984 01st June 1984

Unit # 6 23rd December 1986 01st June 1987

Unit # 7 24th November 1987 01st May 1988

NTPC/ SINGRAULI
AUXILIARY BOILER

TYPE :

STEAM GENERATING UNITS FRONT FIRED,BIDRUM BOILER

PACKAGE TYPE SUITABLE FOR HEAVY OIL NATURAL
CIRCULATION ,BOTTOM SUPPORTED, SEMI OUT DOOR.
CAPACITY 27.5 T/hr

PRESSURE - 15.3 kg/cm2

TEMP 215 deg C

FUEL CONSUMPTIO- 2 T/hr

FD FAN 23 m3/sec

EFFICIENCY- 82.92%

NO. OF BURNER ONE

FURNACE HEATING SURFACE- 100m2

FUEL OIL

FUEL : HFO (HEAVY FUEL OIL)

GROSS CV 11000 K Cal /kg

FLASH POINT - 60 degC

KIN VISCOCITY 370 CS Maxi(at50degC)

NTPC/ SINGRAULI

TURBINE & AUXILIARIES

Main Turbine

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE LMW-USSR KWU,W.GERMANY

TYPE Condensing Tendom Condensing Tendom

compound, three cylinder, compound, HP cylinder
Horizontally split, disc & barrel type IP cylinder
Diaphragm type, Impulse horizontally split, reaction
Turbine, Nozzle Governing throttle governing,
and regenerative feed regenerative feed water
water heating, double flow heating, HP single, IP&LP
LP turbine double flow
RATING 200 MW 500 MW

RATED SPEED 3000 RPM 3000 RPM

PRESSURE 130 kg / cm2 170 kg / cm2

TEMPERATURE 536 °C 537 °C

STEAM FLOW 612 T / hr 1530 T /hr

STAGES HPT 12, IPT 11, LP 4X2 HP 18, IP 14X2, LP 6X2

CRITICAL SPEED 1585, 1881, 2017, 2489, 900, 1548, 1896, 2700
4508
Barring Speed 3.4 RPM 80-120 RPM

Barring Gear Electric Drive Hydraulic

HPC exhaust pr 25.46 kg/cm2 45 kg/cm2

HPC exhaust temp 314 °C 342.5 °C

IP stop valve inlet pr 22.713 kg/cm2 40.5 kg/cm2

IP stop valve inlet temp 536 °C 537 °C

LPC exhaust pr 76 mm of Hg 60.45 mm of Hg

(Condenser back Pr)
HPT Expansion +5 to -2mm +5 to -3mm

IPT Expansion +4 to -3.5mm +8 to -2mm

LPT Expansion +5.5 to -3.5mm +30 to -3mm

NTPC/ SINGRAULI
Lube Oil System

Description STAGE I (5 X 200 MW) STAGE II (2 X500 MW)

MOT CAPACITY 28000 LITERS 40000 LITERS

LUBE OIL SERVO PRIME-46 SERVO PRIME-46

Main Oil Pump One One

CAPACITY 7000 Liters per minute 8 dm3/sec

Pressure 20kg/cm2 8.67kg/cm2
Drive TURBINE SHAFT TURBINE SHAFT
Auxiliary Oil Pump One (Called as SOP) Two

CAPACITY 3330 Liters/Minute 76 dm3/sec

Pressure 20kg/cm2 5.8kg/cm2
Drive AC DRIVEN AC DRIVEN
200KW, 6.6KV, 985RPM, 90KW,158A,415V,
21.8A 1488RPM
AC Lube Oil Pump One Purpose is served by the
AOPs mentioned above
CAPACITY 2500 Liters /min
Pressure 30 Meters WC
Drive 415V, 25KW, 46A,
980RPM
DC Lube Oil Pump One One
(Emergency oil Pump)
CAPACITY 1800 LTS/MIN 32dm3/sec
Pressure 22 MWC 1.7kg/cm2
Drive 220V DC, 13KW, 67A, 220V DC, 110.1KW,
1500 RPM 2800RPM, 164 A
JACKING OIL PUMP 2 AC driven + 1 DC driven

CAPACITY 1.8 dm3/sec

Pressure 140 ksc
Drive AC 0.4 kV, 37 kW, 70 A
DC 220 V, 37 kW, 190 A
Air side Seal Oil Pumps 1 AC driven + 1 DC driven 2 AC driven + 1 DC driven

CAPACITY 3.6 liter per second 3.3 dm3/sec

Pressure 120 m of wcl 15 bar
Drive AC 415V,11kW, 21.15A AC 415 V, 7.5 kW
DC 220V, 22 kW, 112 A DC 220 V
H2 side Seal Oil Pumps Nil One

CAPACITY 2.17 dm3/sec

Pressure 15 bar
Drive AC 415 V, 4 kW
NTPC/ SINGRAULI

GOVERNING OIL SYSTEM

Description STAGE I (5 X 200 MW) STAGE II (2 X500 MW)

GOVERNING OIL SERVO PRINE-46 EHC-FRYQUAL

Sp. gravity 50degC 0.852 1.142

kinematic Viscosity 28 CS

Neturalisation NO. 0.2

Flash point 201 deg C 455

Pour point -6.6deg C 0.00

Ash% by wt. 0.01% n/a

Mech impurities nil n/a

Acid NO 0.03
NTPC/ SINGRAULI

MOT CENTRIFUGE

NO ONE ONE

CAP 7000 LPM 7500 LPM

PR 1.2 kg/cm2 1.5 kg/cm2

Cut off oil Temp 65 degC 68+2 degC

Cut off water Temp 90 degC +90 degC

RATING 9.3KW,415V,1500RPM 11KW,415V,1500RPM

LUBE OIL COOLER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO + ONE STANDBY TWO X 100 %

FLOW 240m3/hr

OIL I/L TEMP 60 degC 65 degC

OIL O/L TEMP 40 degC 45 degC

SEAL OIL COOLER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO AIR / H2 SIDE
TWO /TWO
OIL FLOW 9.6 m3/hr 3.33/2.17 m3/sec

COOLING WTR FLOW 95 m3/hr 8.1/5.43 dm3/sec

HEAT DISSPATING 44.5KW 0.12/0.069 G Cal

OIL I/L TEMP 55 degC 30-40/30-40 DegC

POWER 75KW,87A,415V, 960/4KW,87A,415V,960

NTPC/ SINGRAULI

STATOR WATER COOLER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
PRIMARY WATER 25m3/hr
FLOW
PRIRY WATER I/L 72.6 degC
TEMP
PRIRY WATER O/L 45 degC
TEMP
COOLING WATER 200 m3/hr
FLOW

COOLING WATER 40-43.4degC(maxi)

I/L-O/L

HYDROGEN COOLER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR FOUR(VERTICAL)

GAS PRES. 3kg/cm2 4 bar

GAS FLOW/COOLER 7.5 m3/sec 33 m3/sec

COLD/HOT GAS TEMP 43/65degC(Maxi) 43/75degC

MAX WTR IN/OUT 36/ degC 38/47degC

TEMP

COOLING WATER 87.5 m3/hr 150 dm3/s

FLOW/CLR
STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NTPC/ SINGRAULI

CONDENSER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE DOUBLE PASS SINGLE TWIN NEST,DOUBLE
SHELL PASS SINGLE SHELL

NO. OF TUBES 15620 24720

TUBE LENGTH 9320 mm

CW FLOW 27000m3/hr 55017m3/hr

CW VELOCITY 1.6m/sec 2.13m3/sec

TER.TEMP DIFF. 3.78degC 3.17degC

TUBE CLEANING BACKWASH BALL CLEANING SYS.

