PARTS GUIDE MANUAL

JANUARY 2005

PC-102

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF
THIS MANUAL in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on
Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this
model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.

2
Standard parts a,b,c,
a,b,c,

3 In order to maintain safety of the product, some specific parts composed

of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as
"SP00-****".
When replacing these parts, follow precautions for disassembling and
installing which are listed in the Service Manual.
Do not use any parts that are not set up as

4 "SP00-****"

means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as

on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

6

7

01/24/2005

CONTENTS
No.

DESCRIPTION

PAGE No.

CABINET HOUSING

P1 P2

PAPER TRANSPORT
SECTION

P3

PAPER TAKE-UP SECTION

P4

PAPER TRAY UNIT

P5

RECEIPT TRAY

P6

WIRING

P7

WIRING ACCESSORIES AND

JIGS

P8

ACCESSORY PARTS

P9

PC-102

INDEX
Parts No.
0992 3014 01
1038 5302 01
1065 3086 01
1065 5872 02
1067 2501 01
1149 3454 01
1200 1462 01
1274 3603 01
1500 2660 13
4002 2581 01
4002 2581 01
4002 3108 01
4002 3110 01
4002 3131 01
4002 7306 01
4011 0111 01
4011 3012 01
4030 0151 01
4030 3002 02
4030 3003 01
4030 3005 01
4030 3008 01
4030 3010 02
4030 3011 02
4030 3012 01
4030 3013 01
4030 3014 01
4030 3016 12
4030 3017 02
4030 3020 01
4030 3025 02
4030 3030 01
4030 3034 01
4030 3036 01
4030 3037 01
4030 3039 01
4030 3046 03
4030 3047 02
4030 3048 02
4030 3049 01

Page No.
5-41
1-11
4-28
8-1
4-26
3-7
5-35
5-37
5-36
1-10
2-11
5-7
2-3
2-4
5-29
2-8
2-9
4-40
4-37
4-31
4-34
4-35
4-20
4-24
4-22
4-43
4-45
4-21
4-46
4-23
4-39
4-29
4-33
4-30
4-41
4-44
2-25
2-5
2-23
2-24

Parts No.
4030 3077 01
4030 3078 01
4030 3079 01
4030 3081 01
4030 3083 01
4030 3091 01
4030 3095 01
4030 3105 01
4030 3122 01
4030 3123 01
4030 3124 03
4030 3125 01
4030 3129 03
4030 3201 03
4030 3201 03
4030 3203 01
4030 3205 01
4030 3206 01
4030 3207 01
4030 3208 02
4030 3211 02
4030 3212 01
4030 3213 01
4030 3214 01
4030 3215 01
4030 3216 01
4030 3217 01
4030 3218 01
4030 3221 01
4030 3222 01
4030 3223 02
4030 3224 01
4030 3224 01
4030 3226 01
4030 3227 01
4030 3228 01
4030 3229 02
4030 3229 02
4030 7301 02
4030 7304 02

Page No.
4-42
4-38
4-47
2-21
2-20
2-6
4-27
4-2
3-4
3-3
4-1
4-5
4-3
5-5
6-2
5-18
5-39
5-40
5-34
2-22
5-24
5-32
5-3
5-28
5-27
5-8
5-20
5-9
5-17
5-38
5-4
2-19
5-12
5-31
5-2
5-1
5-33
6-12
5-14
5-11

Parts No.
4030 7312 01
4036 3025 01
4036 3025 01
4037 7310 01
4128 3823 01
4131 0902 01
4131 0902 01
4131 3003 01
4131 3532 02
4348 0104 02
4348 0201 02
4348 0202 01
4348 0203 03
4348 1001 02
4348 1002 01
4348 1003 02
4348 1004 04
4348 1005 02
4348 2006 01
4348 2010 01
4348 2014 02
4348 2016 01
4348 2017 01
4348 2021 01
4348 2022 01
4348 2023 01
4348 2024 01
4348 2025 02
4348 2026 01
4348 2027 01
4348 2028 01
4348 2029 01
4348 2030 01
4348 2036 01
4348 2037 02
4348 2038 02
4348 2040 01
4348 2041 02
4348 2043 01
4348 2044 01

Page No.
9-7
5-13
6-7
9-6
5-22
2-1
4-18
4-19
4-11
2-10
3-11
1-3
4-10
1-9
1-18
1-1
1-19
1-15
2-26
2-12
1-13
1-12
2-17
1-16
1-6
2-13
2-16
9-2
2-18
1-2
2-15
1-14
2-14
2-7
6-11
6-10
1-5
6-4
9-1
6-5

