Operator's Manual: Original Instructions

qa331
Original Instructions
Operators Manual
WARNING
IGNORING INSTRUCTIONS HAZARD
To avoid death or injury you MUST read, understand and follow the
Operators Manual before installing, inspecting, operating, servicing,
testing, cleaning, transporting, storing, dismantling or disposing of
the product or a part or accessory of the product.
JULIE
DECLARATION OF CONFORMITY
We hereby declare that the machinery

Machine Nomination, Type of machine: QA331
Serial Number: 1884BG12026
Intended use: SCREENER
is in conformity with the following Directives, Standards and Codes
2006/42/EC Machinery Directive
2004/108/EC ElectroMagnetic Compatibility (EMC)
EC Type-examination and Certificates
ISO21873-2
Technical file
We confirm that the technical file has been compiled in accordance with 2006/42/EC Annex VII
P Coleman, PDC Engineering Manager for Screeners and Feeders, Tullyvannon, Ballygawley, Co
Tyrone N. Ireland BT70 2HW.
Is authorised to make the technical file available on request by competent authority of the EC
Member States in accordance with 2006/42/EC. The documents will be delivered as electronic files.
P Colton, Operations Director, Tullyvannon, Ballygawley, Co Tyrone N. Ireland BT70 2HW confirms
the manufacturing process to Make sure compliance of the manufactured machinery with the
technical file.
This declaration remains valid as long as no modification is carried out without the
manufacturers written agreement.
Date:
26 /
01
2012
P Coleman, PDC Manager
P Colton, Operations Director
Manufacturer: Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
Company, Address Tullyvannon, Ballygawley, Co Tyrone, Northern Ireland. BT70 2HW
Reg No. NI 41727
VAT No. GB 782 6567 85
Sandvik Mining and Construction document template: Declaration of Conformity 08 Dec 2009 - English
www.sandvik.com
qa331
Copyright Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
All rights reserved. No parts of this document may be reproduced or copied in any form or
by any means without written permission from Sandvik Mining and Construction Mobile
Crushers and Screens Ltd.
All data and information in this manual may be changed without further notice.
Reservations for misprints.
For further information, please contact:

Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
Tullyvannon, Ballygawley
Co. Tyrone
N. Ireland
BT70 2HW
Telephone: (+44) 028 8556 7799
Facsimile: (+44) 028 8556 7007
e-mail: mobilecs.smc@sandvik.com
Contents
1.0 Safety Section - Introduction
1.1 The purpose of these instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Identification of the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Product type and serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Product manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 How to identify the right manual for the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5 Validity of the manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Copyright notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 Safety Section - Safety and
Environmental Instructions
2.1 Safety labels and signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 General hazard symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Symbols for mandatory actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Symbols for prohibited actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Hazard symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 Labels on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 Visual and audible signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 User obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Managing work related hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Scheduled safety inspections and preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Product limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 Prohibited use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 Maximum inclination angles during tramming and parking . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.6 Maximum inclination angles during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.7 Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Hazard zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Safeguarding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Complementary protective measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Use of Emergency stop function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Safe access to machinery and three point support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Isolation and energy dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.5 Fire risk control measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Protection against emission hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.3 Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Emergency procedures and methods for unblocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Safety considerations for maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.1 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.2 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 Potential product related hazards identified by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 Incident reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.0 Technical and Transport
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3.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.1.1 Special Considerations For Transport Of The QA331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ID:QA331.en.ver2
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3.1.2 Machine Preparation for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Engine Start-up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Cold Weather Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Lowering the Shredder (If Applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Lowering Standard Grid for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Lowering Vibrating Grid for Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Fold Side Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Lower Tail Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Lower Screenbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Folding Tail Conveyor End Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 Moving Main Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Preparing the Maintenance Platform for Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 Raise Jacking Legs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.11 Tracking the machine onto and off the transport vehicle . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.12 Raise Screenbox for Loading or Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.13 Raise Tail Conveyor for Loading or Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.14 Tracking the QA331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Transport and Working Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Identification of Main Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Specification of Main Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Main Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Tail Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Screen Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.6 Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.7 Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.0 Product Overview
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5.0 Commissioning and Shut Down
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4.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Identification and Operation of the QA331 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Main Control Panel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Hydraulic Controls (HC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Standard Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Machine Fitted with Shredder Option and or Vibrating Grid Option . . . . . . . . . . . . . . . . . . .
4.5 Flow Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Umbilical and Remote Radio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Umbilical Control Movement (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.2 Remote Radio Control Movement (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Tipping Grid Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Commissioning & Shutdown Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Who is at Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Managing Work related Hazards with a Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 When carrying out maintenance or adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Preparation for Machine STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Engine Start-up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Cold Weather Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Tracking the QA331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Moving the QA331 to Chosen Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Machine Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents
5.3.1 Lower Jacking Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.3.2 Preparing the maintenance Platform for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.3.3 Un-folding Tail Conveyor End Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
5.3.4 Raise Screenbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.3.5 Raise Tail Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.3.6 Unfold Side Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.3.7 Raising the Standard Grid for Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.3.8 Raising the Vibrating Grid for Operation (If Applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.3.9 Wing Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.3.10 Lowering the Shredder (If Applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.4 Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
5.4.1 Preparing the machine for transport or for the machine to be moved to a other location . . 112
5.4.2 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.0 Operation
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7.0 Maintenance
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6.1 Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Who is at Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Managing Work related Hazards with a Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3 When carrying out maintenance or adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Common Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Construction, Demolition and recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Minerals and Quarrying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Operating the QA331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Adjusting the Main Conveyor Spreader Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Adjusting Main Conveyor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Setting the Tipping Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Tipping Grid Radio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Adjustment of Flow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Engine Speed for Machine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Loading the feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Avoid damage to equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Who is at Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Power Unit Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Screen Unit, Feed Hopper, Conveyors and General . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Testing the Emergency stop function and Battery Isolator . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Engine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Air Cleaner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Checking Fuel Level, Adding Fuel and Draining fuel tank . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Emptying the Fuel Filter Water Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.5 Special Considerations For Maintenance Or Repair with Welding . . . . . . . . . . . . . . . . . . .
7.3.6 Shredder Flail Replacement (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Hydraulic oil is added as follows: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Changing the Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 Changing The Return Line Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Screen Maintenance/Mesh Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 Top Deck Mesh Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Bottom Deck Mesh Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Vibrating Grid Maintenance/Mesh Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.6 Track Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Checking the Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.2 Tighten the Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.3 Loosen the Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4 Track Drive Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.5 Conveyor Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.6 Tracking the Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.7 Maintenance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.8 Hydraulic Oil Requirements for QA331 Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.9 Lubricants and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.10 Greasing Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.11 Grease Nipple Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.12 Care of chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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8.0 Trouble Shooting and Warranty
159
9.0 Spare Parts
175
8.1 Trouble Shooting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.1 Who is at Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Trouble Shooting Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Commissioning and Engine Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Commissioning and Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 CAT Register Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 CAT C Series Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Spare Parts illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Ordering Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Machine Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 QA331 Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.4 Hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.5 Feeder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.6 Bolt in hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.7 Feeder Box Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.8 Screen Main Convyor Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.9 Feeder Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.10 12 FT Tipping Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.11 14 FT Tipping Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.12 Screen Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.13 Screen complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.14 Top Deck Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.15 Main Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.16 Fines Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.17 Tail Conveyor Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.18 Mid Size Side Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.19 Over Size Side Conveyo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.20 Vib Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.21 Vib Grid Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.22 Cat Tier III Powerunit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.23 Cat Teir III Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.24 Shredder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.25 CAT Engine Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10.0 Electrical and Hydraulic
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11.0 OEM Section
253
10.1 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Hydraulic hose kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Hydraulic circuit diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1
11.2
11.3
11.4
Crawler Tracks Operation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Control System Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Extras. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ID:QA331.en.ver2
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qa331
1.0 Safety Section - Introduction
ID:QA331.en.ver2
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qa331
Safety
1.1
The purpose of these instructions
The purpose of these instructions is to promote intended safe, proper and optimal use of Sandvik
products and t o help the user to identify , avoid and prevent hazardous situations a nd related
consequences.
These instructions must be followed along with any instructions given in local laws and regulations,
any orders given by local authorities and all protective measures specific for the site.
Read and understand the complete manual carefully and follow given instructions strictly. If there is
anything you do not understand, ask your employer or your local Sandvik representative to explain
it. All sections of this manual contain information which is vital for your safety. The manual must be
replaced immediately if lost, damaged or unreadable. For replacement copies, please contact
tsdaftermarket.mobiles@sandvik.com
and provide the machine serial nu mber, what type of manuals are req uired eg operators and
language version required.
The instructions set forth in the operators and other manuals are to be used as a part of the training
material during orientation. By following these instructions, safe practices will result, maintenance
cost and downtime will be minimised and the reliability and lifetime of the equipment will be optimised.
1.2
Identification of the product
1.2.1
Product type and serial number
The model and serial number of the product are shown on the identification plate.
12
ID:QA331.en.ver2
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Safety
1.2.2
Product manufacturer
Business name and full address Sandvik Mining and Construction Mobile Crushers and Screens Ltd
Tullyvannon,
Ballygawley,
Co.Tyrone
Northern Ireland
BT70 2HW
Telephone number +44 (0) 28 8556 7799
Fax +44 (0) 28 8556 7007
Website www.miningandconstruction.sandvik.com
www.sandvik.com
Declaration of conformity (Refer to page 3).
1.2.3
Manuals
Product documentation includes the following manuals:
The operator's manual includes operating instructions, operator's safety considerations and
maintenance tasks for which an operator would be responsible. It does not include
maintenance procedures that should be performed with less than daily frequency.
The maintenance manual includes the preventive maintenance schedule and a description of
all scheduled maintenance tasks. It also includes fluid and lubricant specifications and
capacities. It does not include occasional service, breakdown, or repair procedures.
The parts manual includes part lists and illustrations for spare parts.
The model and serial number are shown on the identification plate (refer to sect ion, Product type
and serial number on page 12). Make sure that the model corresponds to the one given on the cover
of this manual.
ID:QA331.en.ver2
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qa331
Safety
1.2.4
How to identify the right manual for the product.
operator's manual (e.g. Product model)
maintenance manual (e.g. Product model)
parts manual (e.g. product model + serial number)
1.2.5
Validity of the manuals
This manual, and especially the safety information is valid on ly, if no unauthorised changes to the
product are made.
Continuing improvement and a dvancement of product design might have ca used changes to your
product which are not included in this publication.
Whenever a question arises regarding your product, or this manual, please consult your local
Sandvik representative for the latest available information.
1.3
Copyright notice
This publication is co pyright of Sandvik Mi ning and Construction - Sandvik Min ing and
Construction. It must not be copied, reproduced, or otherwise made available in full or in part to any
third party without Sandvik Mining and Construction's prior written consent.
All Rights Reserved.
1.4
Definitions
Product: Machine, machinery, partly completed machinery, component or tool, including

related services.
User: The owner, operator or authorised and trained person involved in the transportation,
installation, operation, maintenance and disposal of the product.
Information for use: The information in this manual, the safety labels and signals on the
product and other related information used separately or in combination to convey information
to the user.
Harm: Physical injury or damage to health. This is always in relation to people, not to
equipment or property.
Hazard: Potential source of harm.
Risk: Combination of a probability of occurrence of harm and the severity of that harm.
Risk of property damage: Combination of a probability of occurrence of property damage

and the severity of that property damage.
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Environmental risk: Combination of a probability of occurrence of environmental damage

and the severity of that environmental damage.
Hazard zone: Any space within and/or around the product in which a person is exposed to a
hazard.
Intended use of a product: Use of a product in accordance with the information provided in
the instructions for use.
Reasonably foreseeable misuse: Use of a product in a way that is not intended by the
designer, but which may result from readily predictable human behaviour.
Prohibited use: Any use which is not intended use, especially use that is specifically
prohibited in the information for use or use which is plainly dangerous.
Safe working procedures: Practices and methods developed for the users by their employer
for work to be performed. It details how specific risks in the workplace will be managed, taking
into account information for use supplied with the product as well as local acts, laws and
regulations.
Safeguard: Guard or protective device.
Guard: Physical barrier, designed as part of the product, to provide protection.
Protective device: Safeguard other than a guard, which reduces the risk either alone or in
conjunction with a guard; e.g. interlocking device, hold-to-run control, limiting device.
Emergency stop: Function which is intended to 1) avoid dangerous situations or to reduce

existing hazards to persons and damage to product or work in progress 2) To be initiated by a
single human action.
Emission value: Numerical value quantifying an emission generated by a product (e.g. noise,
vibration, hazardous substances, radiation).
Exposure value: Quantifies the exposure of persons to emissions when the product is in use.
Exposure values can be estimated using the emission values.
Respirator: Approved respiratory protective device.
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2.0 Safety Section - Safety and

Environmental Instructions
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2.1
Safety labels and signals
This section includes explanations of safety symbols, signs, signals and labels used on the product
and information for use.
2.1.1
Signal words
The following signal words and symbols are used to identify safety messages in these instructions:
DANGER
The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death
or severe injury.
WARNING
The signal word WARNING indicates a hazardous situation which, if not avoided, could result in
death or severe injury.
NOTICE
The signal word NOT ICE indicates a situation wh ich, if not a voided, could result in damage to
property or environment.
2.1.2
General hazard symbol
This general hazard symbol identifies important safety messages in this manual.
When you see this symbol, b e alert; your safety is involved. Carefully read and understand the
message that follows, and inform other users.
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2.1.3
Safety
Symbols for mandatory actions
Mandatory actions symbols specify actions to be taken to avoid a hazard. Mandat ory actions are
indicated by white symbols on a blue background.
Wear Safety Gloves
Wear Eye Protection
Wear Safety Helmet
Wear Safety Harness
Wear Ear Protection
Wear Safety Boots
Wear Close Fitting

Overalls
Read the Manual
Wear High Visibility Vest
Wear Respirator
Disconnect Power
Source From Supply
Switch Off and Lockout

Equipment
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2.1.4
Symbols for prohibited actions
Prohibited action symbols indicate actions which are prohibited in order to avoid a hazard. Prohibited
actions are indicated by a red circle with a red diagonal line across the circle. The action which is
prohibited will always be in black.
2.1.5
No Climbing
No Smoking
Do Not Touch
No Open Flames
Limited or Restricted
Access
Do Not Weld
Do Not Remove Safety

Guard
Hazard symbols
Hazard symbols are indicated by a yellow triangle with black symbols and black frames.
20
Crushing Hazard Hands
Crushing Hazard - Feet
Chemical Burn Hazard
Electrical Hazard
Electrical Shock/
Electrocution Hazard
Entanglement Hazard
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Entanglement Hazard
Falling Hazard
Falling Load Hazard
Flammable Hazard
Flying Material Hazard
Hazardous or Poisonous
Material Hazard
Lifting Hazard
Skin Injection Hazard
Silica or Other Dust

Hazard
Trip Hazard
Magnet Hazard
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2.1.6
Labels on the product
Safety labels communicate the following:
The severity level of the risk (i.e. signal word DANGER or WARNING)
The nature of the hazard (i.e. the type of hazard cutting parts, high pressure, falling objects,
dust, live parts, etc)
The consequence of interaction with the hazard (i.e. cut, injection, crushing, explosion,
electrocution etc)
How to avoid the hazard
IMPORTANT! Keep th e safety labels clean and visible at all times. Check th e condition of
safety labels daily. Safety labels and instructions which have fade d, been damaged, been
painted over, come loos e or tha t do not meet the legi bility requirements for safe viewing
distance, must be replaced before operating the product.
Replacement of labels For replacement labels, please contact:
tsdaftermarket.mobiles@sandvik.com and provide the machine seri al number, label part codes
and language version required.
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12-55-0044
12-55-0044
12-55-0001 12-55-0004
12-55-0044
12-55-0001
12-55-0003
12-55-0014
12-55-0044
12-55-0025
12-55-0027
12-55-0028
12-55-0047 12-55-0261
12-55-0017
12-55-0260
12-55-0016
12-55-0019
12-55-0044
12-55-0018
12-55-0009
12-55-0001
12-55-0049
12-55-0008 12-55-0006 12-55-0007
12-55-0004
12-55-0001
12-55-0002
12-55-0004
12-55-0003
12-55-0001
12-55-0225
12-55-0246
12-55-0020
12-55-0021
12-55-0022
12-55-0001
12-55-0005
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12-55-0001
12-55-0004
12-55-0005
12-55-0044
12-55-0001
12-55-0005
12-55-0001
12-55-0010
12-55-0049
12-55-0048
12-55-0023
12-55-0049
12-55-0004
12-55-0225
12-55-0001
12-55-0001 12-55-0005
12-55-0012
12-55-0001
12-55-0044
12-55-0026
12-55-0024
12-55-0014
12-55-0003
12-55-0001
12-55-0001
12-55-0044
12-55-0044
Safety
qa331
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2.1.7
Safety
Visual and audible signals
Sirens and Beacons:

There is one siren and one beacon on the QA331.
When the key is turned to start the QA331 engine, the siren will sound and the beacon will flash for
ten seconds before the engine will crank to start.
When the track controller [umbilical or remote] is switched on and the required control panel button
is pressed to track the machine, the siren will sound and the beacon will flash for seven seconds, in
which time the machine will not be able to be tracked. The siren and beacon will then be on
continuously once the tracking mode is selected.
These visual and audible safety devices should be checked at the start of every working day. For their
location refer to 2.6 Complementary protective measures on page 34.
2.2
User obligations
WARNING
IGNORING INSTRUCTIONS HAZARD
If you do not understand any information related to your duties in the
operators or maintenance manual you MUST make sure that you get
clarification from a person who is well trained with regard to the task
you want to do. When necessary, you or your representative must
contact a Sandvik representative to seek clarification as to how you
should do the task.
The safe use of a product depends on, amo ng other things, a combination of the design and
construction measures taken by the ma nufacturer, the skills of the operators and prot ective
measures taken by the user. Instructions are an essential and integral part of the product and they
must be always available for users. It is important to pass on the information for use to any
subsequent user of this product. Specify the place of manual on the product.
Sandvik prohibits the consumption of drugs and/or alcohol or any other substance likely to impair
judgement while using, being in the hazard zone of, or supervising the use of a Sandvik product.
Safety information covers the following : transport, assembly, installation, commissioning, use,
settings, operation, cleaning, troubleshooting, maintenance and disposal of machinery. If you need
more detailed instructions, you must contact your local Sandvik representative.
As part of ensuring the safe use of the product, you as the user are responsible for the following:
Use of Personal Protective Equipment (PPE)
Scheduled testing and maintenance of safeguards and protective devices
Provision and use of additional safeguards

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Safety
Regular training regarding site safety and safe working procedures
In addition, you must always be familiar with the following:
Site organisation and supervision
Workplace safety, including safe working procedures
Permit-to-work systems
All near-miss incidents and accidents where a Sandvik product has been involved must be reported
to your local Sandvik representative without a delay. See also the section, 2.12 Incident reporting
on page 48.
The following safety guidelines apply to each person working with the product or in the vicinity of the
product. Every single person is responsible for his or her own safety and for the safety of his or her
colleagues. In case of violation of any safety guidelines or regulations, everyone has a duty to warn
others and report near misses or any safety violation to the responsible supervisor.
2.2.1
Managing work related hazards
The user must always perform a local risk assessment befo re every new task, e.g. work phase or
shift. This assessment, also known as a Real Time Hazard Analysis, ensures that the user stops and
thinks about what he or she is going to do before starting to work:
Identify potential hazards that could impact you, your colleagues, the environment, your
product and/or work method while you are performing the task.
Assess the risks and implement the actions needed to eliminate or reduce the risks.
Only competent persons may carry out operation and other tasks. The employer must:
Provide training and orientation
Validate training methods
Verify competence and skills
Monitor and evaluate user performance regularly
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2.2.2
Safety
Scheduled safety inspections and preventive maintenance
It is important to thoroughly inspect the product before use to make sure it is safe to operate. Look
for defects and damage before any operation so that any problems can be reported and fixed. For
more information, see the section, 6.3 Operating the QA331 on page 117, in the operators manual.
Scheduled maintenance is an essential pr ocedure to ensure and maintain safety and performance
of the product. Follow the specified instructions for the maintenance and inspection of product. For
more information, see section, 7.2 Maintenance Schedule on page 118, in Maintenance Manual.
WARNING!
Use of unauthorised parts present an uncontrolled risk and could cause death or
severe injury. The use of unauthorised parts will also invalidate warranty. It is the
users responsibility to use only authorised parts as listed in the parts manual.
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2.2.3
Personal protective equipment
Operators and anyone in the vicinity of the product MUST we ar approved personal protective
equipment, which includes but is not limited to:
Safety Helmet
Eye-protector
Hearing protectors
Close fitting overall
Safety footwear
Protective gloves
High visibility vest / jacket
Respirator
Do not wear loose clothing or jewellery that can get caught on controls or pulled into moving parts of
the product.
Tie back long hair. Long hair can get entangled, which could cause death or severe injury.
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2.3
Product limitations
2.3.1
Intended use
Refer to 6.2 Common Applications on page 117.
2.3.2
Foreseeable misuse
The QA331 ha s been designed with selected comp onents to operate at a o ptimum level of
performance. The user must never limit or bypass or override any safety aspect of the product (e.g.
removing a guard). Refer to 6.2 Common Applications on page 111.
2.3.3
Prohibited use
Use which is not in accordance with intended as described in 2.3.1 Intended use on page 29.
Bypassing or overriding a safety device or a safety feature of the machine for any reason.
Use of product without required and approved personal protective equipment.
2.3.4
2.3.5
Maximum inclination angles during tramming and parking
WARNING
TIPPING HAZARD
Never exceed the specifies maximum inclination angles. The maximum
angles are allowed only when the booms are in the tramming position.
The rig must not be trammed or parked on a slope that exceeds the maximum
inclination angles.
This equipment must never be tracked on gradients that are more than:
10 degrees side tilt
or
20 degrees front tilt.
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2.3.6
Maximum inclination angles during operation
The QA331 is designed for operation on a solid, level surface. It is important that the machine is
placed on solid ground that is capable of carrying the weight of the machine and that the machine is
placed on level ground. An appropriate site must be identified prior to delivery and unloading of the
machine.
2.3.7
Modifications
WARNING
MODIFICATION HAZARD
Unauthorised modifications could lead to d eath, severe injury or property
damage.
Always contact a Sand vik representative in order to get adva nce written
approval for any modification
All modifications and corrections not authorised in the product manuals or which may af fect the
maintenance, operation, safety, and availability of the product need to be approved in writing by the
manufacturer before implementation. Approval requires careful risk assessment taking into
consideration any new risks that the modifications may bring.
Changes and modifica tions without proper risk assessment, eliminat ion or red uction of risk and
without appropriate safety measures may lead to death, serious personal injuries or damage to
property or environment. Unauthorised modifications will also void the warranty.
If modifications and alterations that affect the maintenance, operation, safety, and usability of the
product are made without the written permission of the manufacturer, the manufacturer is not
responsible for any incidents resulting in death, injury, or property damage b rought about by such
modifications and corrections.
If a modification or correction as described above has been implemented without the manufacturing
organisations permission, its effect on warranty liability will be considered case-by-case. Thus, the
warranty application may be rejected altogether.
Should you consider a modification or alterations necessary, you must contact the organisation that
manufactured and designed the p roduct. No mo dification is permitt ed unless yo u first obt ain the
written approval of the manufacturer.
In order to plan and implement the modification you must deliver adequate documentation:
Product model/type
Serial number of product
Description of the modification or correction
Related blueprints
Related photos
And other material if necessary
30
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Material Ejection Area
HAZARD AREA
DO NOT ENTER
5m distance
from feeder
HAZARD AREA
DO NOT ENTER
MOVING
MACHINERY
AREA
ACCESS ZONE
TO CONTROL
LEVERS
ACCESS ZONE
TO CONTROL
LEVERS
20m
HAZARD AREA
DO NOT ENTER
Material Ejection Area
ACCESS
ZONE
TO
CONTROL
LEVERS
ACCESS
ZONE
TO
CONTROL
LEVERS
Area
20m exclusion zone from any
Material Ejection
Area
Radius 5m
HAZARD AREA
DO NOT ENTER
point of machine for personnel

NOT operating the machine
NOT TO SCALE
2.4
HAZARD AREA
DO NOT ENTER
Material Ejection
qa331
Safety
Hazard zone
Limit access to the equipment and its surrounds by erecting barrier guards to reduce the risk of other
mechanical hazards, falling loads and ejected materials.
31
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2.5
Safeguarding
2.5.1
Guards
WARNING
TAMPERING HAZARD
Bypassing or overriding of a safeguard or a device could cause death or
severe injury.
Do not make any alterations to protective devices. Make sure that they are in
place and work properly before operating the machine.
x2 (other side)
conveyor tail
32
x2 (other side)
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2.5.2
Protective devices
Beacon
Siren
ISOLATOR
a.
Prior to opera tion, all safety devices (con trol devices or guards) temp orarily
removed for se t-up, maintenance or repair purposes MUST be refitted and
checked immediately upon completion of the maintenance and repair work.
b.
To avoid serious personal injury or death, NEVER operate the equipment with
safety devices or guards removed or unsecured.
c.
ALWAYS report any defects regarding guards, safety devices or control devices.
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2.6
Complementary protective measures
2.6.1
Use of Emergency stop function
There are four Emergency-Stops on the QA331.