CW I/L TEMP 33deg min 28 deg min

36deg max 35 deg max

VACCUM IN 73.5mm of Hg min 60.45 mm of Hg

CONDENSER 88.5mm of Hg max

AIR EXTRACTION SYSTEM / VACCUM RAISING SYSTEM

MAIN AIR EJECTOR TWO NIL

STARTING AIR EJ. ONE NIL

VACUUM PUMP TWO

590 RPM, 82-92KW
VACUUM PUMP NIL TWO

MAXI QTY OF AIR EXT 50 NM3/hr 85 m3/hr.

STEAM QTY TO STAR 3300Kg/hr

EJECTOR

STEAM QTY TO 1100Kg/hr

MAIN EJECTOR

MAXI QTY OF AIR EXT 700 NM3/hr

NTPC/ SINGRAULI

CONDENSATE EXTRACTION PUMP (CEP)

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW

NOS/UNIT THREE(ONE STANDBY) THREE(ONE STANDBY)

TYPE SINGLE SUCTION DOUBLE SUCTION

NO. OF STAGES 5 5

FLOW RATE 283m3/hr 810m3/hr

TDH AT DESIGN 201 MWC

CAPACITY
DIS PRES MAXI/MINI 20/15kg/cm2 30.4 ata

I/L SUCTION TEMP 40 degC 43.1degC

NPSH 1.7m at 282m3/hr 4.1m

EFFICIENCY 75.3% 75.3%

MOTOR RATING 230KW,25A,6.6KV, 1120KW,112A,6.6KV

1490 RPM 1480 RPM
NTPC/ SINGRAULI

FEED WATER HEATERS LP HEATERS

Description STAGE I STAGE II
5 X 200 MW 2 X500 MW
NO./UNIT FOUR THREE

LPH-1

PLACEMENT INSIDE CONDENSER INSIDE CONDENSER

WATER FLOW 672 T/hr 1209 T/hr

TEMP I/O 50.36/60.67 degC 46/63degC

STEAM FLOW /PRES / 8461Kg/hr/.27Ata Abs 38550/0.26684/66

TEMP Kg/hr/Kg/cm2 / DegC

LPH-2

OUT SIDE OUT SIDE

WATER FLOW 672 T/hr 1209 T/hr

TEMP I/O 67.71/99.71 degC 63/104 degC

STEAM FLOW / PRES / 23533 Kg/hr/1.284Ata 812263/1.3139/136.2

TEMP 172 DegC Kg/hr/ Kg/cm2/DegC

LP-3
OUT SIDE OUT SIDE

WATER FLOW 672 T/hr 1209 T/HR

TEMP I/O 100.36/123.75 105/125degC

STEAM 19543Kg/hr/2.775Ata 44710/2.5809/195.4

FLOW/PRES/TEMP 252 degC Kg/hr/Kg/cm2/DegC
LPH-4
OUT SIDE

WATER FLOW 672 T/hr

TEMP I/O 123.75/154.83

STEAM FLOW / PRES / 22153Kg/hr/6.468 Ata

TEMP 368 deg C
NTPC/ SINGRAULI

FEED WATER HEATERS HP HEATERS

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO./UNIT THREE FOUR

HPH-1 HP-5 HP-5(5A-5B)

WATER FLOW 672 T/hr 765.87 T/hr

TEMP I/O 166.76/187.29 166/207 degC

STEAM 13515/12.13/440 47985/18.44/428.4

FLOW/PRES/TEMP Kg/hr/AtaAbs/degC Kg/hr/Kg/cm2/DegC
HPH-2 HP-6 HP-6(6A-6B)

WATER FLOW 672 T/hr 765.87 T/hr

TEMP I/O 187.29/224.75 207/267 degC

STEAM 41949/25.75/314 73450X2/42.56/342.3

FLOW/PRES/TEMP Kg/hr/AbaAbs/DegC Kg/hr /Kg/cm2/DegC

HPH-3 HP-73

WATER FLOW 672 T/hr

TEMP I/O 224.75/248.75

STEAM 27940Kg/hr/39.59 Ata

FLOW/PRES/TEMP Abs 369 degC

DEARATOR AND STORAGE TANK

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. ONE ONE

TYPE SPRAY SPRAY

STORAGE CAPACITY 140 m3 170m3

LOCATION 23 m 27 m
NTPC/ SINGRAULI

BOILER FEED PUMP

Description STAGE I STAGE II

5 X 200 MW 2 X500 MW
MAKE WEIR PUMPS WEIR PUMPS

NOS./UNIT THREE THREE

DRIVE MOTOR DRIVEN TWO NOS (TDBFP)

TURBINE DRIVEN
ONE NO. (MDBFP)
MOTOR DRIVEN

BFP BOOSTER PUMP STG-I BFP TDBFP - MDBFP

SUCTION PRES 8kg/cm2 5.7bar -7.2 bar

SUCTION TEMP 160degC 164 degC-164degC

DISC.PRESSURE 14kg/hr 27.27bar-20.27bar

FLOW RATE 444 T/hr 1080m3/hr-1080m3/hr

EFFICIENCY 78.5% 80%-80%

BFP MAIN PUMP STG-I BFP TDBFP - MDBFP

NO. OF STAGE 6 4+1 4+1

SUCTION TEMP 165degC 164.6degC / 164.6degC

SUCTION PRESS 14/kg/cm2 20.27bar / 20.27bar

DISC PRESSURE 193.6 bar 204.32bar / 205.32bar

FLOW RATE 444 T/hr 1080.3 / 1080.3 m3/hr

EFFICIENCY 80% 81.6%/81.4%

POWER 3500KW,6.6KV, 9800KW, 987A 6.6KV

MOTOR RPM 1485 1493

BFP RPM 5000(Maxi) 5690 - 5705

NTPC/ SINGRAULI

AUXILIARY COOLING WATER PUMP

STAGE I STAGE II STAGE II

Description 5 X 200 MW 2 X500 MW 2 X500 MW
ACW PUMP ARCW PUMP DMCW PUMP

NOS./UNIT TWO (ONE THREE (ONE THREE (ONE

STANDBY) STANDBY) STANDBY)

