RF in SAP Warehouse Management,

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Significance of RF in Warehouse Management:
Mobile data entry in the warehouse involves the use of wireless radio frequency (RF)
terminals or devices carried by the warehouse staff to record data. The use of bar codes and
RF devices has made warehouse operations more efficient. Data entry errors are fewer and
the time needed to perform operations in the warehouse has been reduced because the
date can be collected by a RF device without requiring manual collection and manual entry
of data. The use of RF devices for data collection and transaction processing in warehouse
management has been increasing over a number of SAP releases. The modern efficient
warehouse uses RF technology and constantly reviews procedures to further adopt the
technology to improve operations.
Technical and Functional Landscape of RF environment
Efficient warehouse management processes requires faster data entry and processing for
inbound, outbound and internal warehouse operations. SAP transactions can be executed on
RF devices that are handheld (terminals, barcode scanners) or forklift mounted. No
middleware software is required to connect the devices to SAP.
SAPs functionality enables real time handling of material flow through RF scanning devices.
There are two standard RF devices that can be used with SAP which are
1.
1. GUI Devices: uses windows based operating system and this graphical user
interface RF device can use a small keypad, touch screen or some other procedure, but the
data is always displayed to the user in a graphical manner. The device is connected to the
SAP system as any other standalone computer.
2.
2. Character based devices: The character based device is not connected directly to
SAP but communicates via an interface called SAP Console. The communication between
SAP console and the RF device can be achieved using a Telnet server. Two industry standard
screen sizes are supported by SAP
A.
B.

RF Devices for Forklift: 8 X 40 (8 lines by 40 characters)

Portable RF Devices: 16X20 (16 lines by 20 characters)
RF screen for 8X 40 looks like

SAP Console enables RF devices to be run within SAP applications. SAP Console is used as a
framework for automatic data collection in a warehouse environment. SAP console translates
GUI screens to character based screens that are used on a variety of data collection devices.
The SAP console does not contain business logic, database or external functionality. Its sole
function is to translate SAP GUI screens in the SAP environment to the character based
equivalent. The SAP console consists of four components, which are:
1.

RF terminal: The RF terminal which is the Telnet Client receives data directly from the SAP
System and transmits the results back to the system. We can scan the information that
needs to be recorded, such as storage unit numbers, using a bar code (for example, based
on UCC/EAN128 standards), and also use the bar code scan to verify the storage bins.
2.
RF Access Point which allows for wireless Ethernet

3.

Telnet Server/SAP Console Administrator, which allows each RF terminal to convert to the
window machine in character, based mode and supports VT220 terminal emulation.
4.
SAP R/3 system that receives the data from mobile terminals
1.

1.
2.
3.
4.
5.

Radio Frequency is primarily used in Warehouse Management process in distribution

environment as it efficiently handles the huge volumes of transactional data processing
requirements and minimizes human interventions. The high volume of warehouse
transaction processing requirements in industries like Retail, chemicals, pharmaceuticals,
Auto Components can be handled using the RF integration with warehouse Management.
The following processes can utilize radio frequency devices:
Goods Receipt Processes with shipping notifications
Goods Issue Processes for outbound Deliveries
Internal Warehouse Processes
Stock Transfer Processes within the Distribution Network
Physical Inventory Processes for the warehouses within the Distribution Network
2.

A.

RF in distribution environment

RF Supported Warehouse Processes: The following Warehouse Management

Processes are supported by RF

Goods Receipt Processes with RF:

RF supports Goods Receipt Processes with Inbound Delivery. The goods receipt for the
inbound delivery can be performed based on the Inbound Delivery number, Handling Unit
Number, Staging Area, Shipment Number etc. warehouse workers can perform the following
goods receipt-related functions:

B.

Check all delivery items and report differences

View and change shipment information
Print shipping unit labels
Unload deliveries
Pack/unpack delivery items
Generate and confirm TOs for delivery items
Post goods receipts to Inventory Management
Goods Issue Processes:
The goods issue processes are based on the outbound delivery and can be performed for the
outbound deliveries identified by Delivery Number, Handling Unit (HU) Number, Staging
Area, Shipment Number, Group Number etc.
Using the RF devices, Warehouse Workers can perform the goods issue related activities like
view and change shipment related information, print shipping unit labels, pack/unpack
delivery items, load deliveries, split deliveries, generate and confirm transfer orders for
delivery items, post goods issue to inventory management

C. Put away Processing:

Radio Frequency supports the put away processes and it is based on the Transfer Orders
created in warehouse management. Put away can be performed based on the selected
storage unit/handling unit, selected by deliveries, selected by transfer orders or cluster

D. Picking Process for Deliveries: Picking execution is based on transfer orders created in
the warehouse management as part of the delivery processing processes.
E.

