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NTPC Limited
( A Government of India Enterprise )
Barh Super Thermal Power Project

P.O. BARH
PATNA
Bihar- 803213, India
Telephone No. : 06132-240011/12/13 Fax No. : 06132-240014
Service Purchase Order
CIN No.
LST No
CST No
TIN No
: L40101DL1975GOI007966
: 10020385084
: 10020385181
: 10020385084
Purchase Order No. : 4000170293-049-1028 Date : 24.08.2016
( version : 0 )
To
ROTODYNE ENGG SERVICES PVT LTD
ROTODYNE HOUSE,PLOT NO.9 &10
ANNAPURNA ENCLAVE ADJ LANE TO
HYDERABAD
Telangana
India - 500050
Tel: 040-2303 2362...
Fax: 040-2303 4508
E-Mail : MARKETING@ROTODYNEINDUSTRIES.COM
Vendor Code : 1005648 (SME Vendor)

PAN No
: AABCR8871J
TIN No
: 36840188314
Subject:
NIT NO.
Your Offer No.
Your Reference
Our Reference
: Annual Contract for Routine & Breakdown Maintenance of Turbine & Aux. for St-II at
Barh STPP.
: 40053299 Dated
: 60154631
:
: BR/CS/15402
Dear Sir,
This has reference to our above mentioned NIT, Your offer and subsequent discussions. We are pleased
to accept your offer opened on and confirm having awarded on you the work of Annual Contract for Routine &
Breakdown Maintenance of Turbine & Aux. for St-II at Barh STPP. of total value INR 6,800,518.00 (Rupee
SIXTY-EIGHT LAKH FIVE HUNDRED EIGHTEEN ONLY) mentioned in the scope of works, special terms &
conditions, Bill of quantities etc.
The duration of the service period shall be from 06.08.2016 to 05.08.2017. Though the duration of contract
shall remain same, the actual date of commencement of the contract shall be as per the direction of EIC.
DGM(TMD) shall be EIC for this work.
This service purchase order along with its annexure is being issued to you in duplicate .We request you to
return the duplicate copy of this service purchase order, duly signed on each page by your authorised signatory
in token of your unequivocal acknowledgment of the same within 15 days from the date of this service purchase
order. If no communication is received within 15 days of receipt of Purchase Order, it will be treated that order
has been accepted in entirety.
We thank you for the interest shown by you in our project and the cooperation extended to us. We expect
to receive your continued cooperation in future also.
Thanking You,
For & on behalf of NTPC Limited.
S K SAHA, DGM(C&M)
Registered Office: NTPC Bhawan, Core-7, Scope Complex, Institutional Area, Lodhi Road, New Delhi-110003
Phone No. -(011)24360100, Fax No. -(011)24361018. Website: www.ntpc.co.in
PO No. : 4000170293
Enclosures :
Page No. 2 / 60
PO No. : 4000170293
Page No. 3 / 60
(Bill of Quantity)
Annual Contract for Routine & Breakdown Maintenance of
Turbine & Aux. for St-II at Barh STPP.
Name of Work:
SI No.
Code
Description
Unit
Quantity
Net Price
Amount
Delivery Address:
Long
Text
Barh Super Thermal Power Project

P.O. BARH PATNA
Bihar
803213
India
06132-240011/12/13
06132-240014
10
BIENNIAL CONTRACT OF TURBINE

AUXILIARIES
AU
1.000
6,800,518.00
6,800,518.00
NO
72
2,430.0000
174,960.00
TMCEP04OH00 CEP(>500-660MW#)-OH
1
NO
28,350.0000
56,700.00
NO
36
3,240.0000
116,640.00
YES
TMCEP03BD79 CEP (>210-500MW#) RPL-M-SEAL

8
NO
14,175.0000
14,175.00
YES
TMCEP03GN15 CEP (>210-500MW#) Decpl/Cpl/Algn

2
NO
4,860.0000
4,860.00
YES
NO
16
3,240.0000
51,840.00
YES
TMCND56OH00 CONDENSER (VAC P/P) OH

1
NO
7,290.0000
14,580.00
YES
NO
300
610.0000
183,000.00
YES
TMVPP54GN40 Vac Pp/ Blwr (PORT PLATE)

2
INSPECTION
SET
2,577.0000
10,308.00
YES
NO
3,240.0000
12,960.00
YES
NO
48
2,835.0000
136,080.00
NO
5,265.0000
10,530.00
Ser Tax-14.5% (incl. Swachh bharat cess-0.5%) Extr

10 .10
10 .20
10 .30
10 .40
10 .50
10 .60
10 .70
10 .80
10 .90
10 .100
10 .110
10 .120
10 .130
10 .140
10 .150
10 .160
10 .170
10 .180
TMCEP04PM00 CEP(>500-660MW#)-04W Chks

4
TMCEP51GN10 CEP (SUC STRNR) Cleaning

0
TMVPP03PM01 Vac Pp/ Blwr (>20NM3) 12W Chks

2
TMSST00GN10 STRAINER (<>) Cleaning

0
TMVPP53GN10 Vac Pp/ Blwr (COOLER) Cleaning

0
TMB/F00PM012 BLWR/FAN (<>) 12W Chks
TMB/F00OH001 BLWR/FAN (<>) OH
NO
4,860.0000
TMBBP03OH00 BFP BP(>210-500MW#)-OH

1
NO
10,935.0000
32,805.00
TMCPL02GN40 COUPLING (200NB) INSPECTION

2
NO
3,240.0000
19,440.00
YES
TMBFP54GN10 BFP (MECHSEAL COOLER) Cleaning

0
NO
24
2,835.0000
68,040.00
YES
TMBFP53GN10 BFP (SUC STRNR) Cleaning

0
NO
37
3,240.0000
119,880.00
YES
TMBFP64GN10 BFP (SEALWATER FILTER) Cleaning

0
NO
24
1,215.0000
29,160.00
YES
TMSTU52OH00 STEAM TUR (GSC BLOWER) OH

1
S K SAHA, DGM(C&M)
19,440.00
YES
YES
YES
PO No. : 4000170293
10 .190
10 .200
10 .210
10 .220
10 .230
10 .240
10 .250
10 .260
10 .270
10 .280
10 .290
10 .300
10 .310
10 .320
10 .330
10 .340
10 .350
10 .360
10 .370
10 .380
10 .390
10 .400
10 .410
10 .420
10 .430
10 .440
10 .450
10 .460
Page No. 4 / 60
TMSST07GN10 STRAINER/FILTER (50NB) Cleaning
0
SET
24
1,620.0000
38,880.00
YES
NO
200
610.0000
122,000.00
YES
TMBFP63OH00 BFP (LUBOIL PUMP) OH

1
NO
12,960.0000
25,920.00
YES
TMBBP52BD80 BFP BP (DE MECH SEAL) Repl

0
NO
4,860.0000
14,580.00
YES
NO
4,050.0000
12,150.00
YES
TMBFP56BD80 BFP (DE MECH SEAL) Repl

0
NO
5,670.0000
17,010.00
YES
TMBFP57BD80 BFP (NDE MECH SEAL) Repl

0
NO
4,860.0000
14,580.00
YES
NO
4,860.0000
14,580.00
YES
TMBFP03BD79 BFP (>210-500MW#) RPL-BRG

9
NO
5,670.0000
11,340.00
YES
NO
4,050.0000
8,100.00
YES
TMBFP03GN15 BFP (>210-500MW#) Decpl/Cpl/Algn

2
NO
5,670.0000
11,340.00
YES
NO
4,050.0000
4,050.00
YES
TMBFP03BD80 BFP(>210-500MW#)-Repl
0
NO
12,960.0000
12,960.00
NO
4,860.0000
4,860.00
TMG/B00BD800 Gear Boxes (<>) Repl
NO
6,480.0000
4,050.0000
4,050.00
YES
TMBFT05GN00 TD BFP Turbine (TURB ROT) ALIGNING

3
NO
6,075.0000
6,075.00
YES
TMBFT10BD80 TD BFP Turbine (RUPTURE

0
DIAPHRAGM) Repl
NO
10
6,885.0000
68,850.00
YES
TMBFT08OH00 TD BFP Turbine (SERVOMOTORS)

0
Serv
NO
4,050.0000
12,150.00
YES
TMTGS53OH00 Turbine Gov. Sys (PILOT VV) Serv

0
NO
24
2,430.0000
58,320.00
YES
TMACL51BD80 ACCUMULATOR (BLADDER) Repl

0
NO
2,835.0000
22,680.00
YES
TMACL00GN10 ACCUMULATOR (<>) Checking

6
SET
2,835.0000
22,680.00
YES
TMBFT05GN35 TD BFP Turbine (TURB ROT) HAND

9
BARRING
NO
3,645.0000
21,870.00
YES
TMCEN00PM00 CENTRIFUGE (<>) 04W Chks

4
NO
72
1,448.0000
104,256.00
YES
TMCEN00OH00 CENTRIFUGE (<>) Serv

0
NO
36
3,240.0000
116,640.00
YES
TMCEN51OH00 CENTRIFUGE (BOOSTERFEED PUMP)

1
OH
NO
4,050.0000
24,300.00
YES
NO
3,240.0000
6,480.00
TMJOP00OH00 Turbine JOP(<>)-OH

1
NO
3,240.0000
3,240.00
TMBFP60GN10 BFP (LUBOIL FILTER) Cleaning

0
TMBBP53BD80 BFP BP (NDE MECH SEAL) Repl

0
TMBBP05GN40 BFP BP (BRG) INSPECTION

2
TMBBP03GN15 BFP BP (>210-500MW#) Decpl/Cpl/Algn

2
TMHCP00GN15 HYD CPLG (<>) Decpl/Cpl/Algn

2
TMG/B00GN15 Gear Boxes (<>) Decpl/Cpl/Algn

2
TMG/B00OH00 Gear Boxes (<>) OH
1
TMAOP03OH00 Turbine AOP(>210-500MW#)-OH

1
S K SAHA, DGM(C&M)
NO
6,480.00
YES
YES
PO No. : 4000170293
10 .470
10 .480
10 .490
10 .500
10 .510
10 .520
10 .530
10 .540
10 .550
10 .560
10 .570
10 .580
10 .590
10 .600
10 .610
10 .620
10 .630
10 .640
10 .650
10 .660
10 .670
10 .680
10 .690
10 .700
10 .710
10 .720
10 .730
10 .740
Page No. 5 / 60
TMAOP03BD80 Turbine AOP(>210-500MW#)-Repl
0
NO
4,860.0000
4,860.00
NO
10
3,240.0000
32,400.00
YES
TMMOT52GN10 MOT (DUPLEX STRNR) Cleaning

