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100TOPMECHANICALENGINEERINGInterviewQuestionsPDF
PostedonFebruary27,2016byengineer

MECHANICALENGINEERINGInterviewQuestionsPDF:
1.Whyexcessairisrequiredtoburnafuelcompletely?
Answer:Excessairisrequiredtoensureadequatemixingoffuelandair,avoidsmoke,minimizeslaggingincoalburning,andtoensure
maximumsteamoutput.
2.Whatisfactorofevaporation?
Answer:Itistheratioofheatchangefromfeedwatertosteamandtheheatofvaporizationofsteamatatmosphericpressure.
3.Materialswhichabsorbneutronsandproducefissionablematerialarecalled?
Answer:Fertilematerials,suchasU28andTh22.
4.Whatistheprocesswhichproducesfissionablematerialfromafertilematerial?
Answer:Breeding.
5.Whatisburnupinconnectionwithfissionablematerial?
Answer:Burnupcorrespondstodestructionoffissionablematerialwhenitundergoesnuclearfission.
6.WhatkindofnuclearfuelisusedinNarora,KalapakkamandRanaPratapSagarnuclearplants?
Answer:Naturaluranium.
7.Whichtypeofplantwillyourecommendforremotelocationifpowerisrequiredinsixtotwelvemonthstime?
Answer:Dieselenginepowerplant.
8.Underwhatconditionanuclearreactionissaidtobecritical?

Answer:Forcriticalcondition,thereactionshouldcontinueatasteadyratewhichispossiblewhenrateofproductionofneutronsissam
combinedrateofabsorptionofneutronsandtherateofleakageofneutrons.
9.Ifanuclearreactorgeneratesmorefuelthatitconsumes,itiscalled______?
Answer:Fastbreederreactor.
10.Naturaluraniumcontainsonly0.7%U25whichiscapableofswitchingchainnuclearreaction.Howthispercentageisincreased?
Answer:PercentageofU25innaturaluraniumisincreasedbyaprocesscalleduraniumenrichment.
11.Whythevanepassagesaregraduallyincreasedinsizeinsuccessivewheelsinsteamturbine?

Answer:Thevelocityofsteamdecreasesinsuccessivestagesandtoaccommodatesameflowperunittime,theareaofflowmustincreas
12.Atwhatpressureandtemperaturethedensityofwaterandsteamissame?
Answer:At225kg/cm2and74.6C.
13.Whatisthelatentheatofevaporationatcriticalpoint?
Answer:Zero.
14.Howmuchspacesteamwilloccupyatatmosphericpressurecorrespondingto1kgofwater?
Answer:100timesthespaceoccupiedby1kgofwater.

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15.Whatismeantbyqualityofsteam?
Answer:Itreferstoamountofunevaporatedmoistureinsteam.Ifsteamisperfectlydry,itsqualityis100%.
16.Whatisdiagramefficiencyinsteamturbine?
Answer:Diagramefficiency=ChangeinK.E./kg/Energysuppled/kg.
17.Whatdoyouunderstandbyeffectivenessofheatexchanger?
Answer:Effectivenessofheatexchanger=actualheattransfer/maximumpossibleheattransfer.

18.Ifsuperheatandcondensertemperaturesareunchangedandifpressureofsteamisincreased,thenwhathappenstodrynessfraction
afterisentropicexpansion?
Answer:Itwilldecrease.
19.Aspressureofsteamisincreased,whyreheatingisnecessary?

Answer:Aspressureisincreased,thedrynessfractionofsteamlowersonisentropicexpansion.Therefore,steamhastobereheatedafte
expansionsothatdrynessfractionremainswithinlimitsafterexpansion.
20.Whatisboundarylayerthicknessinfreeconvectioncase?

Answer:Velocityoffluidflowatsolidsurfaceiszeroanditincreasesrapidlyasdistancefromsolidsurfacebecomesgreater,reachesam

valueandthendecreasestothatofundisturbedfluid.Thedistancebetweenthesolidsurfaceandpointwhereboundarylayervelocityeq
undisturbedflow(edge)iscalledboundarylayerthickness.
21.Whatdoyouunderstandbyforcedconvection?