WATER RAW WATER RAW WATER DM WATER

FLOW 1300m3/hr 2300m3/hr

SUCTION HEAD 25 MWC 25 MWC

DISCHARGE HEAD 45 MWC 42.5MWC 99 MWC

MOTOR RATING Ph-II- 200KW, 460KW,997RPM,6. 670KW, 996RPM,

1490RPM, 258A 6KV,36A 77A,6.6KV,415V
Ph-I- 208KW,
1487RPM,
22A6.6KV

CIRCULATING WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NOS. 13 3 NOS/UNIT

TYPE TURBINE PUMP VERTICAL WET WELL

CLOSED IMPELLER MIXED BOWL TYPE

NO.OF SATGE ONE

CAPACITY 15000m3/hr 27000m3/hr

HEAD AT PUMP 32 MWC

DISCHR

MOTOR RATING 1805KW,6.6KV,50HZ 3000KW,6.6KV,50HZ

RATED CURRENT 204 AMP 335AMP

RPM 495 370

NTPC/ SINGRAULI

STEAM GENERATOR (BOILER & AUXILIARIES)

STEAM GENERATOR (BOILER & AUXILIARIES)

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
FURNACE MEMBRANE WALL, MEMBRANE WALL,
CONSTRUCTION WATER COOLED, WATER COOLED,
DOWNWARD DOWNWARD
EXPANSION, EXPANSION,
SINGLE DRUM , SINGLE DRUM ,
DRY BOTTOM ASH DRY BOTTOM ASH
TYPE WITH REHEATER TYPE WITH REHEATER
NATURAL CONTROLLED
CIRCULATION CIRCULATION

FURNACE VOLUME 5200 m3 14770 m3

FUEL PULVERSIED COAL PULVERSIED COAL

DIRECT FIRED DIRECT FIRED
OIL SUPPORT OIL SUPPORT

TYPE BITUMINUS LOW BITUMINUS LOW

GRADE GRADE

FIRING SYSTEM TILTING TANGENTIAL TILTING TANGENTIAL

FUEL RESIDUAL TIME 2.5 SECOND 3 SEC

COAL FIXED CARBON-32.4%, FIXED CARBON-32.4%,

VOLATILE MATTER- VOLATILE MATTER-
21%, MOISTURE-16%, 21%, MOISTURE-16%,
ASH-30%, HGI-50. CV- ASH-30%, HGI-50. CV-
4050KCal/kg, SIZE OF 4050KCal/kg, SIZE OF
COAL TO MILL-25mm COAL TO MILL-25mm
NTPC/ SINGRAULI

BOILER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE M/S BHEL (C.E.DESIGN) M/S BHEL (C.E.DESIGN)
TYPE BALANCED DRAFT,DRY BALANCED DRAFT,DRY
BOTTOM SINGLE DRUM, BOTTOM SINGLE DRUM,
NATURAL CIRCULATION CONTROLED CIRCULATION

MAXI WORKING PR 158.2kg/cm2 192.4kg/cm2

OUTPUT 700 T/hr 1566T/hr

ELEVATION 52 m 78 m

NOS.OF CYLONE SEP 50 x 2 96

NOS.OF SECO.DRIER 50 x 2 96

DRUM LENGTH 17.68 m 22.070 m

MAXI METAL TEMP 345 degC 366DegC

BOILER WATER CIRCULATING PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NOS. NIL TWO+ONE STAND BY

TYPE SINGLE SUCTION

DOUBLE DISCHARGE.
SUCTION PRESSURE 193.27 kg/cm2

SUCT. TEMPRATURE 348.9degC

CAPACITY 47994.2 LTS/MIN

PUMP EFFICIENCY 80% HOT DUTY

MOTOR RATING 400HP,187.30KW,6.6KV

1450RPM,36A,WET
STATOR SQUIRREL
CAGE INDUCTION
MOTOR
NTPC/ SINGRAULI

FLOW (BOILER)

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
STEAM FLOW S/H O/L 612 T/hr 1530 T/hr

STEAM FLOW R/H O/L 533 T/hr 1374 T/hr

FEED WATER FLOW 593 T/hr 1510 T/hr

WATER SPRAY 19 T/hr

AIR FLOW AT AH O/L 118 T/hr 426 T/hr

TEMPERING AIR 120 T/hr

AIR FLOW AT AH O/L 552 T/hr 1247 T/hr

(Secondary)

ACCESS AIR TEMP AIR 129 T/hr

TOTAL COMBUSTION 813 T/hr 1815 T/hr

AIR
COAL FLOW 105 T/hr 281 T/hr

TEMPERATURE & PRESSURE (BOILER)

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
DRUM PRES/TEMP 146.1Kg/cm2(g)/342

S/H OUTLET 136 "(g)/535 degC 177 /540 degC

PRES/TEMP
R/H OUTLET 24.9"(g)/530 degC 44.05/540 degC
PRES/TEMP
FINAL FEED PRES 149.2Kgcm2(g)/ 192.3/191Kg/cm2
ECO I/O
ECO I/O TEMP 240/280 degC 253/305 DegC

LTSH OUTLET 143.4Kg/cm2/422DegC 5.7Kg/cm2/406 DegC

PRE/TEMP
NTPC/ SINGRAULI

BOILER PRESSURE & DRAFT(AIR & GAS)

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW

PRIMARY AIR

PA FAN OUTLET 736 mmwc 697 mmwc

AH OUTLET 638 mmwc 660 mmwc

MILL OUTLET 217 mmwc 248 mmwc

SECONDARY AIR

FD FAN OUTLET 301 mmwc 212 mmwc

AH INLET 261 mmwc 192 mmwc

AH OUTLET 171 mmwc 156 mmwc

WIND BOX TO 140 mmwc 140 mmwc

FURNACE 101 mmwc
DIFFERENTIAL WINDBOX PRE

GAS

AH OUTLET (-)47 mmwc

EP INLET (-)164 mmwc (-)145 mmwc

ID FAN INLET (-)199 mmwc (-)219 mmwc

ID FAN OUTLET 33 mmwc 17 mmwc

NTPC/ SINGRAULI

SAFETY VALVES

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
DRUM

NO. 3 6

SET PRES 158Kg/cm2, 161Kg/cm2/ 204,206,208.1,208.1

162.42Kg/ 210.1,210.1(set pre)