0
NO
40
3,240.0000
129,600.00
YES
NO
4,860.0000
9,720.00
YES
TMLOC00GN10 Lub Oil Cooler(<>)-Cleaning

0
NO
4,050.0000
8,100.00
TMMOT03BD60 MOT (>210-500MW#) OIL FILLING

0
NO
48
2,025.0000
97,200.00
YES
TMCDP00PM01 Chem Dosing Pump (<>) 12W Chks

2
NO
32
1,620.0000
51,840.00
YES
TMCDP00OH00 Chem Dosing Pump (<>) Serv

0
NO
16
3,240.0000
51,840.00
YES
TMLPP01PM01 LP Water Pump (Dia<=6") 12W Chks

2
NO
96
1,620.0000
155,520.00
YES
TMLPP03PM01 LP Water Pump (Dia>12") 12W Chks

2
NO
64
1,620.0000
103,680.00
YES
TMLPP03OH00 LP Water Pump (Dia>12") OH

1
NO
4,050.0000
12,150.00
YES
TMLPP01OH00 LP Water Pump (Dia<=6") OH

1
NO
2,835.0000
17,010.00
YES
TMLPP02OH00 LP Water Pump (Dia>6"-12") OH

1
NO
3,240.0000
9,720.00
YES
NO
3,240.0000
9,720.00
YES
TMLPP00GN15 LP Water Pump (<>) Decpl/Cpl/Algn

2
NO
12
3,240.0000
38,880.00
YES
NO
12
1,215.0000
14,580.00
YES
TMLPP55BD80 LP Water Pump (GLAND) Repl

0
NO
60
410.0000
24,600.00
YES
TMVTP00OH00 VERT PP (<>) OH

1
NO
3,240.0000
6,480.00
YES
NO
1,620.0000
3,240.00
YES
TMHHH00GN40 HP Heater-Horz (<>) INSPECTION

2
NO
7,290.0000
14,580.00
YES
NO
8,100.0000
32,400.00
TMCND53GN10 CONDENSER (HOTWELL) Cleaning

0
NO
8,100.0000
32,400.00
YES
NO
8,100.0000
16,200.00
YES
TMCND52GN10 CONDENSER (WATERBOX) Cleaning

0
NO
8,100.0000
16,200.00
YES
TMCND51GN40 CONDENSER (COLTCS) INSPECTION

2
NO
3,240.0000
6,480.00
YES
NO
32,400.0000
129,600.00
TMSST04OH00 STRAINER/FILTER (800NB) Serv

0
NO
4,050.0000
8,100.00
NO
10,125.0000
50,625.00
TMMOT51GN10 MOT (BASKET STRNR) Cleaning

0
TMTGS51GN10 Turbine Gov. Sys (EHC) Checking

6
TMLPP01BD79 LP Water Pump (Dia<=6") RPL-M-SEAL

8
TMCPL01GN40 COUPLING (100NB) INSPECTION

2
TMFVV00GN10 FOOT V/V (<>) Cleaning

0
TMDEA00OH00 Dearator(<>)-Insp
0
TMCND00GN25 CONDENSER (<>) FLOOD TEST

5
TMCDT00BD00 Cond Tube(<>)-Attend Defect

0
TMPHE00GN10 Plate Heat Exchngr(<>)-Cleaning
S K SAHA, DGM(C&M)
YES
PO No. : 4000170293
10 .750
10 .760
10 .770
10 .780
10 .790
10 .800
10 .810
10 .820
10 .830
10 .840
10 .850
10 .860
10 .870
10 .880
10 .890
10 .900
10 .910
10 .920
10 .930
10 .940
10 .950
10 .960
10 .970
10 .980
10 .990
10 .1000
10 .1010
10 .1020
10 .1030
Page No. 6 / 60
0
TMLPV52BD80 LP Valves (GLAND) Repl

0
NO
100
410.0000
41,000.00
YES
NO
100
810.0000
81,000.00
YES
TMHPV01OH00 HP Valves (Dia<=6") OH

1
NO
40
1,215.0000
48,600.00
YES
TMHPV02OH00 HP Valves (Dia>6"-12") OH

1
NO
24
3,240.0000
77,760.00
YES
NO
12
6,885.0000
82,620.00
YES
TMHPV13BD80 HP Valves (50NB) Repl

0
NO
20
1,215.0000
24,300.00
YES
NO
12
2,430.0000
29,160.00
TMHPV02BD80 HP Valves(Dia>6"-12")-Repl
0
NO
6,075.0000
36,450.00
NO
24
1,013.0000
24,312.00
YES
TMLPV02OH00 LP Valves (Dia>6"-12") Serv

0
NO
12
3,645.0000
43,740.00
YES
TMLPV01BD80 LP Valves(Dia<=6")-Repl
0
NO
25
1,620.0000
40,500.00
TMLPV02BD80 LP Valves(Dia>6"-12")-Repl
0
NO
4,050.0000
20,250.00
TMNRV02OH00 NRV (DIA 6"-12") Serv

0
NO
3,240.0000
16,200.00
YES
TMNRV03OH00 NRV (DIA>=12") OH

1
SET
7,128.0000
14,256.00
YES
TMS/V02OH000 Safety Valve (1-4") Serv

TMS/V03OH000 Safety Valve (4-8") Serv
NO
1,420.0000
35,500.00
YES
TMC/V01OH000 CONT VV (<=6") Serv
NO
25
NO
24
2,430.0000
12
2,025.0000
77,760.00
YES
NO
6,480.0000
58,320.00
24,300.00
YES
TMHPV51BD80 HP Valves (GLAND) Repl

0
TMHPV03OH00 HP Valves (Dia>12") OH

1
TMHPV01BD80 HP Valves(Dia<=6")-Repl
0
TMLPV01OH00 LP Valves (Dia<=6") Serv

0
20
56,700.00
YES
TMC/V02OH000 CONT VV (6-12") Serv
NO
TMBFV02OH00 BFV (DIA 6"-12") Serv

0
NO
12
5,265.0000
63,180.00
YES
TMBFV06OH00 BFV (600NB) OH

1
NO
7,290.0000
43,740.00
YES
NO
10,125.0000
60,750.00
YES
TMVGB01OH00 V/V G.BOX (<=6") Serv

0
NO
24
1,620.0000
38,880.00
YES
TMVGB02OH00 V/V G.BOX (6-12") Serv

0
NO
12
3,645.0000
43,740.00
YES
TMVGB03OH00 V/V G.BOX (>12") Serv

0
NO
5,265.0000
31,590.00
YES
TMMSW00GN9 Misc Works (<>) WELDING

72
NO
200
410.0000
82,000.00
YES
25
610.0000
15,250.00
YES
25
2,025.0000
50,625.00
YES
NO
200
610.0000
122,000.00
YES
TMBFV01OH00 BFV (DIA<=6") Serv

0
TMBFV08OH00 BFV (800NB) OH

1
TMMSL01GN55 MS Piping (Dia<=6") Laying

2
TMMSL02GN55 MS Piping (Dia>6"-12") Laying

2
TMFLG07BD00 FLANGE (DN100) Attend Defect

0
S K SAHA, DGM(C&M)
12
2,835.0000
YES
PO No. : 4000170293
10 .1040
10 .1050
10 .1060
10 .1070
10 .1080
10 .1090
10 .1100
10 .1110
10 .1120
10 .1130
10 .1140
10 .1150
10 .1160
10 .1170
10 .1180
10 .1190
10 .1200
10 .1210
10 .1220
10 .1230
10 .1240
10 .1250
10 .1260
Page No. 7 / 60
TMFLG12BD00 FLANGE (DN300) Attend Defect
0
NO
100
2,025.0000
202,500.00
YES
NO
50
4,860.0000
243,000.00
YES
TMSTU02GN35 STEAM TUR >200MW# HAND

9
BARRING
NO
7,290.0000
14,580.00
YES
NO
6,893.0000
13,786.00
YES
NO
14,175.0000
14,175.00
YES
AD0201030005 Deployment of gang of bdg maint. Works
PDY
200
1,015.0000
203,000.00
18,300.00
YES
YES
TMMSW00BD0 Misc Works (<>) ATTEND

01
BREAKDOWN
NO
365
1,215.0000
443,475.00
YES
TMEOT00GN70 EOT/Cranes (<>) OPN/MTC

2
UNT
365
2,025.0000
739,125.00
YES
NO
50
610.0000
30,500.00
YES
TMMSW00BD0 Misc Works (<>) Attend Defect

00
NO
40
610.0000
24,400.00
YES
OPR
50
1,015.0000
50,750.00
YES
NO
70
810.0000
56,700.00
YES
M2
50
1,015.0000
50,750.00
YES
FRQ
50
490.0000
24,500.00
YES
PC
40
810.0000
32,400.00
YES
MT
40.000
810.0000
32,400.00
YES
TMMSW00GN4 Misc Works (<>) INSPECTION

