Professional Documents
Culture Documents
MOUL
DED
PLAST
IC
PROD
UCTS
Project Profile
On
Blow Molded Plastic Products
Location
INDEX:
1.
2.
3.
4.
5.
Project at a glance
Introduction
Scope of the Project
Constitution / Sector
Background of the Promoter
6. Product details
7. Process
8. Process Flowchart
9. Raw materials
10.
Marketing
11.
Location Advantages
12.
Incentives / Subsidies
13.
Licenses
14.
Project Cost & Means of Finance
15.
Notes on Project Cost
16.
Notes on Means of Finance
17.
Utilities
18.
SWOT Analysis
19.
Assumptions
20.
Financial Statements
Project at a Glance
1.
2.
3.
4.
5.
6.
7.
8.
Sector
Constitution
Name of the Promoter
Project Cost & Means of
Finance
PROJECT COST
AMOUNT
Land
Buildings
Machinery
Lease
Lease
MEANS OF
FINANCE
Capital
Term loan
AMOUNT
Rs in Lakhs
Working Capital
Total
9. Promoters Contribution
10.
Power
11.
Employment
Working Capital
loan
Total
5%
HP
Introduction
Plastic have played a vital role in the growth phase of the Indian economy
and continue to do so. From packaging to agriculture, automobiles and
electronics plastics have revolutionized all areas because of its functionality,
economics, aesthetics and reliability. Plastic have made all products
affordable to the Indian consumer and have helped in raising the lifestyle
of the common man. Consequently, a lot more products manufactured in
India today either contain plastics or are contained in plastics.
and are consequently very costly. Plastic tank, being very light as well
corrosion resistant and available in ready to use condition, can be installed
at a nominal cost on any roof top.
Product
Plastic containers up to 5 liters capacity are generally used for domestic
purpose. The plastic tank between 500-2000 ltrs. has also widening use
such as water storage tank, Chemical storage tank, grain storage tank etc.
Scope of the Project
The envisaged project is to Manufacture of Blow Moulded Plastic products
at(Dist) and the administrative office at . The Project cost is estimated of
Rslacs. The installed capacity is per annum with 8 working hours in a day and
300 working days in a year .The operating capacity is assumed 60%, 70% and
80% in first, second and conceding year operations, The unit is eligible all
incentives as per latest GO
Constitution & Sector
Constitution
Blow Molded Plastic products, unit is constituted as a proprietary concern
for Manufacturing of Blow Molded Plastic products Products.
Sector:
The proposed sector comes under micro Sector. The promoter has already
obtained registration Certificate from District Industries Centre, Visakhapatnam.
Background of the Promoter
Mr/Ms/Smtw/o
aged years, residing at D.No.
He/ She passed B.Sc.
Basically;He/ she came from business family and well known about business.
He /She is an income tax assess He /She is having some sort of experience in
the same line of activity He /She can able to invest necessary amount as and
when necessary. He/ She is Proprietor of the firm
Location & its Advantages
LAND: The proposed location of the Unit is situated at. The location of the
industry has considerable influence on the techno-economical facility of the
project. There are various factors contributing to the functioning of an industry
and following are the primary factors taken into consideration.
1.
2.
3.
4.
5.
6.
Incentives / Subsidies
The following incentives are available for Micro and Small Enterprises
(MSEs):
1. 100% reimbursement of Stamp duty and transfer duty paid by the
industry on purchase of land meant for industrial use.
2. 100% reimbursement of Stamp duty for Lease of Land/Shed/Buildings and
also mortgages and hypothecations.
3. 25% rebate in land cost limited to Rs. 10.00 Lakhs in Industrial Estates/
Industrial Parks.
4. 25% Land conversion charges for industrial use limited to Rs. 10.00 lakhs.
5. Fixed power cost reimbursement @ Rs.0.75 per unit (upper ceiling) on the
proposed revised rate (2010 -11) for 5 years from the date of
commencement of commercial production. Incase decrease in Power Tariff;
the reimbursement will be reduced proportionately.
6. 15% investment subsidy on fixed capital investment subject to a
maximum of Rs. 20.00 Lakhs.
7. Reimbursement of 100% VAT/CST or State Goods and Services Tax (SGST)
for a period of 5 years from the date of commencement of commercial
production to Micro Enterprises.
8. Reimbursement of 50% VAT/CST or State Goods and Services Tax (SGST)
for a period of 5 years from the date of commencement of commercial
production to Small Enterprises.
9. Interest subsidy under PavalaVaddi Scheme on the term loan taken on the
fixed capital investment by New Micro and Small enterprises in excess of
3% per annum subject to a maximum reimbursement of 9% per annum for
a period 5 years from the date of commencement of commercial
production.
10.