1/1
Parts No.
4348 3011 03
4348 3028 01
4348 3029 01
4348 3030 01
4348 3031 01
4348 3032 01
4348 3042 01
4348 3044 03
4348 3046 01
4348 3047 01
4348 3048 01
4348 3049 01
4348 3050 02
4348 3051 01
4348 3052 01
4348 3053 01
4348 3054 01
4348 3058 01
4348 3059 01
4348 3060 01
4348 3061 01
4348 3063 02
4348 3064 01
4348 3069 01
4348 3070 02
4348 3071 01
4348 3072 01
4348 3073 01
4348 3201 01
4348 3202 02
4348 3202 02
4348 6801 02
4348 6810 01
4348 6811 02
4348 6812 02
4348 7301 02
4348 7302 02
4348 7303 02
4348 7317 01
4349 0902 01

Page No.
4-7
4-12
4-17
1-4
4-13
4-16
4-4
4-48
4-8
4-25
4-15
4-49
3-13
3-8
3-14
3-2
3-1
3-15
1-17
3-10
3-12
3-9
3-5
4-14
4-9
3-16
3-6
4-50
6-1
5-16
6-6
7-1
7-2
7-4
7-3
6-8
6-9
5-15
1-8
4-6

Parts No.
4425 3013 01
4425 3016 01
4498 3469 01
4498 3469 01
4498 3804 01
4498 3825 01
4498 3826 01
4498 3834 01
4658 3012 01
4658 3042 01
4658 3048 01
4658 3049 01
4658 3140 02
9312 1200 31
9314 1201 01
9384 1000 51
9384 1100 91
9384 1921 11
9384 2010 21
9384 2910 31
9646 0408 14

Page No.
4-36
4-32
5-6
6-3
5-23
5-21
5-19
5-10
5-30
9-4
5-25
5-26
9-5
2-2
1-7
8-2
8-3
8-4
8-5
8-6
9-3

PC-102

CABINET HOUSING
d

M120-PF

7
e
10

4
c

b
a

10

5
11
10
12

16
10

10
13

18
17

10

10

19

M122-PF

P1

10
a

e
a

10
10

14
a

15

10

10
a

PC-102

CABINET HOUSING
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part No.
4348 1003 02
4348 2027 01
4348 0202 01
4348 3030 01
4348 2040 01
4348 2022 01
9314 1201 01
4348 7317 01
4348 1001 02
4002 2581 01
1038 5302 01
4348 2016 01
4348 2014 02
4348 2029 01
4348 1005 02
4348 2021 01
4348 3059 01
4348 1002 01
4348 1004 04

Page. 1
Description

RIGHT REAR COVER

BRACKET
FRAME ASSY
GEAR 27T
SPACER
PLATE SPRING
MOTOR
LABEL CAUTION
REAR COVER
SCREW
CAP
REINFORCE PLATE
REINFORCE PLATE
BRACKET
LEFT COVER
PLATE SPRING
SHOULDER SCREW
RIGHT FRONT COVER
RIGHT LOWER COVER

Destinations

Class

QTY

C
D
D
C
D
C
B
D
D
C
C
D
D
D
C
C
C
C
C

1
1
1
2
2
2
2
1
1
12
1
1
1
1
1
1
1
1
1

Standard parts
a-9735 0408 14
b-9646 0306 14
c-4425 3001 01
d-9646 0408 14
e-9735 0306 14

PC-102

CABINET HOUSING

P2

M124-PF

22

PC112-PF

21
PWB-I3 PF

PC113-PF

6
7

23

10

20 19

PC119-PF

PC118-PF

21

24

25

19

e
d

d
1

12

PWB-C2 PF

13

e
11

11

18

26

11
d

13
d

12

16
13

11

11

14

15

11

17

13
16

d
12

12
d

PC-102

CABINET HOUSING
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part No.
4131 0902 01
9312 1200 31
4002 3110 01
4002 3131 01
4030 3047 02
4030 3091 01
4348 2036 01
4011 0111 01
4011 3012 01
4348 0104 02
4002 2581 01
4348 2010 01
4348 2023 01
4348 2030 01
4348 2028 01
4348 2024 01
4348 2017 01
4348 2026 01
4030 3224 01
4030 3083 01
4030 3081 01
4030 3208 02
4030 3048 02
4030 3049 01
4030 3046 03
4348 2006 01