02
NO
70
610.0000
42,700.00
YES
TMMSW00GN5 MISC WORKS (<>) LUBRICATION

54
NO
70
610.0000
42,700.00
YES
TMSFL02BD00 SCAFFOLDING (>=500MW) Attend

0
Defect
NO
60
610.0000
36,600.00
YES
TMMSW00GN8 MISC WORKS (<>) Remove & Apply

00
NO
50
1,215.0000
60,750.00
YES
NO
40
610.0000
24,400.00
YES
TMMSW00PM0 Misc Works (<>) Daily Chks

00
NO
100
610.0000
61,000.00
YES
TMFLG51BD80 FLANGE (GASKET) Repl

0
TMSTU53BD80 STEAM TUR (LPT DIAPHRAGM) Repl

0
TMDCT01GN40 Duct (CW SYS) Instal/Remove
0
TMMVA00GN00 MAN VV ACTU. (<>) ADJUSTMENT

5
TMHPB61BD00 HPBP Valves (HOSE) ATTEND

1
BREAKDOWN
TMMSW00BD6 Misc Works (<>) OIL FILLING

00
TMMSW00BD8 Misc Works (<>) Repair
01
TMMSW00GN1 Misc Works (<>) Cleaning

00
TMMSW00GN1 Misc Works (<>) Checking

06
TMMSW00GN1 MISC WORKS (<>) CUTTING

20
TMMSW00GN2 Misc Works (<>) Fabrication
50
TMMSW00GN9 MISC WORKS (<>) TIGHTENING

16
TOTAL OF BOQ PART :

------------------------------------Amount
Other Charges
------------------------------------Net Amount on BOQ PART :
Net Total Amount
Less Rebate/Amount
Grand Total
S K SAHA, DGM(C&M)
00010
00010
NO
30
610.0000
INR 6800518.00
-----------------------------------------------6800518.00
0.00
-----------------------------------------------INR 6800518.00
INR 6,800,518.00
INR 0.00
INR 6,800,518.00
PO No. : 4000170293
INR SIXTY-EIGHT LAKH FIVE HUNDRED EIGHTEEN ONLY
S K SAHA, DGM(C&M)
Page No. 8 / 60
PO No. : 4000170293
Page No. 9 / 60
Terms & Conditions
------------------------------
Special Instruction
1. Total Contract Value : Rs. 68,00,518.00 (Rupees Sixty Eight lakh Five hundred Eighteen only).
2. Completion Period : 12 (Twelve) Months and shall be extended in continuous for another twelve months at the
same rates, terms and conditions.
3. Defect Liability period : Three Months from date of execution of work
4. Engineer-In-Charge: DGM (TMD)
5. Payment Terms : Payments shall be releasaed on monthly
running bill basis on the actual quantity of
work executed during the month against submission of bills subject to verification by EIC after completion of
work and after
compliances of all statutory requirements, after deduction
of IT & other statutory
deductions etc.
6. The rates are inclusive of all taxes, duties, levies etc. excluding Service Tax. Service Tax is Extra as
applicable.
7. EMD/SD : S.D. applicable as per GCC for civil Works and shall be recovered from R.A Bill. SD shall be
released on certification of EIC.
8. Rate shall remain firm during the tenure of the contract.
9. Execution to be restricted to BOQ quantity of item sl.no. 10.10, 10.60, 10.90, 10.110, 10.160, 10.180, 10.190,
10.360, 10.370, 10.380, 10.410, 10.420, 10.440, 10.480, 10.490, 10.520, 10.530, 10.550, 10.560, 10.620,
10.650, 10.720, 10.870, 10.880, 10.940, 10.1040, 10.1050, 10.1060, 10.1070 & 10.1120 of PO.
9. All other conditions shall be as per terms of B.I. no. 40053299 and as per GCC for Civil works of NTPC.
Scope of work:2. PM of CEP

Schedule No. 10.10:
Service Code: TMCEP04PM004
1. CEP Coupling inspection and tightness checking of coupling fasteners.
2. Bearing chamber oil level checking and oil top up / replacement as per requirement.
3 Checking the mechanical seal grub screw tightness.
4. Cleaning of equipment (bearing chamber area)
3. Overhauling of CEP including removal of Canister from position:
Schedule No. 10.20:
Service Code: TMCEP04OH001
1.
Decouple motor from pump & remove motor from stool.
2.
Remove coupling spacer/ hub and remove the thrust collar nut,
3.
Drain oil from bearing housing; Remove the bearing inlet & outlet cooling water pipe lines. and completely
remove bearing cover securing screws and remove the top half of bearing cover with cooler assembly.
4.
Remove carefully the top thrust bearing pads & side journal pads from bearing assembly. Remove the
thrust collar and then lower half thrust pads.
5.
Remove bearing housing from the distributor casing.
6.
Disconnect the inlet & outlet seal water connection pipes.
7.
Remove complete mechanical seal from pump.
8.
Remove the stuffing box from head piece. Remove the restriction bush from stuffing box.
9.
Remove the motor spool from head piece.
10. Disconnect discharge & suction pipe from pump. Remove the bolts securing the head piece to the canister.
11. Lift carefully the head piece & pump assembly from the canister. Cover the canister opening with suitable
temporary cover. Transport the head piece & pump assembly to suitable maintenance area. Carefully lower &
support the head piece & pump assembly in horizontal position.
12. Tightening of suction bellow of CEP for making gap between suction pipe flange & canister. Lifting of
canister from the sump and transport the canister to a suitable maintenance area. Carefully lower & support the
S K SAHA, DGM(C&M)
PO No. : 4000170293
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canister in horizontal position. Cleaning of canister thoroughly. Removal of bottom bush from position.
13. Measure the total axial travel of the rotating assembly by pushing & pulling the pump shaft.
14. Dismantling of the pump assembly such as casing, impellers, wear rings, shaft, shaft sleeves, rubber
bearings etc.
15. Through cleaning of all parts and measurements of all controlled dimensions & clearances.
16. Examine the internals such as wear rings, shaft sleeves, shaft, impeller & casings, rubber bearings for
wear & damage and renew as necessary. Examine the shaft for damage & check the concentricity. Renew as
necessary.
17. Assembly of pump internals. Replace all interstage joint O-rings.
18. Check the total axial float of the rotating assembly.
19. Make the canister vertical with proper temporary support in a suitable location. Lower the head piece &
pump assembly in to the canister. Mount the bottom bush of Canister into the 1st t stage pump casing. Secure
the head piece with canister along with bolts & nuts. Lower the Head piece along with the canister into the sump
carefully. Connect the pump suction & discharge pipe with pump.
20. Place the motor spool piece on head piece.
21. Checking of stuffing box restriction bush, renew if required & Install the stuffing box.
22. Install new/ repaired mechanical seal onto the pump.
23. Assemble the bearing housing, thrust bearing, thrust collar etc in reverse order with old/ repaired/ new
spares as per requirement.
24. Check cooling coil leakage, make necessary repair and do hydro test and install it back as per
requirement.
25. Box up the bearing covers. Measuring of axial float of pump. Install coupling hubs, spacer.
26. Carry out alignment of CEP with motor as per EIC / OEM Manual.
27. Couple the pump with motor after placement of motor.
28. Take trail run after charging and attend defects if any.
29. Dismantle the removed seal, renew/ lap the sealing surfaces as per requirement.
30. Assemble the mechanical seal by using new Ò' rings and gasket and keep it as spare.
4. Suction strainer cleaning of CEP:

Schedule No. 10.30:
Service Code: TMCEP51GN100
1)
2)
3)
4)
5)
Loosen the necessary fasteners of Strainer lid / flange

Remove the strainer element as per requirement, thoroughly clean it and check for damage in mesh etc.
Repair mesh as per requirement and install strainer element with new gasket
Box up strainer lid with new gasket and tighten the fasteners, the vent line etc.
Attend for any leakage after charging
5. Mechanical seal leakage rectification of CEP:

Schedule No. 10.40:
Service Code: TMCEP03BD798
1.
Decouple motor from pump & remove motor from stool.
2.
Remove coupling spacer/ hub, drain oil from housing, and
3.
Completely remove Bearing assembly from the pump, including thrust collar after lowering shaft.
4.
Remove bearing housing from the distributor casing.
5.
Remove complete mechanical seal from pump.
6.
Remove the Mech seal jacket from position. Replace the gasket of Mech seal jacket.
7.
Install new/ repaired mechanical seal onto the pump.
8.
Assemble the bearing housing, thrust bearing, thrust collar etc in reverse order with old/ repaired/ new
spares as per requirement.
9.
Check cooling coil leakage, make necessary repair and do hydro test and install it back as per
requirement.
10. Box up the bearing covers; Oil top up as per requirement.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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Install coupling hubs, spacer & couple pump with motor after placement of motor.
Take trail run after charging and attend defects if any.
Dismantle the removed seal, renew/ lap the sealing surfaces as per requirement.
Assemble the mechanical seal by using new Ò' rings and gasket and keep it as spare.
6. Alignment of motor & pump of CEP:

Schedule No. 10.50:
Service Code: TMCEP03GN152
01)
02)
03)
04)
Decouple motor from pump, remove spacer etc.

Align motor with pump as per EIC / OEM Manual.
Install coupling spacer, torque tighten coupling bolts as per requirement.
Take trail and attend defects if any.
7. PM checks of Vacuum pump

Schedule No. 10.60:
Service Code: TMVPP03PM012
1.
2.
3.
4.
Checking of gland packing healthiness and tightening the same.

Tightness checking of foundation bolts.
Greasing of bearings as per requirement.
Cleaning of the equipment and surrounding piping & trays.
8. Overhauling of Vacuum pumps:

Schedule No. 10.70:
Service Code: TMCND56OH001
1. De-couple motor with pump and take out the coupling tyre / spacer / hub as per requirement.
2. Remove pump assembly from casing.
3. Dismantle the pump assembly completely, like bearing covers, seals, bearings, bushes, impeller and
mechanical seal etc
4. Opening of both port plate inspection door and supporting plate
5. Removal of Teflon port plate and Checking for damage.
6. Thoroughly clean the parts and replace/ repair damaged parts if any.
7. Assemble the pump in order with new/ repaired parts as per requirement.
8. Alignment of pump and motor.
9. Couple motor with pump.
10. Take trail run and attend defects if any.
9. Vacuum pump Filter cleaning:Schedule No. 10.80:
Service Code: TMSST00GN100
1)
2)
3)
4)
6)
Loosen the top cover / lid bolts

Open the cover & lift the Filter
Clean the Filter with water & compressed air
Inspect the Filter sealing gasket & rectify / replace as per requirement
Box up the Filter.
10. Vacuum pump port plate inspection

Schedule No. 10.90:
Service Code: TMVPP54GN402
1)
2)
3)
Opening of both port plate inspection door and supporting plate

Removal of Teflon port plate and Checking for damage.
Cutting of port plate to size from Teflon sheet if required and fixing of port plate in position.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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Box up of supporting plate & inspection door.
11. Cooler cleaning of Vacuum pump:

Schedule No. 10.100:
Service Code: TMVPP53GN100
Open the inlet & outlet pipes from cooler.
Remove the water box covers from both ends.
Thoroughly clean the tubes & water box covers with water jet/ compressor air.
Box up the water box cover with new Ò' ring/ gasket.
Tighten the fasteners of inlet & outlet pipe lines.
Charge the system and rectify defects if any.
12.PM of Vapour fan MOT / TDBFP / Gen Bearing chamber
Service Code: TMB/F00PM012
1. Inspection and tightness checking of coupling fasteners.