Physical Inventory:
RF devices can be used for inventory counting, enabling a greater degree of accuracy and
efficiency. New Dynamic Cycle Counting functionality provides a number of features that
facilitate cycle count in the warehouse including Physical Inventory counting against inactive
inventory documents (while open transfer orders exist for a bin), inventory counting at quant
level, creation of inventory documents by RF users and automatic clearing of active and
inactive documents.
3.

a.

b.

c.
d.
e.

Configuration for Bar codes: Verification profile is a set of fields that can be verified by the
user.
Path: IMG>Logistics Execution>Mobile Data Entry> Verification control> Define
Profiles
Verification profile can be assigned to movement types used in warehouses that will be
subject to bar code scanning.
Path: IMG>Logistics Execution>Mobile Data Entry> Verification control> Assign
Verification Profiles to Goods Movements.
Define bar codes for warehouse
Path: IMG>Logistics Execution>Mobile Data Entry>Bar Code> Assign Bar Code
Types to Warehouses.
Maintaining Bar code specifications
Path: IMG>Logistics Execution>Mobile Data Entry>Bar Code> Maintain Bar Code
Specification.
Defining the Radio Frequency Queue: To assign a range of activities to certain users,
functionality called the RF Queue Management must be defined
Path: IMG>Logistics Execution>Mobile Data Entry>Rf Queue Management > RF
Queue Definition
Path: IMG>Logistics Execution>Mobile Data Entry>RF Queue Management
> RF Queue > Assign areas and activities to queue
Path: IMG>Logistics Execution>Mobile Data Entry>RF Queue Management
> RF Queue > Assign processors to queue
4.

1.
2.

Associated SAP Configuration for RF

Reasoning for Developing Custom RF transactions

The following developments take place in warehouse management with RF

Making Changes in Standard SAP Transaction using user exits
Making Custom Development
In the first case like other SAP modules, changes can be made in the standard SAP
transactions to meet the specific business requirements using the suitable user exits. In
general the custom RF transactions are developed to merge several RF transactions into one
RF transaction in order to optimize and reduce the process steps to be carried out. For
example for a goods receipt of an inbound delivery with handling units the GR transfer order
should be created, it should be confirmed and put away transfer order should be created for
the same. Therefore the GR process includes execution of three standard SAP RF

1.
2.
3.
4.
5.
6.
7.

transactions but the same processes can be executed using single custom developed RF
transaction.
The custom RF Transaction development includes the following steps:
Creation of the executable program
Creation of the screen
Creation of the function module to access the screen
Screen Programming
Subroutines to call the screen and check the data coming from the screen
Assigning transaction code to the program
Assigning transaction code to the RF menu
The custom development should be made considering the workload and the extent to which
the automation is required in the warehouse. The average transaction volume, warehouse
efficiency and the cost/benefit analysis should be made before deciding on the custom
development requirement.
5.

Day in the Life flow using RF Technology

Warehouse Management transaction LRF1 is used to monitor the queues of warehouse

person. Warehouse supervisors can drag and drop the transfer orders from one queue to
other as per the load situation, user absence. The transfer order priorities can also be
changed as per the requirement. The monitoring of the queue can be configured per
warehouse based on the business requirements by following the given steps:
- Define Queue
- Assign areas and activities to the queue
- Assign processors (users) to the queue
The limitation imposed by the transaction LRF1 restricts more than one user to access the
transaction per warehouse. The transaction LRF1 can also be used in conjunction with the
SAP Delivery Monitor transaction VL06 for warehouse workload estimating.
6.

1.
2.
3.
4.

Change Management Related topics for WM and RF

The following change management related topics should be considered before implementing
WM and RF
Selection of appropriate RF Device based on the existing business processes
Transaction Volume analysis and assessment of custom developments
Identifying users and setting up appropriate users profile and assigning users to the RF
monitoring queue
Users training and Process Documentation