Professional Documents
Culture Documents
1. PRIORITY VALVE
1) STRUCTURE
7405S 5-6
1
2
3
Plug
O-ring
Spool
4
5
6
Housing
Spring
Plug
2) TOOLS
Torque wrench(5kgfm)
Hex socket wrench(1")
Hex socket wrench(7/8")
Hex wrench (7/32")
Pincette
Grease
5-27
8
9
Drive screw
Orifice
3) DISASSEMBLY
Cleanliness is the primary means of
assuring satisfactory the priority valve life.
Select clean place.
Before removing the piping, clean the
surrounding area of valve ports.
EF
7405S PV01
7405S PV02
EF
7405S PV03
5-28
EF
7405S PV04
7405S PV05
5-29
4) ASSEMBLY
Clean all metal parts in clean solvent and
blow dry with air and correct any damage,
burrs and rust.
Do not wipe dry with cloth or paper towel.
Replace seals such as O-ring with new
ones as a rule and coat with grease.
EF
(2)
7405S PV06
EF
7405S PV07
7405S PV08
5-30
EF
7405S PV09
5-31
5) TROUBLESHOOTING
Problem
Steering wheel
is heavy
Cause
Remedy
2. Spool is stuck.
(Steering wheel
is heavy at
engine low idle)
a. Pump is faulty.
Check pump.
(Steering speed
is not high at
engine high idle)
c. Piping is faulty.
Replace piping.
d. Pump is faulty.
Check pump.
Abnormal noise
Leakage
2. Spool is stuck.
2. O-ring is damaged.
Replace.
5-32
2. STEERING UNIT
1) STRUCTURE
21
1
VALVE BLOCK
38
37
36
35
31
33
34
8
39
34
39
35
36
38
37
10
9
11
12
13
14
13
15
19
13
16
17
18
7407SE11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
O-ring
Intermediate plate
O-ring
Distributor plate
Gearwheel set
End cover
Washer
Screw with pin
Screw
5-33
21
31
33
34
35
36
37
38
39
2) TOOLS
(1) Holding tool.
7405S STVLV38(1)
7405S STVLV38(2)
7405S STVLV38(3)
7405S STVLV38(4)
5-34
3) DISASSEMBLY
(1) Disassemble steering column from
steering unit and place the steering unit in
the holding tool. Screw out the screws in
the end cover(7-off-one rolled pin).
7405S STVLV39(1)
7405S STVLV39(2)
7405S STVLV39(3)
7405S STVLV39(4)
5-35
7405S STVLV40(1)
7405S STVLV40(2)
7405S STVLV40(3)
7405S STVLV40(4)
5-36
7405S STVLV41(1)
7405S STVLV41(2)
7405S STVLV41(3)
7405S STVLV41(4)
5-37
7405S STVLV42(1)
7405S STVLV42(2)
7405S STVLV42(3)
7405S STVLV42(4)
5-38
7405S STVLV43(1)
7405S STVLV43(2)
Cleaning
Clamp all parts carefully in Shellsol K or the
like.
Inspection an replacement
Replace all seals and washer. Check all
parts carefully and make any replacements
necessary.
Lubrication
Before assembly, lubricate all parts with
hydraulic oil.
5-39
4) ASSEMBLY
(1) Assemble spool and sleeve.
The sleeve and spool are correctly
assembled when
The slots-in sleeve and spool-for the
neutral position springs are opposite
each other and
One of the 3 T-shaped grooves(A) in the
spool is opposite one of the sets(B) of
small holes in the sleeve.
7405S STVLV44(1)
7405S STVLV44(2)
7405S STVLV44(3)
7405S STVLV44(4)
5-40
7405S STVLV45(1)
7405S STVLV45(2)
7405S STVLV45(3)
7405S STVLV45(4)
5-41
7405S STVLV46(1)
7405S STVLV46(2)
1
2
3
4
5
1
2
3
*
4
5
7405S STVLV46(3)
7405S STVLV46(4)
5-42
7405S STVLV47(1)
7405S STVLV47(2)
7405S STVLV47(3)
7405S STVLV47(4)
5-43
7405S STVLV48(1)
7405S STVLV48(2)
7405S STVLV48(3)
7405S STVLV48(4)
5-44
7405S STVLV49(1)
7405S STVLV49(2)
7405S STVLV49(3)
7405S STVLV49(4)
5-45
7405S STVLV50(1)
7405S STVLV50(2)
7405S STVLV50(4)
5-46
7405S STVLV51(3)
7405S STVLV51(4)
7405S STVLV52(1)
7405S STVLV52(2)
5-47
7405S STVLV52(3)
7405S STVLV52(4)
5-48
3. VALVE BLOCK
1) STRUCTURE
31
33
38
37
36
35
39
34
35
39
36
37
38
P,T,L,R port
PF 1/2
Shock valves
270-290 bar
7407SE12
31
33
34
35
36
37
38
39
Set of springs
Rolled pin
Screw
Shock valve
5-49
Spring
O-ring
Plug
Housing and check valve
2) TOOLS
(1) Hexagon socket spanner, 8mm.