Page. 2
Description

PHOTO INTERRUPTER
MOTOR
PRESSURE SPRING
SHOULDER SCREW
HOLDER
LEVER
BRACKET
PWB-I
HOLDER
PWB-C2
SCREW
CASTOR
STOP PLATE
BRACKET
BRACKET
ADJUSTING PLATE
BRACKET
BRACKET
SHOULDER SCREW
HOLDER
PRESSURE SPRING
BRACKET
BRACKET
BRACKET
BRACKET
BRACKET

Destinations

Class

QTY

B
B
C
C
D
C
D
C
D
I
C
D
D
D
D
D
D
D
C
D
C
D
D
D
D
D

4
1
1
1
1
1
1
1
1
1
6
4
4
1
1
2
1
1
2
1
2
1
1
1
1
1

Standard parts
a-9646 0330 14
b-9654 0408 01
c-9735 0306 14
d-9735 0408 14
e-9735 0308 14

PC-102

PAPER TRANSPORT SECTION

P3

a
1
15
14
b
3
a
5

4
3
12
16
4

6
7

13

4
16

12
3
4

c
11

c
9

10

PC-102

PAPER TRANSPORT SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part No.
4348 3054 01
4348 3053 01
4030 3123 01
4030 3122 01
4348 3064 01
4348 3072 01
1149 3454 01
4348 3051 01
4348 3063 02
4348 3060 01
4348 0201 02
4348 3061 01
4348 3050 02
4348 3052 01
4348 3058 01
4348 3071 01

Page. 3
Description

BRACKET
PAWL
PRESSURE SPRING
ROLL
BRACKET
BRACKET
PRESSURE SPRING
GUIDE
STOPPER
EARTH GROUND
BRACKET ASSY
EARTH GROUND
RIGHT DOOR
PAWL
TORSION SPRING
SHAFT

Destinations

Class

QTY

D
C
C
C
D
D
C
D
D
C
D
C
C
C
C
D

1
1
4
8
1
1
1
1
1
1
1
2
1
1
1
2

Standard parts
a-9739 0308 14
b-9735 0408 14
c-9739 0410 14

PC-102

PAPER TAKE-UP SECTION

P4
13

12
10

d
d

13

14
15

16

11

b a

f
d
17
a

4
19

PC117-PF

PC111-PF

20

49

18

21

22

PC116-PF

50

23

24
25

28

26
27

18
PC114-PF

d
29

23
d

30

32

33

34 d
a

19

a
a

46

45

44

47

i
d

d 37

43

42

40
30

38
h

d
g

31

19

35

26

19 d

36 34
d

11
c

PC115-PF

33

19

48

18

39
41

PC-102

PAPER TAKE-UP SECTION

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Part No.
4030 3124 03
4030 3105 01
4030 3129 03
4348 3042 01
4030 3125 01
4349 0902 01
4348 3011 03
4348 3046 01
4348 3070 02
4348 0203 03
4131 3532 02
4348 3028 01
4348 3031 01
4348 3069 01
4348 3048 01
4348 3032 01
4348 3029 01
4131 0902 01
4131 3003 01
4030 3010 02
4030 3016 12
4030 3012 01
4030 3020 01
4030 3011 02
4348 3047 01
1067 2501 01
4030 3095 01
1065 3086 01
4030 3030 01
4030 3036 01
4030 3003 01
4425 3016 01
4030 3034 01
4030 3005 01
4030 3008 01
4425 3013 01
4030 3002 02
4030 3078 01
4030 3025 02
4030 0151 01
4030 3037 01
4030 3077 01
4030 3013 01
4030 3039 01
4030 3014 01
4030 3017 02
4030 3079 01
4348 3044 03
4348 3049 01
4348 3073 01

Page. 4
Description

GUIDE
GUIDE
BRACKET
GUIDE PLATE
TENSION SPRING
PHOTO INTERRUPTER
ROLLER
BRACKET
COVER
FRAME ASSY
BUSHING
GEAR 22T
GEAR 19/32T
BRACKET
GEAR 19/40T
GEAR 20T
GEAR 32T
PHOTO INTERRUPTER
BUSHING
FRAME
ACTUATOR
TORSION SPRING
SHAFT
LEVER
SHAFT
PIN
GUIDE PLATE
BUSHING
TORSION SPRING
GUIDE
SHAFT
GEAR 32T
CLUTCH
ROLLER
GEAR 29T
GEAR 30T
HOLDER
LEVER
BRACKET
SEPARATION ROLLER ASSY
REINFORCE PLATE
GUIDE
HOLDER
SHAFT
BRACKET
PRESSURE SPRING
GUIDE
FRAME
BRACKET
PLATE SPRING