Right
Back
Left
Front
Refer to 7.2.3 Testing the Emergency stop function and Battery Isolator on page 128.
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2.6.2
Safety
Emergency exit
The QA331 is not permitted to operate inside buildings or dwellings. The area surronding the QA331
must always be clear of obsructions eg containers, unnecessary stockpiles etc.
2.6.3
Safe access to machinery and three point support
No climbing on the machine is allowed.

The maintenance platforms should never be used to observe the machine operation.
Three point support is NOT needed on the QA331.
a.
Falling from and/or onto this equipment could result in death or serious injury.
b.
NEVER climb on the equipment while it is in operation or use equipment parts as

a climbing aid.
c.
ALWAYS keep the area around the equipment clear of debris and trip hazards.
d.
Beware of moving haulage and loading equipment in the area of the equipment.
e.
For carrying out overhead assembly work, ALWAYS use specially designed or
otherwise safety-oriented ladders and working platforms.
f.
ONLY use walkways/platforms provided on the eq uipment. ALWAYS perform

work from an approved, safe and secure platform.
g.
When reaching any points 2m (approximately 6 feet) or more ab ove the ground
level, ALWAYS use CE certified safety harness.
h.
Keep all handles, steps, handrails, platforms, landing areas, and ladders free from
dirt, oil, snow and ice.
i.
This equipment MUST be isolated prior to cleaning.
j.
DO NOT direct power washers near or into control boxes and devices.
After cleaning, e xamine all fuel, lub ricant, and hydraulic f luid lines for leaks, loose
connections, chafe marks and da mage. Any d efects found MUST be repaired
immediately.
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2.6.4
Isolation and energy dissipation
Lockout and Tag Procedure:

Utilise the procedure below whenever the QA331 is being operated under alternate power, or under
any condition in which shutting off the engine and removing the ignition key do es not completely
cut power to the machine. Under such circumstances, to properly immobilise the QA331:
Position all hydraulic controls in the neutral position
Ensure that all supports and slide stops are securely fixed in position
Switch off machine ignition and remove ignition key
Turn off Isolator Switch (See Photo Below)
Lockout the isolator with a padlock and use a Tag to detail the work being done.
User must retain padlock key on his/her person during immobilisation
ISOLATOR ON
ISOLATOR OFF
Note! The above procedure MUST be utilised to safely immobilise the QA331 when it is
under alternate power. Failure to utilise the above procedure may result in damage to
the QA331, serious personal injuries or death.
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Removal of the Lockout and Tag:

Once the work has finished; remove ONLY your lock and tag, as other people may be working on the
machine at the same time.
The machine can only be started when the last lock and tag is removed.
DANGER
IMPACT HAZARD
Before moving the machine, visually check to make sure no one is standing in
the surrounding area.
Note! Refer to Start-up Sequence for Running the Machine, refer to 5.2.2 Engine Start-up
Sequence on page 92.
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2.6.5
Fire risk control measures
WARNING
FIRE AND EXPLOSION HAZARD
Explosion hazard can exist in addition to the first hazard.
Ignition sources like smoking, open flames, welding work and sparks
together with combustible materials like fuel, can cause fire and if not
avoided, could lead to death or severe injury.
Ignition sources are prohibited in the vicinity of the machine ready for
operation or in operation.
During maintenance appropriate fire prevention and protection measures
must be followed including but not limited to trained personnel, proper fire
extinguishing equipment and agents. Before any maintenance or rep airs
requiring ignition sources like we lding or flame cutting, a proper ris k
assessment must be carried out prior to the start of the work to control the
risk.
Smoking and open fire a re prohibited in th e vicinity of the p roduct. Access to all fire -fighting
equipment must be granted at all times, especially during maintenance and repair works.
All fire-fighting equipment musto be inspected and serviced regularly according to local regulations.
Damaged fire-fighting equipment and used fire extinguishers must be replaced immediately.
Know the various types of fires and the appropriate fire fighting methods. Be aware that various fires
must not be extinguished with water. In most cases special extinguishing agents, dry powders or
deoxygenating are required.
All personnel must be trained regularly in fire-fighting methods in cooperation with local authorities
and rescue organisations. In case of fire, the fire alarm must be activated and all available personnell
must contribute in the fire-fighting according to the predetermined fire plan of the workplace.
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2.7
Protection against emission hazards
2.7.1
Noise
DANGER
NOISE HAZARD
Noise level emitted by the mac hine exceeds 80 dB(A).
exposure to noise will cause hearing impairment.
Continuous
Always wear approved hearing protection.
Ear protection must be worn if you are within 10 meters (approximately 33 feet) of
the machine when the engine and other parts of the machine are running.
The above diagram indicates the measured noise levels at a measured distance; i.e. 3 m
(approximately 12 feet) - 80 dB indicates that at 3 meters the sound measured was 80 decibels. The
readings were measured with all systems running situated on the factory assembly line. The product
and local conditions will affect the noise levels.
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2.7.2
Vibration
WARNING! VIBRATION HAZARD!
Exposure to vibration could cause severe health effects. Follow the maintenance
schedule and keep the mac hine in good operatin g condition. Participate in the
health surveillance and training programs offered by your employer.
2.7.3
Dust
DANGER
Breathing dust will cause
death or severe injury.
Always wear approved
respirator.
DANGER
DUST HAZARD
Breathing dust will cause death or severe injury.
Always wear approved respirator.
If machine is equipt with a dust suppression system make sure the dust suppression
system is working properly.
Breathing or inhaling dust particles will cause death or severe injury. Always work with a respirator
approved by the respirator manufacturer for the job you are doing. It is essential that the respirator
that you use protects you from the tiny dust particles which cause silic osis and which may cau se
other serious lung diseases. You should not use the product until you are sure your re spirator is
working properly. This means the respirator must be checked to make sure that it is clean, th at its
filter has been changed, and to othe rwise make sure the respirator will protect you in the way it is
meant to.
In any workplace where respirators are necessary to protect the health of the employee, theemployer
must establish and implement a written re spiratory protection program with worksit e-specific
procedures and elements including but not limited to the selection of respirators, proper usage,
maintenance and care, cleaning and disinfecting and training.
Make sure the du st suppression system in your equip ment is working properly. If the dust
suppression system is not working properly, stop working immediately.
Regularly clean your working environment properly to minimise the dust level in the air. Always make
sure dust has been cleaned off your boots and clothes when you leave your shift.
Respiratory silica dust is a hazard, which requires special attention. The smallest particles of dust are
the most harmful. They may be so fin e that you cannot see the m. Remember, you must protect
yourself from the danger of breathing or inhaling dust.
40
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2.8
Safety
Emergency procedures and methods for unblocking
Blockage or Malfunction:
In the event of mate rial blockage, any ma lfunction or operational difficulty, stop the
equipment and lockou t immediately. Repair any defects or hazardous cond itions
immediately.
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Safety
2.9
Safety considerations for maintenance
Before carrying out any maintenance read and understands the maintenance instructions. Make sure
that you ha ve the skills a nd authorisation needed before starting any maintenance work. The
maintenance instructions support maintenance personnel performing preventive maintenance for the
product. The maintenance instructions also pro vide information for main tenance and operating
personnel on scheduled inspections of components and installed equipment.
Make sure all necessary machinery isolations (Refer to 2.6.4 Isolation and energy dissipation on
page 36) have been carried out prior to commencing any maintenance work. Before carrying out any
maintenance work make sure that necessary original spare parts or materials are available, or can
be ordered and supplied in time to meet the work schedule. Note all completed maintenance activities
in a maintenance log or maintenance program.
Daily inspections and tasks allowed for op erators (which do not require sp ecial skills) are in the
Maintenance Chapter refer to 7.0 Maintenance on page 115.
Any tasks not mentioned in this chapter should not be attempted by operators.
Hydraulic Maintenance
a.
Work on hydraulic equipment must be carried out by pe rsons having special

knowledge and experience of hydraulic systems.
WARNING
Splashed oil creates the risk of a fire, which could result in death or serious
injury.
Check all lines, hoses and screwed connections regularly for leaks or other
damage.
Repair damaged lines, hoses, or screwed connections IMMEDIATELY
42
b.
ALWAYS relieve pressure from the hydraulic system before carrying out any kind
of maintenance or adjustment.
c.
BEFORE carrying ou t any repair wo rk, depressurise all syst em sections and
pressure pipes (i.e. hydraulic system, compressed a ir system, etc.) requiring
removal, in accordance with the specific instructions for the unit concerned.
d.
Hydraulic and compressed air line s MUST be laid and fitted properly. Make sure
that no connections are interchanged. The fittings, lengths and quality of the
hoses MUST comply with the technical requirements.
e.
ONLY fit replacement components of a type recommended by the manufacturer.
f.
ALWAYS practice extreme cleanliness when servicing hydraulic components
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Battery Maintenance
a.
ALWAYS disconnect b attery leads before carrying out any ma intenance to the
electrical system.
b.
Recharge the battery in a well ventilated area.
c.
The battery contains sulphuric acid, an electrolyte which can cause severe burns
and produce explosive gases.
d.
AVOID contact with the skin, eyes or clothing.
e.
Smoking is PROHIBITED when maintaining the battery.
f.
ALWAYS wear appropriate personal protective equipment.
DANGER
Hydraulic fluid under pressure can pene trate the skin, which will result in
death or serious injury.
If fluid is injected under the skin, it must be surgically removed or gangrene
will result. GET MEDICAL HELP IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO NOT USE YOUR
HAND
Electric maintenance
a.
External Considerations and Hazards
When working with the equipment, maintain a safe distance from overhead electric lines. If overhead
cables are in the area, a risk assessment MUST be completed prior to operating the equipment.
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DANGER
Contact with overhead electric lines will cause death or serious injury.
If your equipment comes into contact with a live wire, you MUST:
Vacate the area;
Warn others against approaching and touching the equipment;
Report the incident and have the live wire shut off.
b.
Machine - Electrical
1.
Work on the electrical syste m or equipment MUST ONLY be carried out by a

skilled and qualified electrician or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with applicable
electrical engineering rules.
2.
Before starting any maintenance or repair wo rk, the power supply to the
equipment MUST be isolated. Check the de-energized parts to make sure they do
not have any power. In addition to insulating any a djacent parts or elements,
ground or short circuit them to avoid the risk of electrical shock.
3.
The electrical equipme nt is to be inspected and checked at re gular intervals.

Defects such as loose co nnections or scorched or otherwise dama ged cables
MUST be fixed immediately.
4.
Use ONLY original fuses with the specified current rating. Switch off the
equipment IMMEDIATELY if trouble occurs in the electrical system.
5.
This equipment is wired on a negative earth. ALWAYS observe correct polarity.
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Safety
2.10
Environment
2.10.1
Decommissioning
Hazardous Substances:
a.
MAKE SURE that correct procedures are formulated to safely handle hazardous
materials in strict accorda nce with the manufacturer's instructions and all
applicable regulations by correctly ide ntifying, labelling, storing, using and
disposing of the materials.
b.
A full list of Hazardous Substances associated with this equipment can be found in
the appendix of this document.
Warning Concerning Crystalline Silica And Similar Particulates:
The QA331S operation may produce dust containing crystalline silica or other potentially
harmful particulates. ALWAYS utilise appropriate and properly-fitted and approved Personal
Protective Equipment, (e.g. respirators). Refer to 2.2.3 Personal protective equipment
on page 28.
DO NOT linger in areas where dust is produced, blown or otherwise found. NEVER inhale
dust produced by the operation of the QA331.
Note! Inhalation of crystalline silica dust is potentially harmful to human health, and may
result in serious pulmonary disease or other deleterious chronic lung obstruction,
serious personal injuries or death.
2.10.2
Dismantling
Replacement & Removal of Components:

a.
ALWAYS observe handling instructions itemised in this man ual, the Original
Equipment Manufacturer's manuals, or the spare parts suppliers' instructions.
b.
NEVER allow untrained staff to attempt to remove or replace any pa rt of the

equipment.
c.
The removal of large or heavy components without adequate lifting equipment is

PROHIBITED.
d.
To avoid the risk of accidents, individual parts and large assemblies being moved
for replacement purposes should be ca refully attached to lift ing tackle and
secured. ONLY use suitable and technically a dequate lifting gear supplied or
approved by Original Equipment Manufacturer.
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Safety
2.10.3
e.
NEVER work or stand under suspended loads.
f.
KEEP AWAY from the feeder hopper and product conveyor discharge, where
there is risk of serious injury or death from contact with ejected debris.
g.
LIMIT ACCESS to the equipment and its surrounds by erecting barrier guards to
reduce the risk of residual mechanical hazards, falling lifted loads, and ejected
materials.
Disposal
This equipment MUST ONLY be disposed at a specialist machine breaker

Handling And Disposal Of Hazardous Components And Materials
A full list of Hazardous Substances associated with this equipment can be found in the appendix of
this document
The QA331s battery contains sulphuric acid, which can cause severe burns, and produces
explosive gases. Inspect the machines battery regularly, and assure that it is properly
connected and maintained. NEVER allow battery parts to come into contact with unprotected
skin, eyes or clothing, use Personal Protective Equipment, refer to 2.2.3 Personal
protective equipment on page 28. NEVER attempt maintenance or repair to the QA331s
battery while the battery is connected.
The QA331 includes an internal combustion engine, which produces exhaust fumes
containing potentially harmful gases and particulates. NEVER operate the machines engine
in an area lacking adequate ventilation, whether indoors or outside.
The QA331 uses a hydraulic oil system to power the components. Refer to the MDS for
information on how to handle hydraulic oil.
Prior to welding, cutting, or grinding, ALWAYS assure that dust and other flammable
substances are removed from the work site. ALWAYS assure that the area where welding,
cutting or grinding is conducted is properly ventilated. Failure to observe these precautions
may increase the risk of explosion or fire, and may result in serious personal injuries or death.
Keep flammable materials, chemicals, etc. away from the QA331 at all times.
Special Considerations Concerning Dust Disposal:
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Safety
ALWAYS utilise appropriate and properly-fitted Personal Protective Equipment (e.g.

respirators). Refer to 2.2.3 Personal protective equipment on page 28.
Always dispose of dust produced by the operation of the QA331 by applying water, placing
dampened dust in a marked, sealed container, and removing it from the work site.
NEVER disperse dust by blowing it; doing so mayexacerbate dusty conditions in the proximity
of the QA331, and may also cause dust to enter areas where unprotected persons may be
working, creating an increased risk of injury or death.
ALWAYS assure that dust is removed from clothing, boots, etc. before leaving the work site.
Liquids such as oil, fuel and battery liquids cause pollution. Follow the local, regional and
national regulations for waste disposal or accidental release to the ennviroment.
Avoid running the engine at idle if it is not needed. Avoid unnecessary exhaust fumes.
Observe the law in your country when disposing used machine components.
2.11
Potential product related hazards identified by the user
Operational Safety Considerations:
Ensure that a copy of all operating instructions, including the Engine Operations Manual, is
kept current and maintained with the QA331 at all times. If the manual is unavailable obtain a
replacement from Sandvik.
Operators MUST read and understand all operating instructions, and must always work
utilising indicated safety precautions and procedures.
Operators and anyone in the area of the QA331 must ALWAYS use appropriate Personal
Protective Equipment, refer to 2.2.3 Personal protective equipment on page 28.
Operators MUST be familiar with and understand all warnings and labels affixed to the
QA331. Failure to do so may result in serious personal injuries or death. If warnings or labels
are damaged or illegible, operators must notify management immediately and urgently obtain
replacements.
ALWAYS ensure, prior to operation of the QA331, that all safety devices are in place and
operational.
If in doubt concerning the efficient, proper or safe operation of the QA331, contact your
Sandvik Dealer.
Perform tasks only when safety is ensured.
Contact your supervisor and local Sandvik representative.