2. Cleaning of Suction filter of MOT Vapour fan.
4. Cleaning of equipment and charging the Filter.
13. Overhauling of Vapour fan MOT / TDBFP / Gen Bearing chamber

fan/:
Service Code: TMB/F00OH001
01)
02)
03)
04)
05)
06)
Removal of Suction & discharge piping connection.

Removal of casing end cover.
Remove the impeller and if required heat the impeller hub for removal.
Replace the new impeller and box up the casing cover with new gasket.
Connect the suction & discharge piping
Charging, taking of trial run and attending of defects if any.
14. Overhauling of Gland Steam Blower

Service Code: TMSTU52OH001
01)
02)
03)
04)
05)
06)
Removal of Suction & discharge piping connection.

Removal of casing end cover.
Remove the impeller and if required heat the impeller hub for removal.
Replace the new impeller and box up the casing cover with new gasket.
Connect the suction & discharge piping
Charging, taking of trial run and attending of defects if any.
15. Overhauling BFP Booster

Service Code: TMBBP03OH001
1.
2.
3.
Decouple pump from motor/ gear box & remove coupling hub from pump as per requirement.
Remove oil/water pipes attached to the bearings/seals etc.
Loosen / Remove parting plane bolts/jacket cooler bolts of the pump.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
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Remove top half casing.

Build up by welding & grinding in both the casings as per requirement.
Remove pump shaft along with mechanical seals etc.
Remove mechanical seal from rotor.
Clean the components carry out minor repair & install new/repaired seal on the rotor assembly.
Cut new gaskets as per requirement.
Install the rotor assy. on the bottom casing /bearing.
Put the top half casing on the bottom half & tighten the parting plane bolts.
Fix the seal cooling jackets, bearings, oil / water pipes, etc.
Align pump with gear box, after matching if required as per EIC / OEM manual.
Fitting of keys & bushes after alignment & carry out necessary correction in keys & bushes by grinding etc.
Fit the coupling spacer/ hub and tighten the fasteners as per requirement etc.
Couple the pump, charge it, take trial & attend defects if any.
16.Coupling/de-coupling of BFP to Turbine (HC) / BP to Gear box (Motor)/ Turbine to Gear box/Hydraulic
coupling to Motor/ CEP to Motor :
Service Code: TMCPL02GN402
01) Open coupling housing top half / Coupling guard as applicable.
02) Loosen all coupling fasteners & remove the coupling spacer /hub.
03) Clean coupling housing/couplings etc as per requirement.
04) Replace defective parts with new one.
05) Do the alignment work as per EIC Instruction.
05) Mount coupling and tightened coupling bolts.
06) Install coupling housing top half / coupling guard.
07) Take trial and attend defects if any.
17. Cleaning of BFP Mechanical seal cooler:
Service Code: TMBFP54GN100
01)
02)
03)
04)
05)
Mechanical isolation of BFP Mech seal cooler.

Removal of top cover of the cooler. If required cooler shall be removed from position.
Cleaning of cooler tubes with the help of wire brush, air etc.
Box up of the cooler with new O-rings/ gaskets.
Charging of the cooler and attend defects if any.
18. Suction strainer cleaning of BFP booster pump / BFP main pump:
1)
2)
3)
4)
5)
6)
Make necessary platform and use necessary lifting arrangement as per requirement
Loosen the necessary fasteners of Strainer lid / flange
Remove the strainer element as per requirement, thoroughly clean it and check for damage in mesh etc.
Repair mesh as per requirement and install strainer element with new gasket
Box up strainer lid with new gasket and tighten the fasteners, the vent line etc.
Attend for any leakage after charging
19. BFP Booster Pump/Main pump seal water fitters cleaning (2 Nos.):
Schedule No. 10.180
1.
Loosen the necessary fasteners of filter top flange
S K SAHA, DGM(C&M)
PO No. : 4000170293
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2.
Remove the filter element as per requirement, thoroughly clean it and check for damage in mesh etc.
3.
Replace the filter element / magnetic disc etc. as per requirement and install filter element with new gasket
/ o ring
4.
Box up filter element with new gasket / o ring and tighten the fasteners etc.
5.
Attend for any leakage after charging.
20. Turbine Governing rack / LP Bypass Governing rack all rotating filters/TDBFP Governing rack duplex filters(2
nos) cleaning:
Schedule No. 10.190
Service Code: TMSST07GN100
1.
Removal of top cover of rotating filters one by one.
2.
Removal of bottom dummy plug & draining of oil.
3.
Removal of filter element from position, Cleaning of the filter element & filter block with diesel, air, marking
cloth as per requirement up to the satisfaction of EIC.
4.
Box up of filter with new O-ring. charging of the system and attend leakage / defects etc if any
21. TDBFP AOP or EOP or JOP Suction filters cleaning:
Schedule No. 10.200
1.
Closing of Inlet & out let valve of pump.
2.
Draining of oil from filter and collecting the oil in drum.
3.
Removal of End covers of the filter & removing the filter from location.
4.
Cleaning of the filter element by using compressered air, diesel, marking cloth etc as per requirement up to
the satisfaction of EIC.
5.
Box up of end cover with new gaskets, charging of the system and attend leakage / defects etc if any.
22. TDBFP AOPS overhauling:
Service Code: TMBFP63OH001
1.
Close the suction & discharge valves of the pump and drain the oil from the barrel
2.
Remove the pipe connections as per requirement
3.
De couple the pump from the motor & remove the motor from position
4.
Remove the pump barrel from the position & keep the barrel in vertical position on the stand
5.
Remove the cartridge from the barrel & dismantling the pump internals
6.
Repair / replace damaged internals such as bearing, Screws, Bushes, Cartridge, Mech. Seal spares, end
cover etc. as per requirement
7.
Clean the internals as per requirement
8.
Box up the pump with new o ring / gasket/sealing ring etc. as per requirement
9.
Mount the Cartridge inside the barrel
10. Place the pump in position
11. Tighten the base bolts & pipe connections with new o ring/gaskets etc. as per requirement
12. Place the motor in position.
13. Carry out alignment of pump with motor as per EIC/ OEM manual.
14. Carry out coupling the motor with pump.
15. Charge the system and attend if any defects.
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PO No. : 4000170293
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23. Mechanical seal replacement of Booster pump DE:

Service Code: TMBBP52BD800
01) Loosen the fasteners of the coupling and remove coupling spacer/ coupling hub as per requirement.
02) Remove the oil/ seal water connections as per requirement.
03) Open bearing covers, remove bearing etc from shaft as per requirement. Remove bearing housing from
postion.
04) Remove complete seal assembly from pump after necessary locking arrangement etc..
05) Install the new/ repaired seal with pump.
06) Fix the bearing/ bearing housing into the shaft/ housing after necessary cleaning.
07) Measurement of bearing clearances & thrust bearing float as per requirement..
08) Normalize the oil/ seal water lines.
09) Fit the coupling spacer/ hub and tighten the fasteners as per torque requirement etc as per requirement.
10) Take trail and attend defects, if any.
11) Dismantle the removed mechanical seal, renew/ lap sealing surface as per requirement.
12) Assemble the mechanical seal by using new Ò' ring/ gasket and keep it ready as spare.
24. Mechanical seal replacement of Booster pump NDE:
Service Code: TMBBP53BD800
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Loosen the fasteners of the coupling and remove coupling spacer/ coupling hub as per requirement.
Remove the oil/ seal water connections as per requirement.
Open bearing covers, remove bearing, bearing housing, thrust collar etc from shaft as per requirement.
Remove complete seal assembly from pump after necessary locking arrangement etc..
Install the new/ repaired seal with pump.
Fix the bearing/ bearing housing into the shaft/ housing after necessary cleaning.
Measurement of bearing clearances & thrust bearing float as per requirement.
Normalize the oil/ seal water lines.
Fit the coupling spacer/ hub and tighten the fasteners as per torque requirement etc as per requirement.
Take trail and attend defects, if any.
Dismantle the removed mechanical seal, renew/ lap sealing surface as per requirement.
Assemble the mechanical seal by using new Ò' ring/ gasket and keep it ready as spare.
25. Mechanical seal replacement of BFP DE:

Service Code: TMBFP56BD800
01) Open top half casing of connect - disconnect coupling/ Flexible coupling between Turbine and BFP.
02) Remove coupling fasteners, Oil & water lines as per requirement.
03) Remove power pack arrangement / flexible coupling, coupling hubs on BFP etc. as per requirement.
04) Remove bottom half of the coupling housing.
05) Remove bearing / bearing housing of BFP DE side.
06) Remove complete mechanical seal, seal cooling jacket etc. for BFP DE side.
07) Install new/repaired mechanical seal/seal cooling jacket.
01) Assemble back the bearings, bearing housing, Checking of bearing clearances as per requirement and
carry out necessary corrections if any.
01) Complete box up of bearing housing.
08) Assemble of coupling housing, power pack arrangement/flexible coupling etc as per requirement.
09) Install connect-disconnect coupling / flexible coupling & necessary oil/water lines etc.
10) Charge/take trial and attend defects if any.
11) Dismantle the removed mechanical seal, renew/ lap sealing surface etc. as per requirement.
12) Assemble the mechanical seal using new " O " rings, gaskets etc. and keep as spare.
26. Mechanical seal replacement of BFP NDE:
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 16 / 60