Destinations

Class

QTY

D
C
D
D
C
B
A
D
D
D
C
C
C
D
C
C
C
B
C
D
C
C
D
C
D
C
D
C
C
C
C
C
B
A
C
C
D
C
D
A
D
D
D
D
D
C
C
D
D
C

1
1
1
1
2
2
1
1
1
1
2
1
2
1
1
1
1
3
5
1
1
1
2
1
1
2
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Standard parts
a-9735 0306 14
b-9735 0308 14
c-9721 0600 01
d-4425 3001 01
e-9646 0306 14
f-9654 0408 14
g-4425 3002 01
h-9646 0308 14
i-9743 0308 14
j-9743 0306 14

PC-102

PAPER TRAY UNIT

P5

25

26

29

28
27

33

34

35

36

35

37

26

24

31

22
21

c 38
d

19
40

20

18

41
e

39

17
a

11

23

30

32

25

10

10

16

12

15
14

7
a

13

8
a
9

PC-102

PAPER TRAY UNIT

Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Part No.
4030 3228 01
4030 3227 01
4030 3213 01
4030 3223 02
4030 3201 03
4498 3469 01
4002 3108 01
4030 3216 01
4030 3218 01
4498 3834 01
4030 7304 02
4030 3224 01
4036 3025 01
4030 7301 02
4348 7303 02
4348 3202 02
4030 3221 01
4030 3203 01
4498 3826 01
4030 3217 01
4498 3825 01
4128 3823 01
4498 3804 01
4030 3211 02
4658 3048 01
4658 3049 01
4030 3215 01
4030 3214 01
4002 7306 01
4658 3012 01
4030 3226 01
4030 3212 01
4030 3229 02
4030 3207 01
1200 1462 01
1500 2660 13
1274 3603 01
4030 3222 01
4030 3205 01
4030 3206 01
0992 3014 01

Page. 5
Description

GUIDE
GUIDE
REGULATING PLATE
EARTH GROUND
CASSETTE
STOPPER
LEVER
BRACKET
BRACKET
SCREW
LABEL PAPER SUPPLY
SHOULDER SCREW
HANDLE
LABEL NEAR EMPTY
LABEL INDICATION 3RD
FRONT COVER
LEVER
LIFTING PLATE
SHAFT
SHAFT
PRESSURE SPRING
LEVER
KNOB
REGULATING PLATE
GUIDE
STOPPER
GUIDE
SHOULDER SCREW
LABEL CARRYING CAPACITY
GEAR 14T
FRICTION SHEET
REGULATING PLATE
REINFORCE PLATE
ACTUATOR
WASHER
WAVE WASHER
BUSHING
GUIDE
SHAFT
LEVER
BUSHING

Destinations

Class

QTY

C
C
C
C
D
D
C
D
D
C
C
C
C
C
C
C
C
D
D
D
C
D
C
D
D
C
D
C
D
C
C
D
D
C
C
C
C
C
D
D
C

1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1

Standard parts
a-9739 0308 14
b-9721 0600 01
c-9754 3025 08
d-9646 0308 14
e-9721 0300 01
f-9739 0410 14
g-4425 3002 01

PC-102

RECEIPT TRAY

P6

a
12

11
b
10

d
11
b

b
3
10
4

5
a

b
6
b

PC-102

RECEIPT TRAY
Key
1
2
3
4
5
6
7
8
9
10
11
12

Part No.
4348 3201 01
4030 3201 03
4498 3469 01
4348 2041 02
4348 2044 01
4348 3202 02
4036 3025 01
4348 7301 02
4348 7302 02
4348 2038 02
4348 2037 02
4030 3229 02

Page. 6
Description

CASSETTE
CASSETTE
STOPPER
BRACKET
GUIDE
FRONT COVER
HANDLE
LABEL
LABEL
BRACKET
HOLDER
REINFORCE PLATE

Destinations

Class

QTY

D
D
D
D
C
C
C
C
C
D
D
D

1
1
1
2
2
1
1
1
1
2
2
1

Standard parts
a-9739 0308 14
b-9735 0408 14
c-9739 0410 14
d-9654 0308 14

PC-102

WIRING

P7

CN4
(main)