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Safety
2.12
Incident reporting
Product safety issues to be rep orted are events where a product manufactured by Sandvik Mining
and Construction has been involved in an accident or near-miss incident. Safety-related feedback,
such as, unauthorised modifications, missing manuals and safety labels, negligence of maintenance
or misuse shall be reported to your local Sandvik representative as well.
Reporting is mandatory to ensure safe working conditions for employees, to provide information for
the risk assessment process and to initiate product improvements.
Contact your local Sandvik representative to report safety issues, such as those mentioned above.
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3.0 Technical and Transport
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Technical and Transport
3.1
Transport
3.1.1
Special Considerations For Transport Of The QA331

Note! The load is the responsibility of the driver.
3.1.2
Do not attempt to transport the QA331 utilising a vehicle not specified for hauling
at least the listed gross weight of the machine. Failure to use transportation with
sufficient hauling capacity may result in damage to the QA331 and the hauling
vehicle, and may result in serious personal injuries or death. Refer to 3.3
Technical Information on page 70, for machine transport details. The dimension of
the tracks widths is important to prevent overhang.
ALWAYS observe applicable local and national regulations concerning the

transportation of heavy equipment. Make sure that all appropriate permits,
licenses and endorsements are obtained and maintained before transporting the
QA331.
Make sure that the loading/ unloading site is clear of non essential personnel.
Erect barriers around the area and post warning signs where site conditions
warrant this, or performnecessary risk assesments.
Loading/ unloading must only be carried out on firm flat ground.
Machine Preparation for Transport
WARNING
50
Follow the procedure fo r preparing the machine for shut down, refer to
5.4 Shut Down on page 112.
Before attempting to set-up the machine make sure that the operator has
read and fully understood this and all the preceeding sections in the
manual
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DANGER
WORKING AT HEIGHT HAZARD
Falling may cause injury or death.
Always use a secure platform. Make sure correct procedures are followed for
the tasks that are done at height.
DANGER
CRUSH HAZARD
Moving machine can crush objects and personnel.
Before moving the machine, visually check to make sure no one is standing
in the surrounding area.
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3.1.3
Engine Start-up Sequence
The operator must be fully trained in the operation of this equipment. When tracking, the operator
must be in a position to have an all round view of the operation. A additional supervisor should assist
where this is not possible. Make sure the site is clear of non essential persons. Erect barriers around
the area and post warning signs where site conditions warrant this. Make sure the tracking alarm
makes a clear sound.
This equipment must never be tracked on gradients that are more than: 10
degrees left to right or 20 degrees Front to Back. The machine must always be
on flat, solid ground when operating in its normal mode.
a.
Make sure all Emergency Stops (refer to 2.9 Safety con siderations for
maintenance on page 42) are released and that the Engine kill switch on the
remote control is also turned off. (Fig4.3).
Engine kill switch
Right
Back
Left
Front
b.
Make sure all hydraulic control levers are in the neutral position.
c.
Make sure the Engine throttle lever is in the idle position.
Engine throttle lever

Idle position
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d.
To start the engine, turn the ignition key to the on position, as shown at (B).
PREHEAT
INDICATOR
PREHEAT SWITCH
e.
The following warning lights, as shown at (E) will illuminate.
Warning: Do not attempt to start the engine unless the above warning lamps are illuminated.
NOTICE
Cold weather starting. Engage and hold the PREHEAT switch on the ON
position for 6 seconds before cranking the engine, if the pre heat indicator
is not shown or is flashing on or off then contact Sandvik.
f.
Turn the ignition key to the Start position as shown at (C). At this point the Fuel
on light will illuminate, as shown at (F) and the start delay safety siren will sound.
g.
Hold the key in this position for seven seconds until the engine cranks and runs.
h.
Release the ignit ion key immediately after the e ngine starts. The ignition key
should return to position D (ON).
Note! As soon as the engine has started the Oil light and Battery light will go out. Only the
Fuel on light and the Engine Run light will be illuminated when the engine is running,
as shown at (G). If any other lights illuminate when the engine is running, this indicates
a fault.
To stop the engine return the key to the neutral position, as shown at (A).
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3.1.4
Cold Weather Starting

WARNING
a.
Do not use aerosol starting aids, such as ether. The use of aerosols will
result in an explosion and personal injury.
Move the throttle lever to the full throttle position

Engine Throttle Lever
Full Throttle Position
b.
Engage and hold the PREHEAT switch to the ON position for 6 seconds.
Note! if the pre heat indicator is not shown or is flashing on and off then contact Sandvik.
c.
d.
Hold the key in this position for seven seconds until the engine starts and runs.
NOTICE
e.
Do not crank the engine for more than 30 seconds. Allow the electric
starting motor to cool for two minutes before attempting to start the
engine again. Such use could cause damage to the starting motor.
Release the ignition key immediately when the engine starts. T he ignition key
a fault.
f.
If the engine does not start repeat steps b. to e.
g.
Move the throttle lever to the idle position when the engine is holding steady rpm
and run the engine on idle for over 5 minutes.
h.
Operate the engine at low load until all systems re ach operating temperature.
Check the guages during the warm-up period.
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3.2
Shut Down
It is recommend to operate the QA331 until all material has been removed from the feeder and
crusher chamber and that the conveyors are not producing a stock pile.
WARNING
FLYING MATERIAL HAZARD
There Is Risk Of Serious Injury Or Death Due To Rejected Material.
Keep away from the Feeder area and the conveyor belts areas, only full trained
and authorised operators in loading the machine and collecting processed
material should be in this area.
CRUSH HAZARD
There is Risk of Serious Injury or Death due to Other Heavy Machinery Working
In The Area.
Keep away from the Feeder area and the conveyor belts areas, only fully trained
a.
Stop Feeder Conveyor: Move Hc1 A To Neutral Position
b.
Stop Main Conveyor (And Vibrating Grid If Fitted): Move Hc1 B To neutral Position
c.
Stop The Screen Box And Tail Conveyor: Move Hc1 C To Neutral Position
d.
Stop Side Conveyors: Move Hc1 D To Neutral Position
e.
If Shredder Option Is Applicable Stop The Shredder: Move Hc1 X To Neutral

Position
f.
Stop Engine
RETURN LEVERS TO NEUTRAL POSITION
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3.2.1
Lowering the Shredder (If Applicable)

a.
Re-start Engine If Required (refer to 5.2.2 Engine Start-up Se quence on

page 92) and Activate Auxiliary Con trols: Move HC1 D To The Down Po sition.
Raise the shredder slightly to remove the weight off the locating pin by operating
HC4 B/C. Refer to 4.4 Hydraulic Controls (HC) on page 80.
b.
Implement the Lock and Tag Out procedure (refer to 2.6.4 Isolation and energy
dissipation on page 36). Using A Secure Platform Remove Locating Pin From
Shredder Support (If Shredder Is Not In Working/transport Position
Working and transport position
Non-working Position
Locating
Pin
c.
3.2.2
Restart the engine. Lowering Sh redder: Move HC4 B/C (Dependant On Options
Chosen) To The Down Position. Lower The Shredder Fully Until It Rests On The
Diverter Valve. Refer to 4.4 Hydraulic Controls (HC) on page 80.
Lowering Standard Grid for Transport

a.
dissipation on pa ge 36). Using A Secure Pla tform Remove Pins From W ing
Plates And Fold Into Transport Position
Re-start Engine If Required (Refer to 5.2.2 Engine Start-up Sequence on page 92) and Activate
Auxiliary Controls: Move HC1 D To The Down Position (refer to 4.4 Hydraulic Controls (HC) on
page 80.)
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3.2.3
b.
Using The Tipping Grid Receiver Push Th e Button Marked manual Raise To
Rise The Grid Off The Support Stops.
c.
dissipation on page 36). Using A Secure Platform Remove Pins (Circled In
Picture Below) From Both Sides Of Grid Support Legs
d.
Lower Both Grid Support Legs And Re-insert Pins (See Picture Below)
e.
Restart the engine. Using The T ipping Grid Receiver Push The Butto n Marked
manual Lower To Lower The Grid Into Transport Position.
Lowering Vibrating Grid for Transport

a.
Implement the Lock and Tag Out procedure, refer to 2.6.4 Isolation and energy
dissipation on page 36.
b.
Using A Secure Platform Remove Pins From Slide Plates And Fold Into Transport
Position (As Shown Below At A). Re-fit Transport Brackets (As Shown Below At
B)
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c.
Re-start Engine If Required (refer to 5.2.2 Engine Start-up Sequence on page

92) and Activate Auxiliary Controls: Move HC1 D To The Down Position. Raising
Grid: Move Hc4 B Into The Up Position To Slightly Raise The Vibrating Grid Off
The Support Pins. Refer to 4.4 Hydraulic Controls (HC) on page 80.
d.
dissipation on page 36..
e.
Using A Secure Platform Remove Pins (Circled In Picture Below) From Both Grid
Support Legs
Working
Position
Transport
Position Only
f.
NOTICE
3.2.4
Lowering Vibrating Grid: Move Hc4 B Into Down Position Until The Vibrating Grid
Is In Lowest Position Then Re-insert Pins (As Shown Below).
NEVER OPERATE THE VIBRATING GR ID IN TRANSPORT POSITION AS

THIS WILL CAUSE DAMAGE TO THE MACHINE AND WILL VOID ALL
WARRANTIES
Fold Side Conveyors
Both side conveyors are folded using the same procedure. The only difference being that a different
control valve is used for each side. Refer to 4.4 Hydraulic Controls (HC) on page 80.
The LEFT HAND SIDE conveyor is folded using AUXILIARY CONTROL VALVE HC2 A.
The RIGHT HAND SIDE conveyor is folded using AUXILIARY CONTROL VALVE HC3 A.
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a.
Re-start Engine If Required (Ref er To 5.2.2 Engine Start-up Sequ ence on

page 92) and Activate Auxiliary Controls: Move HC1 D To The Down Position.
b.
Use the appropriate HC lever to slightly lift the weight of the locating pin.
c.
dissipation on page 36). Remove locating pin from slide stop.(see next picture).
Re-located slide stop to bottom position and re-insert locating pin.
DANGER
CRUSH HAZARD
Before closing the side conveyors visually check the area around the
machine to make sure there is no one standing in a dangerous position.
d.
Re-start Engine If Required and Activate Auxiliary Controls: Move HC1 D To The
Down Position, CLose Side Conveyor Using Appropriate Control Valve As Set Out
In Previous Page.
e.
Insert Transport Pin On Each Side Conveyor (See Picture Below)
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3.2.5
Lower Tail Conveyor

a.
Re-start Engine (Refer to 5.2.2 Engine Start-up Se quence on page 92) If

Required and Activate Auxiliary Controls: Move HC1 D To The Down Position.
Slightly raise the tail conveyor to remove the weight o f the locating pin by
operating HC3 B Into Pull Position.
b.
Implement the Lock and T ag Out pro cedure (2.6.4 Isolation and energy
dissipation on pa ge 36) Move Bot h Slide Stops On Tail Conveyo r Support
Down To Bottom Position And Insert locating Pins (See Picture Below)
c.
Down Position. Lower Tail Conveyor I nto Transport Position: Mo ve HC3 B Into
Pull Position.
Locating pin
Slide Stop
Tail Conveyor
Working Position
Transport
Position
3.2.6
60
Lower Screenbox
a.
Re-start Engine If Required (Refer to 5.2.2 Engine Start-up Seq uence on

Slightly raise the Screenbox to remove the weight of the locating pin.
b.
dissipation on page 36)Move Both Slide Stop s On Screen Box Support Down
To The Bottom Position And Insert Pins (See Picture Below)
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c.
Re-start Engine if required and Activate Auxiliary Controls: Move HC1 D To The
Down Position. Lower Screen Box Into The Transport Position: Move HC2 B Into
Pull Position
Screenbox
Working Positions
Slide Stop
Locating Pin
Transport Position
3.2.7
3.2.8
Folding Tail Conveyor End Section

a.
Re-start Engine If Required ( Refer to 5.2.2 Engine Start-up Sequence on

page 92) and Activate Auxiliary Controls: Move Hc1 D To The Down Position
b.
Fold Tail Conveyor End Section: Move Hc3 A Into Pull Position
c.
Insert Pin Both Sides Of Tail Conveyor End Section (See Picture Below)
Moving Main Conveyor
The Main Con veyor needs to be moved forward fu lly to allow the machine to be in th e transport
position. To do this the move HC4 B into the UP position.
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3.2.9
Preparing the Maintenance Platform for Transport

a.
dissipation on page 36). Remove The Access Ladder
b.
Fold Walkway Bases (A) Up Into Transport Position And Lock Into Position With
Spring Loaded Lock (B)
c.
62
Swing The Walkways On The Left And Right Hand Side Of The Machine Into
Transport Position
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d.
Insert The Locking Pin One On The Left And Right Hand Side , Into The Walkway
Swing Frame
e.
Remove Safety Chain And Slide In Handrail (C) On The Left And Right Hand Side
Of The Machine (As Shown Below).
f.
3.2.10
Make sure All The Walkways Are Secure
Raise Jacking Legs

a.

page 92) and Activate Auxiliary Controls: Move HC1 D To The Down Position.
b.
Raise Jacking Legs slightly to take weight of the locating pins, by using HC4 A.
c.
Implement the Lock and Tag

dissipation on page 36)
Out procedure (2.6.4 Isolation and energy
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d.
Remove Pins From Jacking Legs. Engage Auxiliary Controls: Move HC1 D Into
Down Position.
e.
Raise Jacking Legs until fully raised: Move HC4 A Into Up Position.
f.
Re-insert Pins From Jacking Legs into holder.
Your Sandvik QA331 is now ready for transport.
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3.2.11
Tracking the machine onto and off the transport vehicle
Before loading or unloading the QA331 from transporter the machine will be in the Transport Position.
To load or unload the machine the Screenbox and Tail conveyor need to be raised to avoid catching
the ground or the transporter.
DANGER
CRUSH HAZARD
Note! Engine idle rpm on engine start up is sufficient to track the machine onto or off the
transport vehicle. Any higher engine rpm is not recommended.
3.2.12
Raise Screenbox for Loading or Unloading

a.

Raise the Screenbox until the lowest working position is available. Operate HC2
B. Refer to 4.4 Hydraulic Controls (HC) on page 80.
b.
dissipation on page 36).Move Both Slide Stops On Screen Box Support Down
To The first working Position And Insert Pins (See Picture Below)
c.
Down Position. Lower Screen Box Onto The locating pin: Operate HC2 B.
Screenbox
Working Positions
Slide Stop
Locating Pin
Transport Position
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3.2.13
Raise Tail Conveyor for Loading or Unloading

a.

Raise the tail conveyor until the first working position is ava ilable, by operat ing
HC3 B. Refer to 4.4 Hydraulic Controls (HC) on page 80.
b.
dissipation on page 36). Move Both Slide Stops On Tail Conveyor Support
Down To the first working position and Insert locating Pins (See Picture Below)
c.
Down Position. Lower Tail Conveyor Into Transport Position: Operate HC3 B.
Locating pin
Slide Stop
Tail Conveyor
Working Position
Transport
Position
Using Either The Radio Or Remote Control Manoeuvre The Machine ON/OFF The Transporter
DANGER
CRUSH HAZARD
Note! Engine idle rpm on engine start up is sufficient to track the machine onto or off the
transport vehicle. Any higher engine rpm is not recommended.
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3.2.14
Tracking the QA331
Make sure the engine is switch ed off before selecting the t rack remote control option. Th e track
remote selector located on the Control panel, must be in the neutral position as shown below.
Track remote
Selector
Tracking
lights switch
Note! If the engine is not turned off before choosing track remote option, then the on/off
button on the relevant remote needs to be reset.
Note! Front and rear facing lights are provide to aid machine tracking in low levels of light.
10 degrees left to right
or
20 degrees Front to Back.
DANGER
CRUSH HAZARD
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Umbilical Remote Control Movement (Standard)
Connect the end of the Umbilical Remote Cable to the socket as shown above.
a.
Start the engine (refer to 5.2.2 Engine Start-up Sequence on page 92).
b.
Position Control Valves HC1 B and HC1 C int o the DOWN/PULL POSITION.
Refer to4.4 Hydraulic Controls (HC) on page 80.
c.
Turn the Track Remote Selector to the umbilical remote control symbol.
d.
Turn The Switch On The Umbilical Remote Control To The On Position.
e.
the siren will sound and the beacon will flash for seven seconds, in which time the
machine will not be able to be tracked. The siren and beacon will then be on
1.
FORWARD: Push both TRACK SWITCHES
2.
REVERSE: Pull both TRACK SWITCHES
3.
LEFT/RIGHT: Push/Pull co mbination of TRACK SWITCHES in

directions
4.
Disengage Tracks: Move HC1 B and HC1 C into NEUTRAL position.
Operation
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Radio Remote Control Movement (OPTION)

Track remote
Selector
REF
1
2
3
4
Operation
DESCRIPTION
Radio remote receiver (CE /US)
Battery Charger Unit 12 V
Replacement Battery
Remote Transmitter (Mini) (CE / US)
a.
Start the engine (refer to 5.2.2 Engine Start-up Sequence on page 92).
b.
Refer to 4.4 Hydraulic Controls (HC) on page 80.
c.
Turn the Track Remote Selector to the radio remote control symbol.
d.
Turn The Switch On The Radio Remote Control To The On Position.
e.
the siren will sound and the beacon will flash for seven seconds, in which time the
machine will not be able to be tracked. The siren and beacon will then be on
1.
FORWARD: Push both TRACK FORWARD BUTTONS
2.
REVERSE: Pull both TRACK BACKWARD BUTTONS
3.
LEFT/RIGHT: Push/Pull combination of TRACK BUTTONS in opposite directions
4.
Disengage Tracks: Move HC1 B and HC1 C into NEUTRAL position.
After tracking the machine onto the transport vehicle make sure all temporary sealing and transport
straps or chains are installed. DO NOT secure by tying down over the tracks. Lashing down is the
responsibility of the driver of the low loader.
Before tracking the machine off the transport vehicle make sure all temporary sealing and transport
straps or chains are removed.
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3.3
Technical Information
Machine:
Type:
Total Weight (std m/c):
Total Weight (Vibrating Grid):
Transport Width:
Transport Length:
Transport Height:
3.3.1
Twin Deck Mobile Screening Unit

QA331
28,000Kg (61,800lbs approx)
28,000Kg (61,800lbs approx)
3.0m
15.0m
3.36m
Standard Features
2 bearing screenbox with true 14 x 5 (4267x500mm) on the top deck and 12 x 5

(3650x1500mm) on the bottom deck.
Increased screening angle built into bottom deck (patent pending)
Large throw on screenbox
Unique folding access walkway around screenbox
Quick release screen section on high impact zone on top deck
Engine shut down protection system
14 Remote Control Tipping Grid with Bypass Chute
3.3.2
Options
Radio Controlled Tracks
Live Vibrating Grid
Shredder Unit
CE Approved Wheel Version
Stockpiling Conveyor Coupling Facility
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3.3.3
Transport and Working Dimensions
Transport
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Working Dimensions:
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3.4
Identification of Main Units

C
D
B
E
F
G
a.
Feeder Unit
b.
Main Conveyor
c.
Side Conveyor
d.
Tail Conveyor
e.
Screen Unit
f.
Power Unit
g.
Tracks
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3.5
Specification of Main Units
3.5.1
Feeder
Reject Grid
Loading Width (Wings Extended):
Grid Bar Aperture:
Grid Area:
Grid Angle:
Radio Transmitter:
4945mm (163)
100mm (4)
4480mm x 1700mm (146x 56)
30
75m Range
Vibrating Grid
Loading Width:
Grid Bar Aperture:
Grid Area:
Grid Angle:
4100mm (136)
100mm (4)
3300mm x 1690mm (11 x 56)
0 - 15
Feed Hopper
Capacity:
8m3 (10.4 cubic yards)
Feed Conveyor
Belt Width:
Belt Type:
1050mm (42)
Ep500/3ply 5mm + 1.5mm covers
3.5.2
Main Conveyor
3.5.3
Side Conveyor
3.5.4
Tail Conveyor
Belt Width:
Belt Type:
Degree of Incline(working):
Belt Width:
Belt Type:
Belt Width:
Belt Type:
74
1050mm (42)
Ep 500 /3ply 3mm + 1.5mm covers
22 - 24
650mm (26)
Ep 250 /2ply 3mm + 1.5mm covers, C15 chevron
22
1200mm (48)
Ep 400 /3ply 3mm + 1.5mm covers
24 - 26
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3.5.5
Screenbox
Width:
Screen Unit
Type:
Screen Angles:
4267 x 1500 (14 x 5) on the top deck

3650 x 1500 (12 x 5) on the bottom deck
Twin deck 2 Bearing
24 , 30 , 35
Screen Meshes
Standard:
Top Deck:
Bottom Deck:
40mm mesh
5mm Speed harps
For other available sizes contact your local dealer
3.5.6
Power Unit
3.5.7
Tracks
Type:
Power:
Track Type:
Approximate Speed:
Caterpillar C4 Diesel
74KW (99hp) @ 2200rpm
low ground pressure twin track undercarriage

1mph/1.6kph
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4.0 Product Overview
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Product Overview
4.1
Product Overview
This section has been designed to familiarise the user with the various controls and functions of the
individual components that make up the QA331.
Please make sure you read this section carefully.
The sections dealing with the various components of the machine will be cross-referred to in other
sections of this Operations and Spares Manual.
4.2
Major Components
C
D
B
E
78
a.
Feeder Unit - This is where the raw material is initially fed.
b.
Main Conveyor - This main conveyor carries the raw material from the feeder to
the screen box.
c.
Side Conveyors - These conveyors transport medium and oversize product away
from the screen box.
d.
Tail Conveyor - This co nveyor is used to transport th e smallest material away

from the screen box.
e.
Screen Box - This hydraulically driven component is used to screen raw material
into various sizes.
f.
Power Unit - The Power Unit Is Lockable. IT Is Th e Source Of All The Hydraulic
And Electrical Power Used To Power All Functions Of The Machine.
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Product Overview
4.3
Identification and Operation of the QA331 Controls
4.3.1
Main Control Panel:
The Main Control Panel (MCP) is housed in the Power Unit. Red light indicates a fault or warning.
The two Green lights (E & G Below) must be illuminated before the machine will start.
A)
Fuel Contamination
B)
Pre-Heat
C)
E Stop Switch Pressed
D)
Hydraulic Oil Level
E)
Fuel Solenoid Relay On
F)
Air Filter Restriction
G)
E Stop Switches Released
H)
Engine Coolant Level
I)
Water Temperature (Constant Red) or

Water Level (Flashing Red)
J)
Engine Oil Pressure
K)
Battery Charge
L)
Hour Meter
M)
Track Switch
N)
Worklamp Switch
O)
Pre-Heat Switch
P)
Ignition Switch
Q)
Water Pump (Optional)
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Product Overview
4.4
Hydraulic Controls (HC)
4.4.1
Standard Machine
These valves are housed inside the power unit. Dependant on what options have been selected, up
to 5 valves will be located here. If the SHREDDER option has been selected the fifth valve on the
extreme left hand side will drive the SHREDDER.
HC1
Main Hydraulic Control Valve Unit:
A B C D
Main Hydraulic Control