01) Open top half casing of connect - disconnect coupling/ Flexible coupling between Turbine and BFP.
Decoupling of BFP
02) Removal of Lube oil lines & seal water lines as per requirement.
03) Removal of bearing housing NDE side top cover.
04) Removal of thrust & journal bearing from NDE side bearing.
05) Removal of bearing housing (NDE)bottom half from position.
06) Removal of thrust collar from shaft by proper heating.
07) Remove complete mechanical seal, seal cooling jacket etc. for BFP NDE side.
08) Install new/repaired mechanical seal/seal cooling jacket.
01) Assemble back the thrust collar, bearings, bearing housing, Checking of bearing clearances as per
requirement and carry out necessary corrections if any.
09) Complete box up of bearing housing.
10) Install connect-disconnect coupling / flexible coupling & necessary oil/water lines etc.
11) Charge/take trial and attend defects if any.
12) Dismantle the removed mechanical seal, renew/ lap sealing surface etc. as per requirement.
13) Assemble the mechanical seal using new " O " rings, gaskets etc. and keep as spare.
27.Inspection/ replacement of journal bearing / thrust bearing of Booster pump DE or NDE:
Service Code: TMBBP05GN402
01) Loosen the fasteners of the coupling and remove coupling spacer/ hub etc. as per requirement.
01) Remove the necessary pipe connections as per requirement.
02) Open bearing cover, remove bearing from shaft.
03) Removal of thrust collar from position as per requirement
04) Thoroughly clean the parts and replace/ repair damaged parts, if any.
05) Checking of bearing clearances as per requirement and carry out necessary corrections if any.
06) Assemble the bearing/ bearing housing into the shaft.
07) Normalize the pipe connection.
08) Fit the coupling spacer/ hub and tighten the fasteners as per torque requirement etc.
09) Take trail run and attend defects, if any.
28.Inspection/ replacement of journal /thrust bearing of BFP DE or NDE:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Loosen the fasteners of the coupling and remove coupling spacer etc. as per requirement.
Remove the necessary pipe connections as per requirement.
Open bearing cover, remove bearing from shaft.
Removal of thrust collar from position as per requirement
Thoroughly clean the parts and replace/ repair damaged parts, if any.
Checking of bearing clearances as per requirement and carry out necessary corrections if any.
Assemble the bearing/ bearing housing into the shaft.
Normalize the pipe connection.
Fit the coupling spacer and tighten the fasteners as per torque requirement etc.
Take trail run and attend defects, if any.
29. Alignment of Booster pumps with Gear box/ Motor:

Service Code: TMBBP03GN152
01) Loosen the fasteners of coupling and remove coupling spacer/ hub. Loosening of foundation bolts.
Removal of necessary keys & bushes from position.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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03)
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05)
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Align pump with gear box/ motor, after matching if required as per EIC / OEM manual.
Fitting of keys & bushes after alignment & carry out necessary correction in keys & bushes by grinding etc.
Fit the coupling spacer/ hub and tighten the fasteners as per requirement etc.
30. Alignment of BFP with Turbine/ Hydraulic coupling:

01) Loosen the fasteners of coupling and remove coupling spacer/ hub. Loosening of foundation bolts.
Removal of necessary keys & bushes from position.
02) Align pump with Turbine / Hydraulic coupling, after matching if required as per EIC / OEM manual.
03) Fitting of keys & bushes after alignment & carry out necessary correction in keys & bushes by grinding etc.
04) Fit the coupling spacer/ hub and tighten the fasteners as per requirement etc.
31. Alignment of Hydraulic coupling to Motor:
Service Code: TMHCP00GN152
01) Loosen the fasteners of coupling (DE & NDE) side and remove coupling spacer/ hub. Loosening of
foundation bolts. Removal of necessary keys etc from position.
02) Align hydraulic coupling with motor, after matching if required as per EIC / OEM manual.
03) Fitting of keys etc after alignment & carry out necessary correction in keys by grinding etc.
32. Replacement of BFP cartridge including minor repairs in barrel & lapping.
1)Disconnection/Removal of spray pipes, oil pipes etc attached to the Boiler Feed Pump cartridge and any other
items such as cable trays, supports etc obstructing the cartridge removal shall also be removed by the party. .
02) Dismantling of power pack arrangement, disconnection of coupling, & removal of coupling housing
between turbine & pump.
03) Loosening /Removal of discharge cover nuts with the help of stud tensioner.
04) Fixing of cartridge withdrawal arrangement for removal of cartridge.
05) Locking of rotor assembly & withdrawal of cartridge from barrel by using cartridge withdrawal tools.
06) Cleaning of barrel internals, measurement of control dimensions,
07) Through Checking of barrel & pump cartridge for damages, erosion inside the pump barrel / cardridges.
08) Minor repair of barrel / cartridge by welding (TIG or ARC welding as per requirement) the damages,
erosions as per requirement.
09) Lapping / scrapping of repair area by using lapping fixture or by the help of glass.
10) Insertion of new/repaired cartridge into the barrel with new gasket & O-Rings.
11) Tightening of discharge cover with the help of stud tensioner.
12) Removal of cartridge withdrawal arrangement.
13) Fixing of coupling housing, coupling hubs.
14) Align pump with Turbine, after matching if required as per EIC / OEM manual.
15) Fitting of keys & bushes after alignment & carry out necessary correction in keys & bushes by grinding etc.
17) Installation of power pack arrangement/ Flexible coupling & connection of coupling.
18) Fixing of water/oil pipes or any other items removed earlier etc with new O-rings / gaskets as per
requirement.
19) Charging of the system, trial run of the pump, & attending defects if any.
33.Alignment of Gear box with TDBFP drive turbine:
Service Code: TMG/B00GN152
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 18 / 60
01) Loosen the fasteners of coupling (DE & NDE) side and remove coupling spacer/ hub. Loosening of
foundation bolts. Removal of necessary keys etc from position.
02) Align gear box with drive turbine, after matching if required as per EIC / OEM manual.
03) Fitting of keys etc after alignment & carry out necessary correction in keys by grinding etc.
34. Complete replacement of TDBFP Gear box:
Service Code: TMG/B00BD800
01)
side.
02)
03)
04)
05)
06)
07)
08)
Loosen the fasteners of coupling (DE & NDE) side and remove coupling spacer/ hub in both DE & NDE
Loosening of foundation bolts. Removal from position.
Removal of all piping connection from gear box.
Removal of complete gear box from position.
Positioning of new gear boxes in foundation frame. Mounting of coupling hubs (DE & NDE).
Assembly of all oil pipes with new O-rings / gaskets.
Fit the coupling spaces and tighten the fasteners as per requirement etc.
35. Complete overhauling of TDBFP Gear box:

Service Code: TMG/B00OH001
01)
side.
02)
03)
04)
05)
06)
07)
08)
09)
10)
Loosen the fasteners of coupling (DE & NDE) side and remove coupling spacer/ hub in both DE & NDE
Removal of all piping connection from gear box as per requirement.
Removal of top cover from position.
Removal of input & output shaft from position.
Cleaning & inspection of all parts.
Replacement of defective parts, bearings, Oil seals etc as per requirement.
Assembly of gear box and box up of top cover.
Assembly of all oil pipes with new O-rings / gaskets.
Fit the coupling hubs & spaces and tighten the fasteners as per requirement etc.
36. Centering of TDBFP Drive turbine (DE / NDE)

Service Code: TMBFT05GN003
01) Decoupling of Drive turbine to BFP and Drive turbine to gear box.
02) Removal of bearing pedestal oil catchers, seal steam pipings & other parts etc required for mounting dial
gauge clamp for the purpose of centering the rotor w.r.t casing.
03) Mounting of dial gauge clamp & taking out centering readings with the help of dial gauges.
04) Removal of Turbine - bearing pedestal top & bottom axial & radial keys, pins etc.
05) Loosening of foundation bolts, removal of pedestal foundation springs etc as per requirement.
06) Carry out necessary correction by shifting Drive turbine / bearing pedestal etc as per requirement.
07) Carry out necessary correction in keys , pins etc by grinding, matching etc.
08) Box up of all parts after the centering is over.
09) Replacement of grease / oil of Gear coupling between drive turbine to Gear box.
10) Coupling of Drive turbine to BFP and Drive turbine to gear box.
11) Taking trail run and attending of defects if any.
37. TDBFP rupture diaphragm replacement:
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 19 / 60

Service Code: TMBFT10BD800
01)
02)
03)
04)
05)
Making necessary supporting arrangement for the exhaust pipe

Opening the diaphragm flange bolts and removal of diaphragm & backup plate
Cutting new diaphragm out of lead sheet / aluminium sheet
Cleaning of flanges and cutting new flange gaskets
Box up of the diaphragm, charging & checking for air suction and attending to defect if any.
38. TDBFP MCV/ACV servomotor servicing:

Service Code: TMBFT08OH000
1.
Removal of all Oil piping.
2.
Removal of servomotor along with pre-control pilot valve
3.
Dismantling of servomotor & pre-control valve internals
4.
Repair / replacement of internals if required
5.
Cleaning the internals & box up the servomotor and pre control valve internals with new O-Rings / Gasket /
sealing element etc. as per requirement
6.
Charging the system and attend if any defects
7.
Carrying the necessary adjustments as per requirement.
39. HP or IP or LPBYPASS pre control pilot valve servicing / TDBFP MCV or ACV pilot valve or CRH NRV slide
valve servicing / LP bypass spray water pilot valve servicing/ Governing system slide valves (Main turbine /
TDBFP) servicing/ Slide valve in valve block assembly:
Service Code: TMTGS53OH000
1.
Removal of pilot valve block / slide valve from position after disconnection of all oil piping.
2.
Dismantling of pilot valve / slide valve and removal of pilots, springs, bearings etc as per requirement and
cleaning with diesel, marking cloth and air up to the satisfaction of EIC.
3.
Checking through ness of all port holes and cleaning.
4.
Cleaning of the pilot valve block with diesel, air, marking cloth as per requirement up to the satisfaction of
EIC. Replace the defective parts.
5.
Assembly of all items and fixing in location
6.
Connecting the oil connections with new gasket / O-rings as per requirement
7.
Charging & checking for leakage and attending if any
40. Accumulator bladder replacement:
Service Code: TMACL51BD800
1)
Loosen necessary flanges and take out the accumulator from position.
2)
Remove the end connections and take out the bladder of the accumulator
3)
Clean the accumulator housing and insert the new bladder
4)
Assemble the end connections and place the accumulator in location with new O-rings.
5) Cut new gasket / O-ring and tighten the flange
6)
Charge the accumulator with N2 gas using charging kit.
7)
Test the accumulator for N2 gas pressure and recharge if required
8) Charge the oil side and check for leakage and attend if any
41. Testing & charging of all Accumulators in Control fluid HP/LP Bypass system and TDBFPs in one unit:
Service Code: TMACL00GN106
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 20 / 60
(Total accumulators #12) Payment will be made on prop ornate basis based on the actual quantity executed.
1)
2)
3)
4)
5)
6)
Isolation & draining of Control fluid and BFP accumulators one by one.
Fix the testing kit on the accumulator and check the N2 gas pressure
Shift the N2 gas cylinder and fill the accumulator to the required gas pressure using charging kit
Again ensure the gas pressure using testing kit
Check for leakages in the filling valve and attend to it if any.
Charging the CF accumulators with oil & attending of defects if any
42. TDBFP hand barring and BFP freeness checking when not coming on barring gear:
Service Code: TMBFT05GN359
01) Decouple of TDBFP drive turbine (both gear box & BFP side) and remove the spool piece of
engage-disengage coupling / flexible coupling as applicable.
02) Carry out hand barring of drive turbine as per requirement.
03) Fix the clamp in the coupling hub of BFP for rotation
04) Rotate the BFP using the clamp till freeness is achieved
05) Once freeness is achieved, box up the spool piece of Coupling
06) Box up engage-disengage / flexible coupling.
07) Charge barring gear system and check for leakages and attend if any.
43. PM of Centrifuge including Bowl cleaning.