Answer:Whenconvectionheattransferoccursbetweenasolidbodyandafluidandwherecirculationoffluidiscausedandcontrolledb
mechanical.
22.Inradiativeheattransfer,agraysurfaceisonewhoseemissivityis_____?
Answer:Independentofwavelength.
23.Whatistheeffectofwaterinjectionandsteaminjectioningasturbineofheatrateandpoweroutput?

Answer:Waterinjectionresultsinhighermassflowratethroughturbinesectionandasrichelectricaloutputisincreased.Howeveritin
gasturbineheatratebecauseoftheadditionalheatconsumptionrequiredtovaporisethewater.
Steaminjectionincreasespoweroutputanddecreasesheatratebecauseofitshigherenergyenteringthecombustionzone.
24.Water/steaminjectioningasturbinesincreasespoweroutput.Whatisthelimitandreasonsforsame?

Answer:Water/steaminjectionisnotallowedbeyond5%ofcompressorflowtoavoidflameoutincombustionandtominimiseoperatin
andimpactoninspectionintervals.
25.Whataretheadvantagesanddrawbacksofcentrifugalcompressorandaxialflowcompressorsingasturbines?
Answer:Centrifugalcompressorshavefollowingadvantages:
shortlengthduetohighpressureratioattainedinasinglestage.
simpleindesign,easytomanufacture,ruggedinconstruction,lesscostly.
morereliableinoperationunderalloperatingcondition.
lesssusceptibletotheeffectsofdepositsleftonflowpath.
lesssensitivetothefoulingoftheflowpath.
Goodefficiencyoverawiderangeofoperation.
Drawbackislargercrosssectionareaforsamecapacityanditsunsuitabilityforhighpressureratios.

Axialflowcompressorismorepopularduetohighdeliverycapacity,highcompressionratioduetomanystages,highefficiency(8590%

crosssectionalarea.Itsdrawbackissophisticateddesignandappreciablelengthduetolargenumberofstages,narrowoperatingrange
efficiency,higherweightandcost,highstartingpower.

26.Whatisthedifferencebetweenpinchpointandapproachpointinconnectionwithheatrecoverysteamgenerator(IIRSG)?Howthe
performanceofIIRSG?

Answer:Pinchpointisthetemperaturedifferencebetweenthegasturbineexhaustleavingtheevaporatorsectionandthesaturationtem

ofsteamatcorrespondingpressure(drumoperatingpressure).Approachpointisthetemperaturedifferencebetweenthetemperature
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correspondingtodrumoperatingpressureandwatertemperatureleavingtheeconomiser.Boththesevariablesaffectthesteamprod
andthecostandeffectivenessofHRSG.

Ifpinchpointislower,totalheatrecoveredinHRSGinhigherandsteamgenerationisalsohigh.Howeverloweringpinchpointrequires
heatexchangesurfaceandincreaseincostanddraftsideloss.Itsoptimumvalueis810C.

Lowerisapproachtemperature,higherissteamproductionineconomiserduetoflashingwhichneedstobeavoidedforlonglifeoftube
approachtemperatureincreasesthesurfaceinevaporatorsectionandassureshigherstability.
27.HowtheefficiencyofheatrecoveryinIIRSGincreased?
Answer:Itcanbeincreasedbygeneratingsteamatmorethanonepressure.

Furtherimprovementispossiblebyheatingmakeupwater/condensateinHRSG,generatinglowpressuresaturatedsteamordearation

HRSGusingalowpressureevaporator,preheatingthemakeupwaterinaheatexchangerbeforeitentersdeaerator,andcirculatemore
thannecessarythroughtheeconomiserandrecirculateexcesstothedeaerator.
28.NO.,,reductioningasturbinesischallengetomeetenvironmentalregulations.Whatmeasuresaretakeninthisregard?