7405S OVLOAD63(1)
7405S OVLOAD63(2)
7405S OVLOAD63(3)
5-50
3) DISASSEMBLY
(1) Remove the rolled pin.
7405S OVLOAD64(1)
7405S OVLOAD64(2)
valve(35).
5
35
7405S OVLOAD64(3)
7405S OVLOAD64(4)
5-51
7405S OVLOAD65(1)
7405S OVLOAD65(2)
5-52
4) ASSEMBLY
Cleaning
Clean all parts carefully in Shellsol K or the
like.
Inspection an replacement
Replace all seals and washers. Check all
parts carefully and make any replacements
necessary.
Lubrication
Before assembly, lubricate all parts with
hydraulic oil.
7405S OVLOAD66(1)
7405S OVLOAD66(2)
7405S OVLOAD66(3)
5-53
7405S OVLOAD66(4)
7405S OVLOAD67(1)
7405S OVLOAD67(2)
7405S OVLOAD67(3)
5-54
assembled.
7405S OVLOAD67(4)
5) TROUBLESHOOTING
Problem
Cause
Remedy
Steering wheel
is heavy
Steering cylinder
reaction is bad
Replace.
Abnormal noise
Leakage
2. Damage of O-ring.
Replace.
5-55
4. STEERING CYLINDER
1) STRUCTURE
13 14 15 16 17 25 24
22,23
19,20,21
18
7407SE07
1
2
3
4
5
6
7
8
9
Tube assy
Rod assy
Gland
Du bushing
Rod seal
Back up ring
Buffer ring
Dust wiper
Snap ring
10
11
12
13
14
15
16
17
O-ring
Back up ring
O-ring
Piston
O-ring
Piston seal
Wear ring
Nylon nut
5-56
18
19
20
21
22
23
24
25
Pipe assy
U-bolt
Hexagon nut
Washer spring
Bushing
Dust seal
Spherical bearing
Retaining ring
Remark
B
17
32
Spanner
41
Steel bar
For gland
(-) Driver
Torque wrench
Item
Size
Gland
Nylon nut
Torque
kgfm
lbfft
M70 2.0
70 7
506 51
17
M27 2.0
75 8
542 58
Nut(Pipe assy)
18
M22 1.5
30 3
217 21.7
Nut
20
M10 1.5
3.2 0.3
23.1 2.2
5-57
3) DISASSEMBLY
(1) Remove cylinder head and piston rod
Hold the clevis section of the tube in a
vise.
Use mouth pieces so as not to damage
the machined surface of the cylinder
tube. Do not make use of the outside
piping as a locking means.
0m
20
7407ASE30
7407ASE31
Lift
Full straight
sideways
Oil pan
7407ASE32
5-58
Wooden block
7407ASE33
14 15 16 13 17
7407ASE34
8,9 5,6 7 4
Full straight
2
7407ASE35
5-59
15 16
7407ASE42
7407ASE43
5-60
4) ASSEMBLY
(1) Assemble gland assembly
Check for scratches or rough surfaces if
found smooth with an oil stone.
Coat the inner face of gland(3) with
hydraulic oil.
3
7407ASE44
Press here
(Straight down)
8
Metal
7407ASE45
Wrong
Right
7577ASE42
Push bar
7
5,6
7407ASE46
5-61
4
10
11
3
12
7407ASE47
13
7407ASE36
15
7407ASE48
14 15 16 13
7407ASE49
5-62
Gland assembly
Piston rod
7407ASE37
Piston assembly
Piston rod
7407ASE38
17
7407ASE39
5-63
Straight
7407ASE41
5-64
14,15
21
12
13
18
2
3,4
14,15
20
20
19
3,4
8
16,17
21
10
18
14,15
UPPER
LOWER
7707SE13
1
2
3
4
6
7
8
Bearing
Cover
Shim(0.1T)
Shim(0.5T)
Pin
Collar
Collar
9
10
12
13
14
15
Plate
Pin
Seal
Seal
Hexagon bolt
Hardened washer
5-65
16
17
18
19
20
21
Shim(0.1T)
Shim(0.5T)
Bushing
Cover
Front frame
Rear frame
2) DISASSEMBLY
After supporting the front frame and the
rear frame as horizontally as possible using
wood blocks and jacks, disassemble as
follows: In order to facilitate the
disassembly/assembly of the center pivot
pins, remove the drive shaft, hydraulic line
and steering cylinder first.