Service Code: TMCEN00PM004
1.
Removal of Top cover of Bowl assembly.
2.
Loosing of locking rings & Removal of Bowl assembly.
3.
Dismantling of bowl assembly, Removal of bowl discs one by one & through cleaning of Bowl discs & bowl
body.
4.
5.
6.
7.
8.
9.
10.
Inspection of all parts & all O-rings, Replacement of defective parts if any.
Assembly of bowl discs & tightening of locking rings and box up of bowl assembly.
Inspection & cleaning of suction strainer.
Checking of gear box oil level, top up or replacement of gear box oil as per requirement.
Centrifuge integral gear pump coupling inspection & replacement of defective parts if any.
Inspection of break shoe and replacement if any.
Charging of system & attending of defects if any
44. Centrifuge servicing:

Service Code: TMCEN00OH000
01)
02)
03)
04)
05)
06)
07)
08)
09)
10)
Drain the gear box oil

Remove the motor from location
Remove the bowl components
Remove the integral pump from location and remove the horizontal shaft and vertical shaft
Replace the defective components like bearings, worm wheel, buffers etc.
Clean the gear box and all the components
Assemble the horizontal shaft and vertical shaft with new bearings as per requirement
Assemble the bowl components with new O-rings as per requirement
Check wobble of the bowl and correct as per requirement
Fill fresh oil in gear box after placing motor and integral pump
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 21 / 60
11) Run and check for leakage and vibration and attend for defects if any.
12) In case of stage-II, centrifuge belt tension adjustment & replacement of all defective components.
45. Centrifuge Gear pump overhaul or Control fluid Regeneration gear pump overhaul:
Service Code: TMCEN51OH001
1.
Removal of oil piping as per requirement.
2.
Decoupling of gear pump and removal of gear pump from position.
3.
Checking of pump oil seals & O-rings and Replacement of defective parts.
4.
Checking of gear pump internals such as impellers , bearings , Rulan gasket & relief valve etc as
applicable and replacement of defective parts if any
5.
Box up of gear pump & oil piping.
6.
Charging of system & attending of defects if any.
46. Main turbine AOP / EOP Overhauling:
Service Code: TMAOP03OH001
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Loosen the fasteners motor base frame & remove the necessary pipe connections
Remove the pump along with motor and base frame from tank
De-coupling the pump from motor
Remove the pump from position
Dismantling the pump internals
Repair / replace damaged internals such as bearing, impeller etc. as per requirement
Mount the pump in the base plate & coupling with motor
Place the pump along with motor & base frame on the tank
Tighten the base frame fasteners & pipe connections with new o ring/gaskets etc. as per requirement
Charge the system and attend if any defects.
47. Main turbine JOP / DC JOP Overhauling:

Service Code: TMJOP00OH001
1.
Loosen the fasteners of motor base frame & remove the necessary pipe connections.
2.
3.
4.
5.
Dismantling the pump internals
6.
Repair / replace damaged internals such as bush bearings, screws, pump end covers etc. as per
requirement
7.
8.
9.
Mount the pump in the base plate & coupling with motor
10. Place the pump along with motor & base frame on the tank
11. Tighten the base frame fasteners & pipe connections with new o ring/gaskets etc. as per requirement
12. Charge the system and attend if any defects.
48. Main turbine AOP /DC EOP/JOP/DC JOP / CF Pump Replacement:
Service Code: TMAOP03BD800
S K SAHA, DGM(C&M)
PO No. : 4000170293
1.
2.
3.
4.
5.
6.
7.
8.
Page No. 22 / 60
Loosen the fasteners motor base frame & remove the necessary pipe connections
Mount the new pump in the base plate & coupling with motor
Place the pump along with motor & base frame on the tank
Tighten the base frame fasteners & pipe connections with new o ring/gaskets etc. as per requirement
Charge the system and attend if any defects.
49. MOT Basket strainer cleaning:Schedule No. 10.480:

Service Code: TMMOT51GN100
1)
2)
3)
4)
5)
6)
Loosen the top cover / lid bolts

Open the cover & lift the basket strainer (both strainers) with EOT crane
Clean the strainer with compressed air
Inspect the strainer sealing gasket & rectify / replace as per requirement
Place the cleaned strainer over the sealing gasket
Cut new gasket for the top cover and box up as per requirement
50. MOT Duplex filters cleaning:

Service Code: TMMOT52GN100
1.
Closing of Inlet & out let valve of the filter.
2.
Draining of oil from filter and collecting the oil in drum.
3.
Removal of End covers of the filters (All 4 No & removing the filter from location.
4.
Cleaning of the filter element by using compressered air, diesel, marking cloth etc as per requirement up to
the satisfaction of EIC.
5.
Box up of end cover with new gaskets, charging of the system and attend leakage / defects etc if any.
51. Main turbine/ LP Bypass governing characteristics (EHC) checking & adjustment/ TDBFP MCV & ACV
Governing adjustment (half of the qty will be paid for TDBFP governing adjustment): Schedule No. 10.500:
Service Code: TMTGS51GN106
1.Isolation of EHC. Checking of HP/IP Control valve opening characteristics with hydraulic governor.
2.
Checking and recording of HP, IP, SV/CV opening characteristics with reference to different EHC Signals
and comparison of above values with commissioning values.
3.
Taking of below travel readings as per requirement.
4.
Adjustment of Start of opening of HP, IP , CRH NRV if required.
5.
Adjustment of HP / IP Sec oil pressure with reference to Aux sec oil pressure in Hydraulic governor.
6.
Checking of HP/IP Control valve opening characteristics with Electro hydraulic governor (EHC).
7.
Checking and recording of HP, IP, CRH NRV opening characteristics with reference to different EHC
position and comparison of above values with commissioning values.
8.
Adjustment of HP / IP SV/CV with reference to EHC position in Electro Hydraulic governor.
9.
For TDBFPs, governing setting with adjustments in MCV & ACV.
52. Main turbine lub oil cooler cleaning:
Service Code: TMLOC00GN100
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 23 / 60
1.Loosening of fasteners of DMCW cooling water piping connections at Cooler top water box.
2.
Removal of oil inlet & outlet pipe connections to cooler.
3.
Removal of all cooler vent lines.
4.
Loosening the fasteners of cooler inlet & outlet water box flange connections.
5.
Removal of Top water box from position.
6.
Removal of tube bundle from position.
7.
Removal of cooler shell from position.
8.
Removals of tube bundle cover plate.
9.
Through cleaning of tube bundle from both tube side & shell side by the help of wire brush, compressed,
water, diesel/petrol etc as applicable.
10. Cleaning of cooler shell, water box etc
11. Positioning of tube bundle cover plate with new gasket.
12. Assembly of Cooler shell, tube bundle, top water box in position with new O-rings.
13. Normalization of piping connections with new gasket/O-rings.
14. Charge the system and attend leakage / defects etc if any.
53. Lube oil / TDBFP/ MOT / (5 barrels):

Service Code: TMMOT03BD600
1. Shifting of Lub oil / control fluid from central store by using Tractor / battery operated trolley. (Tractor / battery
operated trolley will be provided by NTPC free of cost).
2.
Fitting of necessary oil hoses for oil transfer from barrel.
3.
Giving assistance for running oil centrifuge / oil transfer pump etc for transferring oil from barrel to COPU /
MOT as per requirement.
4.Returning of empty oil barrels to store or any other place in side plant premises as per instructions of EIC.
54. PM checks of Dozing pumps (ammonia / hydrazine/ dosing pumps)
Service Code: TMCDP00PM012
1.
2.
3.
4.
5.
6.
7.
8.
Checking of couplings healthiness and tightening the same

Replacement of gland if required.
Tightening of all foundation and flange bolts.
Checking gear box oil quality and top up if required.
Replacement of gear oil if required.
Suction filter cleaning as per requirement
Cleaning of the equipment and surrounding piping & trays
55. Servicing of Dosing pump(ammonia/ hydrazine/ dosing pumps): Schedule No. 10.540:
Service Code: TMCDP00OH000
1. Disconnect suction/discharge pipes and remove NRV as per requirement.
2.Drain oil from gear box/ hydraulic chamber as per requirement.
3.Loosen the diaphragm/plunger housing bolts and remove diaphragm./plunger
4.Dismantle the gearbox completely.
5.Clean thoroughly & repair / replace components of pump, gear box etc. as per requirement.
6.Box up the gearbox & plunger assembly and connect necessary pipe connections etc.
7. Fill up with required quantity of fresh oil in gearbox etc.
8.Take trail run and attend defects if any.
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 24 / 60
56. PM checks of LP pump (Dia <6") such as Primary water pump/ TDBFP AOP or EOP / flushing pumps / CT
Pump / dewatering pumps:
Service Code: TMLPP01PM012
1.
Checking of couplings healthiness and tightening the same
2.
Checking of gland packing healthiness and tightening the same or tightness of grub screw of mech seal etc
as applicable.
3.
Tightening of all foundation and flange bolts
4.
Checking gear box oil quality and top up if required.
5.
Replacement of gear oil if required.
6.
Tightening of deflector plates as per requirement
7.
Suction filter cleaning as per requirement
8.
Greasing of bearings as per requirement
9.
Cleaning of the equipment and surrounding piping & trays
57. PM checks of LP water pump (Dia >12") ARCW or DMCW pump Schedule No. 10.560:
Service Code: TMLPP03PM012
1.
2.
3.
4.
5.
6.
7.
Checking of coupling pins & bushes healthiness and replacement as per requirement.
Checking the mech seal grub screw tightness as applicable.
Tightness checking of foundation bolts.
Greasing of bearings as per requirement.
Tightening of deflector plates as per requirement.
Cleaning of the equipment and surrounding piping & trays.
58. Overhauling of LP water pump (Dia >12") such as DMCW / ARCW pumps:
Service Code: TMLPP03OH001
01)
02)
03)
04)
05)
06)
07)
08)
09)
10)
11)
12)
13)
14)
Decouple pump from motor & remove coupling bolts etc.