Answer:NO*ingasturbinesiscontrolledby(a)injectingwater/steamintocombustor,(6)usingselectivecatalyticredaction(SCR)and
catalyticreductionsystem(NRS),and(c)bettercombustordesign.
29.WhatisthedifferencebetweenfuelNOxandthermalNOx?

Answer:FuelNO*isformedbythegasphaseoxidationofcharnitrogen(CN~compounds)inthefuelandthermalNO*isformedbyhig
temperaturereactionbetweenthenitrogenandoxygeninthecombustionair.
30.Howsteam/waterinjectionincombustionzonelowersNOxformation.
Answer:Itlowerstheflameandgastemperatures.
31.Whataredisadvantagesofinjectingsteam/waterincombustionzoneingasturbine?
Answer:IncreasedCOatlowerloads
Increasedfuelconsumption
Lossofextensivelytreatedwater
Increasedcomplexityofenginecontrol
Shortlifeofmajorturbinecomponents.
32.Whatforwater/steamisinjectedincombustionzonesofagasturbine?
Answer:Water/steamisinjectedtolimittheamountofNOxformedbyloweringtheflameandgastemperatures.
33.WhatareimprovedlowNOxcombustors?
Answer:DrylowNOxcombustorsresultinimprovedair/fuelmixingandreducedflametemperature.Themaintypeareleanpremixed

combustors,rich/quenchleancombustorsandcatalyticcombustors.Variableguidevanesareusedtocontrolthefuelairmixture.Inon
combustionchamberisdesignedintoaseriesofsmall,leanpremixedchambers.
34.Whatisselectivecatalyticreduction(SCR)methodforNO*controlingasturbines?

Answer:SCRisapostcombustionmethodinwhichacatalystisinstalledinfluegaswheretemperaturecouldbeoftheorderof15400

enablesvaporisedNHtoreactwithNO*inexhaustgastoformN2andH20.VaporisedNHisinjectedintoexhaustgasesbeforeitpasse
thecatalystbed.Thisprocesscanachieveinexcessof90%NOxreduction.
35.WhatcatalystisusedinSCRprocessforcontrolofNOxingasturbines?

Answer:V2O5supportedbytitaniumoramixtureoftitaniumandsilicaisgenerallyusedascatalyst.OxidesofTiandMoareofteninco
asmoderators.

36.MeasuretominimiseformationofNOxinhibitcompletecombustionandthisresultsinformationofCOandvoltatileorganiccompo
(VOCs).Howthesearecontrolled?
Answer:Catalyticoxidation,apostcombustiontreatmentat470600temperatureisusedtoreduceemissionofCOandVOCs.
37.ItisusualpracticetoreportperformancecharacteristicsofgasturbineatISOconditions.Whatarethese?

Answer:ISOconditionsforGTperformanceare:Ambientdrybulbtemperature:15C,Relativehumidity60%.Ambientberometricp
1.0kg/cm2.
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38.Whichparametersinfluencetheheatrateofgasturbinesandhow?
Answer:VariousparametersaffectingheatrateofGTare:
(i)Lowerthegasturbineinlettemperature,lowertheheatrate.
(ii)Higherthecompressionratio,lowertheheatrate.
(iii)Highertheturbinefiringtemperature,lowertheheatrate.
(iv)Lowertheexhausttemperature,lowertheheatrate.
(v)Exhaustgasflow,inletpressureloss,exhaustpressurelossalsoaffectheatrate.
39.Whichparametersinfluencetheperformanceofgasturbines?

Answer:Ambientconditions,inlet/exhaustpressurelosses,fuels,andwater/steaminjectionflowratesinfluencetheperformanceofgas
40.WhytheefficiencyofsuperheatRankinecycleishigherthanthatofsimpleRankinecycle?
Answer:Becausethemeantemperatureofheatadditionishigherforsuperheatcycle.
41.ACarnotcycleistobedesignedtoattainefficiencyof0.75.Iftemperatureof
hightemperaturereservoiris727C,thenlowtemperaturereservoirwillhavetobemaintainedat______C?
Answer:2C.
42.AgashavinganegativeJouleThompsoncoefficient,whenthrottled,willbecome.?
Answer:hotter.
43.Whatisboundarylayerthicknessinturbulentboundarylayer?

