HyPM-HD POWER MODULES

for light to heavy duty mobility

Todays industry benchmark for durable, zero emission mobility

THE HYDROGENICS ADVANTAGE

Hydrogenics merges its stack with a balance-of-plant into one intelligent integrated unit. The result is

HyPM-HDs warranty for

durability says were ready
for you to be ready

a HyPM Power Module product that offers advantages in performance, cost and ease of integration
advantages that are distinct and compelling.
OUR STACK designed for the Hydrogenics Balance-of-Plant
Hydrogenics proven low pressure Proton Exchange Membrane (PEM) fuel cell stack architecture is at the core
of HyPMs superior product offering. Whatever the application, customers benefit from the comprehensive
bench testing that our stacks are subjected to across a wide range of mobility power load profiles. Whats
more, the Hydrogenics stack is designed to take advantage of key features and functionality that only the
Hydrogenics Balance-of-Plant enables.
OUR BALANCE-OF-PLANT and integration expertise
Hydrogenics reputation and success is rooted in our balance-of-plant and systems integration expertise.
We understand that a robust platform in an optimized operating environment, built around our own stack, is
critical to achieving the high performance and durability that our customers mobility applications demand.
More importantly - we know how to accomplish this. We bring such expertise to customers every day, either
as the standard features they buy with our power modules or with the support we provide to integrate the
HyPM into their specific system.
Our hydrogen FUELING EXPERTISE
For over 60 years Hydrogenics has been building and installing on-site electrolyzer systems that generate
hydrogen from water. An important part of this business - something that we bring to our HyPM-HD
customers - is our global experience in hydrogen fueling stations, either as a turn-key fueling station provider
or by working with others as the electrolyzer system supplier. Either way, our robust products and responsive
service offer a distinct enabling advantage for Hydrogenics power module customers.
At Hydrogenics we make hydrogen and we make hydrogen work.

A compact form factor

makes HyPM-HD the right fit,
in so many ways

HyPM-HDs ease of
integration means you save
time and money

WHY CHOOSE HYDROGENICS HYPM-HD?

Well suggest the first reason and its probably also
the last reason: ease -

ease of integration, ease of

maintenance, and simply ease for getting your job done.

Simplicity of integration with other powertrain components
has always been a top criterion in the design of HyPM-HD
Power Modules. Simple electrical and mechanical interfaces,
efficient heat removal, and compatibility in all regards with
hybrid or non-hybrid configurations are key factors. Whether
our customer is a first-time fuel cell system integrator at
a university or a company dedicated to system integration,
the comment always comes back it fit, it was easy, it was
quick. And that ultimately means it was cost-effective.
Ease of integration is not the only reason to choose
a HyPM-HD Power Module. HyPM -HDs warranty for
durability, scalable power range and world-leading efficiency
from a low pressure design, all within a compact package,
present the rest of the case.
It also helps that HyPM is out there proving all of this,
Hybrid or non-hybrid,
HyPM-HD is fully compatible

clocking thousands of continuous hours in light and heavy

duty applications around the world.
Add it all up and you have a zero emission mobility solution
that, quite simply, makes the decision for you.

THE POWER OF SIMPLIFICATION

A ROBUST PLATFORM IN
AN OPTIMIZED ENVIRONMENT

Liquid-cooled advanced MEA PEM stack

Integral Balance of Plant
Advanced onboard controls and diagnostics
Low pressure cathode air delivery
-46 C sub-zero shutdown capability
Rapid start-up and dynamic response
Unlimited start-stop cycling
Robust, rugged and reliable
No water required (for humidification)
No nitrogen purge requirement
Designed for ease of UL and CE system certifications

HyPM-HD includes additional inside the box

features (typically integrator-supplied):
Anti-flood/dry protection
Air delivery sub-systems
Integrated H2 regulation

And useful Options:

Overall system controller

Busbar/contactor kit
Thermal management sub-system

H2

2H2+O2

Technical Features Comparison

Free of Onboard Water requirement (for humidification)
Ability to freeze after shutdown without heaters
Shipping/storage temperature range of - 40C to + 65C
Ability to store longer than 1 year
Air delivery module included
Able to remove power immediately on shutdown
Unlimited standby-to-run cycles per hour
Minimum stack start-up temperature
Free of inert gas requirement (Nitrogen)
Integral balance of plant

O2

2H2O+

Hydrogenics
HyPM HD
modules

Leading
Competitor

- 40C

a
a
a
a
a
- 10C

a
a

x
x
x
x
x
x
x
x
x

THE POWER OF EXPERTISE

The power of Hydrogenics expertise is that we consistently
deliver value for the kinds of customers we work with
primarily OEMs and system integrators - whose needs
typically differ from those experienced by large or mass
market needs. This fact has always driven us to first
understand what is important to our potential markets so
that we can then create the hydrogen solution that is superior
to any conventional solution.
As a result we have honed a high performance power
module platform that adapts to a wide range of customer
needs and applications. At the same time this common
platform enables us to manufacture product in quantities
that are economically feasible for everyone. Thats the power
of expertise.
Our Quality Priority
Only the highest quality manufacturing standards result in
a top quality product. Manufacturing of the HyPM is done
in several stages each of which ends in a quality monitor
or gate. No HyPM moves to its next stage without signoff from our quality personnel.

Every HyPM that leaves

the factory has been tested over its full operating range.
Hydrogenics complies with ISO 9001 and its HyPM products
are designed to meet all applicable world engineering codes
and standards, including CE, ROHS, UL/CSA, ASME and
relevant components of NEBS.

TECHNICAL SPECIFICATIONS

Technical Data

Unit

HD 4-200

HD 5-200

HD 8-200

HD 8-500

HD 12

HD 16

HD 30

HD 90

HD 180

Continuous Power

kW

8.5

8.5

12.5

16.5

33

99

198

Dimensions (LxWxH)

mm

340 x 250 x 222 b

366 x 250 x 222 b

444 x 250 x 222 b

415 x 406 x 261 b

487 x 406 x 261 b

557 x 406 x 261 b

668 x 406 x 255b

1085 x 1582 x 346a

1085 x 1582 x 690 a

Volume

19 b

21 b

25 b

44 b

52 b

59 b

70 b

496a

996a

Mass a

kg

25

26

28

49

55

60

73.5

360

720

Operating Current

Adc

0...200

0...200

0...200

0...380

0...380

0...380

0 to 500

0 to 500

0 to 500

Operating Voltage

Vdc

20...40

25...50

40...80

20...40

30...60

40...80

60120

180360

180360 (2x)

51

53

53

51

53

55

55

55

55

10 000+

10 000+

10 000+

10 000+

10 000+

10 000+

10 000+

10 000+

10 000+

Peak Efficiency a

%LHV

Expected Lifetime

a) Coolant pump excluded

b) Coolant pump and air delivery excluded

SHIFT POWER I ENERGIZE YOUR WORLD

Hydrogenics Corporation
220 Admiral Boulevard
Mississauga, Ontario
Canada L5T 2N6

Phone: +1.905.361.3660
Fax: +1.905.361.3626

powersales@hydrogenics.com

www.hydrogenics.com
The above data are for reference only and subject to review without prior notice. Hydrogenics 2015

Hydrogenics GmbH

Hydrogenics Europe N.V.

Am Wiesenbusch 2, Halle 5

Nijverheidsstraat 48c

Phone: +49.2043.944.133

Phone: +32(0)14.462.110

Power Systems

On Site Generation

45966 Gladbeck, Germany

2260 Oevel, Belgium

Fax: +49.2043.944.146

Fax: +32(0)14.462.111

hydrogensales@hydrogenics.com

Were ready.