Loosen casing parting plane bolts, bearing housing bolts etc.
Remove top half casing from bottom half.
Remove rotor along with mechanical seal/gland sleeve/bearing housing etc.as per requirement.
Dismantle all the components, clean them and repair/replace old parts as per requirement.
Assemble bearing/mechanical seal/gland sleeve etc. on shaft/ brg. housing & install on casing.
Replace the parting plane gasket & O-rings as per requirement.
Place top half casing and tighten casing/bearing housing bolts.
Replace and Fix gland packing / Mech seals in both DE / NDE.
Carry out alignment of pump with motor as per EIC / OEM Manual.
Fix seal pipes, coupling bolts & carry out coupling of pump.
Charge the system, take trial,& attend defects if any.
Dismantle the removed mechanical seal, Renew/ lap the sealing surfaces as per requirement.
Assemble the mechanical seal by using new Ò' rings and
59.Overhauling of LP water pump (DIA<6") such as Primary water pump / COLTCS Flushing pump /ACW self
cleaning filter flushing pump / TDBFP EOP:
1.
Close the pump inlet & outlet valves. Drain oil/ water from pump casing.
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 25 / 60
2.
De-couple motor with pump and take out the coupling spacer/ hub as per requirement.
3.
Drain the oil completely from bearing housing.
4.
Remove pump cartridge assembly from volute casing.
5.
Dismantle the pump assembly completely, like bearing covers, seals, bearings, bushes, impeller and
mechanical seal.
6.
Thoroughly clean the parts and replace/ repair damaged parts if any.
7.
Assemble the pump in order with new/ repaired parts as per requirement.
8.
Fill it up with required quantity of fresh oil in bearing chamber.
9.
10. Couple motor with pump.
11. Take trail run and attend defects if any.
60. Overhauling LP water pump (DIA>6"-12") such as Condensate Transfer (CT) Pump:
01)
02)
03)
04)
05)
06)
07)
08)
09)
10)
11)
12)
Decoupling of Pump from Motor.

Loosening of casing parting plane bolts & end cover bolts.
Remove top casing from bottom half.
Remove rotor along with mechanical seal, bearing housing etc.
Dismantle all the components, clean them and Repair/ replace old parts as per requirement.
Assembly of bearings, mechanical seals etc on the shaft
Replacement of parting plane gasket & O-Rings as per requirement.
Putting of Rotor along with Bearings & mech seal in position
Placing of top half casing & end covers and tightening of parting plane bolts
Fixing of seal water pipes , coupling of pump with motor.
Charging of the system, taking trial run of pump and attending of defects if any.
61. LP water pump Mechanical Seal replacement (Such as Primary water pump / COLTCS Flushing pump
/ACW self cleaning filter flushing pump / TDBFP EOP):
Service Code: TMLPP01BD798
1.Close the pump inlet & outlet valves. Drain oil/ water from pump casing.
2.De-couple motor with pump and take out coupling spacer.
3.Remove pump cartridge assembly from volute casing.
4.Take out impeller from shaft.
5.Take out mechanical seal from pump and clean thoroughly.
6.Install the new/ repaired seal on the pump.
7.Fit the impeller on the shaft and tighten and tighten the lock nut.
8.Assembly the pump with volute casing with new gasket and O-ring.
9.Carry out alignment of pump with motor as per EIC / OEM Manual.
10.Couple motor with pump.
11.Dismantle the removed mechanical seal, renew/ lap sealing surfaces as per requirement.
12.Assemble the mechanical seal by using new Ò' rings & gaskets and keep it as spare.
13.Take trail run and attend defects, if any.
62. Alignment of LP pump with motor (DMCW / ARCW / Vacuum pump / Primary water pump/ COLTC flushing
pump/ ACW self cleaning filter flushing pump/TDBFP AOP & EOP):
Service Code: TMLPP00GN152
01) De-couple motor from pump, remove coupling bolts / bushes/ spacers/ hubs etc as applicable.
02) Match motor with base plate, if required.
03) Align motor with pump.
04) Couple motor with pump after necessary replacement of worn out parts of coupling bolts/ spacers/hubs,
torque tighten coupling bolts as per requirement.
05) Take trail and attend defects, if any.
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 26 / 60
63. Coupling (100NB) inspection:Schedule No. 10.620:

Service Code: TMCPL01GN402
01) De-couple motor from pump, remove coupling bolts / bushes/ spacers/ hubs etc as applicable.
02) Inspect the Coupling internals.
03) Do necessary replacement of worn out parts of coupling bolts/ spacers/hubs, torque tighten coupling bolts as
per requirement
04)
Take trail and attend defects, if any.
64. LP water pump Gland repacking of pump DE and NDE side of ARCW pump or Vacuum pump:
Service Code: TMLPP55BD800
1)
2)
3)
4)
5)
6)
7)
Isolation & draining of pump.

Remove the gland follower / decouple the pump as per requirement.
Remove the old gland packing.
Clean the follower and gland box.
Cut new packing to size from rope and repack / repack with new readymade packing.
Tighten the gland follower, charging of the pump & couple the pump.
Take trial run & adjust the gland in pump running condition.
65.Overhauling of vertical de-watering pump:

Service Code: TMVTP00OH001
1.
Remove discharge pipe/cooling connection from pump
2.
De-couple pump from motor, remove motor from skid & remove pump coupling hub.
3.
Loosen shaft lifting nut & lower shaft.
4.
Remove bearing housing, bearing etc.
5.
Loosen pump base plate bolts, lift it fix clamp on column pipe & remove pump base plate etc.
6.
Remove shaft by un-screwing shaft coupling.
7.
Remove column pipes & shafts one by one by using pipe clamps on column pipes.
8.
Remove impeller from pump shaft.
9.
Clean all components, repair/replace shaft,line bearings,couplings etc as per requirement.
10. Assemble the pump in reverse order using new/repaired components.
11. Tightened pump base plate, mount motor, fix cooling & discharge pipes, align pump with motor & fix
coupling bolts.
12. Removing scaffolding and lifting arrangement.
13. Take trial & attend defects if any.
66.Suction / foot valve cleaning of Horizontal / submersible dewatering pumps:
Service Code: TMFVV00GN100
01)
02)
03)
04)
05)
Remove the suction foot valve from suction line / suction strainer of the pump
Clean the perforated grill off debris
Check the perforated suction grill for damage and repair as per requirement
Place the foot valve / submersible pump in location with new gasket for flange
Start the pump and check for discharge and attend to defect if any.
67.HPH / LPH internal inspection:

Service Code: TMHHH00GN402
1)
Make necessary lifting & holding arrangement for the manhole door opening fixture
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 27 / 60
2)
Loosen the manhole door bolts and remove the studs after connecting the fixture
3)
Remove the manhole door and take it outside
4)
Inspect the internal parting plane doors and the heater dome for erosion and other damages.
5)
Open the parting plane bolts and remove the parting planes as per requirement
6)
Clean the gasket area of parting plane and check for erosion marks
7)
Repair the erosion / damages by welding & grainding if any as per requirement
8)
Cut new gasket for parting plane and box up the parting plane
9)
Clean the gasket area of the manhole door and Heater body face
10) Check the gasket area faces and repair for any erosion / defects by welding & grinding as per requirement.
11) Cut new gasket / use new gasket as per requirement
12) Hold the manhole door in the fixture and insert inside the heater after keeping gasket in place
13) Tighten the manhole door studs
14) Remove the fixture from manhole door
15) Charge the heater and pressure tighten / hot tightening of the door studs and check for leaks and attend
defect if any.
68.Inspection & cleaning of De-aerator tower and FST :
Service Code: TMDEA00OH000
1)
Opening of manholes of De-aerator tower & FST.
2)
Inspection of De-aerator & FST internals like trays, spray valves, supports etc and rectification of any
defects as per requirement.
3)
Replacement of defective nozzles. Repair of internals like trays, spray valves, supports etc by welding &
grinding as per requirement. All fasteners tightness checking.
4)
Manual cleaning of debris & sediments.
5)
Cleaning of chockage in drain pots / other connections.
6)
Box up of all manhole doors with new gasket
69.Condenser Hot well cleaning:
Service Code: TMCND53GN100
01)
02)
03)
04)
05)
06)
07)
Opening of manhole doors.

Cleaning of debris of Hot well.
Cleaning of chokage in drain pots / other connections.
Flushing of hot well with water.
Cutting of new gasket from sheet etc.
Box-up of manhole with new gasket etc. as per requirement.
Charging & attending defects if any.
70.Flood test of condenser:

1)
Make necessary platform as per requirement for condenser base bolts
2)
Jacking of condenser base bolts
3)
Opening of condenser manhole doors as per requirement including man hole door provided at EL 13.5M.
4)
Making necessary arrangement for putting a hose pipe for water level measurement
5)
Filling of hotwell as per requirement and mixing of Fluorescent dye compound
6)
Inspection of condenser tubes for leakages and identification of flood test defects
7)
Attending of tube leak and flood test defects as per requirements
8)
Draining of hotwell and box up of all manhole doors
Releasing of jack bolts at condenser base and removal of temporary platforms
71. Condenser water box Manual cleaning of ( both sides) of one pass:
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 28 / 60
Complete drain the water box on both sides.