Answer:Ineaseofturbulentboundarylayer,boundarylayerthicknessisdefinedasthedistancefromsolidsurfaceatwhichthefluidvel

99%oftheundisturbedfreestreamvelocity.Nearthesurfaceofsolid,thereislaminarflowwhichchangestobufferzoneandfinallyturb
region.

44.StirlingcyclewithregenerativearrangementandCarnotcycleoperatewithinsametemperaturelimits.Whatcanbesaidabouttherm
efficienciesofthesetwo?
Answer:Thermalnofbothwillbesame.
45.Howdoesthestagnationtemperaturebehavealongastreamlineinadiabaticflowwithfriction?
Answer:Itremainsconstant.
46.Whatisthefrequencyofsecondaryimbalanceinfourstrokeengine?
Answer:Twotimestheenginespeed.
47.Whatwouldbetheorderofboundarylayerinpipeflow(i)laminar(ii)transition,and(iii)fullyturbulent?

Answer:Inlaminarflow,boundarylayerextendsrightfromsurfaceuptocentre.Infullyturbulentitmayextend510%ofradiusonlywh
transitionflow,boundarylayermaybefrom5060%ofradiusofpipe.
48.Ingeneralhowtheboundarylayerandlocalfilmcoefficientofheattransferarerelated?
Answer:Ingeneral,thethinnertheboundarylayer,higherthevalueoflocalheattransferfilmcoefficient.
49.Outofconstantvolumeandconstantpressureline,whichlineonTSdiagramhashigherslope?
Answer:Constantvolume.

50.AheatengineandarefrigerationcycleoperatebetweentwotemperaturelimitsT1andT2(T1>T2).Theproductofefficiencyofheat
andCOPofrefrigerationcyclewillbe?
Answer:T2/TX.

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51.ArefrigeratorandaheatpumpareworkingonthereversedCarnotcyclebetweenthesametemperaturelimits.HowCOPofrefrigera
heatpumprelated?
Answer:COPofrefrigerator=COPofheatpump1.

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52.ForagivensetofoperatingpressurelimitsofaRankinecycle,forwhichcycletheefficiencywillbehighest?
Answer:ForregenerativecyclewhichapproachesCarnotcycle.1
53.Asteampipeistobeinsulatedbytwodifferentinsulatingmaterialsofsamethickness.Whatarrangementispreferred?

Answer:Materialwithlowerthermalconductivityshouldbeusedforinnerlayerandmaterialwithhigherthermalconductivityfortheo
layer.
54.Whysteamisinopenspaceandwaterinsidetubeincondensersusedinpowerplants?

Answer:Overallheattransfercoefficientcanbeincreasedbyincreasingvelocityofwaterintube.Furthersteamneedsmorespacedueto
specificvolume.

55.Acondenserofarefrigerationsystemrejectsheatatarateof60kW,whileitscompressorconsumesapowerof15kW.Whatwillbe
coefficientofperformanceofthissystem?
Answer:.
56.WhyarefrigerationcompressordesignedtooperatewithR22refrigerantcantbeoperatedwithR12?
Answer:CondensingpressureofR22atanygiventemperatureishigherthanthatofR12.
57.LeakageofFreon12refrigerantcannotbeeaslydetected,stillitispreferredforairconditioning.Why?
Answer:LeakageofFreon12cantattaintotalconcentrationbutithasalldesirablecharacteristicsasgoodrefrigerant.
58.Inwhichseasontheprocessofhumidificationandinwhichseasondehumidificationisusedinairconditioning?
Answer:Humidificationinsummeranddehumidificationinwinter.
59.Whatisthenamegiventocombinedprocessofcoolingandhumidifying?
Answer:EvaporativeCooling.
60.Whichrefrigerantisusedforiceplantandtransportrefrigeration?
Answer:AmmoniaandCO2respectively.
61.Whichcycleisusedinvapourcompressionandgascyclerefrigerantionsystem?
Answer:Braytoncycle,andBellColemancycle.
62.InwhatconnectionWilsonlineandWillanslineused?