SUPER HEATER

NO. 2 3

SET PRES 143.3/144.0 Kg/ cm2 187.7,187.7,185.4 Kg/

cm2
ERV

NO. 1 3

SET PRES 142 Kg/cm2 185.4,185.4,185.4

REHEATER INLET

NO. 1+3 4

SET PRES 33.4 Kg/cm2 54.84,55.39,55.56, 56.49

33.75, 34.00 , 34.45 Kg/cm2

REHEATER OUTLET

NO. 1 5 +3 (ERV)

SET PRES 30.58Kg/cm2 40,49.5,50,50.50, 48.07

Kg/cm2
48.07,48.55,48.55
NTPC/ SINGRAULI

OILBURNER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NOS. 12 / UNIT 16 / UNIT

TURN DOWN RATIO 4:1 3:1

TYPE CORNER FIRED CORNER FIRED

TILTING TANGENTIAL TILTING TANGENTIAL
OILGUN PARALLEL PIPE PARALLEL PIPE
AUTO RETRACT AUTO RETRACT
ATOMOISER EXTERNAL MIX EXTERNAL MIX
STEAM ATOMOISED STEAM ATOMOISED
OIL FLOW 1KL/GUN/hr 2.25KL/GUN/Hr-MAXI
0.75KL/GUN/Hr-MINI

COAL PULVERSIER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE BOWL MILL-XRP 803 BOWL MILL- XRP 1003

NOS. 6 MILL / UNIT 8 MILL / UNIT

FOR FULL LOAD 4 MILL / UNIT 6 MILL / UNIT

CAPACITY 39.7 T/hr 68 T/hr

AIR FLOW/MILL 59.4 T/hr 92.7 T/Hr

MILL OUTLET TEMP 77 degC 77 DegC

RATING 340KW,6.6KV,988RPM
560KW,6.6KV,590 RPM
RATED CURRENT 40.7 AMPS 66A-FL,33A-NL

COAL BURNER 24 NOS / BOILER 32 NOS. / BOILER

NTPC/ SINGRAULI

GRAVIMETRIC FEEDER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE SECO-36" SECO-36"

CAPACITY 51.3 T/hr 74.8 T/hr

DRIVE VARIABLE SPEED VARIABLE SPEED

THRO DC MOTOR THRO DC MOTOR
RATING DC-3.73KW,220KW 3.7KW,1750/2300RPM
1250 RPM

AIR PREHEATER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE LUNGSTRUM-27VI80 27 VI M80

NOS. TRISECTOR BISECTOR

REGENRATIVE REGENERATIVE
2 NOS / BOILER 4 NOS / BOILER
SEPARATE APH
FOR PRIMARY &
SECONDARY AIR

RPM 1.5 1.5

AIR DRIVE RPM 0.5 0.5

RATING 11KW,19.5A,415V, PRI-11KW,415V,1450RPM

1445 RPM SEC-15KW,415V,1400RPM
NTPC/ SINGRAULI

ELECTROSTATIC PRECIPITATOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
GAS FLOW RATE 369.3 m3/sec 980 m3/hr

TEMP. degC 140 140

NOS.OF PRECIPETA. TWO FOUR

NOS. OF FEILD 6 X 4 =24 7 X 2 X 4 = 56

VELOCITY OF GAS 0.9242 m/sec 1.0 m/sec

TREATMENT TIME 17.312 sec 25.2 sec

COLLECTING AREA 115.42 m2/m3/hr 164.57 m2/m3/sec

DUST 31.83 gm/NM3 73.5 gm / NM3

CONCENTRATION
EFFICIENCY 99.34% 99. %

ASH HOPPER 8 hrs 8 hrs

CAPACITY

FREQUENCY OF RAP- 6 TO 1 RAPS/hr 10 RAPS/Hr

COLLECTING

FREQUENCY OF RAP- 10 RAPS/hr 10 RAPS/Hr

EMITTING

CHIMNEY HEIGHT

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
PHASE-1 220 METER
220 METER (SINGLE SHELL)
(THREE SHELL)
PHASE-2
220 METER
(TWO SHELL)
NTPC/ SINGRAULI

FORCED DRAFT FAN

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE API-18 / 11 API-16 / 16
AXIAL REACTION AXIAL REACTION
NOS. TWO / UNIT TWO / UNIT

TEMP OF MEDIUM 50 degC 50 degC

RATING 800KW,6.6KV,1480 RPM 1400KW,6.6KV,980 RPM

RATED CURRENT 84.5 AMPS 147A-FL,42.5A-NL

FAN REGULATION VARIABLE BLADE VARIABLE BLADE

PITCH CONTROL PITCH CONTROL

INDUCED DRAFT FAN

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE AN 28e6 ND ZV-45
AXIAL IMPULSE RADIAL FAN DOUBLE
SINGLE SUCTION SUCTION
NOS TWO THREE (ONE
STANDBY)

CAPACITY 240 m3/sec 533.8 m3/sec

TOTAL HEAD DEVEL 384 mmwc 409 mmwc

FAN REGULATION INLET GUIDE VAN VARIABLE SPEED

THRO HYDRAULIC
COUPLING
TEMP OF MEDIUM 150 degC 150 degc

RATING 1300KW,6.6KV,740 RPM 3400KW,6.6KV,550 RPM

RATED CURRENT 138.5 AMPS 379A-FL,139A-NL

NTPC/ SINGRAULI

PRIMARY AIR FAN

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE NDFV-22b RADIAL AP-2-20 /2 RADIAL
REACTION
CAPACITY 76 m3/sec 152.3 m3/sec

TOTAL HEAD DEVEL 1390 mmwc 1143 mmwc

RATING 1400KW,6.6KV, 2100KW,6.6KV.

1480 RPM 1480 RPM

RATED CURRENT 146.2 AMPS 212A-FL,58.5A-NL

FAN REGULATION INLET GUIDE VAN TWO STAGE BLADE

PITCH

SCANNER AIR FAN

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE RADIAL BACKWARD CURVE RADIAL FAN

NOS / BOILER TWO(1 AC+ 1 DC) TWO(1 AC+ 1 DC)

CAPACITY 103 m3/hr 3600m3/hr

RATING AC 11KW,2850 RPM, 11KW,28500 RPM-AC

22.2A
DC 3.7KW,220V,2900 7.5KW,1450 RPM-DC
RPM
SERVICE IGNITOR AIR IGNITOR AIR

MEDIUM ATMOSPHERIC AIR ATMOSPHERIC AIR

SEAL AIR FAN

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NOS TWO / UNIT FOUR / UNIT

TYPE NDM-6

CAPACITY 10200 NM3 /hr

RATING 46KW,2940RPM,77AMP 20KW,2880 RPM

SOURCE OF AIR PA FAN DISCH PA FAN DISCH

NTPC/ SINGRAULI

WALL DESLAGGER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MEDIUM OF FLOW S /H STEAM S/H STEAM

PRES/TEMP 30kg/cm2/330 degC 28 kg/cm2

NO.OF LRSB 20 24

WALL BLOWER 56 NOS. 88 NOS.