Valve Unit
UP
UP
Value
Function
Up
HC1 A
Neutral
Drives feed conveyor &

tipping grid
STOP
HC1 A
Down
No function
Up
HC1 A
HC1 B
Neutral
Drives main conveyor &

optional vibrating grid
STOP
HC1 B
Down
Engage left hand track
Up
HC1 B
HC1 C
Neutral
Drive screen box & tail

conveyor
STOP
HC1 C
Down
Engage right hand track
HC1 D
Up
Drives side conveyors
HC1 D
Down
Engage auxiliary controls
HC1 C
80
Position
NEUTRAL
NEUTRAL
HC1
DOWN
DOWN
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Product Overview
HC2
Auxiliary Hydraulic Control Valves:
These valves, located at the rear of the machine on the left hand side.
Auxillary Hydraulic
Control Valves
PUSH
PUSH
B
HC 2
HC 2
NEUTRAL
NEUTRAL
A
HC 2
PULL
PULL
Valve
Position
Function
HC2 A
Push
Unfold mid sized side conveyor
HC2 A
Neutral
STOP
HC2 A
Pull
Fold mid sized side conveyor
Push
Raises main conveyor and

screen box
STOP
HC2 B
HC2 B
HC2 B
Neutral
Pull
HC 2
Lowers main conveyor and

screen box
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Product Overview
HC3
These valves are located at the rear of the machine on the right hand side.
Auxillary Hydraulic
Control Valves
PUSH
PUSH
A
HC 3
NEUTRAL
NEUTRAL
HC 3
A B
C
Valve
Position
Function
HC3 A
Push
Unfold Tail Conveyor End Section
HC3 A
Neutral
Stop
HC3 A
Pull
Fold Tail Conveyor End Section
HC3 B
Push
Lowers Tail Conveyor
HC3 B
Neutral
Stop
HC3 B
Pull
Raises Tail Conveyor
HC3 C
Push
Unfold Over size Side Conveyor
HC3 C
Neutral
Stop
HC3 C
Pull
Fold Over size Side Conveyor
82
HC 3
PULL
PULL
A
HC 3
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Product Overview
HC4
These valve are located behind the power unit on the right hand side of the machine. Dependent on
what options have been selected additional valves will be located here. If the SHREDDER option has
been chosen this valve will control its raising and lowering. If the VIBRATING GRID option has been
chosen this valve will be used to raise and lower it.
Auxillary Hydraulic
Control Valves
UP
UP
HC 4
NEUTRAL
NEUTRAL
HC 4
Valve
Position
Function
HC4 A
Up
Raise Jacking Legs
HC4 A
Neutral
Neutral
HC4 A
Down
Lower Jacking Legs
HC4 B
Up
Slide Main Conveyor Forward
HC4 B
Neutral
Stop
HC4 B
Down
Slide Main Conveyor Backward
HC 4
DOWN
DOWN
HC 4
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Product Overview
4.4.2
Machine Fitted with Shredder Option and or Vibrating Grid Option
For Machines fitted with a Shredder or Vibrating Grid option the Hydraulic Control Valves HC1 and
HC4 will change while the valves HC2 and HC3 will remain the same as on a standard machine.
a.
HC1 Main Hydraulic Control Valve Unit
If the shredder option is selected th en an extra control valve is inserted t o the control bank HC1. If
the vibrating grid option is selected on its own only four control valves are needed as before but with
one control valve having an extra function.
Valve
Position
Function
HC1 X
UP
DRIVE SHREDDER
HC1 X
NEUTRAL
STOP
HC1 X
DOWN
NO FUNCTION
HC1 A
UP
DRIVES FEED CONVEYOR
HC1 A
NEUTRAL
STOP
HC1 A
DOWN
NO FUNCTION
HC1 B
UP
DRIVES MAIN CONVEYOR & VIBRATING GRID
HC1 B
NEUTRAL
STOP
HC1 B
DOWN
ENGAGE RIGHT HAND TRACK
HC1 C
UP
DRIVE SCREEN BOX & TAIL CONVEYOR
HC1 C
NEUTRAL
STOP
HC1 C
DOWN
ENGAGE LEFT HAND TRACK
HC1 D
UP
DRIVES SIDE CONVEYORS
HC1 D
NEUTRAL
STOP
HC1 D
DOWN
ENGAGE AUXILIARY CONTROLS

UP
NEUTRAL
DOWN
84
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Product Overview
b.
HC4 Auxiliary Control Valves (Shredder or Vibrating Grid option).
If Either The Shredder Or The Vibrating Grid Option Is Selected Then An Extra Control Valve Will Be
Inserted At Control Bank Hc4.
UP
NEUTRAL
DOWN
SHREDDER OPTION
Valve
Position
Function
HC4 A
UP
RAISE JACKING LEGS
HC4 A
NEUTRAL
STOP
HC4 A
DOWN
LOWER JACKING LEGS
HC4 B
UP
SLIDE MAIN CONVEYOR FORWARD
HC4 B
NEUTRAL
STOP
HC4 B
DOWN
SLIDE MAIN CONVEYOR BACKWARD
HC4 C
UP
RAISE SHREDDER
HC4 C
NEUTRAL
STOP
DOWN
HC4 C
VIBRATING GRID OPTION
LOWER SHREDDER
Valve
Position
Function
HC4 A
UP
RAISE JACKING LEGS
HC4 A
NEUTRAL
STOP
HC4 A
DOWN
LOWER JACKING LEGS
HC4 B
UP
HC4 B
NEUTRAL
STOP
HC4 B
DOWN
HC4 C
UP
RAISE VIBRATING GRID
HC4 C
NEUTRAL
STOP
HC4 C
DOWN
LOWER VIBRATING GRID
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Product Overview
c.
HC4 Auxiliary Control Valves (Shredder AND Vibrating Grid option)
If both the Shredder and the Vibrating Grid option are selected then two extra control valves will be
inserted at control bank HC4.
UP
NEUTRAL
DOWN
86
Valve
Position
Function
HC4 A
UP
RAISE JACKING LEGS
HC4 A
NEUTRAL
STOP
HC4 A
DOWN
LOWER JACKING LEGS
HC4 B
UP
HC4 B
NEUTRAL
STOP
HC4 B
DOWN
HC4 C
UP
RAISE VIBRATING GRID
HC4 C
NEUTRAL
STOP
HC4 C
DOWN
LOWER VIBRATING GRID
HC4 D
UP
RAISE SHREDDER
HC4 D
NEUTRAL
STOP
HC4 D
DOWN
LOWER SHREDDER
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4.5
Product Overview
Flow Control Valves
The controls of these valves are located underneath HC1. They are identified in the photograph as
follows:.
FC1
FC2
FC3
VALVE
FUNCTION
FC1
FEEDER CONVEYOR FLOW CONTROL VALVE
FC2
RIGHT HAND SIDE CONVEYOR FLOW

CONTROL VALVE
FC3
LEFT HAND SIDE CONVEYOR FLOW

CONTROL VALVE
4.6
Umbilical and Remote Radio Controls
4.6.1
Umbilical Control Movement (Standard)
Function: The Umbilical Control is used to control the movements of the machine on its tracks.
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Product Overview
4.6.2
Remote Radio Control Movement (Optional)
Function: The radio control is used to control the movements of the machine on its tracks.
4.7
Tipping Grid Radio Control.
Function: The tipping grid control is used to control the tipping grid.
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5.0 Commissioning and Shut Down
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Commissioning & Shut Down
5.1
Commissioning & Shutdown Safety
Please refer to 2.0 Safety Section - Safety and Environmental Instructions on page 17 of this
manual for additional information on safe operation, maintenance and repair of the machine. To
make sure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work
on the equipment or making any adjustments. Do not attempt operation, maintenance or repair with
out first consulting all pertinent safety information.
5.1.1
Who is at Risk
5.1.2
5.1.3
Managing Work related Hazards with a Risk Assessment
You must always perform a local risk assessment before starting a task. This
assessment, makes sure that you stop and think about what you are going to be
doing before you begin work:
Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
Use the Correct Personal Protection Equipment.Refer to 2.2.3 Personal

protective equipment on page 28.
Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
Do not Climb on The Machine Always use the Access Points and Platforms or
other approved Access Equipment as required
When carrying out maintenance or adjustment
90
Operators, Maintenance Personnel,

Subcontractors and anybody else in the area of the machine
Implement the Lockout and Tag Procedure. Refer to 2.6.4 Isolation and energy
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5.2
Commissioning
Read and follow all instructions concerning set up of your QA331. Failure to do so may
result in damage to the machine, may result in serious injury or death and my invalidate
manufacturers warranties.
The following instructions assume transport of the QA331 from a low loader-type vehicle
in close proximity to the job site; if the machine is transported in a different manner,
contact the manufacturer for additional set up instructions.
It is recommended that set up of the QA331 be carried out by a representative of Sandvik
Mining and Construction Mobile Crushers and Screens Ltd. or by trained and authorised
representative of the dealer.
5.2.1
Preparation for Machine STARTUP
SURFACE PREPARATION:
The QA331 is designed for operation on a solid, level surface. It is important that the machine is
placed on solid ground that must be capable of carrying the weight of the machine and that the
machine is placed on level ground. An appropriate site must be identified prior to delivery and
unloading of the machine.
or
DANGER
CRUSH HAZARD
VISUAL INSPECTION:
Before powering up the engine a visual inspection of the QA331 should be performed.
Inspection should Make sure that (1) all safety equipment is installed and functioning
properly; and (2) any loose items delivered with the QA331 have been secured or
removed from the machine.
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5.2.2
Engine Start-up Sequence
The operator must be fully trained in the operation of this equipment. When tracking, the operator
must be in a position to have an all round view of the operation. A additional supervisor should assist
where this is not possible. Make sure the site is clear of non essential persons. Erect barriers around
the area and post warning signs where site conditions warrant this. Make sure the tracking alarm
makes a clear sound.
This equipment must never be tracked on gradients that are more than: 10
degrees left to right or 20 degrees Front to Back. The machine must always be
on flat, solid ground when operating in its normal mode.
a.
Make sure all Emerge ncy Stops, refer t o 2.6.1 Use of Emergency stop
function on page 34, are released and that the Engine kill switch on the remote
control is also turned off. (Fig4.3).
Engine Kill Switch
Right
Back
Left
Front
b.
Make sure all hydraulic co ntrol levers are in th e neutral position. Refer to 4.4
Hydraulic Controls (HC) on page 80.
c.
Make sure the Engine throttle lever is in the idle position.
Idle Position
92
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d.
To start the engine, turn the ignition key to the on position, as shown at (B).
Preheat engine
switch
Preheat Switch
e.
The following warning lights, as shown at (E) will illuminate.
Warning: Do not attempt to start the engine unless the above warning lamps are illuminated.
NOTICE
The warning lamps are indicating that monitoring of the engine systems
are currently running. Damage to the engine will result if the engine is
started when the monitoring systems are not operational.
f.
g.
Hold the key in this position for seven seconds until the engine cranks and runs.
h.
Release the ignit ion key immediately after the e ngine starts. The ignition key
a fault.
i.
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5.2.3
Cold Weather Starting

WARNING
a.
Do not use aerosol starting aids, such as ether. The use of aerosols will
result in an explosion and personal injury.
Move the throttle lever to the full throttle position

Full throttle position
b.
Engage and hold the PREHEAT switch to the ON position for 6 seconds.
Note! if the pre heat indicator is not shown or is flashing on and off then contact Sandvik.
c.
d.
Hold the key in this position for seven seconds until the engine starts and runs.
NOTICE
e.
Do not crank the engine for more than 30 seconds. Allow the electric
starting motor to cool for two minutes before attempting to start the
engine again. Such use could cause damage to the starting motor.
Release the ignition key immediately when the engine starts. T he ignition key
a fault.
94
f.
If the engine does not start repeat steps b. to e.
g.
Move the throttle lever to the idle position when the engine is holding steady rpm
and run the engine on idle for over 5 minutes.
h.
Operate the engine at low load until all systems re ach operating temperature.
Check the guages during the warm-up period.
i.
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5.2.4
Tracking the QA331
Make sure the engine is switched off before selecting the track remote control option. The track
remote selector located on the Control panel, must be in the neutral position as shown below.
Track remote
selector
Tracking
lights switch
Note! If the engine is not turned off before choosing track remote option, then the on/off
button on the relevant remote needs to be reset.
Note! front and rear facing lights are provide to aid machine tracking in low levels of light.
or
DANGER
CRUSH HAZARD
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Umbilical Remote Control Movement (Standard)
Connect the end of the Umbilical Remote Cable to the socket as shown above.
a.
Start the engine, refer to 5.2.2 Engine Start-up Sequence on page 92.
b.
c.
Turn the Track Remote Selector to the umbilical remote control symbol.
d.
Turn The Switch On The Umbilical Remote Control To The On Position.
1.
FORWARD: Push both TRACK SWITCHES
2.
REVERSE: Pull both TRACK SWITCHES
3.
LEFT/RIGHT:Push/Pull combination of TRACK SWITCHES in opposite directions
4.
Disengage Tracks: Move HC1 B and HC1 C into NEUTRAL po sition. Refer to
4.4 Hydraulic Controls (HC) on page 80.
Operation
Radio Remote Control Movement (Option)
Track remote
selector
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Ref
Description
Radio Remote Receiver (CE / US)
Battery Charger Unit 12V
Replacement Battery
Remote Transmitter (Mini) (CE / US)
a.
Start the engine, refer to 5.2.2 Engine Start-up Sequence on page 92.
b.
c.
Turn the Track Remote Selector to the radio remote control symbol.
d.
Turn The Switch On The Radio Remote Control To The On Position.
1.
FORWARD: Push both TRACK FORWARD BUTTONS
2.
REVERSE: Pull both TRACK BACKWARD BUTTONS
3.
LEFT/RIGHT: Push/Pull combination of TRACK BUTTONS in opposite directions
4.
Disengage Tracks: Move HC1 B and HC1 C into NEUTRAL position. Refer to
4.4 Hydraulic Controls (HC) on page 80.
Operation
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5.2.5
Moving the QA331 to Chosen Site
WARNING
Potential tipping hazard
By not using Engine Speed 1 potential damage to transport could occur.
98
a.
Re-start engine if required, refer to 5.2.2 Engine Start-up Sequence on page

92.
b.
Engage Tracks: Move HC1 A and HC1 B into

c.
Activate remote radio control unit
d.
Using either the remote or radio control manoeuvre the machine to the chosen site
e.
Disengage Tracks: Move HC1 A and HC1 B into NEUTRAL position.Refer to 4.4
PULL position. Refer to 4.4
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5.3
Machine Set-up
5.3.1
Lower Jacking Legs

a.
Re-start Engine, refer to 5.2.2 Engine Start-up Sequence on page 92.
b.
Engage Auxiliary Controls:

Move HC1 D In to Down Position. Refe r to 4.4
c.
Lower Jacking Legs: Move HC4 A Into DOWN Position until jacking legs contacts
the ground, continue lowering the jacking leg until the next locating hole appears.
Align the hole with the feeder body cut out.
Feeder body
cutout
Locating
Holes
d.
dissipation on page 36.)
e.
Re-insert Pins From Ja cking Legs On ce Suitable Height Has Bee n Selected to
make sure That the Machine Is stable.
f.
Raise Jacking rams until the locating pins is taking the weight of the feeder body.
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5.3.2
Preparing the maintenance Platform for Operation

a.
b.
Slide Out H andrail (A) On The Left And Right Hand Side Of The Machine And Attach
Safety Chain (as shown below)
100
c.
Remove The Locking Pin On e On The Left And Right Hand Side
Maintenance Platform Swing Frame
d.
Swing Maintenance Platform And Hand Rail Assembly On The Left And Right
Hand Side Out Into Working Position
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e.
Release Spring Loaded Lock On The Left And Right Hand Sides
f.
Fold Maintenance Platform Bases (B) Down Into Working Position
g.
Attach Access Ladder Using The Bolts Provided
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5.3.3
Un-folding Tail Conveyor End Section

a.
Remove Pin From Both Sides Of Tail Conveyor End Section (See Picture Below).
b.
Re-start engine if required (refer to 5.2.2 Engine Start-up Sequence on page 92)
and activate auxiliary controls: move HC1 D to the down position.
c.
Unfold tail conveyor end section: move HC3 a into push position.
NOTICE
WARNING:
Make sure the conveyor belt is located correctly on the rollers so that the
belt will operate without catching any guards. Payparticular attention to the
underside of the tail conveyor
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5.3.4
Raise Screenbox
NOTICE
WARNING:
Never Operate The Vibrating Grid In Transport Position As This Will Cause
Damage To The Machine And Will Void All Warranties
a.
Re-start engine (Refer to 5.2.2 Engine Start-up Sequence on page 92) and
activate auxiliary controls: move HC1 D to the down position
b.
Raise Screen Box To Desired Working Angle: Move HC2 B Into Push Po sition.
Travel slightly past the working position to enable the slide stop and locating pin to
engage the hole required.
SCREENBOX
Working positions
Locating pin
Slide stop
Transport position
c.
Implement the Lockout and Tag procedure, refer to 2.6.4 Isolation and energy
dissipation on page 36. Move Both Slide Stops On Screen Box Support Up To
Desired Position And Insert Pins (See Picture Below)
d.
Re-start Engine and Activate Auxiliary Controls: Move HC1 D To The Down
Position. Lower the weight of the screenbox onto the locating pin with HC2 B.
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5.3.5
Raise Tail Conveyor

a.
Re-start engine if required (Refer to 5.2.2 Engine Start-up Sequence on page

92) and Activate Auxiliary Controls: Move HC1 D To The Down Position.
b.
Raise Tail Conveyor To Desired Working Angle: Move HC3 B Into Push Position.
Travel slightly past the working position to enable the slide stop and locating pin to
engage the hole required.
Locating pin
Slide stop
Tail Conveyor
Working Positions
Transport position
c.
104
dissipation on page 36). Move Both Slide Stops On Tail Conve yor Support Up
To Desired Position And Insert Pins (See Picture Below)
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d.
Re-start Engine and Activate Auxiliary Controls: Move HC1 D To The Down
Position. Lower the weight of the tail conveyor onto the locating pin with HC3 B.
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5.3.6
Unfold Side Conveyors
Both side conveyors are folded using the same procedure. The only difference being that a different
control valve is used for each side..
DANGER
CRUSH HAZARD
BEFORE OPENING THE SIDE CONVEYORS VISUALLY CHECK THE AREA
AROUND THE MACHINE TO MAKE SURE THERE IS NO ONE STANDING IN A
DANGEROUS POSITION.
The LEFT HAND SIDE conveyor is unfolded using AUXILIARY CONTROL VALVE HC2 A.
The RIGHT HAND SIDE conveyor is unfolded using AUXILIARY CONTROL VALVE HC3 C.
106
a.

page 92) and Activate Auxiliary Controls: Move Hc1 D To The Down Position. Use
the appropriate HC lever to slightly lift the weight of the locating pin
b.
dissipation on page 36). Remove Transport Pin From The Side Conveyor (See
Picture Below)
c.
Down Position. Open Out Side Conveyor Using Appropriate Control Valve As Set
Out In Previous Page. Go past the required hole position to a llow the slide stop
and locating pin to be inserted.
d.
dissipation on pag e 36). Remove Pin From Slide Stop (See Upper Picture
Below).
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e.
Re-locate Slide Stop To To p Position And Re-insert Pin (See Lower Picture
Below)
DANGER
Make sure correct procedures are followed FOR the tasks that are done at
height. Falling may cause injury or death. Always use a secure platform.
DANGER
CRUSH HAZARD
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5.3.7
108
Raising the Standard Grid for Operation

a.

page 92) and Activate Auxiliary Controls: Move HC1 D To The Down Position
b.
Using The Tipping Grid Receiver Push T he Button Marked manual Raise And
Hold Until Grid Is Slightly Above The Desired Angle
c.
Picture Below) From Both Sides Of Grid Support Legs
d.
Raise Both Grid Support Legs To The Desired Level And Re-insert Pins
e.
Restart the engine. Using The T ipping Grid Receiver Push The Butto n Marked
manual Lower To Lower The Grid Onto The Support Stops.
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5.3.8
Raising the Vibrating Grid for Operation (If Applicable)
NOTICE
WARNING:
Never Operate The Vibrating Grid In Transport Position As This Will Cause
Damage To The Machine And Will Void All Warranties
a.
Picture Below) From Both Grid Support Legs).
b.

Raising Grid: Mo ve HC4 C Into The Up Positio n Until Vibrating Grid Is At The
Desired Angle. Travel slightly past the working position to enable the locating pin
to engage the hole required.
c.
dissipation on page 36). Using A Secure Platform Re-insert Pins Into Relevant
Position (As Shown Below)).
Working Positions
Transport Position
Only
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d.
Remove Transport Brackets (As Shown Below At B).

A
110
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5.3.9
Wing Plates
a.
5.3.10
dissipation on page 36). Using A Secure Platfo rm Remove Pins From Slide
Plates And Fold Into Transport Position.
Lowering the Shredder (If Applicable)

a.
Re-start Engine If Required (refer to 5.2.2 Engine Start-up Sequence on page

92) and Activate Auxiliary Controls: Move HC1 D To The Down Position. Raise the
shredder slightly to remove the weight off the locating pin by operating HC4 B/C.
b.
dissipation on page 36) Using A Secure Platform Remove Locating Pin From
Shredder Support (If Shredder Is Not In Working/transport Position
Working and
Transport Position
Non -working Position
Locating
Pin
c.
Restart the engine. Lowering Sh redder: Move HC4 B/C (Dependant On Options
Chosen) To The Down Position. Lower The Shredder Fully Until It Rests On The
Diverter Valve
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5.4
Shut Down
It is recommend to operate the QA331 until all material has been removed from the feeder and
crusher chamber and that the conveyors are not producing a stock pile.
WARNING
FLYING MATERIAL HAZARD
There Is Risk Of Serious Injury Or Death Due To Rejected Material.
Keep away from the Feeder area and the conveyor belts areas, only full trained
CRUSH HAZARD
There is Risk of Serious Injury or Death due to Other Heavy Machinery Working
In The Area.
Keep away from the Feeder area and the conveyor belts areas, only fully trained
5.4.1
a.
Stop Feeder Conveyor: Move Hc1 A To Neutral Position. Refer to 4.4 Hydraulic
Controls (HC) on page 80.
b.
Stop Main Conveyor (And Vibrating Grid If Fitted): Move Hc1 B To neutral Position
c.
Stop The Screen Box And Tail Conveyor: Move Hc1 C To Neutral Position
d.
Stop Side Conveyors: Move Hc1 D To Neutral Position
e.
If Shredder Option Is Applicable Stop The Shredder: Move Hc1 X To Neutral

Position
f.
Stop Engine
Preparing the machine for transport or for the machine to be moved to a

other location
Follow the instructions in section 3.1.2 Machine Preparation for Transport on page 50.
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5.4.2
Emergency Stop
In the event of an accident or any serious problem with the machine you should press the
nearest emergency stop button.
EMERGENCY STOP:
a.
Engage the nearest emergency stop.