(1) Maintain the horizontal level of front
frame(20) and rear frame(21), and then
remove hexagon bolt(14) and plate(9).
14
21
10
7707SE14
21
20
8
9
16,17
14
7707SE15
5-66
14
13
2
3,4
13
7707SE16
12
3,4
19
12
14
7707SE17
3) INSPECTION
(1) Check the bearing sliding surface for excessive wear, scorching or scratches; replace if necessary.
(2) Replace all dust seals(12,13) with new ones.
(3) Grind any pins(6, 10) dented with an oilstone or replace any pins abrasive excessively.
(4) Check inside cover(2, 19) and collar(7, 8) for dents or scratches; if any damage is found, correct
with a grinder or replace.
(5) The serviceable limit of pins and bushings is shown in the table below.
Unit : mm
Item No.
6, 10
1
7, 8
12, 13
Name
Std
dimension
Pin
Tapered roller bearing
Serviceable limit
Outer dia
Inner dia
Clearance
65.5
0.8
Remedy
64.5
65
Collar
Replace
65.5
Dust seal
When removed
5-67
Replace
4) ASSEMBLY
14,15
21
12
13
18
2
3,4
14,15
20
Clearance A
20
19
3,4
8
16,17
Clearance B
21
10
18
14,15
UPPER
LOWER
7707ASE13
Assemble the center pivot group by reversing the order of disassembly while paying close attention
to the following.(Assembly position, see page 5-65)
(1) Put the dust seal(12,13) into cover(2, 19) and front frame(20).
Apply grease to the lip of the dust seal. Insert the dust seal so that the dust seal lip faces out and
punch four places on the outer circumference of the seal to lock it.
(2) Lower the temperature of the lower bearing cup to -755$ (-1039F ) and install it to front
frame until it contacts the bottom of the frame.
(3) Coat lightly with oil and install lower bearing in bore in front frame. Coat lightly with oil and install
upper bearing in bore in upper front frame.
(4) Position the cover(2, 19) and hold in place with bolt(14). At this time, adjust shims(3,4) to press
the shoulder of bearing(1) against retainer.
Adjustment method of clearance A
Install bearing and cover without shim(3, 4)
Install four of bolt(14) so that each bolt is seperated by 90 degrees.
Tightenig torque : 2.0kgfm(14.5lbfft)
Adjust shims in order to control the clearance A.
Clearance A : 0.1~0.2mm
Shim thickness : 0.1mm, 0.5mm
5-68
(5) Apply grease to lower collar(8) and insert it to the lower of roller bearing.
(6) After setting the bearing so that its upper surface is horizontal, tighten the all the bolt(14).
After tightening, confirm that tapered roller bearing moves lightly ; if does not move smoothly, add
shims(3,4).
Tightening Torque : 9.8~15.8kgfm(70.9~114lbfft)
Apply loctite #243.
(7) Move the front frame and join it to the rear frame so that match the pin hole at the center.
(8) Apply grease to pin(10), bushing(18) and insert it into tapered roller bearing(1).
(9) Apply grease to lower collar(8) and insert it to the lower of roller bearing through rear frame(21).
(10) Apply grease to pin(6) and insert it into tapered roller bearing(1).
(11) Before tightening bolt(14), adjust shims(16,17) in order to control the clearance between the
plate(9) and rear frame(21).
Adjustment method of clearance B
Install pin(6) and plate(9) without shim(16, 17).
Install four of bolt(14) so that each bolt is seperated by 90 degrees.
Tighting torque : 0.8~1.0kgfm(5.8~7.2lbf
ft)
Adjust
shims
in
order
to
control
the
clearance
B.
Clearance B : 0.1~0.2mm
Shim thickness : 0.1mm, 0.5mm
(12) Tighten the all the bolts(14).
Tightening Torque : 9.8~15.8kgf
m(70.9~114lbfft)
Apply loctite #243.
5) TROUBLESHOOTING
Trouble
Shock is felt when steering
Probable cause
Remedy
Retighten
Retighten
Readjust or replace
Retighten
Readjust or replace
Retighten
Faulty transmission
5-69