PJ116
(PC116-PF)

PJ117
(PC117-PF)

PJ2C1
(PWB-C2 PF)

CN5
(main)

PJ114
(PC114-PF)

PJ111
(PC111-PF)

PJ1C1
(PWB-C2 PF)

CN51
PJ115
(PC115-PF)

PJ11C2
(PWB-C2 PF)

PJ6C2
(PWB-C2 PF)

CN52

CN50

PJ10C2
(PWB-C2 PF)

PJ112
(PC112-PF)

2
PJ131
(M124-PF)

PJ118
(PC118-PF)

PJ3C2
(PWB-C2 PF)

4
CN120
(M120-PF)

PJ113
(PC113-PF)

CN122
(M122-PF)
PJ5C2
(PWB-C2 PF)

PJ4C2
(PWB-C2 PF)
PJ119
(PC119-PF)

PJ1I3
(PWB-I3 PF)

PC-102

WIRING
Key
1
2
3
4

Page. 7

Part No.
4348 6801 02
4348 6810 01
4348 6812 02
4348 6811 02

Description
WIRE HARNESS ASSY
WIRE HARNESS ASSY
WIRE HARNESS ASSY
WIRE HARNESS ASSY

Destinations

Class

QTY

D
D
D
D

1
1
1
1

Standard parts

PC-102

WIRING ACCESSORIES AND JIGS

P8
1

6
10

11

16

21

26

31

36

12

17

22

27

32

37

13

18

23

28

33

38

14

19

24

29

34

39

10

15

20

25

30

35

40

31.4
1.3

2.4
18

5.2
11.5

7.3
4.8

9.2
11.5

8.5
11.2

PC-102

WIRING ACCESSORIES AND JIGS

Key
1
2
3
4
5
6

Part No.
1065 5872 02
9384 1000 51
9384 1100 91
9384 1921 11
9384 2010 21
9384 2910 31

Page. 8
Description

CORD CLAMP
WIRING SADDLE
WIRING SADDLE
WIRING SADDLE 9.2H
EDGE COVER 8.5H
EDGE COVER

Destinations

Class

QTY

D
D
D
D
D
D

11
6
4
9
7
3

Standard parts

PC-102

ACCESSORY PARTS

P9
1

2
5

2
6

PC-102

ACCESSORY PARTS
Key
1
2
3
4
5
6
7

Part No.
4348 2043 01
4348 2025 02
9646 0408 14
4658 3042 01
4658 3140 02
4037 7310 01
4030 7312 01

Page. 9
Description

COVER
STOP PLATE
SCREW
SHOULDER SCREW
STOP PLATE
LABEL METRIC
LABEL INCH

Destinations

Class

QTY

C
C
C
C
C
C
C

4
4
12
4
4
1
1

Standard parts

PC-102

1/1

MAINTENANCE LIST
The items with no Page/Key numbers are not handled as spare parts.
No.
1
2

Section
Paper Take-up Section

PM Parts Description
Roller
Separation Roller Assy

Maintenance Cycle (K=1,000)

QTY
Replace
2
300K
1
300K

Parts No.
4030300501
4030015101

Destinations

Page/Key

Note

P4-34
P4-40

PC-102

1/1

/
No.
1
2

2
1

K=1,000)

300K
300K

4030300501
4030015101

P4-34
P4-40

PC-102

DESTINATION
Destination No.
A

Destinations

A1

JAPAN

A2

JAPAN

USA, CANADA

EUROPEAN TYPE

Hz

Model No.

100

50/60

4061-112

120

60

4061-112

220-240

50/60

4061-112

D1

S.E ASIA TYPE

THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG

KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA

220-240

50/60

4061-112

D3

OCEANIA TYPE

AUSTRALIA, NEW ZEALAND

220-240

50/60

4061-112

PHILIPPINES
F1

SAUDI ARABIA

127

60

4061-112

F2

SAUDI ARABIA

220-240

50/60

4061-112

G1

C.S AMERICA

220-240

50/60

4061-112

G2

C.S AMERICA

120

60

4061-112

TAIWAN

110

60

4061-112

JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAMEROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY
COAST, MOROCCO

220-240

50/60

4061-112

CHINA

220-240

50/60

4061-112

KOREA

220-240

50/60

4061-112

PC-102