Back
Right
Left
Front
b.
Switch off the engine and remove the ignition key.
c.
Implement the lockout and tag procedure, refer to 2.6.4 Isolation and energy
d.
Place ALL hydra ulic control levers into the NEUTRAL POSITION. Refer to 4.4
e.
Only when the machine is fully switched off, should an attempt be made to solve
the problem.
RESTART AFTER EMERGENCY STOP:

a.
Make sure that the problem has been solved
b.
Make sure that all personnel are clear of the machine.
c.
Make sure that all safety devices are correctly fitted and fully functional.
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114
d.
Release all emergency stops.Make sure All Control Valves On Hc1 Are In Neutral
Position
e.
Re-start Engine (Refer to 5.2.2 Engine Start-up Sequence on page 92)
f.
Start Side Conveyors:
g.
Start The Screen Box And Tail Conveyor: Move Hc1 C To Up Position
h.
Start Main Conveyor (And Vibrating Grid If Fitted): Move Hc1 B To Up Position
i.
Start Feeder Conveyor: Move Hc1 A To Up Position
Move HC1 D TO UP POSITION
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6.0 Operation
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Operation
6.1
Operation Safety
Please refer to the 2.0 Safety Section - Safety and Environmental Instructions on page 17 of
this manual for additional information on safe operation, maintenance and repair of the machine. To
ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work on the
equipment or making any adjustments. Do not attempt operation, maintenance or repair with out
first consulting all pertinent safety information.
6.1.1
Who is at Risk
6.1.2

You must always perform a local risk assessment before starting a task.
This assessment, makes sure that you stop and think about what you are going to
be doing before you begin work:
6.1.3
environment, your equipment and/or work method while you are performing
the task.
Assess the hazards to determine what scale of control is required (apply

controls to manage the risk.
Use the Correct Personal Protection Equipment, refer to 2.2.3 Personal

Do not wear loose or baggy clothing which could become caught in the
moving parts of the machine
Do not Climb on The Machine Always use the Access Points and
Platforms or other approved Access Equipment as required

Implement the LOCKOUT and TAG Procedure, refer to 2.6.4 Isolation and energy
dissipation on page 36..
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Operation
6.2
Common Applications
6.2.1
Construction, Demolition and recycling
The QA331 may not be modified for use in non-aggregate sorting applications.
Unauthorised modification of the machine, or use of the QA331 in applications
other than indicated applications, will void all warranties provided by the
manufacturer. the manufacturer assumes no responsibility for damage to the
QA331, or for personal injuries, resulting from use of the QA331 in unauthorised
applications. Risks associated with misuse of the QA331 rest exclusively with
the end user.
Building, Demolition
Landfill and road planning
6.2.2
Minerals and Quarrying

Sand, Gravel
Coal, Limestone
Granite, Iron Ore
Soil, Concrete
6.3
Operating the QA331
Before Commencing general operation it is recommended that the following checks are carried out.
ENGINE OIL LEVEL (refer to engine manual)
HYDRAULIC OIL LEVEL, refer to 7.4 Hydraulic System on page 135.
DIESEL LEVEL, refer to 7.3.3 Checking Fuel Level, Adding Fuel and Draining fuel
tank on page 131.
NORMAL DAILY CHECKS, refer to 7.2 Maintenance Schedule on page 125.
VISUAL INSPECTION: ensure that there are no loose bolts and no loose guards and
all safety devices such as EMERGENCY STOPS (refer to 2.6.1 Use of
Emergency stop function on page 34) are fully functional. Inspect the machine
at least once per shift for damaged or defective components. If any damage is
observed, or if the machine exhibits any malfunction or other unexpected
operation, notify management and your maintenance department immediately.
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Operation
This assessment, makes sure that you stop and think about what you are going
to be doing before you begin work:
6.3.1
environment, your equipment and/or work method while you are performing
the task.


Starting Up
Set up the exclusion zones with safety barriers and appropriate decals (refer to 2.1.6 Labels on
the product on page 22)
118
l Position. Refer to 4.4
a.
Make sure All Control Valves On HC1 Are In Neutra

b.

page 92)
c.
If Shredder Option Is Applicable Start The Shredder: Move HC1 X To Up Position
d.
Start Side Conveyors:
e.
Start The Screen Box And Tail Conveyor: Move HC1 C To Up Position
f.
Start Main Conveyor (And Vibrating Grid If Fitted): Move HC1 B To Up Position
g.
Start Feeder Conveyor: Move HC1 A To Up Position
Move HC1 D TO UP POSITION
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6.3.2
Operation
Adjusting the Main Conveyor Spreader Plate
DANGER
Make sure correct procedures are followed FOR the tasks that are done at
a.
b.
Loosen the bolts on left and right hand side as shown below
Bolts
Spreader
Plate
c.
6.3.3
Adjust spreader plate forward or back one hole at a time. Replace and tighten the
bolts
Adjusting Main Conveyor Position

a.
Depending on the Angle of the Screenbox the Main Conveyor can be moved
forwards or
backwards on the screen. This is to Make sure that maximum
screening area is always achievable.
b.
When the Screenbox is at the highest working angle the Main Conveyor needs to
be moved back fully. To do this move HC4 B into the DOWN position.
c.
When the Screenbox is at the lowest working angle the Main Conveyor needs to
be moved forward. To do this the move HC4 B into the UP position.
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Operation
6.3.4
6.4
Setting the Tipping Grid
HC1 A must be in the up position to set the tipping grid.
Run the machine at full engine speed.
To set the g rid raise time press the fourth button of the control panel three times,
holding the button pressed on the third time for the required tipping time.
To set the grid lowering time press the third button of the control panel three times,
holding the button pressed on the third time for the required lowering time.
Tipping Grid Radio Control.
Function:
The TIPPING GRID RADIO CONTROL is used to control the TIPPING GRID.
Activation:
In order to activate the TIPPING GRID RADIO CONTROL you need to press the ON button twice on
the REMOTE CONTROL TRANSMITTOR pictured above. The control will automatically de-activate
after two minutes.
Operation:
PUSH BUTTON 1 to start GRID CYCLE.
The GRID will rise into OPEN POSITION- it will remain open for a short period then it will close.
If you need to STOP the GRID CYCLE push BUTTON 2 (push BUTTON 1 to re-start).
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6.4.1
Operation
Adjustment of Flow Controls
Control feeder speed and side conveyor speed: using the flow control valves FC1, FC2 and FC3 set
the speeds of the side conveyors and feeder to the desired level based upon the particular
application.
FC1:
FC2:
FC3:
FEEDER CONVEYOR FLOW CONTROL VALVE

RIGHT HAND SIDE CONVEYOR FLOW CONTROL VALVE
LEFT HAND SIDE CONVEYOR FLOW CONTROL VALVE.
FC1
FC2
FC3
Make sure all conveyor belts are running in alignment if this is not the case refer to belt alignment
section of the maintenance section of this manual.
6.4.2
Engine Speed for Machine Operation

Engine throttle
lever
Run position
Make sure the Engine throttle lever is in therun position when operating the machne
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Operation
6.5
Loading the feeder
Loading the mobile unit correctly is essential in order to achieve adequate material delivery to the
screenbox.
6.5.1
Avoid damage to equipment
NOTICE
Never use the bucket to force material into the feeder.

Never drop the material from height into the feeder.
Accidental contact between bucket and feeder may cause vibrations that
can damage the feeder.
Always lower the bucket close to the feeder when loading.

Always load at regular intervals. Always fill up the feeder before it is empty.
Adjust the feeder speed if necessary.
Avoid interruptions, load material at a steady flow.
Remove the stockpile of screened material before it reaches discharge conveyor
WRONG! Too low into feeder
WRONG! Too high up
Fig. 1
WRONG! Bucket in contact with feeder
122
CORRECT! Load from behind
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7.0 Maintenance
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Maintenance
7.1
Maintenance Safety
manual for additional information on safe operation, maintenance and repair of the machine. To ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work on the
equipment or making any adjustments. Do not attempt operation, maintenance or repair with out first
consulting all pertinent safety information.
7.1.1
7.1.2
7.1.3
Who is at Risk
Operators, Maintenance Personnel.
Subcontractors and anybody else in the area of the machine.
You must a lways perform a local risk assessment before starting a task . This
task.
to manage the risk.

parts of the machine.

Implement the LOCKOUT and TAG Procedure, refer to 2.6.4 Isolation and energy dissipation on page 36.
Only Trained and Authorised Personnel are allowed to carry out maintenance
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7.2
Maintenance
Maintenance Schedule
Every 12
Months 2000 hrs
When Needed
Every 6 Months
1000 Hrs
Every 3 Months
500 Hrs
Every 250 Hrs
Weekly
Power Unit Engine
Daily
7.2.1
POWERUNIT - Engine
After First 50 Hours Carry Out Full Service on
Engine and Hydraulic System
Hydraulic Oil - Check Level

Hydraulic Oil Replace (Or As Needed)
Fuel Tank Mounts
Return Line Filter - Change

Oil Suction Filters- Change
Engine Coolant Level - Check

Engine Air Pre-Cleaner*
Battery Electrolyte Level
Outer Air Cleaner Elements *
Fuel Water Trap*
Engine Oil - Change
Engine Oil Filter- Change
Engine Fuel Filter- Change
Engine Oil - Check Level
V- Belt Tolerance - Inspect

Engine Fuel Injectors - Inspect
Engine Valve Clearance - Inspect
Alternator and starter motor - Inspect
See Engine Manual For Other Maintenance
* Daily Inspection Required in Severe Enviroments
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Maintenance
Rubber Cushions - Inspect
Screen Tuning - Inspect
Screen Springs - Inspect
Screen Chutes (Liner) *
Wear Plates - Inspect *
Scraper Rubber - Inspect *
Screen Unit
Screen Mesh Tension
Screen Bolts/Wedges
Screen Bearing - Grease **
FEED HOPPER
Skirting Rubbers - Inspect
Grid Bolts - Inspect

Grid Bars - Inspect
CONVEYORS
Belt Tension
Belt Alignment
Belt Condition - Inspect

Tail Drum Bearings - Grease **
Drive Drum Bearings - Grease **
* Depending On Material
** See information on greasing
126
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When Needed
Every 12
Months 2000 hrs
Every 250 Hrs
Weekly
Screen Mesh Wear
Daily
Every 6 Months
1000 Hrs
Screen Unit, Feed Hopper, Conveyors and General
Every 3 Months
500 Hrs
7.2.2
qa331
Maintenance
GENERAL
Ram Seals - Inspect
Rollers - Inspect
Wear rubber- Inspect
100 Hours
Replace Gearbox oil on new machines
Check tension on track chains, tighteness

on track bolts & gearbox oil levels
Replace Gearbox oil
Apply Grease to exposed cylinder rods

General guard condition and effectivenesscheck
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Maintenance
7.2.3
Testing the Emergency stop function and Battery Isolator
There are four Emergency-Stops on the QA331. Check that each Emergency stop is operating
correctly at the start of each day of work when the machine is empty.
Back
Right
Left
Front
ISOLATOR
Check that the Isolator when engaged isolats the battery.

If any Emergency stop or isolator fails to work correctly, DO NOT allow the machine to be operational
these faulty items must be repaired before satrt up of machie.
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7.3
Maintenance
Engine maintenance
When you purchased your QA331 you will have been provided with an accompanying Operation
Manual for the eng ine. Contact your local dealer to a rrange replacement if it is not wit h the
equipment..
WARNING
SAFETY HAZARD
Risk of personnel Injury and or Damage to the Engine.
No Engine Maintenance should be attempted before fully reading and
understanding the accompanying engine Maintenance Manual.
Please refer to the Engine Maintenance Manual in order to carry out the following important areas of
Engine Maintenance.
7.3.1
Changing The Fuel Filter
Checking Engine Oil Level
Changing Engine Oil
Changing Engine Oil Filter
Cleaning/Replacing The Air Cleaner
Cleaning/Replacing The Air Cleaner Elements
Air Cleaner Maintenance
A
B
If the Air Cleaner Restriction Indicator on the control panel (A) is illuminated the air
filter must be cleaned/replaced. Refer to the engine manual for instructions on the
procedures for maintenance
Implement the Lockout and Tag Procedure, refer to 2.6.4 Isolation and energy
When the filter has been cleaned/replaced the restriction indicator must be reset
by pressing the button (B).
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Maintenance
7.3.2
Battery Maintenance
The battery MUST be inspected on a weekly basis.
WARNING
SAFETY HAZARD
Battery contains corrosive chemicals and stored electrical energy.
Before carrying out any mainte nance on the batte ry, stop the Engine ,
disconnect the Ground Cable (-), then disconnect the Positive Cable (+).
Wear the correct Personal Protective Equipment, refer to 2.2.3 Personal
130
a.
Maintain Water Leve l. If your battery has removable vent cap s, you sho uld
regularly check the water leve l and add water when it is low. Always use distilled
water to fill the battery in order to prevent chemicals from contaminating the
battery. Be careful not to overfill the ven t wells. The fluid should cover the lead
plates in the battery.
b.
Keep Terminals Clean. I f dirty or corroded, clean the connections with a scraper
and wire brush.
c.
Keep Battery case clean. Keep the top of the battery clean of heavy dirt and oil.
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7.3.3
Maintenance
Checking Fuel Level, Adding Fuel and Draining fuel tank
WARNING
FLAMEABLE LIQUID HAZARD
Fuel is flammable and therefore is easily ignited and fires or explosions can
result.
Smoking and Welding is strictly prohibited while refuelling.
Wear the correct Personal Protective Equipment, refer to
2.2.3 Personal protective equipment on page 28.
I
Drain Bung
Checking Fuel
The fuel level of the machine can be che cked by viewing the indicator I as shown above. It is
recommended that the tank should be filled at the end of every working day.
Adding Fuel
a.
Implement the Lock Out and Tag Procedure, refer to 2.6.4 Isolation and energy
b.
The tank is filled by removing the filler cap, funnelling in the fuel until the indicator
I is at its highest level and replacing the filler cap.
Draining the Fuel Tank
Note! the diesel tank capacity is approx 400 litres.

a.
b.
Remove the filler cap, select a suitable container which can store over 400 litres of
fuel and place it under the Drain Bung.
c.
Remove the Drain Bung and allow the tank to fully empty.
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Maintenance
d.
7.3.4
Perform any required maintenance on the tank and replace the drain bung before
refuelling and replace the filler cap.
Emptying the Fuel Filter Water Trap
The fuel filter water trap (shown ab ove) needs to be drained when warning light, as highlighted is
illuminated.
WARNING
FLAMEABLE LIQUID HAZARD.
Liquid likely to start a fire if exposed to sparks.
Restrict all other activity until liquid is secured in a suitable container, refer to
2.9 Safety considerations for maintenance on page 42.
a.
Unscrew the drain bung at the bottom of the water trap and allow the water to
drain out.Make sure that the water in drained into a suitable container.
b.
Tighten the drain bung when pure diesel starts to come out.
c.
Dispose of waste in accordance to environmental statement.
WARNING
CHEMICAL HAZARD
Diesel fuel is a chemical which should not contact your skin.
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7.3.5
Maintenance
Special Considerations For Maintenance Or Repair with Welding

Before welding;
This assessment, makes sure that you stop and think about what you are going to be
task.
to manage the risk.

Turn off Isolator Switch (See Photo Below)
Implement the Lock out and Tag Procedure, refer to 2.6.4 Isolation and energy
ISOLATOR
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Maintenance
7.3.6
Shredder Flail Replacement (if applicable)
FLAIL
It is recommended that the flails should be replaced after approximately 35% Wear.
a.
Make sure that the shredder is pinn ed in th e raise position . Refer to 5.3.10
Lowering the Shredder (If Applicable) on page 111.
134
b.
Implement the Lock out and Tag Procedure, refer to 2.6.4 Isolation and energy
c.
Remove damaged/worn flails using an appropriate wrench.
d.
Fit new flails with an appropriate wrench.
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Maintenance
7.4
Hydraulic System
NOTICE
It is essential the Hydraulic System is regularly serviced in accordance with

the Maintenance Schedule. When Maintenance is being carried out on the
hydraulics it is essen tial that extreme care regarding cle
anliness is
practiced. Contamination of the hydraulic System will reduce working life
of hydraulic components and will increase the chances of Hydraulic Motor/
Pump Failure
WARNING
SKIN INJECTION HAZARD
Hydraulic fluid at high pressure can penetrate the skin, causing serious allergic
reaction and even death.
Always use a piece of cardboard to inspect for the signs of suspected leaks.
Never use any part of your body.
If fluid is injected into the skin, you must seek medical treatment immediately.
WARNING
7.4.1
Wear the correct Personal Protective Equipment, refer to 2.2.3 Personal

protective equipment on page 28, when performing any adjustment or
maintenance on the Hydraulic System.
Hydraulic Oil
The hydraulic oil level must be checked on a daily basis. This is done by checking the indicator.
If the indicator is below the Lower Black Line, hydraulic oil must be added.
Indicator
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Maintenance
7.4.2
Hydraulic oil is added as follows:

a.
All cylinders that can be retr acted should be retracted. Make sure tha t the
machine is on level ground.
b.
Implement the Lock out and Tag Procedure (refer to 2.6.4 Isolation and energy
dissipation on page 36) and Wear the correct Personal Protective Equipment
(refer to 2.2.3 Personal protective equipment on page 28)
Access Lid
Latch
136
c.
Lift open the Access Lid and engage the latch in ord er to secu re the lid in an
upright position. Slowly unscrew Hydraulic Breather Filter (HT3) to release any
build up of pressure in the tank.
d.
Make sure that the Return Line Filters (HT4), and the area around the return line
filters, are clean. If there is dust or dirt, use a clean cloth to remove.
e.
Unscrew the filter cover bolts and remove the cover of the Ret urn Line Filter
(HT4). Hydraulic oil must be add ed through the uncovered Return Line Filter, to
make sure the hydraulic oil is filtered on entering the tank.
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Maintenance
f.
Fill the tank to the Upper black markings on HT1. Make sure that the correct grade
of Hydraulic Oil has been selected (see Maintenance section)
HT7
HT3
HT2
HT4
HT1
HT8
HT5
HT6
Tank Inspection Plate (HT8) can be

accessed through the Powerunit door.
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Maintenance
7.4.3
Changing the Hydraulic Oil
NOTICE
In the event of hydraulic pump or hydraulic motor failure, hydraulic oil and
all hydraulic filters must be renewed in order to avoid contamination of the
hydraulic system.
a.
All cylinders that can be retracted should be retracted.
b.
Implement the Lock Out and Tag Procedure refer to 2.6.4 Isolation and energy
Wear the correct Personal Protective Equipment

(refer to 2.2.3 Personal protective equipment on page 28)
(The Hydraulic system will drain more efficiently when the Hydraulic Oil is a t a normal operating
temperature. It is theref ore recommended that t he Hydraulic Oil is changed following a period of
operation.)
c.
Slowly unscrew the Hydraulic Breather Filter (HT3) to release any b uild up of
pressure in the tank.
Note! the hydraulic oil tank capacity is approx 630 litres.

It is recommended that the Hydraulic Tank Be flushed out with clean Hydraulic Oil to rid the tank of
all contaminants. Dispose of waste in accordance to environmental statement.
138
d.
Drain the oil into a suitable container by removing the Drain Bung (HT5). Dispose
of waste in accordance to environmental statement.
e.
Re-attach the Drain bung (HT5).
f.
Remove the Tank Inspection Plate (HT8). [If the tank has no inspection plate fitted
remove the access panel (HT2) and continue with points g - m below.]
g.
Unscrew and remove the Suction Filter (HT6)
h.
Fit new Suction Filters (HT6)
i.
Clean mating surfa ce and re-attach the tank inspection plate (HT8). [Or access
panel (HT2) if required.]
j.
Change Return Line Filter (HT4) (see next page).
k.
Re-fill the tank with clean Hydraulic Oil between the upper and lower black lines
on HT1. Refer to 7.4.2 Hydraulic oil is added as follows: on page 136.
l.
Re-attach the Hydraulic Breather Filter (HT3).
m.
Start the machine and after a short p eriod of operation re-check the hydraulic oil
level, refer to 7.4.1 Hydraulic Oil on page 135.
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7.4.4
Maintenance
Changing The Return Line Filter
Combined Screw-Washer
Cover
Removal Handle
Filter Element
a.
Implement the Lock Out and Tag Procedure (refer to 2.6.4 Isolation and energy
dissipation on page 36 ) and Wear the c orrect Personal Protective
Equipment (refer to 2.2.3 Personal protective equipment on page 28).
b.
Clean the Return Line Filter Cover and surrounding area.
c.
Slowly unscrew the Hyd raulic Breather Cap (HT 3) to release any build up of
pressure in the tank.
d.
Unscrew the filter cover bolts and remove the cover.
e.
Lift out the filter element using the lifting handles.
f.
Wash out the filter cover and dry with an air hose.
WARNING
SKIN INJECTION HAZARD
Fluid at high pressure can penetrate the skin, causing serious allergic reaction
and even death.
If fluid is injected into the skin, you must seek medical treatment immediately.
g.
Re-fit the new filter.
h.
Replace cover and tighten bolts.
i.
Re-attach the Hydraulic Breather Filter OR replace if neccessary(HT3).
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Maintenance
7.5
Screen Maintenance/Mesh Replacement
environment, your equipment and/or work method while you are
performing the task.