Answer:WilsonlinerepresentssaturationlineontheMollierdiagram.Willanslineisconnectedwithdeterminationoffrictionalpower
engines.
63.Howthecharacteristicsoffuellikefrontendvolatility,midrangevolatilityandtailendvolatilityaffectS.I.engines?
Answer:ThesecharacteristicsaffectSIenginesincoldstarting,icingofcarburettoranddilutionincrankcaserespectively.
64.Whatwouldbetheapproximateairfuelratioattimeofcoldstart,partloadoperation,fullload,andidling?
Answer:10,12.5and16respectively.
65.Namepressurecompoundedandvelocitycompoundedturbine.
Answer:RateauandCurtisrespectively.
66.Whatisthenatureofcurveincaseoftransferofheatbyconductionthroughacylindricalwallandthroughasphericalwall?
Answer:Logarithmicandhyperbolic.
67.Whatisradiosity?
Answer:Itistherateatwhichradiationleavesasurface.
68.Whenthecompressibilityeffectsbecomesignificantinheattransferproblemsinhighspeedflow?
Answer:Compressibilityeffectsusuallybecomesignificantatgasflowvelocitiesgreaterthan0.5timesthevelocityofsound.
69.Whatisthenamegiventoprocessofremovingnoncondensablesinsteamandothervapourcycles?
Answer:Deaerationprocess.
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70.Weoftencomeacrossuseofjetpumpsinprocessindustry?Whatisthereasonforthis?
Answer:Jetpumpsareeasytomaintainandcanbeusedtotransportgases,liquidsandmixturesofboth.
71.WhenitcanbesaidthatafluidisNewtonian?
Answer:Whentheshearstressisdireclyproportionaltovelocitygradient.
72.Whyalcoholcantbeusedindieselengine?
Answer:Alcoholhaslowcetanenumberandthusitsignitionispreventedbycompression.

73.Outof2strokeSIengine,4strokeSIengine,and4strokeCIengine,howthebrakethermalefficiencybehavesifthesearetobeused
vehicles?

Answer:4strokeCIenginehashighestbrakethermalefficiencyfollowedby4strokeSIengineandthe2strokeSIhaslowestbrakether
efficiency.
74.Ajetengineisusedtodriveavehicle.Whenitsmechanicalefficiencywillbemaximum?
Answer:Itwillbemaximumwhenvehiclespeedapproachestherelativevelocityofgasesatnozzleexit.
75.TheknockingtendencyinaS.I.enginecanbereducedbyincreasing?
Answer:Speed
76.Howyoudefinetheemissivityofabody?

Answer:Emissivityofabodyistheratiooftheemittedradiantenergyfluxdensitytotheemittedradiantenergyfluxdensityofablackbo
sametemperature.
77.Whatisgraybody?
Answer:Whentheemissivityofmaterialdoesnotchangewithtemperature,itiscalledgraybody.
78.Definefinefficiencyforextendedheattransfersurfaces.

Answer:Finefficiencyisdefinedastheratioofthemeantemperaturedifferencefromsurfacetofluiddividedbythetemperaturediffere
fintofluidatthebaseorrootofthefin.
79.Whataretheharmfuleffectsofsulphurincoalusedforpowergeneration?

Answer:Sulphurincoalgivesrisetonumberofecologicalproblemsrangingfromacidminedrainagetoashwasteproblemsandairpoll
toSO2emission.EmissionofS02isthecauseofacidrainandisresponsibleforsevereenvironmentaldamage.
80.Whatdoyouunderstandbymicrobialdesulphurisation?