Seed capital assistance to First Generation entrepreneurs to set-up
Micro Enterprises @ 10% of the Machinery cost , which will be deducted
from the eligible investment subsidy
11.
50% reimbursement of cost involved in skill up gradation and training
the local man power limited to Rs.2000 per person.
12.
50% subsidy on the expenses incurred for quality certification /
patent registration limited to Rs. 2.00 Lakhs for MSEs
13.
25% subsidy on specific cleaner production measures limited to Rs.
5.00 lakhs.
14.
To extend investment subsidy to the identified service activities
related to industries setup in all Municipal Corporation limits in the state
as per the list appended as Annexure-II
Licenses
The following licenses will be required for the Starting up the Industry:
1.
2.
3.
4.
5.
6.
Part I
Single Window approvals
Panchayati
Inspector of Factories
Pollution
Electricity
7. VAT
8. Town & City Planning
Market Potential
From a modest beginning in the late 1950s the plastic industry in India has
acquired a great deal of versatility and sophistication. The industry has
especially taken off in the post liberalization era. The new found business
environment and abundant domestic availability of raw materials has
aided the double-digit growth for plastics consumption in the country.
Keeping in view the pattern of uses of jug, mug, bucket and jerry can in
urban and rural areas, there is a substantial demand of about 60 to 65
lakhs numbers for assorted products. On the other hand the water storage
tank for domestic purpose, it is estimated that at present about 60,000 MT
of plastic tank equivalent to 10, 80,000 pcs. of 1000 ltrs. capacity are
required annually. There are 8-10 blow moulding units in the north eastern
region. The production of these units is limited and bulk of the requirement
is being met from outside sources, the leading brands being Brite and
Prince.
Manufacturing Process
The main product is manufactured on a semi automatic extrusion blow
moulding machine. The main process steps involved are:
1.
Plastic material in the form of granules is subjected to heat
and pressure in an extruder.
2.
Semi-molten plastic in extruder passed through the nozzle
known as parison. Adjustments have to be made in the machine to vary
the wall thickness of the parison.
3.
Suitable parison is then inserted in a female mould and air is
blown into parison to force the moltan plastic against the sides of the
mould.
4.
The material is then cooled before removal from the
mould.
5.
The article is then trimmed to remove flashes.
Process Flowchart
Raw Materials
The major raw material required is HDPE. About 27.00 MT of HDPE is required
per year. HDPE is being manufactured by a many Industries in India. After
setting up of Gas Cracker in Andhra Pradesh, both HDPE and PVC will be
available within the state
Machine Specification
Sl.
No
1.
Particulars
Semi-Automatic extrusion blow moulding
| machine
consisting:
a) 50 mm screw extruder motor, variable speed drive
and electrical control cabinet 10 H.P
b) cross head dies(single,double and triplecore ) and
spacer
c) Mould closing and opening unit with hydraulic System
2.
3.
4.
AMOUN
T
Land
Lease
Buildings
Lease
Machinery
MEANS OF
FINANCE
Capital
Term loan
Working Capital
Working Capital
loan
Total
Total
Promoter Contribution
: 5%
AMOUNT
The proposed unit is being set up at and the administrative office at. The
promoter already acquired rented building for setting up the unit. The location
is quite suitable for setting up the unit.
Plant & Machinery:The machinery and equipment worth of Rs. lacs are required to run the unit.
The promoter has already approached reputed suppliers, obtained quotations
and enclosed the same for your reference.
Sl.
No
1.
Particulars
2.
3.
4.
Amount
Rs.
7.50 Lakhs
Working Capital:-
An amount of Rs. lacs provided towards working capital facility to run the unit
in smooth levels. The detailed working requirement placed as annexure.
POWER:
The Unit will need a total connected load of 26 HP
WATER:
The unit requires 5,000 Liters of water per day.
EFFLUENTS:
There are no harmful effluents generated in the process.
TRANSPORTATION:
The proposed unit is located at (Dist) There is no problem for
transportation of raw material and finished goods.
MANPOWER REQUIREMENTS:
The unit will be employing 8 Nos. of workers besides 2 Nos. of
administrative staff. All the above persons can be recruited locally without
any difficulties.
SWOT Analysis
STRENGTH:
The unit is located at (Dist.)
The promoters are having some sort of experience in the same line of
activity
WEAKNESS:
The unit has competition from the existing units as the proposed unit is
having latest technology and by the government encouragements to start new
industry the units can competent with the old industries.
No of Machines
Productions in a day
No of Working days
Installed Capacity
Capacity
2011-12
34.56
2012-13
40.32
2013-14
46.08
60
70
80
Stack board
7,64,920
14.71 MTS
Value Rs.
52000/MT
or say
: 0.60 lacs
2,27,700
-----------or say : 2.27 lacs
25%
: 14.5%
: 14.00%