Chain (C)
When the SCREEN BOX is set at the desired screening angle

a.
Implement the lock out and tag procedure, refer to 2.6.4 Isolation and energy
b.
Adjust the chain (C) to the optimum length. (200mm above Mesh)
After the initial 10 hours of operation the following checks should be carried out;
140
Visually check the Screen Meshes for clogging, damage and tension.
Check and tension the Clamping Bolts (A) where necessary.
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7.5.1
Maintenance
Top Deck Mesh Replacement

Only Trained and Auth orised Personnel are allowed to carry out maintenance IT IS
RECOMMENDED THAT THE SCREEN BOX BE RAISED AND PINNED IN ITS
MAINTENANCE ANGLE FOR TOP DECK MESH REPLACEMENT.
(Refer to 5.3.4 Raise Screenbox on page 103)
SCREENBOX
Maintenance
position
Locating pin
Slide stop
There are 3 mesh sections on the top deck. The same procedure is used for each of them.
a.
b.
Using an app ropriate wrench, remove the bolts (A) holding the me sh clamps in
position
Rubber Curtain (B)
Clamping Bolts (A)
Cushion Rubbers (D)
Chain (C)
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Maintenance
c.
Remove the clamps and remove the mesh (B)
d.
Clean any excess materia l from the Screen Box sides and th e Cushion Rubbers
(D).
e.
Place the new mesh on the screen and centralize it taking care not to let it slip
f.
Fix one of the clamps on to the scree n, starting with the bo ttom nut and bo lt or
wedge. Do the same on the opposite side. Wh en tightening the remainder of the
nuts and bolts/wedges move fro m one bolts/wedges to the corresponding bolt/
wedge on the opposite side.
g.
Check to make sure mesh function is sufficient that the mesh is tight on
Repeat the Above procedure for the remaining meshes.
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7.5.2
Maintenance
Bottom Deck Mesh Replacement

Only Trained and Auth orised Personnel are allowed to carry out maintenance IT IS
RECOMMENDED THAT THE SCREEN BOX BE RAISED AND PINNED IN ITS
MAINTENANCE ANGLE FOR TOP DECK MESH REPLACEMENT.
(Refer to 5.3.4 Raise Screenbox on page 103)
SCREENBOX
Maintenance
position
Locating pin
Slide stop
Rubber flap (D)

See close up below
Fixed member (E)
(A)
(C)
(B)
There are two mesh sections on the bottom deck. The same procedure is used for each of them.
a.
Fully lower the Tail Conve yor in order to obtain the greate st space between the
Screen Box and Tail Conveyor.
b.
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Maintenance
7.5.3
c.
Using an appropriate socket and extension, loosen the tensioning devices (A) on
both sides of the Screen Box body. Remove the locating pin (B) and Remove the
TENSION BAR (C) from the Screen Box.
d.
Remove the mesh via the rubber flap (D).
e.
Clean any excess material away from the clamping area.
f.
Hook the new sp eed harp over the fixed member (E) and the Tension Bar. Push
the Tension Bar back into position.
g.
Tension the mesh by turning the tensioning bolts clockwise. When tensioning,
alternate between the tensioner on both sides ensuring an even Mesh tension.
Vibrating Grid Maintenance/Mesh Replacement

TOP DECK BOLTS - 3 rows per deck
Only Trained and Authorised Personnel are allowed to carry out maintenance Top
Deck Vibrating Grid Replacement
144
a.
Fully lower the Vibrating Grid.
b.
c.
Using an appropriate wrench remove the bolts holding the Top Deck Grid in
position.
d.
Remove the Grid using appropriate lifting equipment.
e.
Clean any excess material from the vibrating grid.
f.
Place new Grid on the top deck and re-bolt.
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Only Trained and Authorised Personnel are allowed to carry out mainten ance
Bottom Deck Vibrating Grid Replacement
There are 2 mesh sections on the bottom deck. The same procedure is used for each of them.
a.
Fully lower the Vibrating Grid. (Refer to 3.2.3 Lowering Vibrating Grid for
Transport on page 57)
b.
Implement the lock out and tag procedure (refer to 2.6.4 Isolation and energy
c.
Using an app ropriate wrench, remove the bolts (A) holding the me sh clamps in
position.
Bolts A - row for each deck
Front Beam
d.
Remove the clamps and mesh.
e.
Clean any excess material from the vibrating grid sides and cushion rubbers.
f.
Hook new mesh over the front beam and re-clamp.
g.
Tighten up clamp plates until mesh is fully tensioned.
Repeat the Above procedure for the remaining mesh.

After the initial 10 hours of operation the following checks should be carried out;
Visually check the SCREEN MESHES for clogging.
Check and tension the CLAMPING BOLTS (A) where necessary.
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Maintenance
7.6
ALWAYS
Track Maintenance
Park the machine on flat, level ground. If it is necessary to park the machine on a
gradient, the tracks should be solidly blocked.
Make sure the terrain the machine is working on is firm enough to adequately
support the machine.
Make certain the machine is tracked at least 10m in either direction on a

daily basis to minimise risk of track chain seizure.
Make sure the track systems are free from debris before moving the machine.
Make certain the tracks are not frozen to the ground before moving the machine.
Attempt to track the machine if there is any build up of material around the tracks
and drive sprocklets.
Attempt to track the machine if the tracks are frozen to the ground.
Push or tow the machine when unable to free itself.
NEVER
Working Conditions:
If your machine will be working in materials which cause corrosion to carbon steel you must replace
standard tracks with lubricated tracks to avoid se izure of the track join ts. Lubricated tracks are
available as an optional extra from ne w or as a retrofit for customers entering adverse working
conditions.
7.6.1
Checking the Track Tension
Track cover plate
Track sag
Track Cover Plate
a.
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Track the QA331 a minimum of 2 metres in a forward direction on level ground.
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Maintenance
b.
c.
Measure the sag on the top part of the track on the longest section of unsupported
track as shown.
The sag should be between 5mm and 15mm. IF the measured track sag is above 15mm the tracks
need tightened; and if the track sag is below 5mm the tracks need loosened.
7.6.2
7.6.3
Tighten the Tracks

1.
dissipation on page 36. Loosen the two screws and remove the aperture cover
from the side of the track frame.
2.
Make sure the grease fitting and grease gun adaptor are clean; ingress of dirt into
the grease fitting can result in failure.
3.
Connect a grease gun to the grease fitting and add grease until the track tension
is within the specified values given in the previous section.
4.
Drive 50 metres forward and 50 metres backwards an d repeat the above

procedure if the track slackens.
5.
Replace the aperture cover.
Loosen the Tracks

1.
dissipation on page 36. Loosen the two screws and remove the aperture cover
from the side of the track frame.
2.
Loosen the grease fitting, by turning in an anti-clockwise direction, using gradual

increments until the grease be gins to be expelled. Care must be taken n ot to
loosen the grease fitting too quickly.
3.
When the correct track t ension has been obtained, tighten the grease fitting by
turning in a clockwise direction and clean away all traces of extruded grease. Be
sure not to overtighten the grease fitting.
4.
Replace the aperture cover.
If tracks fail to loosen after the grease fitting has been loosened : DO NOT attempt to
remove the tracks or disassemble the track tensioner. It is possible that running the tracks
a short distance in both directions with the grease fitting loosened may help to expel the
grease!
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Maintenance
7.6.4
Track Drive Units
The first oil replacement for the gearbox is to be carried out after 100 hrs. Thereafter replace the oil
every 1000 hrs or at least once a year. The oil level should be checked every 250 hrs or every month
whichever comes first.
a.
Oil Filling
Implement the Lock Out and Tag Procedure, refer to 2.6.4 Isolation
and energy dissipation on page 36.
To fill, track the machine until the gearbox casing is level with a plug
positioned at 12 oclock as shown below.
Unscrew the 2 plugs and fill from the upper plug until oil reaches the
level of the lower hole.
Oill Fill
Maximum level
b.
Oil Draining
Implement the Lock Out and Tag Procedure, refer to 2.6.4 Isolation
and energy dissipation on page 36.
To drain, track the machine until a plug is at 6 oclock position as

shown below.
Unscrew both plugs and allow all oil to discharge into a suitable
container.
Dispose of waste oil in a safe approved way.

Venting
Drain port
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7.6.5
Maintenance
Conveyor Belt Maintenance
WARNING
NIP POINT HAZARD
Conveyor belt tension can only be VISUALLY checked with the conveyor belt
running. Adjustment of conveyor belt tension should only be attempted by
trained and autho rised personnel. If you hav e any conc erns regarding
training on the procedure, or the performance of the adjustments themselves,
contact your dis tributor or the manu facturer. DO NOT attempt t o adjust
conveyor belt tension without first undertaking proper instruction and/or
obtaining adequate supervision.
Tensioning the Conveyor Belts
Adjusters on main conveyor
Adjusters on side conveyor
Adjusters on tail conveyor
Adjusters on feeder conveyor
Before tensioning the belts Make sure that they are free from obstructions and that any excess
material is washed away. If any rips/tears are discovered do not operate the machine until the belt
has been repaired.
1.
Implement the LOCKOUT and TAG PROCEDURE, refer to 2.6.4 Isolation and
energy dissipation on page 36.
2.
Remove the appropriate guards.
3.
Loosen bearing bolts on both be arings of the id ler drum just enough to allow
movement for adjustment.
4.
Replace and secure guards.
5.
Start the engine and start the conveyor (please refer to operation section).
6.
7.
Tighten both belt adjusters evenly until slippage stop.

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8.
9.
Remove appropriate guard and re-tighten the bearing bolts.
10.
Replace guards and correctly secure in position.
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Maintenance
7.6.6
Tracking the Belts
There are several factors that can have an effect on the tracking of the conveyor belts:
Misalignment of trough roller sets,
Misalignment of return rollers
AND / OR incorrectly adjusted Drum Bearings.
Conveyor
section
Conveyor
Section
Conveyor
plan
Conveyor
Plan
90
NOTICE
If a conveyor belt is tracking off to the left orright the situation should
be remedied immediately. If action isnt taken the belt life will be shortened
and through put wont be as efficient due to spillage.
DANGER
WORKING AT HEIGHT HAZARD
Make sure correct procedures a re followed FOR the t asks that are done at
Required Action;
1.
Implement the Lockout and Tag Procedure
2.
2.6.4 Isolation and energy
Check alignment of the trough sets and return rollers in suring that the y are
mounted at 90 Degrees to the conveyor frame about the central axis.
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Maintenance
3.
Run appropriate conveyor and observe the way the belt is tracking.
WARNING
NIP POINT HAZARD
Conveyor belt tracking can only be visually checked with the c onveyor belt
running. Adjustment of conveyor belt trac king should only be atte mpted by
trained and authorised personnel. If you have any concerns regarding training
on the procedure or the performance of the a djustments themselves, contact
your distributor or the manufacturer. DO NOT attempt to adjust conveyor belt
tracking without first undertaking proper instruction and/or obtaining adequate
supervision.
IF THE BELT IS TRACKING TO THE LEFT ADJUST THE LEFT ADJUSTER. IF THE BELT IS
TRACKING TO THE RIGHT ADJUST THE RIGHT ADJUSTER.
152
4.
5.
Remove the appropriate conveyor guards.
6.
Loosen the appropriate bearing bolts.
7.
Re- fit and secure the guard.
8.
Restart the machine and run the conveyor.
9.
Adjust the idler drum adjuster gradually until the belt is running in alignment.
10.
11.
Remove the guard and re-tighten the bearing bolts.
12.
Re- fit and secure the guard.
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7.6.7
Maintenance
Maintenance Data
a.
Adjustment Data
Engine Speed:
Screen Shaft:
b.
2200rpm
Speed 990 (+/-5 rpm)
Fluid Capacities
Engine Coolant:
Engine Oil including Filter:
Hydraulic Tank:
Fuel Tank:
Feeder Gearbox Oil:
Track Gearbox Oil (each):
c.
Pressures
Hydraulic System:
Feeder system:
Hydraulic hoses:
7.6.8
Caterpillar - 16.0 ltr (3.5 gal)

Caterpillar - 17.0 ltr (3.7 gal)
630ltr (138 gal)
400ltr (88 gal)
0.8ltr (0.175 gal)
3.0ltr (0.65 gal)
210bar (3000 psi)

175bar (2500 psi)
215bar (3100 psi)
Hydraulic Oil Requirements for QA331 Machines
Basic Requirements for the Hydraulic Oil Quality
viscosity recommended operating range 12-60 cSt.
min. viscosity 12 cSt at operating temperature.
max. viscosity 1000 cSt at starting temperature (Intermittent).
Cleanliness level - ISO 4406 Class 22/18/13
Unless otherwise mentioned, the factory fill oil is a special hydraulic oil of ISO VG 46 class. The max
allowable operating temperature with this oil type is about +80C (175F) and min. allowable starting
temperature is about -20C(-5F), which makes it suitable for use all year round in most operat ing
conditions. Below are some examples of oil brands meeting these requirements:
Maxol Multivis 46
BP Energol SHF 46
Esso Univis N 46
Shell Tellus Oil T 46
Mobil DTE 15
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Maintenance
d.
Winter Conditions.
In cold climate conditions, when the operating temperature of the oil stays below +60C (140F), the
use of a special hydraulic oil of ISO VG 32 class is re commended the max.allowable operating
temperature with this oil type is about +65C (150F) and min. allowable starting temperature is about
-30C (-20F). Below are some examples of oil brands meeting these requirements:
Maxol Multivis 32
BP Energol SHF 32
Esso Univis N 32
Mobil DTE 13
Shell Tellus Oil T 32
e.
Summer Conditions.
In hot climate conditions, when the ambient temperature exceeds + 35C (95F), the use of a special
hydraulic oil of ISO VG 68 class is recommended. The max. allowable operating temperature with
this oil type is about +90C (195F) and min. allowable starting temperature is about -10C (14F).
Below are some examples of oil brands meeting these requirements:
Maxol Multivis 68
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BP Energol SHF 68
Mobil DTE 16
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7.6.9
Maintenance
Lubricants and Fluids
Component
International Specification
Sample
API CD CF
Shell Fortisol 15W/40
CCMC C4
Shell Rimula X 15W/40
Hydraulics - Up to 30C
ISO VG 46
Shell Tellus 46
Hydraulics - Above 30C
ISO VG 68
Shell Tellus 68
Engine
Anti - Freeze
BS 6580
ASTM D3306 - 74
Shell safe anti - freeze

(Ethylene gylcol based)
Shell save premium anti - freeze
General grease
Shell Alvania EP2
Screen bearing grease
Shell Retinax EP2
Gearbox
SAE 80W/90 (GLS)
Shell 80W/90
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Maintenance
7.6.10
Greasing Schedule
Description
Frequency
Quantity
1) Feeder Conveyor Tail Drum Bearing (Lh/Rh)
250 Hours
7g
2) Feeder Conveyor Drive Drum Bearing (Rh)
250 Hours
7g
3) Main Conveyor Tail Drum Bearing (Lh/Rh)
250 Hours
7g
4) Main Conveyor Drive Drum Bearing (Lh/Rh)
250 Hours
7g
5) Tail Conveyor Tail Drum Bearing (Lh/Rh)
250 Hours
7g
6) Tail Conveyor Drive Drum Bearing (Lh/Rh)
250 Hours
16g
7) Screen Bearings (Lh/Rh)
40 Hours
7g
8) Lh Side Conveyor Tail Drum Bearings (Lh/Rh)
250 Hours
7g
9) Lh Side Conveyor Drive Drum Bearings (Lh/Rh)
250 Hours
7g
10) Lh Side Conveyor Pivot Boss and Block
250 Hours
7g
11) Rh Side Conveyor Tail Drum Bearings (Lh/Rh)
250 Hours
7g
12) Rh Side Conveyor Drive Drum Bearings (Lh/Rh)
250 Hours
7g
13) Rh Side Conveyor Pivot Boss and Block
250 Hours
7g
14) Vibrating Grid Bearings (Lh/Rh)
40 Hours
16g
15) Apply Grease to Exposed Cylinder Rods
When needed
The frequency of the schedule above is recommend for normal working conditions. the frequency
should change if the machine is operating in
conditions which deviate in temperatures,
environments with excessive contamination
excessive operating temperatures
Visually inspect all bearings daily.
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7.6.11
Maintenance
Grease Nipple Locations

Grease Points (1), (2)
Grease Points (3), (4) - (LHS)
Grease Points (5), (6) - (LHS)
Grease Points (7) - (LHS/RHS)
Grease Points (8),(9),(11),(12) - (LHS/RHS)
Grease Points (10), (13) - (LHS/RHS)
Grease Points (14) - (LHS)
Grease Points (15) - (RHS)
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Maintenance
7.6.12
Care of chrome
The following information should be used in order to maximise the lif e of the Chrome Rods. All
hydraulic rods must be greased to protect against corrosion.A full protective coverage of the chrome
is required.
The grease must be applied at the following stages:
Assembly
Before Storage and Transportation
After Initial Setup
Every 100 Hours thereafter (the responsibility of the customer)
The greases below are recommended by the manufacturer:

1.
Cazar K Adhesive Water Resistant Grease
2.
Shell Alvania Grease Wk2
Cleaning
Nitric Solvent (without Chlorate) is re commended in necessary cleaning of Chrome. The use of
anything else may harm or reduce the protection of the chrome.
WARNING
SAFETY HAZARD
Nitric Solvents contains corrosive chemicals.
Do not allow contact with any exposed body parts.
Wear the correct Personal Protectiv e Equipment (Refer to 2.2.3 Personal
protective equipment on page 28).
Implement the lock out and tag procedure
(Refer to 2.6.4 Isolation and energy dissipation on page 36) before starting this
operation.
*Only clean the chrome if contaminated
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8.0 Trouble Shooting and Warranty
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Trouble Shooting and Warranty
8.1
Trouble Shooting Safety
manual for add itional information on safe operation, maintenance and rep air of the machine. To
ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work on the
equipment or making any adjustments. Do not attempt operation, maintenance or repair with out first
consulting all pertinent safety information.
8.1.1
8.1.2
8.1.3
Who is at Risk
You must always pe rform a local risk as sessment before starting a task. This
task.
to manage the risk.

parts of the machine
other approved Access Equipment as required.

Implement the LOCKOUT and TAG Procedure, refer to
2.6.4 Isolation and energy dissipation on page 36.
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8.2
Trouble Shooting Table

Event - Issue
Location/
sequences
Does NOT crank
Starting/Running
The engine cranks but will NOT
start or shuts down
Looses power or low RPM
162
Fault - Problem
Solution - Action
Damaged electrical Cables
Repair or replace the cable
Isolation switch is in the

Off position
Turn the Isolation switch to

the ON position (make
sure it is NOT tagged out)
No charge in the battery
Replace or recharge the

battery
Starter or alternator
malfunction
Repair or replace the part/

s
Emergency Stop engaged
Disengage the Emergency

Stop (make sure there is
no problems first)
No fuel in the engine
Check the fuel tank level

re-fill as necessary check
the pipes for leaks repair
or replace
Blocked filters:
Air
Oil
Fuel
Clean or replace the filters

as necessary.
The glow plugs or the

injectors malfunction
Replace or repair as
necessary
Oil level low
Check for leaks repair as

necessary. Refill engine
with oil
Extreme - Temperature
conditions
Make sure the oils and

Fluids are correct for the
temperature conditions
The Battery is NOT fully

charged

battery
High Oil pressure
Check for a blockage in

the system
Blocked Filters:
Air
Oil
Fuel
Clean or replace the filters

as necessary.
Over heating
see Over heats quickly
Function
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Event - Issue
Location/
sequences
Starting/Running
Function
Over heats quickly
Fault - Problem
Solution - Action
Hydraulic Fluid low
Check hydraulic fluid

system for leaks repair as
necessary. Refill hydraulic
fluid
Engine Oil level Low
Check engine for leaks

repair if necessary. Refill
the oil
Blockages
Check all filters and Fans,

replace and clean as
necessary
Sensor malfunction
Check the wiring and the

sensor replace as
necessary.
Coolant level low
Check the coolant system

for leaks repair if
necessary. Refill coolant
level.
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Event - Issue
Location/
sequences
Fault - Problem
Function
Does NOT track / or one of the

Tracks does NOT move
Tracking the Machine
Slow or NON uniform speed
Tracks do NOT move at the

same speed
164
Solution - Action
The engine is OFF
Start the machine
The Remote/Controller
Failure
See Remote Controls/

Control Panels
Motor Ceased
Repair or replace as
necessary
No hydraulics
Make the machine is in

track mode (Set the switch
to tracks ON). Check for
leaks, or damaged
components repair or
replace as necessary
Solenoid failure
Repair or replace
Tracks plates/chain
damaged
Replace or repair
Stabilising legs down
Check the legs for damage

repair or replace if
necessary. Lift UP the legs
The track tension is low
Tighten the tracks
Low hydraulic pressure/

flow
Check for leaks and refill

as necessary. Check
hydraulic system
One of the tracks tension

is not correctly set
Tighten the Track to the

correct tension
Hydraulic system failure
Check the hoses, pumps,

valves and connections for
leaks or damage replace
as necessary
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Event - Issue
Location/
sequences
Fault - Problem
Function
Do NOT fold/Do NOT lift up or

down
Solution - Action
Check the filters, hoses,

valves, pumps for damage.
Make sure the hydraulic
fluid above the minimum
level refill if necessary
The engine is OFF
Start the engine
The locating pins or other

locking equipment is still
installed
Remove the pins or

equipment
The equipment is damage

or blocked.
remove the blockage or

repair the equipment
Lever Failure
Check the valve block,

hoses and lever for
damage replace or repair
Hydraulic Ram Failure
Check the hoses, the

connections and the seals,
repair or replace as
necessary
The engine is OFF
Turn the machine ON

valves, pumps and the
motors for damage. Make
sure the hydraulic fluid
above the minimum level
refill if necessary
The belt is too loose
Tighten the belt
The belt is blocked or

stuck
Remove the blockage or

align the bet as necessary
Blocked or stuck
Remove the blockage or

repair as necessary
Hydraulic system
malfunction

refill if necessary
The belt tension is low
Tighten the belt
The rollers/bars are

damaged
Replace or repair as
necessary
The locating pins or

locking equipment is not
installed
Installed the locating pins

or locking equipment
Conveyors/Stabilising
legs
The belt does NOT move
Fold/Lift slow or at a NON

uniform speed/The belt moves
slow or at a NON uniform
speed
The belt is slipping
Rocking/moving while in
operation.
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Event - Issue
Location/
sequences
Conveyors/
maintenance
platforms
Stabilising legs
166
Fault - Problem
Function
The belt is making too much

noise
Solution - Action
The bearing are damaged
Replace the bearings
The belt tension is too high
Reduce the tension in the

belt
The belt is scraping

against the sides
Align the belt as necessary
There is a blockage
Remove the blockage
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Event - Issue
Location/
sequences
Fault - Problem
Function
NO or little material is output
The Feeder is full of material
The material slips/moves down

the conveyors
Loading the Machine
The Machine is unstable or

rocking from side to side
The screen box does NOT

output material or small output
of the material
Only exits from one conveyor
Solution - Action
The machine is NOT set

for operation
Set the Machine for

operation
No Material on the Feeder
Load material on the

machine
Blocked
Check the feeder, screen

box and conveyors for
blockages. Remove the
blockage
The screen box is blocked
Remove the blockage
The screen box is OFF
See The screen box
The conveyor speed is too

low
Increase the conveyor

speed
The product is too light or

slippery
Use a chevron belt
Conveyor angle is too high
Adjust the angle down as

necessary
The ground in not level
Move the machine to level

ground or make the
ground level
The ground is not firm
Move the machine to firm

ground or make the
ground more suitable
The Stabilising legs are

NOT set correctly
Set the stabilising legs on

firm level ground to help
support the machine
Uneven or excessive
loading
Load the machine correctly
The screen box is blocked/

or OFF
Clear the blockage check

both levels and make sure
the screen box is ON
The screen box mesh is

damaged or blocked
Replace the mesh or clear

the blockage
The other conveyors are

OFF
Make sure the conveyors

are set for operation
No smaller product is
loaded
N/A
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Event - Issue
Location/
sequences
Function
Fault - Problem
The engine is OFF
Turn the engine ON
The screen box is off
Turn the screen box ON
Hydraulic system Failure

refill if necessary
The bearings are damaged
Replace the bearings
The screen box is

damaged
Repair the screen box
Remove the blockages
The springs are damaged
Check all the springs and