Answer:Sulphurfromcoalcanberemovedbyphysical,chemicalandmicrobialmeAnswer:Microbialmeanshasanumberofadvantage

othermethods.Thiobaliliusferroxidansisthemostwidelyusedmicroorganismstudiedforcoaldesulphurisation.Thisbacteriacanrem
98%ofpyriticsulphurfromcoal.Thereaction,ofcourse,isslowandmaytakeseveraldaystoseveralweekstocompletethereaction.
81.Whatcausesrotationofsteamturbinerotor?
Answer:Rotationofturbinerotoriscausedbycentrifugalforcecreatedduetochangeofdirectionoffastflowingjetofsteam.
82.Whatdoyouunderstandbythetermcoagulation?

Answer:Impuritiesinwaterareusuallyinfinelydividedstatewhichtakeslongtimetosettleandtheseusuallypassthroughthefiltering

Byaddingcertainchemicals(coagulants),gelatinoussubstancesareformedwhichcausesmallparticlestocoalesceintogroupslargeeno
checkedduringfiltering.
83.Whatisequivalentevaporationinaboilerplant?

Answer:Itistheamountofwaterthatwouldbeevaporatedfromwaterat100Ctosteamat100Cbythesameamountofheatwhichw
absorbedbywaterandsteamunderoperatingconditions.
84.Whatismeantbybalanceddraftinboiler?

Answer:Balanceddraftreferstocombinationofforcedandinduceddraftfanscontrolledtokeepthefurnaceunderslightlyvacuumcon

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85.Howisdrynessfractionofsteammeasured?
Answer:Byusingthrottlingcalorimeter.
86.Whatisthedifferencebetweenisentropicprocessandthrottlinglprocess?
Answer:Inisentropicprocess,heattransfertakesplaceandinthrottlingprocess,enthalpybeforeandaftertheprocessissame.
87.Whatisthedifferencebetweenpyrometer,pyranometerandpyrheliometer.
Answer:Pyrometermeasurestemperaturebyradiationprinciple.Pyranometerisusedtomeasuretotalhemisphericalsolarradiation.
Pyrheliometerisusedtomeasurebeamintensitybycollimatingtheradiation.
88.Whatisthenamegiventousefulpartofavailableenergywhichisavailableforconversiontousefulwork?
Answer:Exergy.
89.DoestheareaonPVdiagramforaprocessrepresentworkforbothreversibleandnonreversibleprocess?
Answer:No.Sameistrueforonlyreversibleprocess.
90.Whyworkisconsideredashighgradeofenergyandheataslowgradeenergy?
Answer:Whileworkcanbecompletelyconvertedtoheat,heatcantbeconvertedfullytowork.
91.Whencoluombfrictioncomesintoexistencebetweentwosurfaces?
Answer:Whenthereisrelativemotionbetweenthem.
92.Underwhatconditionanumberofforcesactingatapointareinequilibrium?
Answer:Whensumoftheresolvedpartsinanytwoperpendiculardirectionsiszero.
93.Whathappenstotwoequalandoppositecoplanarcouples?
Answer:Theybalanceeachother.

94.Toslideaheavyblockoveraroughfloorbyaropewithminimumforcebyaman,atwhatangletheropeshouldbeinclinedwiththe
floor?
Answer:Heshouldinclinetheropewithhorizontalatangleoffrictionbetweenfloorandblock.

95.Abodyisdroppedfromacertainheight.Ifsamebodyweretomovedownasmoothinclinedplanefromsameheight,whichparamet
besameonreachingtheground?
Answer:Velocity,kineticenergyandmomentum.
96.Atestspecimenisstressedslightlybeyondtheyieldpointandthenunloaded.Whathappenstoitsyieldstrength?
Answer:Itwillincrease.
97.Outofcircular,square,channel,Isections,whichismosteconomicalforacomponentsubjectedtobending?
Answer:Isection.
98.Whatdoestheareaunderthestressstraincurverepresent?
Answer:Energyrequiredtocausefailure.

99.Atensionmemberofcertaindiameteristobereplacedbyasquarebarofthesamematerial.Sideofsquarecomparedtodiameterw
Answer:Smaller.

100.Acircularbarsubjectedtotensionisdesignedforaparticularsafetyfactor.Ifbothloadanddiameteraredoubled,thenfactorofsa
be_____?
Answer:doubled.
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