IN APH TWO/APH TWO/APH

FLOW PRES 12kg/cm2 12 kg /cm2

DEISEL GENERATOR SET

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
AC GENERATOR AC GENERATOR

NOS. FOUR TWO

TYPE C 534 C KTA 3067 G

RATING 312 KVA 750 KVA

COUNTINUOUS
VOLTAGE 415 415

CURRENT 434 AMP 1043 AMP

RPM 1500 1500

EXCI. V/C 39V/1.69 A 47 V / 2.5 A

POWER FACTOR 0.8 Lag 0.8

NTPC/ SINGRAULI

PLANT AIR COMPRESSOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE NGEF-AVM KIRLOSKER P CO. LTD

TYPE 17 & 12X9-2HSE 2NL2 HORIZONTAL

BALANCED
OPPOSED OIL FREE.
STAGE TWO TWO

DISC.PRESSURE 133.8 PSIG 8 kg/cm2(g)

CAPACITY 984.6 CFM 30 NM3/MIN

RPM 495 596

NOS SIX THREE

INTAKE/DISGE TEMP 122/375degF

MOTOR RATING 232KW,25A,6.6KV 260KW,32A,6.6KV

1476 RPM

INSTRUMENT AIR COMPRESSOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE NGEF-AVM KIRLOSKER P.CO. LTD

TYPE HORIZONTAL HORIZONTAL

OPPOSED OIL FREE, BALANCED WATER
COOLED
NOS. SIX FOUR

CAPACITY 984.6 CFM 30 NM3/MIN

STAGE TWO TWO

DISC PRESSURE 133.8 PSIG 8kg/cm2

RPM 495 591

MOTOR RATING 185KW,20A,6.6KV, 260KW,32A,6.6KV

1481 RPM
NTPC/ SINGRAULI

HFO STORAGE TANK

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR NOS TWO NOS.

CAPACITY 2000 KL 4000 KL

FLASH TANK ONE NO ONE NO

CAPACITY 3 m3 6.28 m3

DRAIN TANK ONE NO. ONE NO.

CAPACITY 3.5 KL 7 m3

HFO UNLOADING PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. THREE( ONE NIL
STANDBY)
CAPACITY 150 m3/hr NIL

HEAD 40 MLC NIL

RATING 55KW,100A,415V,
1685RPM
NTPC/ SINGRAULI

HFO DRIAN PUMP THREE SPINDLE SCREW

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
CAPACITY 4 m3/hr

HEAD 20 MLC 25 MLC

RATING 2.2KW,4.9A,415V,1440R
PM

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
VERTICAL SUMP PUMP

NO. TWO FOUR

CAPACITY 30 m3/hr 30 m3/hr

HEAD 7 MLC 7 MLC

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
FUEL OIL PUMP

NO. THREE THREE(ONE STAND

BY)
TYPE SCREW SCREW

CAPACITY 400 LPM 800 LPM AT 150 CST

PRES 30 BAR 30 kg/cm2

RATING 36KW,69A,415V 1450 RPM

980RPM
NTPC/ SINGRAULI

GENERATOR

GENERATOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE BHEL BHEL

STATOR WINDING WATER COOLED WATER COOLED

STATOR CORE & HYDROGEN COOLED HYDROGEN COOLED

ROTOR
MAXI CONTINUOUS 200MW / 235.3 MVA 500MW / 588 MVA
RATING
POWER FACTOR 0.85 LAGGING 0.85 LAGGING

TERMINAL VOLTAGE 15.75 KV 21 KV

FREQUENCY/ SPEED 50 HZ / 3000 RPM 50 HZ / 3000 RPM

SHORT CIRCUIT RATIO 0.5 0.48

HYDROGEN PRESS 3 kg/cm2 4 kg/cm2

RATED STATOR 8625 AMPS 16200 AMPS

CURRENT
EXCITATION 2515 AMPS 6300 AMPS MAIN EXIT.
CURRENT

EXCITATION 300V 600 V

VOLTAGE

EFFICIENCY 98.59%

PHASE CONNECTION DOUBLE STAR DELTA STAR

TOTAL GAS 56m3 80m3

VOLUME
COLD GAS 43 degC
TEMPERATURE

HOT GAS 65 degC

TEMPERATURE
NTPC/ SINGRAULI

STATION TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE EASUN NGEF

NO. TWO TWO

CAPACITY 19/25/31.5 MVA in 20/35/50 MVA

ONAN / ONAF
CONDITION
VOLTAGE RATING 132/6.9KV 132/6.9 KV

UNIT AUXILIARY TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE EASUN NGEF

NO. TWO FOUR

CAPACITY 12/16MVA IN 25MVA IN

ONAN/ONAF ONAN/ONAF
CONDITION CONDITION
V.RATING 15.75/6.9 KV 21/6.9 KV

CW TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
MAKE EASUN NGEF

NO. TWO TWO

CAPACITY 19/25 MVA in 25 MVA,ONAF

ONAN / ONAF
CONDITION
V.RATING 132/6.6KV 132/6. 6KV
NTPC/ SINGRAULI

ESP TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO FOUR

CAPACITY 1.6 MVA 2 MVA

V.RATING 6.6 / 0.433 KV 6.6 / 0.433 KV

ASH SLURRY TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO THREE

CAPACITY 1.6 MVA 1.6 MVA

V.RATING 6.6 / 0.433 KV 6.6 / 0.433 KV

STATION SERVICE TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO FOUR

CAPACITY 1.6 MVA 1.6 MVA

V.RATING 6.6 / 0.433 KV 6.6 / 0.433 KV

WATER TREATMENT PLANT TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO

CAPACITY 1 MVA

V.RATING 6.6 / 0.433 KV

NTPC/ SINGRAULI

UNIT SERVICE TRANSFORMER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO FOUR

CAPACITY 1.6 MVA 1.6 MVA

V.RATING 6.6 / 0.433 KV 6.6 / 0.433 KV

CWPH SERVICE TRANSFORMER

Description STAGE I 5 X 200 MW STAGE II 2 X500 MW
NO. TWO TWO

CAPACITY 0.63 MVA 0.63 MVA

V.RATING 6.6 / 0.433 KV 6.6 / 0.433 KV

GENERATOR TRANSFORMER
Description STAGE I 5 X 200 MW STAGE II 2 X500 MW
MAKE BHEL(THREE PHASE) BHEL(SINGLE PHASE)

RATING 250 MVA(OFWF) 200 MVA(OFWF)