Hydraulic system
Malfunction

refill if necessary
The drive shaft system

malfunction
Make sure the system is

greased correctly and
inspect the parts for
damage,. Repair or
Remove the blockage
The machine is OFF
Start the machine
The batteries in the remote

are not charged
Recharge the batteries
The remote control is NOT

programmed to the
machine.
Refer to 5.5.1
The umbilical cord is not

connected
connect the umbilical

connector
Electrical malfunction
Check the wires and

components in the control
box/controllers/machine
repair or replace as
necessary
The buttons are stuck or

blocked
Remove the blockage and

clean the buttons
Does NOT vibrate
Excessive noise
The screen box
Vibrates slow/non uniform

speed
Remote Controls/
Umbilical Controls/
Control Panels
168
The buttons do NOT work
Solution - Action
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Event - Issue
Location/
sequences
Function
The buttons do NOT work
The remote is not

communicating with the
machine
Remote Controls/
Umbilical Controls/
Control Panels
The warning lights or the
display do NOT work or
intermittent
Fault - Problem
Solution - Action
Equipment malfunction
Check the equipment

under control (tracks,
conveyors, feeder, etc.)
The remote control is NOT

programmed to the
machine.
Refer to 5.5.1e
The batteries are not

charged

batteries
The machine is OFF
Turn On the Machine
The lights are damaged
Replace the lights
Electrical malfunction
Check the wires and

components in the control
box and machine repair or
Sensor malfunction
Check the wires and the

sensors for damage
replace or repair as
necessary
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8.3
Commissioning and Engine Warranty
8.3.1
Commissioning and Warranty Registration
The Sandvik Service Engineer wh o has been designated to Commission this QA331 will have an
electronic version of the Commissioning and Warranty Registration form [CWR].
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8.4
CAT Register Instructions
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8.4.1
172
CAT C Series Warranty Statement
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9.0 Spare Parts
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Spare Parts
9.1
Spare Parts
9.1.1
Spare Parts illustrations
This manual sets out details of available spares for the QA331 Crushing Machine. The parts list takes
the form of a number of exploded illustrations of the various ma chine assemblies.Components
illustrated have reference numbers, which can be cross-referenced with the corresponding Parts list.
This list includes:
a.
Illustration Reference Number
b.
Actual Part Number
c.
Part Description
d.
Quantity of Parts per Unit Assembly
9.1.2
Ordering Procedure:
To ensure correct delivery of your replacement part when ordering please quote:
a.
Machine, Model and Serial Number
b.
Year of Manufacture
c.
Actual Part Number
d.
Part Description
e.
Illustration Reference Number and Page Number
f.
Quantity Required
This information will enable us to supply the part with a minimum of delay.
contact email address
tsdaftermarket.mobiles@sandvik.com
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Spare Parts
9.1.3

9.1.4
task.
to manage the risk.

parts of the machine.

Implement the LOCKOUT and TAG Procedure, refer to
2.9 Safety considerations for maintenance on page 42.
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Spare Parts
9.2
Machine Assemblies
9.2.1
QA331 Tracks
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9.2.2
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Spare Parts
Chassis
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Spare Parts
9.2.3
Diesel Tank
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9.2.4
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Spare Parts
Hydraulic tank
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Spare Parts
9.2.5
Feeder Assembly
ID:QA331.en.ver.2
182
qa331
183
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.6
Bolt in hopper
ID:QA331.en.ver.2
184
qa331
185
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.7
Feeder Box Chute
ID:QA331.en.ver.2
186
qa331
9.2.8
187
Spare Parts
Screen Main Convyor Support
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.9
Feeder Conveyor
ID:QA331.en.ver.2
188
qa331
189
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.10
12 FT Tipping Grid
ID:QA331.en.ver.2
190
qa331
191
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.11
14 FT Tipping Grid
ID:QA331.en.ver.2
192
qa331
193
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.12
Screen Unit
ID:QA331.en.ver.2
194
qa331
195
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.13
Screen complete
ID:QA331.en.ver.2
196
qa331
197
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.14
Top Deck Chute
ID:QA331.en.ver.2
198
qa331
199
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.15
Main Conveyor
ID:QA331.en.ver.2
200
qa331
201
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
ID:QA331.en.ver.2
202
qa331
203
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.16
Fines Conveyor
ID:QA331.en.ver.2
204
qa331
205
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.17
Tail Conveyor Support
ID:QA331.en.ver.2
206
qa331
207
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.18
Mid Size Side Conveyor
ID:QA331.en.ver.2
208
qa331
209
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.19
Over Size Side Conveyor
ID:QA331.en.ver.2
210
qa331
211
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.20
Vib Grid
ID:QA331.en.ver.2
212
qa331
213
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.21
Vib Grid Box
ID:QA331.en.ver.2
214
qa331
215
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.22
Cat Tier III Powerunit
ID:QA331.en.ver.2
216
qa331
217
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.23
Cat Teir III Engine
ID:QA331.en.ver.2
218
qa331
219
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.24
Shredder
ID:QA331.en.ver.2
220
qa331
221
Spare Parts
ID:QA331.en.ver.2
qa331
Spare Parts
9.2.25
CAT Engine Spare Parts
Sandvik Number:
Qty/Engine
Description
15-22-0032
Primary Air Filter 3212411 (C 4.4)
15-22-0031
Secondary Air Filter 3212412 (C 4.4)
15-30-0172
Oil Filter 7W-2326 (C 4.4)
15-30-0171
Engine Fuel Filter 1R-1804 (C 4.4)
15-30-0170
Spin On Fuel Filter 252-6338 (C 4.4)
15-30-0304
Switch Gp Oil 237-4894 (C 4.4)
15-30-0305
Switch Gp Temp 235-8747 (C 4.4)
15-30-0306
Coolant Pump 225-8016 (C 4.4)
15-30-0307
Coolant Pump Kit 247-0144 (C 4.4)
15-30-0308
Fuel Transfer Pump 238-8864 (C 4.4)
15-30-0309
Glow Plugs 232-6662 (C 4.4)
15-30-3010
Start Motor 225-3148 (C 4.4)
15-30-0311
Alternator 225-3141 (C 4.4)
15-30-0312
Vee Belt Set 128-5250 (C 4.4)
ID:QA331.en.ver.2
222
qa331
10.0 Electrical and Hydraulic
ID:QA331.en.ver2
223
qa331
ELECTRICAL & HYDRAULICS
10.1
224
Electrical Schematics
ID:QA331.en.ver22
qa331
ID:QA331.en.ver2
225
qa331
226
ID:QA331.en.ver22
qa331
ID:QA331.en.ver2
227
qa331
228
ID:QA331.en.ver22
qa331
ID:QA331.en.ver2
229
qa331
230
ID:QA331.en.ver22
qa331
ID:QA331.en.ver2
231
qa331
232
ID:QA331.en.ver22
qa331
ID:QA331.en.ver2
233
qa331
10.2
Hydraulic
10.2.1
Hydraulic hose kits
Description
REVISION No
Modified
Sandvik QA330/QA430 Powerunit hose kit 1

39
25/10/2011
Part no.
cat kit
10-29-9000
Page
Ref No.
106
107
108
109
10
111
112
124
125
26
127
28
29
130
131
1
Description
23cc pump to feeder cv (P)
23cc pump to side conveyor cv (P)
36cc pump to main conveyor cv (P)
36cc pump to screen&tail conveyor cv (P)
Feeder cv (T) to mainifold
Feeder cv (B) to feeder FCV (PR)
Side Conv cv (A) to jacking leg cv (P)
Main conveyor cv (B) to BHD
Main conveyor cv (A) to track soleniod (P)
Main conveyor cv (T) to manifold
Screen & tail cv (B) to BHD
Screen & tail cv (A) to track solenoid (P)
Screen & tail cv (T) to manifold
Side conveyors cv (B) to 1st side FCV (PR)
Side conveyors cv (T) to manifold
Description
REVISION No
Modified

39
25/10/2011
Part no.
cat kit
10-29-9001
Page
Ref No.
113
118
22
123
132
133
134
135
36
2
Description
Feeder FCV (BP) to Bulkhead then onto tee on feeder return
Feeder FCV (REG) to BHD
Oil cooler tee to BHD (return from main)
Oil cooler tee to BHD (return from tail)
Side conv 1st FCV (REG) to BHD
Side conv 1st FCV (BP) to tee on side conv return
Side conv 2nd FCV(PR) to tee on side conv return via BHD
Side conv 2nd FCV(REG) to BHD
BP 2nd side fc/v to manifold
Description
REVISION
Modified
Fintec 542/570 Powerunit hose kit 3 (Tier 3)

39
25/10/2011
Part no.
cat kit
10-29-9080
Page
Ref No.
1
2
103
5
183
211
Description
Return manifold to return filter (1) + Suction filter to 23cc
tandem pump
Return manifold tee to return filter (2)
Oil cooler to return manifold tee
Fittings used on Ref No. 1
Suction filter to 36cc tandem pump
Track solenoid return to manifold
Bleed Manifold Return to Tank
Description
REVISION
Modified
Fintec 542/570 Powerunit hose kit 4

39
25/10/2011
Part no.
cat kit
10-29-9003
Page
Ref No.
19
20
21
37
5
Description
Jacking leg cv (A&B) to BHD
Jacking leg cv HPCO to BHD
Jacking leg cv (T) to manifold
Diesel line tank to filter
234
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290106
10290107
10290108
10290109
10290010
10290111
10290112
10290124
10290125
10290026
10290127
10290028
10290029
10290130
10290131
1T(bar)
225
180
160
105
90
65
50
40
Length
1170
1660
560
660
1600
1350
1080
820
1170
1420
820
780
1500
1130
1720
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290113
10290118
10290022
10290123
10290132
10290133
10290134
10290135
10290036
1T(bar)
225
180
160
105
90
65
50
40
Length
900
870
600
670
750
720
800
750
1260
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
1T(bar)
225
180
160
105
90
65
50
40
Length
10290001
800
10290002
10290103
930
2350
10291005
10-29-0183
10290211
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290019
10290020
10290021
10291037
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R2AT-12
90+ST
R2AT-12
90+ST
R2AT-12
90+ST
R2AT-12
R2AT-12
ST+ST
90+ST
R2AT-12
R2AT-08
ST+ST
R2AT-12
ST+ST
90+ST
R2AT-12
R1AT-12
ST+ST
R2AT-12
ST+ST
90+ST
R2AT-12
R1AT-12
ST+ST
90+ST
R2AT-12
R1AT-12
ST+ST
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90/ST
R2AT-12
90/ST
12+10
R2AT-12
90+ST
R1AT-12
90/ST
12+8
R1AT-12
90/ST
12+11
R2AT-12
90/ST
12+3
R2AT-12
90/ST
12+9
R2AT-12
90/ST
12+9
R2AT-12
90+ST
R1AT-12
Working Pressures
2T(bar)
400
330
Tullyvannon,
275
Ballygawley,
215
Co. Tyrone
175
N. Ireland
140
Tel: 028 85567799
100
Fax: 028 85567007
90
Coupling
Orient.
Type
90+ST
Qty
1
1
1
1
1
1
1
1
1
Qty
R1AT-24
90+ST
R1AT-24
R1AT-20
ST+ST
HSB 23-24-24 & HSB 04-24-24
1500 2" Suction pipe Do Not Swage
HSB 04-32-32 & HSF 3 23-32-32
1000
90+ST
R2AT-16
1010
90+ST
R1AT-12
Working Pressures
1T(bar)
2T(bar)
225
400
180
330
160
275
Tullyvannon,
Ballygawley,
105
215
Co. Tyrone
90
175
65
140
N. Ireland
50
100
Tel: 028 85567799
Fax: 028 85567007
40
90
Length
Coupling
Orient.
Type
R2AT-06
570
ST+ST
550
90+ST
R2AT-08
R1AT-08
1650
ST+ST
1430
90+ST
R1AT-08
1
1
ID:QA331.en.ver22
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
3
1
1
1
qa331
Description
REVISION
Sandvik QA330/QA430 Power Unit Hose Kit 5

39
25/10/2011
Part no.
10-29-9004
Page
Ref No.
114
115
116
117
5
Description
Tipping grid solenoid (A) to BHD
Tipping grid solenoid (B) to BHD
Tipping grid solenoid (P) to tee on feeder return
Tipping grid solenoid (T) to manifold
Description
REVISION
Sandvik QA330/QA430 Power Unit Hose Kit 6

39
25/10/2011
Part no.
10-29-9019
Page
Ref No.
202
203
204
205
206
207
208
209
210
6
Description
From BHD(A) to feeder driveat BHD(C).
From BHD(A) to main conv drive BHD(B).
From BHD(A) to screen drive at BHD(B).
From BHD(A) to Mid Size side conv drive at BHD(B).
From BHD(A) to Oversize side conv drive at BHD(B).
From BHD(A) to Mid Size side conv return at BHD(B).
From BHD(A) to main conv return at BHD(B).
From BHD(A) to tail conv return at BHD(B).
Feeder return from bulkhead C to D via Tee
Description
REVISION
Modified
Sandvik QA330/QA430 Diesel Hose Kit

39
25/10/2011
Part no.
10-29-9233
Page
Ref No.
37
5
Description
REVISION
Modified
Sandvik QA330 Tipping Grid Hose kit

39
25/10/2011
Part no.
10-29-9005
Page
Ref No.
40
42
41
43
139
7
Description
Tipping grid flow divider to grid ram A up stroke
Tipping grid flow divider to grid ram B up stroke
Tipping grid tee to grid ram A down stroke
Tipping grid tee to grid ram B down stroke
BHD to tipping grid 50/50 flow divider & tee
Description
REVISION
Modified
Sandvik QA330 Triple Bank Hose kit

39
25/10/2011
Part no.
10-29-9006
Page
Ref No.
61
62
63
64
60
165
Description
Description
Midsize side conv ram aux (A) to tee
Midsize side conv ram aux (B) to tee
Tail conv fold ram aux (A) to ram up stroke
Tail conv raise & lower ram aux (A) to ram up stroke
Double bank aux HPCO to triple bank aux (P)
Triple bank aux (T) to manifold
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290114
10290115
10290116
10290117
1T(bar)
225
180
160
105
90
65
50
40
Length
700
700
1600
1520
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290202
10290203
10290204
10290205
10290206
10290207
10290208
10290209
10290210
1T(bar)
225
180
160
105
90
65
50
40
Length
1620
1760
1880
1970
2110
2040
2150
2250
1150
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10291037
1T(bar)
225
180
160
105
90
65
50
40
Length
1430
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290040
10290041
10290042
10290043
10290139
1T(bar)
225
180
160
105
90
65
50
40
Length
3950
4500
3200
3500
6550
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290061
10290062
10290063
10290064
10290060
10290165
1T(bar)
225
180
160
105
90
65
50
40
Length
2500
2500
7600
2000
2700
4030
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R2AT-06
90+ST
R2AT-06
90/ST
R2AT-12
90+ST
R1AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90/ST
R2AT-12
90/ST
R2AT-12
90/ST
R2AT-12
90/ST
R2AT-12
90/ST
R2AT-12
90/ST
R2AT-12
90/ST
R1AT-12
90/ST
R1AT-12
90/ST
R2AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R1AT-08
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
R2AT-06
90+ST
R2AT-06
90+ST
R2AT-06
90+ST
R2AT-06
90+ST
R2AT-06
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12+9
R2AT-06
90+90
R2AT-06
90+90
12+6
R2AT-06
90+90
12+3
R2AT-06
90+90
12+9
R2AT-08
90+ST
R1AT-08
ID:QA331.en.ver2
Qty
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
Qty
1
Qty
1
1
1
1
2
Qty
1
1
1
1
1
1
235
qa331
Description
REVISION
Modified
Sandvik QA330 Double Bank Hose kit

39
25/10/2011
Part no.
10-29-9007
Page
Ref No.
50
51
52
57
58
59
9
Description
BHD of HPCO to double bank aux (P)
Oversize side conv ram aux (A) to tee
Oversize side conv ram aux (B) to tee
Subframe Lh Ram upstroke to Tee
Subframe Rh Ram up stroke to Tee
Double bank aux (T) to manifold
Description
REVISION
Modified
Sandvik QA330 Feeder Conveyor Hose kit

39
25/10/2011
Part no.
10-29-9008
Page
Ref No.
144
45
146
217
218
10
Description
Feeder conveyor return to BHD
Feeder conveyor motor bleed to manifold
Feeder Motor Drive to BHD
Main conv slide ram to bulkhead
Control Valve to BH next to main conv Slide Ram
Description
REVISION
Modified
Sandvik QA330 Conveyor Hose kit

39
25/10/2011
Part no.
10-29-9022
Page
Ref No.
243
244
245
246
247
248
249
250
13
Description
Side Conveyor Top Ram Upstroke to Tee
Side Conveyor Bottom Ram Upstroke to Tee
Side Conveyor Bottom Ram Downstroke to Tee
Side Conveyor Ram Top Ram Downstroke to Tee
Side Conveyor Lower LH Bearing To BHD
Side Conveyor Lower RH Bearing To BHD
Side Conveyor Upperr LH Bearing To BHD
Side Conveyor Upperr RH Bearing To BHD
Description
REVISION
Modified
Side Conveyor Bleed Hose kit

39
25/10/2011
Part no.
10-29-9023
Ref No.
242
240
241
Description
Side Conveyor Motor Bleed to BHD
Side Conveyor Motor B to BHD
Side Conveyor Motor to BND (Rtn)
Description
REVISION
Sandvik QA330 Power Unit Hose Kit 6

39
25/10/2011
Part no.
10-29-9024
Page
Ref No.
251
252
253
254
236
Description
Oversize Drive BH to P/Unit B/H
Oversize Return from B/H to Manifold
Midsize Drive/Return B/H to P/Unit B/H
Motor Bleed From B/H to Minifold
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290050
10290051
10290052
10290057
10290058
10290059
1T(bar)
225
180
160
105
90
65
50
40
Length
5900
1500
1500
1300
2900
3750
1/4
3/8
1/2
3/4
1T(bar)
225
180
160
105
90
1 1/4
1 1/2
2
Part No.
10290144
10290045
10290146
10290217
10290218
65
50
40
Length
4430
6447
4470
600
2000
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10-29-0243
10-29-0244
10-29-0245
10-29-0246
10-29-0247
10-29-0248
10-29-0249
10-29-0250
1T(bar)
225
180
160
105
90
65
50
40
Length
2440
500
930
2840
2055
2055
9715
9245
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10-29-0242
10-29-0240
10-29-0241
1T(bar)
225
180
160
105
90
65
50
40
Length
8690
8950
8950
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290251
10290252
10290253
10290254
1T(bar)
225
180
160
105
90
65
50
40
Length
940
1280
2540
2649
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12+6
R2AT-08
90+90
12+3
R2AT-06
90+90
12+3
R2AT-06
R2AT-06
ST+ST
90+ST
R2AT-06
90+ST
R1AT-08
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
R2AT-12
ST+ST
90+ST
R1AT-06
R2AT-12
ST+ST
R2AT-06
ST+ST
90+90
12+6
R2AT-06
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90-ST
R2AT-06
90-ST
R2AT-06
90-ST
R2AT-06
ST-ST
R2AT-06
90-ST
R7-03
90-ST
R7-03
90-ST
R7-03
90-ST
R7-03
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90-ST
R1AT-06
ST-ST
R2AT-12
ST-ST
R1AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
ST/ST
R2AT-12
90/ST
R1AT-12
90/ST
R2AT-12
90/ST
R1At-06
ID:QA331.en.ver22
Qty
1
1
1
1
1
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
1
1
Qty
1
3
1
Qty
1
1
2
1
qa331
Description
REVISION
Modified
Sandvik QA330 jack Leg Hose kit

39
25/10/2011
Part no.
10-29-9012
Page
Ref No.
47
48
49
14
Description
BHD to jacking leg up stroke & down stroke tee's
Up stroke tee to jacking leg rams
Down stroke tee to jacking leg rams
Description
REVISION
Modified
Sandvik QA330 Chassis Pipe Hose kit

39
25/10/2011
Part no.
10-29-9013
Page
15
BHD at back of machine to BHD at power pack
Main conveyor motor return to BHD at back of machine
BHD to screen FCV (PR)
BHD to main conveyor drive check valve
Tail conveyor motor return to BHD oil cooler
Tee at FCV (BP) to tail conv drive
220
221
222
223
224
69
Description
REVISION
Modified
Sandvik QA330 Track Pipe Hose kit

39
25/10/2011
Part no.
10-29-9014
Page
Ref No.
74
75
77
16
Description
Track solenoid (A&B) to track drive & return
Track solenoid (C&D) to track drive & return
Track motors bleed pipes to manifold
Description
REVISION
Modified
Sandvik QA330 Screen hose kit

39
25/10/2011
Part no.
10-29-9015
Page
Ref No.
70
71
72
237
17
Description
Screen FCV (REG) to screen motor drive
Screen motor return to FCV (BP) tee
Screen motor bleed to manifold
Screen Motor Loop Hose
Description
REVISION
Fintec 542 Vib. Grid Grease pipe kit

39
25/10/2011
Part no.
10-29-9017
Page
Ref No.
147
148
19
Description
Vibrating Grid RH Bearing
Vibrating Grid LH Bearing
Description
REVISION
QA331 vibrating grid hose kit

0
25/10/2011
Part no.
10-29-9018
Page
Ref No.
99
100
101
102
225
104
105
39
237
20
Description
Bhd to FCV
Return to Bhd C via Tee from FCV to main conveyor drive
FCV to Motor
Motor to Tee FCV
Bleed to Manifold
Tee to Ram A Front
Tee to Ram B
Feeder Motor FCV to Manifold
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290047
10290048
10290049
1T(bar)
225
180
160
105
90
65
50
40
Length
8400
2400
600
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
10290220
10290221
10290222
10290223
10290224
10290069
1T(bar)
225
180
160
105
90
65
50
40
3300
6400
4000
6300
7800
8700
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290074
10290075
10290077
1T(bar)
225
180
160
105
90
65
50
40
Length
1000
1250
2000
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290070
10290071
10290072
10290237
1T(bar)
225
180
160
105
90
65
50
40
Length
850
500
7714
700
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290147
10290148
1T(bar)
225
180
160
105
90
65
50
40
Length
6600
3000
1T(bar)
1/4
225
3/8
180
1/2
160
3/4
105
1
90
1 1/4
65
1 1/2
50
2
40
Part No.
Length
10290099
4200
10290100
4100
10290101
800
10290102
600
10290225
6200
10290104
4700
10290105
5200
10290039
5000
10290237
700
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R2AT-06
90+ST
R2AT-06
90+ST
R2AT-06
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
Fax: 028 85567007
90
R2AT-12
ST+ST
90+ST
12+9
R2AT-12
90+ST
12+12
R2AT-12
90+ST
12+12
R2AT-12
90+ST
12+12
R1AT-12
90+ST
R2AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12+9
R2AT-12
90+90
12+3
R2AT-12
90+ST
R1AT-08
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
Tel: 028 85567799
100
Fax: 028 85567007
90
Coupling
Orient.
Type
90+90
12+3
R2AT-12
90+ST
R2AT-12
90+ST
R1AT-06
ST-ST
R2AT-12
Working Pressures
2T(bar)
400
330
Tullyvannon,
275
Ballygawley,
215
Co. Tyrone
175
N. Ireland
140
Tel: 028 85567799
100
Fax: 028 85567007
90
Coupling
Orient.
Type
ST+ST
R703-3/16
ST+ST
R703-3/16
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
Co. Tyrone
175
N. Ireland
140
100
Tel: 028 85567799
Fax: 028 85567007
90
Coupling
Orient.
Type
90+ST
12+12
R2AT-12
R2AT-12
ST+ST
90+90
12+3
R2AT-12
90+90
12+10
R2AT-12
90+ST
R2AT-06
90+ST
R2AT-06
90+90
12+9
R2AT-06
90+ST
R2AT-06
ST-ST
R2AT-12
ID:QA331.en.ver2
Qty
2
2
2
4
1
1
1
1
1
Qty
2
2
2
Qty
1
1
1
1
Qty
1
1
Qty
1
1
1
1
1
1
1
1
1
237
qa331
Description
REVISION
QA330Power unit hoses for vib-grid.

39
25/10/2011
Part no.
10-29-9021
Page
21
BHD A to vib grid drive BHD C
from BHD C to BHD A (FCV return to main conveyor drive)
Feeder return to manifold from BHD C.
Vibrating grid control valve to BHD
230
231
232
233
Description
REVISION
Sandvik QA330 Shredder P/unit Kit

39
25/10/2011
Part no.
10-29-2540
Page
Ref No.
205
206
207
208
201
22
Description
Shredder cv (B) to FCV
46cc pump to cv (P)
Shredder cv (T) to manifold
Shredder FCV to manifold
From BHD(A) to shredder drive at BHD(B).
Description
REVISION
Sandvik QA330 Shredder Final Assembly Kit

39
25/10/2011
Part no.
10-29-2541
Page
Ref No.
99
100
101
102
103
104
116
22
Description
Bulkhead to diverter (P)
Diverter (A) to shredder motor
Motor to tee diverter (B)
Diverter (B) to manifold
Bulkhead to shredder ram
Shredder motor bleed pipe to manifold
CV to Bulkhead
Description
REVISION
Modified
Sandvik QA330/QA430 Hyd OiI Cooler Option

39
25/10/2011
Part no.
10-29-2542
Page
Ref No.
268
265
266
C082
275
242
276
254
240
278
22
Description
Side conFCV to fan mtr FCV
Fan mtr Rtn to Rtn Manifold
Oil Cooler Loop
Case drain
Side Conveyor Motor Bleed to BHD
Oversize Return from B/H to Manifold (2W Option)
Motor Bleed From B/H to Manifold
Side Conveyor Motor B to BHD (Press)
FCV Reg to Cooler Motor Drive
238
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
10290230
10290231
10290232
10290233
1T(bar)
225
180
160
105
90
65
50
40
1400
1500
1070
590
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10292205
10292206
10292207
10292208
10290201
1T(bar)
225
180
160
105
90
65
50
40
Length
550
1150
1330
1280
1610
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10292099
10292100
10292101
10292102
10292103
10292104
10292116
1T(bar)
225
180
160
105
90
65
50
40
Length
3800
1100
850
5100
5000
7000
600
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290268
10290265
10290266
10298082
10290275
10290242
10290276
10290254
10290240
10290278
1T(bar)
225
180
160
105
90
65
50
40
Length
2000
2900
1650
500
1600
8690
1280
2649
8950
2250
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
90+ST
R2AT-12
90+ST
R2AT-12
R2AT-12
ST+ST
R2AT-06
ST+ST
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R2AT-12
90+ST
R2AT-12
R1AT-12
ST+ST
90+ST
12+12
R1AT-12
90/ST
R2AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12+7
R2AT-12
90+90
12+6
R2AT-12
90+90
12+9
R1AT-12
90+ST
R1AT-12
90+90
12+12
R2AT-06
90+ST
R1AT-06
R2AT-06
ST+ST
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R2AT-12
90+ST
R1AT-20
90+ST
R1AT-08
ST-ST
R2AT-08
ST-90
R1AT-06
90-ST
R1AT-06
90/ST
R2AT-12
90/ST
R1At-06
ST-ST
R2AT-12
90+90
12+9
R2AT-08
ID:QA331.en.ver22
1
1
1
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
1
qa331
Description
REVISION
QA330 Feed Conveyor Grease pipe kit

39
25/10/2011
Part no.
10-29-2543
Ref No.
83
84
85
Description
REVISION
Description
Feeder tail drum Rh bearing
Feeder tail drum Lh bearing
Feeder drive drum Lh bearing
Sandvik QA330 Tail Conveyor Grease Pipe Kit
39
25/10/2011
Part no.
10-29-2544
Page
Ref No.
86
87
88
89
18
Description
Tail conveyor head drum Lh bearing
Tail conveyor head drum Rh bearing
Tail conveyor tail Lh bearing
Tail conveyor tail Rh bearing
Description
REVISION
Sandvik QA330 Tail Conveyor FCV Kit

39
25/10/2011
Part no.
10-29-9087
Page
Ref No.
256
21
Description
REVISION
Modified
Description
FCV Valve to Tail Con Motor
Sandvik QA330 14ft Screen Kit
39
25/10/2011
Part no.
10-29-9025
Page
Ref No.
70
71
259
237
73
76
78
17
Description
Screen FCV (REG) to screen motor drive
Screen motor return to FCV (BP) tee
Screen motor bleed to manifold
Screen Bleed: Motor to Subframe BHD
Screen Return: FCV Return to Subframe BHD
Screen Drive: Subframe BHD to FCV
Description
REVISION
Modified
Sandvik QA330 New Machine Chassis Hose kit

39
25/10/2011
Part no.
10-29-9026
Page
Ref No.
220
257
222
258
224
69
226
15
Description
BHD at back of machine to BHD at power pack
Main conveyor return Subframe BHD to Chassis BHD
BHD to screen FCV (PR)
Main conveyor drive Chassis BHD to Subframe BHD
Tail conveyor motor return to BHD oil cooler
Tee at FCV (BP) to tail conv drive
Main Drive/Return: Subframe BHD to Motor
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
1T(bar)
225
180
160
105
90
65
50
40
Working Pressures
2T(bar)
400
330
275
215
Tullyvannon,
175
Ballygawley,
140
Co. Tyrone
100
N. Ireland
90
Tel: 028 85567799
Coupling
Part No.
Length
10290083
10290084
10290085
1800
600
4800
1/4
1T(bar)
225
2T(bar)
400
3/8
1/2
3/4
1
1 1/4
180
160
105
90
65
330
275
215
175
140
1 1/2
2
Part No.
10290086
10290087
10290088
10290089
50
40
Length
5000
6200
1400
2380
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10-29-0256
1T(bar)
225
180
160
105
90
65
50
40
Length
4500
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290070
10290071
10290259
10290237
10290073
10290076
10290079
1T(bar)
225
180
160
105
90
65
50
40
Length
850
500
7600
700
980
540
300
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290220
10290257
10290222
10290258
10290224
10290069
10290226
1T(bar)
225
180
160
105
90
65
50
40
Length
3300
4000
4000
4100
7800
8700
1640
Orient.
90+ST
90+ST
90+ST
Working Pressures
Qty
1
1
1
Tullyvannon,
Ballygawley,
Co. Tyrone
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+ST
R703-3/16
90+ST
R703-3/16
90+ST
R703-3/16
90+ST
R703-3/16
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12-12
R2AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
90+90
12+3
R2AT-12
90+ST
R2AT-12
90+ST
R1AT-06
ST-ST
R2AT-12
90+90
12+12
R1AT-06
90+90
12+3
R2AT-12
90+90
12+3
R2AT-12
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
R2AT-12
ST+ST
90+ST
12+9
R2AT-12
90+ST
12+12
R2AT-12
90+ST
12+12
R2AT-12
90+ST
12+12
R1AT-12
90+ST
R2AT-12
90+90
12+9
R2AT-12
ID:QA331.en.ver2
Type
R703-3/16
R703-3/16
R703-3/16
Qty
1
1
1
1
Qty
2
Qty
1
1
1
1
1
1
1
Qty
4
1
1
1
1
1
2
239
qa331
Description
REVISION
Sandvik QA330 Tail Conveyor Grease Pipe Kit

39
25/10/2011
Part no.
10-29-2545
Page
Ref No.
90
91
92
93
18
Description
Main conveyor head drum LH bearing
Main conveyor head drum RH bearing
Main conveyor tail drum LH bearing
Main conveyor tail drum RH bearing
Description
REVISION
Sandvik QA330 Screenbox Grease Pipe Kit

39
25/10/2011
Part no.
10-29-2546
Page
Ref No.
98
18
Description
Screen bearings
Description
REVISION
QA331 Main Con Maintenance Lift Kit

2
25/10/2011
Part no.
10-29-9052
Page
Ref No.
110
23
119
27
21
Description
3WAY-BV to Maintenance Ram LH Lower
3WAY-BV to Maintenance Ram LH Raise
3WAY- BV to Maintaince Ram RH
Subframe BHD to Main Con Motor (Dr+Rtn)
Description
REVISION No
Modified
Sandvik QA330/QA430 Deutz Powerunit hose kit 1

39
25/10/2011
Part no.
10-29-9053
deutz kit
Page
Ref No.
6
7
108
109
10
111
112
124
125
26
127
28
29
130
131
240
1
Description
23cc pump to feeder cv (P)
23cc pump to side conveyor cv (P)
36cc pump to main conveyor cv (P)
36cc pump to screen&tail conveyor cv (P)
Feeder cv (T) to mainifold
Feeder cv (B) to feeder FCV (PR)
Side Conv cv (A) to jacking leg cv (P)
Main conveyor cv (B) to BHD
Main conveyor cv (A) to track soleniod (P)
Main conveyor cv (T) to manifold
Screen & tail cv (B) to BHD
Screen & tail cv (A) to track solenoid (P)
Screen & tail cv (T) to manifold
Side conveyors cv (B) to 1st side FCV (PR)
Side conveyors cv (T) to manifold
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290090
10290091
10290092
10290093
1T(bar)
225
180
160
105
90
65
50
40
Length
8200
7100
2300
3200
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290098
1T(bar)
225
180
160
105
90
65
50
40
Length
2300
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10295110
10295023
10295119
10295027
1T(bar)
225
180
160
105
90
65
50
40
Length
3700
3350
5300
2350
1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
Part No.
10290006
10290007
10290108
10290109
10290010
10290111
10290112
10290124
10290125
10290026
10290127
10290028
10290029
10290130
10290131
1T(bar)
225
180
160
105
90
65
50
40
Length
1020
1350
560
660
1600
1350
1080
820
1170
1420
820
780
1500
1130
1720
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
Qty
90+ST
R703-3/16
1
90+ST
R703-3/16
1
90+ST
R703-3/16
1
90+ST
R703-3/16
1
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
Qty
R703-3/16
2
ST+ST
Working Pressures
2T(bar)
400
330
Tullyvannon,
275
Ballygawley,
215
Co. Tyrone
175
N. Ireland
140
Tel: 028 85567799
100
Fax: 028 85567007
90
Coupling
Orient.
Type
Qty
90+ST
R2AT-06
1
90+ST
R2AT-06
1
90+ST
R2AT-06
2
90+ST
R2AT-12
2
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
Qty
90+ST
R2AT-12
1
90+ST
R2AT-12
1
90+ST
R2AT-12
1
90+ST
R2AT-12
1
R2AT-12
1
ST+ST
90+ST
R2AT-12
1
R2AT-08
1
ST+ST
R2AT-12
1
ST+ST
90+ST
R2AT-12
1
R1AT-12
1
ST+ST
R2AT-12
1
ST+ST
90+ST
R2AT-12
1
R1AT-12
1
ST+ST
90+ST
R2AT-12
1
R1AT-12
1
ST+ST
ID:QA331.en.ver22
qa331
Description
REVISION
Modified
Sandvik QA330/QA430 Deutz Powerunit hose kit 3 (Tier 2)

39
25/10/2011
Part no.
10-29-9054
deutz kit
Page
Ref No.
1
2
103
4
5
176
3
Description
Return manifold to return filter (1)
Return manifold tee to return filter (2)
Track solenoid return to manifold
Description
REVISION
Modified

39
25/10/2011
Part no.
10-29-9055
deutz kit
Page
Ref No.
19
20
21
37
38
115
5
Description
Jacking leg cv (A&B) to BHD
Jacking leg cv HPCO to BHD
Jacking leg cv (T) to manifold
Diesel filter to engine
Diesel return line
Fittings used on Ref No. 115 (Swage on normal)
Description
REVISION
Modified
Power Unit Stop Cord Kit

39
25/10/2011
Part no.
Page
Ref No.
237
232
Working Pressures
1T(bar)
2T(bar)
225
400
1/4
3/8
180
330
1/2
160
275
Tullyvannon,
3/4
105
215
Ballygawley,
1
90
175
Co. Tyrone
1 1/4
65
140
N. Ireland
1 1/2
50
100
Tel: 028 85567799
2
40
90
Fax: 028 85567007
Part No.
Length
Coupling
Orient.
Type
10290001
750
90+ST
R1AT-24
10290002
910
90+ST
R1AT-24
R1AT-20
10290103
2250
ST+ST
10291004
1200 2" R1AT - 24 Do Not Swage
24-24 & HSB 04-24-24
10291005
1500 Suction pipe Do Not Swage
32-32 & HSF 3 23-32-32
10290176
1550
90+ST
R2AT-16
Working Pressures
1T(bar)
2T(bar)
1/4
225
400
3/8
180
330
1/2
160
275
Tullyvannon,
3/4
105
215
Ballygawley,
1
90
175
Co. Tyrone
1 1/4
65
140
N. Ireland
1 1/2
50
100
Tel: 028 85567799
2
40
90
Fax: 028 85567007
Part No.
Length
Coupling
Orient.
Type
R2AT-06
10290019 QA430
ST+ST
10290020
550
90+ST
R2AT-08
R1AT-08
10290021
1650
ST+ST
10291037
1430
90+ST
R1AT-08
10291038
320
90+90
12+3
R1AT-08
10290114
1800
R1AT-06
14-06 & HSB 04-06-06
1/4
3/8
1/2
10-29-9057
3/4
1
1 1/4
1 1/2
2
Description
Part No.
Diverter Valve (side conA) port2 - Diverter Valve (side conB) Tee 10290237
Diverter Valve (feeder)port2 - Return Manifold/Feeder Return BH 10290232
1T(bar)
225
180
160
105
90
65
50
40
Length
700
1070
Working Pressures
2T(bar)
400
330
275
Tullyvannon,
215
Ballygawley,
175
Co. Tyrone
140
N. Ireland
100
Tel: 028 85567799
90
Fax: 028 85567007
Coupling
Orient.
Type
ST-ST
R2AT-12
ST-ST
R2AT-12
ID:QA331.en.ver2
Qty
1
1
1
1
1
1
Qty
3
1
1
1
1
1
Qty
2
1
241
qa331
10.2.2
Hydraulic circuit diagrams
Standard
242
ID:QA331.en.ver22
qa331
Shredder Add On Kit -
ID:QA331.en.ver2
243
qa331
Vibrating Grid -
244
ID:QA331.en.ver22
qa331
Coupling Kit -
ID:QA331.en.ver2
245
qa331
Tropical Pack Option - Hydraulic Cooling Fan -
246
ID:QA331.en.ver22
qa331
Main Conveyor Lift Ram Option -
ID:QA331.en.ver2
247
Main Conveyor
ID:QA331.en.ver22
Tail Fold
Tail Raise/Lower
Lower Ram
Upper Ram
Conveyor motor
oversize grade
To X
To X
To X
Screen Box Sub Frame
Main Conveyor
To X
Conveyor motor
middle grade
To X
Lower Ram
Tipping Grid
Left Hand Side Conveyor
248
To Oil Cooler
To X
To X
Right Hand Side Conveyor
Tipping Grid
A
Conveyor motor
main
Upper Rams
A
B/Feeder motor
Rear Bulkhead
To X
Bulkhead B
Bulkhead A
To X
36cc
36cc
Engine
23cc
23cc
Hydraulic Oil Tank
From Main
Conveyor Motor
Oil Cooler
A
Track
Solenoid
Tail Conveyor Motor
Track R.H.S
Track L.H.S
To X
Screenbox Motor
To X
To X
To X
10.2.3
Manifold(X)
Track machine
qa331
Hydraulic Components
Main Conv Slide
Jacking Leg
Jacking Leg
To X
B/Feeder motor
To X
To X
ID:QA331.en.ver2
To Oil Cooler
To Aux Cv
To X
A
Conveyor motor
main
Vib Grid Ram
Vib Grid Ram
To Jacking Legs
To Main Conv Slide
To Jacking Legs
Vibrating Grid circuit
Vibrating Grid Motor
To X
To X
36cc
36cc
Engine
23cc
23cc
To Track Solenoid
qa331
249
Manifold(X)
250
To Aux Cv
To X
ID:QA331.en.ver22
Shredder Motor
To X
To X
To Jacking Legs
To Main Conv Slide
To Jacking Legs
Shredder circuit
Shredder Ram
36cc
36cc
36cc
Engine
23cc
23cc
qa331
Manifold(X)
qa331
To Track Solenoid
Conveyor motor
main
To X
36cc
36cc
Engine
23cc
23cc
To Main Conv Slide
Manifold(X)
ID:QA331.en.ver2
251
qa331
252
ID:QA331.en.ver22
qa331
11.0 OEM Section
ID:QA331.en.ver2
253
qa331
OEM Manuals
11. OEM Appendices

Please Make sure you read this section carefully. It cont ains Manuals produced by OEM manufactures,
therefore Sandvik has reservations for misprints. The OEM Manuals will be placed in the following order
11.1
Crawler Tracks Operation Manual
11.2
Electrical Control System Spare Parts
11.3
Optional Extras
11.4
Material Data Sheets
254
ID:QA331.en.ver2

Operator's Manual: Original Instructions

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Operator's Manual: Original Instructions

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qa331

We hereby declare that the machinery

P Coleman, PDC Manager

P Colton, Operations Director

For further information, please contact:

1.1 The purpose of these instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.0 Safety Section - Safety and

2.1 Safety labels and signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.0 Technical and Transport

4.0 Product Overview

5.0 Commissioning and Shut Down

4.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.0 Trouble Shooting and Warranty

9.0 Spare Parts

8.1 Trouble Shooting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.0 OEM Section

10.1 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crawler Tracks Operation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.0 Safety Section - Introduction

The purpose of these instructions

Identification of the product

Product type and serial number

Product documentation includes the following manuals:

How to identify the right manual for the product.

operator's manual (e.g. Product model)

maintenance manual (e.g. Product model)

parts manual (e.g. product model + serial number)

Validity of the manuals

Product: Machine, machinery, partly completed machinery, component or tool, including

Hazard: Potential source of harm.

Risk of property damage: Combination of a probability of occurrence of property damage

Environmental risk: Combination of a probability of occurrence of environmental damage

Safeguard: Guard or protective device.

Guard: Physical barrier, designed as part of the product, to provide protection.

Emergency stop: Function which is intended to 1) avoid dangerous situations or to reduce

Respirator: Approved respiratory protective device.

2.0 Safety Section - Safety and

Safety labels and signals

General hazard symbol

Symbols for mandatory actions

Wear Safety Gloves

Wear Eye Protection

Wear Safety Helmet

Wear Safety Harness

Wear Ear Protection

Wear Safety Boots

Wear Close Fitting

Read the Manual

Wear High Visibility Vest

Switch Off and Lockout

Symbols for prohibited actions

Do Not Remove Safety

Crushing Hazard Hands

Crushing Hazard - Feet

Chemical Burn Hazard

Falling Load Hazard

Flying Material Hazard

Skin Injection Hazard

Silica or Other Dust

Labels on the product

Safety labels communicate the following:

How to avoid the hazard