NOMINAL VOLTAGE 15.75/400KV 21/400KV

INTER CONNECTING TRANSFORMER

Description STAGE I 5 X 200 MW STAGE II 2 X500 MW
NO. TWO

MAKE EASUN

RATING 50/75/100MVA(ONAN/O
NAF/OFAF)
NOMINAL VOLTAGE 400/132KV

CHP TRANSFORMER

Description STAGE I 5 X 200 MW STAGE II 2 X500 MW

NO. TWO FOUR

CAPACITY 2 MVA 1.6 MVA

RATING 6.6KV/0.433KV 6.6KV/0.433KV

NTPC/ SINGRAULI

SWITCH YARD
AIR BLAST CIRCUIT BREAKER (400KV)

Description SWITCHYARD 400 KV/132 KV

RATED NOMINAL CURRENT 2000 A

TRIPPING TIME 17-23 m sec

CLOSING TIME 43-55 m Sec

PRE INSERTION TIME 7+ 1 m sec

AIR BLAST CIRCUIT BREAKER (132KV)

Description SWITCHYARD 400 KV/132 KV

RATED NOMINAL CURRENT 800 A

RATED NOMINAL CURRENT 60 m sec

BREAK TIME
MAX CLOSING TIME 200 m sec

PRE INSERTION TIME 7+ 1 m sec

NTPC/ SINGRAULI

3AT TYPE SF6 CIRCUIT BREAKER

SWITCHYARD 400 KV/132 KV

Description

RATED VOLTAGE 420 KV

RATED GREQUENCY 50 HZ

RATED NOMINAL CURRENT 2000 A

RATED SHORT CIRCUIT BREAKING 40 KA

CURRENT
RATED SHORT CIRCUIT MAKING 2.5 TIMES RATED SHORT
CURRENT
CIRCUIT BREAKING CURRENT
RATED INSULATION LEVEL
LIGHTING IMPULSE WITH STAND 1425 Kvp
VOLTAGE(1.2/50 US)--
ONE MINUTE POWER FREQUENCY 520-610Kv
WITH STAND VOLTAGE
RATED SHORT CIRCUIT CURRENT 1 sec
DURATION
OPERTING TIME

CLOSING TIME 100 m sec Maxi

OPERATING TIME 22 m sec Maxi

ARCKING TIME 18 m sec Maxi

DEAD TIME 300 m sec Maxi

BREAK TIME 2 CYCLES

PRE INSERTION TIME 8+

SF6 PNEUMATIC OPERATED

CLOSING TIME 120 m sec

TRIPPING TIME 25 m sec
NTPC/ SINGRAULI

ASH HANDLING PLANT

SYSTEM DESIGN:

CONTINUOUS WET REMOVAL AND ASH SLURRY DISPOSAL TYPE BOTTOM

ASH TRANSITION HOPPER WITH SUBMERGE SCRAPPER AND CONVEYOR AND
CLINKER GRINDERS ARE PROVIDED FOR CONTINUOUS REMOVAL OF
BOTTOM ASH.FLY ASH REMOVAL IS DONE BY FLUSHING EQUIPMENT
PROVIDED UNDER EACH HOPPER.

COMBINATION OF HIGH VELOCITY AND GRAVITY SLUICE WAYS IS

PROVIDED FOR CONTINUOUS ASH SLUCING TO ASH SLURRY SUMP.

ASH WATER RATIO: 1 : 10

HP ASH WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 6 4

CAPACITY 275 m3/hr 300 m3/hr

RATING 110KW,1486RPM,196A 190KW,1500RPM/148A

HEAD 95 MWC

LP ASH WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 6 4

CAPACITY 470 m3/hr 1300 m3/hr

RATING 110 KW,1487RPM,187A 305KW,1494RPM,34A,6.

6KV

HEAD 65 MWC
NTPC/ SINGRAULI

SERVICE WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 4 5

CAPACITY 97.22 LTS/SEC 330 m3/hr

HEAD 100.23 MWC 101.13 MWC

RATING 160KW,1487RPM,227A 127KW,1490RPM, 229A

SEAL WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO TWO 2-CENRIFUGAL

CAPACITY 115 m3/hr 44 m3/hr

RATING 75KW,1485RPM,130A 18.5 KW, 415V

HEAD 80MWC

ASH SLURRY PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 13(A&B) 6(A&B)

CAPACITY 700 m3/hr 750 m3/hr

RATING 172KW,,415V, 200KW, 415V, 990

990 RPM,290 A RPM,346 A
HEAD 42 mwc 45 mwc
NTPC/ SINGRAULI

CLINKER GRINDER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO TWO

CAPACITY 7.5 T/hr

SIZE OUTPUT 25mm & BELOW 25mm & BELOW

RATING 7.5KW,415,1500RPM 11KW,415V,

BOTTOM ASH 12T/hr 35T/hr

HANDLING
FLY ASH HANDLING 54T/hr

SLURRY VELOCITY THROUGH PIPES NOT LESS THEN 3m/sec

EQUIVELENT LENGTH OF EACH DISPOSAL PIPE 5300 METER

NTPC/ SINGRAULI

WATER CLARIFICATION / PRETREATMENT PLANT

CLARIFLOCULATOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NOS. TWO TWO

CAPACITY 300 m3 /hr 300 m3/hr

CHEMICAL DOZING SYSTEM

ALUM DOZING SYSTEM
TANK TWO NOS. TWO NOS.

CAPACITY EACH FOR 6 m3/hr 12 hrs

BOTH CCF
STR.OF SOL 3-4 % 10%

PUMP CENTRIFUGAL POSITIVE

DISPLACEMENT
NOS. TWO EACH OF 100% TWO EACH OF 100%
CAPACITY.

LIME SLURRY TRANSFER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. NIL TWO

CAPACITY NIL 2 m3/hr

LIME SOLUTION DOZING PUMP

NO. TWO TWO

TYPE CENTRIFUGAL POSITIVE

DISPLCEMENT
CO-AGULANT AID PUMP

NO. NIL THREE (ONE FOR

EACH CCF ONE STAND
BY)
TYPE - POSITIVE
DISPLACEMENT
NTPC/ SINGRAULI

DEMINERALISED WATER PLANT

(CHANGES RAW WATER IN TO DEMINERALISED WATER)

DM PLANT

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO.OF STREAM SIX TWO

FLOW THRO ONE 60 m3/hr 130 m3/hr

STREAM

ACTIVATED CARBON FILTER

NO. OF STR. SIX ONE

FLOW RATE 60 m3/hr 145 m3/hr

SURFACE FLOW 15m3/hr/m2

RATE

CATION EXCHANGER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO OF STR. SIX TWO

FLOW RATE 60 m3/hr 130 m3/hr

REGENERATED BY HCL HCL

ANION EXCHANGER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO OF STR. SIX TWO

FLOW RATE 60 m3/hr 130 m3/hr

REGENERATED BY NaOH NaOH

NTPC/ SINGRAULI

MIXED BED UNITS

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO OF STR. SIX TWO

FLOW RATE 60 m3/hr 130 m3/hr

REGENERATED BY HCL,NaOH HCL NaOH

SURFACE FLOW 46 m3/hr/m2

DEGASSER SYSTEM

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO TWO TWO

FLOW RATE 120 m3/hr 35 m3/hr

UNLOADING PUMP-ACID

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO TWO

TYPE CENTRIFUGAL HOROZONTAL

CENTRIFUGAL
CAPACITY 20 m3/hr 20 m3/hr

HEAD 10 MLC

UNLOADING PUMP –ALKALI

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO TWO

TYPE CENTRIFUGAL HOROZONTAL

CENTRIFUGAL
CAPACITY 20 m3/hr 20 m3/hr

HEAD 10 MLC
NTPC/ SINGRAULI

NEUTRALISATION SYSTEM

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO.OF PITS TWO TWO

CAPACITY 300 m3 EACH 400 m3 EACH

RECIRCULATION CUM DISPOSAL PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO/PIT TWO/PIT

CAPACITY 150 m3/hr 150 m3/hr

HEAD 50 MWC 15 MWC

RATING 15KW,28.4A,415V,1465
RPM
DEMINERALISED TANK

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR TWO

CAPACITY 1500 m3 EACH 1500 m3 EACH

DM WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 4 4

CAPACITY 70 m3/hr 83.3 LTS/SEC

HEAD 42 MWC 60 MWC

RATING 415V,DOL 90 KW,1480 RPM

NTPC/ SINGRAULI

BOILER FILL PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO

TYPE CENTRIFUGAL

CAPACITY 150 m3/hr

RATING 415V,DOL

CLARIFIED PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FIVE(ONE STAND BY)

CAPACITY 150m3/hr

HEAD 57 MWC

FILTER WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. THREE (TWO
STANDBY)
CAPACITY 1500 m3/hr

HEAD 60 MWC

AUXLIARIES COOLING WATER BOOSTER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. 6(THREE STAND BY)

TYPE CENTRIFUGAL

CAPACITY 1300 m3/hr

HEAD 45 MWC
RATING 6.6KV,DOL
NTPC/ SINGRAULI

AUXILIARY WATER PUMP HOUSE

(RAW WATER PUMP)
CLARIFICATION PLANT SUPPLY PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. THREE COMMON

TYPE VERTICAL

CAPACITY 3300 m3/hr

HEAD 18 MWC

RATING 6.6KV,DOL

PRETREATMENT PLANT SUPPLY PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. THREE(ONE STAND
BY) COMMON
TYPE VERTICAL

CAPACITY 300 m3/hr

HEAD 44MWC

RATING 415V,DOL

SUMP PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO TWO

TYPE VERTICAL VERTICAL

CAPACITY 30 m3/hr 50 m3/hr

HEAD 10 MWC 15 MWC

RATING 415V,DOL
NTPC/ SINGRAULI

RAW WATER PUMP HOUSE

ELECTRICAL FIRE WATER PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR

CAPACITY 113.55 L/sec

HEAD 80 M

RATING 220 HP,415V,1490 RPM

DIESEL FIRE PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR

CAPACITY 114 LPS

HEAD 125 m

RATING 1500 RPM

JOCKEY PUMP

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. TWO

CAPACITY 125 m3/hr

HEAD 130 m

RATING 28 KW,2920 RPM

NTPC/ SINGRAULI

COAL HANDLING PLANT

1.COAL MINE LINKED - JAYANT / BINA /DUDHICHUA

2.SIZE OF COAL FROM MINE - + 200 mm

3.MODE OF TRANSPORTATION - MERRY GO ROUND SYSTEM

4.TYPE OF WAGON - BOTTOM DISCHARGE

5.UNLOADING OF COAL - IN UNDER GROUND TRACK

HOPPER

6.SIZE OF COAL TO RC FEEDER - 20 mm

7.CONVEYOR STREAM - TWO X 100 %

(ONE WORKING & ONE STAND BY)

FUNCTION OF PLANT-

• DIRECT FEEDING- UNLOADING OF COAL FROM WAGON CRUSHING IN

CRUSHER & FEEDING TO RAW COAL BUNKER THROUGH CONVEYOR

STEAM

• STACKING OF CRUSHED COAL- UNLOADING OF COAL FROM WAGON

CRUSHING IN CRUSHER AND STACKING IN STOCK PILE AREA

THROUGH CONVEYOR STREAM AND STACKER / RECLAIMER

• RECLAIMING OF CRUSHED COAL:- RECLAIMING OF CRUSHED

COAL FROM STACK PILE AREA BY STACKER RECLAIMER

AND OR BY DOZING BY BULDOZER IN TO RECLAIM HOPPER &

DISCHARGE IN TO RAW COAL BUNKER THROUGH CONVEYOR

STREAM.
NTPC/ SINGRAULI

TRACK HOPPER-

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. ONE ONE

MAXI.COAL SIZE 200mm 200mm

BELT SPEED 2.6 m/sec 2.75 m/sec

LENGTH OF HOPPER 200 m 200 m

CAPACITY 3200 TONNES 4250 MT

PADDLE FEEDER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR FOUR

PADDLE SPEED 2.3-6 m/min 2.3-6 m/min

LENGTH OF TRAVEL 210 m 210 m

CAPACITY 600 T/hr EACH 600 T/hr

BELT CONVEYOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
CAPACITY 1200 T/hr/belt 1200 T/hr/belt

SPEED 2.6 m/sec 2.7 m/sec

TROUGHING ANGLE 35 deg(1A1B,3A3B) 35 deg

REST 20 deg

BELT FABRIC POLYSTER NYLONE POLYSTER NYLONE

4 PLY 4 PLY
JOINTS VULCANISED VULCANISED
NTPC/ SINGRAULI

COAL CRUSHER

Description STAGE I 5 X 200 MW STAGE II 2 X500 MW

NO FOUR FOUR

TYPE RING HAMMER RING HAMMER

INPUT SIZE COAL 200 mm 200 mm

OUTPUT SIZE COAL 20mm & below 20 mm & below

CAPACITY OF EACH 600 T/hr 600 T/hr

RATING 370KW,500HP,750RPM

VIBRATING SCREEN
Description STAGE I 5 X 200 MW STAGE II 2 X500 MW
NO. FOUR FOUR

CAPACITY 600 T/hr 600 T/hr

PASSING THRO 20 mm
SCREEN

STACKER RECLAIMER
Description STAGE I 5 X 200 MW STAGE II 2 X500 MW
NO. TWO TWO

CAPACITY ON 1200 T/hr 1200T/hr

NORMAL
CAPACITY ONPEAK 1450 T/hr 1500 T/hr
REC
STACK PILE HEIGHT 10 m 10 m

EFF.LENGTH OF TRVL 275 m

TRACK GAUGE 7m 10 m

TRAVL SPEED 10 m/min 20 m/min-maxi

10 m/min-mini
SLEWING ANGLE 220 deg

DIA OF BKET WHEEL 7m

NO. OF BUCKET 8 8
NTPC/ SINGRAULI

MAGNETIC SEPARATOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR FOUR

APPLI.AT CONV 2A,2B,7A,7B 12A,12B,17A,17B

METAL DETECTOR

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR FOUR

APPLI.AT CONV 2A,2B,5A,5B, 12A,12B,15A,15B

POSITION CROSS OVER BELT CROSS OVER BELT

TRIPPER

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR FOUR

CAPACITY 1200 T/hr 1200 T/hr

SPEED 15 m/min 15 m/min

RATING 10 HP,1000RPM

BELT WEIGHERS

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
NO. FOUR TWO

APPLI.AT CONV 7A,7B,3A,3B 12A,12B,17A,17B

NTPC/ SINGRAULI

DAILY REQUIREMENT OF COAL--

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
0.55 T/MW/hr 0.539 T/MW/hr

110 T/hr 265 T/hr

COAL BUNKER

NO. SIX/UNIT EIGHT/UNIT

CAPACITY 350 800 T

LOCOMOTIVE DATA

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
TYPE WDS-6 WDS-6

NO. THREE THREE

HP 1400 1400

SPEED 60 kmph 60 kmph

WAGON/RACK 33

WAGON CAPACITY 60 T 60 T
NTPC/ SINGRAULI

CHEMICAL TEST LABORATORIES

FOLLOWING TEST LABORATORIES HAVE BEEN PROVIDED:-

WATER TREATMENT PLANT LAB:-ROUTINE TESTING FOR

CONTROLLING OPERATION OF DM PLANT,WASTE WATER
TREATMENT ANDROUTINE TESTING OF COAL & OIL.

EXPRESS LAB: ROUTINE TESTING OF STEAM,CONDENSATE

FEED WATER,BOILER WATER,STATOR COOLING WATER ETC.

FIELD EXPRESS LAB: ALL OTHER TESTING SUCH AS MATERIAL

TEST ING,WELDING TESTING,RADIOGRAPHY TEST ETC.

WATER CHEMISTRY

WATER QUALITY

RAW WATER

TURBIDITY 100

pH VALUE 7.5

SILICA 8 PPM

IRON 0.1 PPM

CONDUCTIVITY 80-110

FREE OXYG 6-7 PPM

DM WATER

TURBIDITY 0.1

pH VALUE 6.8 TO 7

SILICA 5 PPB

IRON NIL

CONDUCTIVITY 0.1

FREE OXYG 6-7 PPM

NTPC/ SINGRAULI

CONDENSATE QUALITY

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
IRON 10 PPB 10 PPB

pH VALUE 8.8-9 9-9.2

SILICA >20 PPB >20 PPB

COPPER 5 PPB 3 PPB

SODIUM 10 PPB 5 PPB

OXYGEN 40 PPB 40 PPB

AMONIA 500 PPB 1000 PPB

CONDUCTIVITY 4-5 umho/cm 4-5 umho/cm

CONDUCTIVITY 0.3 umho/cm 0.3 umho/cm

AETER CATION

FEED WATER QUALITY

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
pH VALUE 8.8-9 9-9.2

SILICA 20 PPB 20 PPB

IRON 10 PPB 10 PPB

COPPER 5 PPB 3 PPB

OXYGEN 5 PPB 3 PPB

HYDRAZIN 20-40 PPB 10-20 PPB

CONDUCTIVITY 0.2 0.2

AETER CATION
NTPC/ SINGRAULI

BOILER DRUM WATER QUALITY

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
pH VALUE 9.2-9.5 at 25degC 9.1-9.4

PHOSPHAT 2-4 PPM 1-2 PPM

SILICA 0.2 PPM 0.40 PPM

CHLORIDE 1000 PPB 1000 PPB

SP.CONDUCTIVITY 30 umho/cm 20 umho/cm

STEAM QUALITY

STAGE I STAGE II
Description 5 X 200 MW 2 X500 MW
pH VALUE 8.8-9 9-9.2

SILICA 20 PPB MAXI 20 PPB MAXI

SODIUM 5 PPB 5 PPB

CONDUCTIVITY 0.3 0.3

AETER CATION

PRESSURE Vs SILICA IN BOILER DRUM

PRESSURE SILICA

115 Kg/cm2 0.93 ppm

120 Kg/cm2 0.8 ppm

125 Kg/cm2 0.68 ppm

130 Kg/cm2 0.58 ppm

135 Kg/cm2 0.50 ppm

140 Kg/cm2 0.42 ppm

NTPC/ SINGRAULI

145 Kg/cm2 0.63 ppm

150 Kg/cm2 0.31 ppm

160 Kg/cm2 0.23 ppm

170 Kg/cm2 0.17 ppm

CLARIFIED WATER QUALITY

STAGE I
Description 5 X 200 MW
pH VALUE 7.4

CONDUCTIVITY 125 um/cm

TURBIDITY 8 NTU

SODIUM 17 PPM(CaCO3)

CALCIUM HARDNESS 20 PPM(CaCO3)

MAGNISIUM HARDNESS 11 PPM(CaCO3)

M.ALKALINITY 37 PPM(CaCO3)

CHLORIDE 9 PPM(CaCO3)

SULPHATE 11 PPM(CaCO3)

E.M.A. 7.5

SILICA 7.5PPM(SiO2)

RESIDUAL CHLORINE 0.3PPM

NTPC/ SINGRAULI

FIRE FIGHTING SYSTEM

MOBILE & PORTABLE FIRE EXTINGWISHERS.

EMUSIFIRE SYSTEM FOR TRANSFORMER.

HYDRANT SYSTEM.

SPRINKLER SYSTEM FOR COAL CONVEYOR / CHP.

LUBRICATING OIL SYSTEM COVERD BY HIGH VELOCITY SPRAY.

HALON SYSTEM FOR UNIT CONTROL ROOM.

SPRINKLERS FOR FUEL OIL STORAGE TANK.

FOAM FOR FUEL OIL STORAGE TANK.

LHS AND ROR AND SMOKE DETECTOR SYSTEM FOR UCB.CABLE VAULT AND
CONVEYOR GALLARY