Open the manhole doors on both sides.
Thoroughly clean the water boxes by manually and water jetting.
Box up the manhole doors with new gasket.
Charge the system and attend defects if any.
72.Inspection of condenser on load tube cleaning system (COLTCS):
1)
Open the manhole doors of COLTCS Screen.
2)
Inspect the internal like screen mesh and supporting & ball collecting structure & attending of defects if
any.
3)
Thoroughly clean the screen mesh by grinding or buffing as per requirement and checking the open and
close operation of screen actuators and adjustment if any.
4)
Servicing of actuator gear boxes.
5)
Box up the manhole door with new gasket.
6)
Charging of the system and attending of defects if any.
73.Condenser Tube leakage detection
Service Code: TMCDT00BD000
1.
Giving necessary assistance for isolation & draining of condenser pass.
2.
Making necessary platform for opening of man hole doors of condenser front & rear side water box.
3.
Making necessary platform inside condenser both in front & rear side for detection the leakaging tube.
4.
Checking all the condenser tubes of one side by one by one with candle light or smoke stick covering other
side with tarpaulin. Similarly checking all condenser tubes of other side also.
5.
Plugging the leaking tube from both sides.
6.
Removing the scaffolding material from the condenser water box.
7.
Box up of man hole covers with new gasket & charging of the system and attending of defects if any.
74. Overhauling of ACW Self-cleaning filter (800NB):Schedule No. 10.730:
Service Code: TMSST04OH000
01)
02)
03)
04)
05)
06)
07)
08)
09)
10)
Opening of manhole covers.

Removal of collector arm & associated piping on the upstream side of self cleaning filter.
Removal of plate mounted on sleeve of gearbox.
Removal of actuator motor.
Removal of gearbox from position from downstream side of self cleaning filter.
Repair /Replacement of fasteners, dowel pins, etc. as per requirement.
Positioning of drive mechanism & installation of collector arm, gearbox etc.
Alignment of Gear box arrangement & arm mechanism with mesh.
Manual checking of movement of injection arm, collector arm etc.
Boxing up of manhole covers with new gasket, charging, trial run, & attending defect if any.
75. Cleaning of Plate Heat Exchanger (PHE):

Service Code: TMPHE00GN100
1)
2)
Making necessary lifting arrangement as per requirement

Open the flanges and remove the DMCW inlet & outlet elbows
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 29 / 60
3)
Open the flanges and remove the ACW inlet & outlet elbows
4)
Loosen the holding studs of PHE
5)
Move the front holding plate and loosen the plate stack
6)
Inspect each and every plate for damage and check the sealing ring condition
7)
Clean each and every plate from scales & debris as per requirement by using a soft brush as per
requirement.
8)
Replace sealing rings in plates as per requirement.
9)
Addition / replacement of plates as per instruction of EIC.
10) Arrange the plate stack and tighten with tightening studs
11) Cut new gaskets from sheet as per requirement for all flanged joints
12) Box up and tighten DMCW and ACW inlet & outlet elbows
13) Charge and check for leakages and attend to if any
76.Valve Gland packing replacement up to 200 NB:
Service Code: TMLPV52BD800
Loosen gland follower bolts and lift gland follower.
Take out the old packing from stuffing box.
Clean the stuffing box.
Cut the new gland rope to size or preformed packing and pack the stuffing box.
Tighten the gland nuts uniformly.
Plug the online injection adaptor holes & weld if it is a online injected valve
Check free operation of valve
Check free operation of valve. Charge the system and attend leakage if any.
Gland tightening after charging the system if required.
77. Valve Gland packing replacement above 200NB size:
Service Code: TMHPV51BD800
1)
2)
3)
4)
5)
6)
7)
8)
9)
Loosen gland follower bolts and lift follower

Take out the old packing from stuffing box
Clean the stuffing box
Cut the new gland rope to size or preformed packing and pack the stuffing box
Tighten the gland nut uniformly
Plug the online injection adaptor holes & weld if it is a online injected valve
Check free operation of valve
Charge the system and attend leakage if any
78.Overhaul of HP valve (DIA<=6"):

Service Code: TMHPV01OH001
01) Remove electrical/ manual actuator from position as per requirement.
02) Remove working nut bearing, loosen working nut etc as per requirement.
03) Loosen bonnet/ yoke bolts and remove the same from valve body.
04) Loosen the disc containing the pressure seal gasket, remove keys and retaining ring.
05) Remove the disc containing the pressure seal gasket from the valve body.
06) Remove the spindle along with disc etc.
07) Clean the components and lap the disc, seat, back seat etc as per requirement..
08) Check the disc, seat & plug areas for erosion and repair the erosion / defects by welding & grinding,
lapping & blue matching as per requirement.
09) Assemble the valve with new/ repaired components, packing, gaskets etc.
S K SAHA, DGM(C&M)
PO No. : 4000170293
10)
11)
12)
Page No. 30 / 60
Install the actuator and coupled, after necessary greasing etc.

79.Overhaul of HP valve (DIA>6"-12"):

10) Install the actuator and coupled, after necessary greasing etc.
11) Charge the system and attend defects if any.
12) Gland tightening after charging the system if required.
80. Overhaul of HP valve (DIA>12"):
81.Repacement of HP valve (DIA 50NB):
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 31 / 60
82.Overhaul of HP valve (DIA<6"):

83.Overhaul of HP valve (DIA6-12"):
84.Servicing of LP valve (DIA<=6"):
Service Code: TMLPV01OH000
03) Loosen bonnet bolts and remove the yoke/ bonnet etc from valve body.
04) Remove spindle with disc from valve body.
05) Clean the components, lap disc, seat, back seat etc as per requirement.
07) Assemble the components with new / repaired items, packing, gaskets etc as per requirement.
08) Install the actuator and coupled with valve shaft.
09) Check freeness, charge the system and attend defects if any.
85.Servicing of LP valve (DIA6-12"):
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 32 / 60

Service Code: TMLPV02OH000
86.Replacement of LP valve (DIA<=6"):
87.Replacement of LP valve (DIA6-12"):

88. Servicing of NRV (DIA>6"-12"):
Service Code: TMNRV02OH000
1)
2)
Removal of top cover of NRV by loosening cover bolts

Removal of NRV flap from position & carrying out necessary repair in flap, arm, seat etc. by welding,
S K SAHA, DGM(C&M)
PO No. : 4000170293
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grinding, lapping etc. as per requirement

3)
Cutting of new gasket from sheet / new pressure seal as per requirement
4)
Fixation of flap / arm in housing
5)
Tightening of cover bolts with new gasket / pressure seal
6)
Charging of system & attending defects if any
89. Servicing of NRV (DIA>12"):
Service Code: TMNRV03OH001
1) Removal of top cover of NRV by loosening cover bolts
2) Removal of NRV flap from position & carrying out necessary repair in flap, arm, seat etc. by welding, grinding,
lapping etc. as per requirement
3)
Cutting of new gasket from sheet / new pressure seal as per requirement
4)
Fixation of flap / arm in housing
5)
Tightening of cover bolts with new gasket / pressure seal
6)
Charging of system & attending defects if any
90. Servicing of Safety relief valve (DIA>1"-4"):
Service Code: TMS/V02OH000
01) Make necessary lifting arrangement / platform as per requirement
02) Disconnect the flanges & Removal of safety valve from position.
03) Dismantling of safety valve internals.
04) Inspection & cleaning of internals. Replacement of defective parts if any.
05) Repair / replace damaged / eroded components welding , grinding, lapping and blue-matching and as per
requirement
06) Lapping of valve seat as per requirement.
07) Assembly of. Safety valve internals.
08) Hydro test of safety valve as per requirement
09) Putting of safety valve in position, charging of the system & attending of defects if any.
91.Servicing of Safety relief valve (DIA>4"-8"):
Service Code: TMS/V03OH000
01) Make necessary lifting arrangement / platform as per requirement
02) Disconnect the flanges & Removal of safety valve from position.
03) Dismantling of safety valve internals.
04) Inspection & cleaning of internals. Replacement of defective parts if any.
05) Repair / replace damaged / eroded components welding , grinding, lapping and blue-matching and as per
requirement
06) Lapping of valve seat as per requirement.
07) Assembly of. Safety valve internals.
08) Hydro test of safety valve as per requirement
09) Putting of safety valve in position, charging of the system & attending of defects if any.
92.Servicing of pneumatically operated control valve (DIA<=6"): Schedule No. 10.910:
Service Code: TMC/V01OH000
01) De-couple and remove the actuator from position.
02) Loosen the bonnet fasteners and remove the same from valve body.
03) Remove valve plug along with stem and the cage/ trim from the position.
04) Remove the seat and the gaskets etc.
05) Clean the dismantled components and lap the plug & seat as per requirement..
06) Check the seat & plug area for any erosion and repair the erosion / defects by welding, grinding and
S K SAHA, DGM(C&M)
PO No. : 4000170293
08)
09)
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Install back the actuator and coupled with valve spindle.

93.Servicing of pneumatically operated control valve (DIA>6"-12"):

Service Code: TMC/V02OH000
01) De-couple and remove the actuator from position.
02) Loosen the bonnet fasteners and remove the same from valve body.
03) Remove valve plug along with stem and the cage/ trim from the position.
04) Remove the seat and the gaskets etc.
05) Clean the dismantled components and lap the plug & seat as per requirement..
06) Check the seat & plug area for any erosion and repair the erosion / defects by welding, grinding and
08) Install back the actuator and coupled with valve spindle.
Charge the system and attend defects if any
94.Servicing of Butterfly valve (DIA<=6"):
Service Code: TMBFV01OH000
01)
02)
03)
04)
05)
06)
07)
08)
Loosening of butterfly valve flange bolts.

Removing of butterfly valve from position.
Removal of foreign material from valve disc.
Dismantling of valve disc, seat, flap, stem etc.
Inspection & cleaning of rubber seat ,disc etc
Replacement of defective parts i.e valve rubber seat, steam, flap etc as per requirement.
Putting the butterfly valve in position with new gaskets, tightening of flange bolts.
Charging of system and attending of defects if any.
95.Servicing of Butterfly valve (DIA>6"-12"):

01)
02)
03)
04)
05)
06)
07)
08)
Loosening of butterfly valve flange bolts.

Removing of butterfly valve from position.
Removal of foreign material from valve disc.
Dismantling of valve disc, seat, flap, stem etc.
Inspection & cleaning of rubber seat ,disc etc
Replacement of defective parts i.e valve rubber seat, steam, flap etc as per requirement.
Putting the butterfly valve in position with new gaskets, tightening of flange bolts.
Charging of system and attending of defects if any.
96.Overhaul of butterfly valve 600NB.

01) Removal of valve/connection piece from position as per requirement by loosening bolts.
02) Removing of butterfly valve from position.
03) Removal of foreign material from valve disc.
04) Dismantling of valve disc, seat, flap, stem etc.
05) Removals of retaining ring/damaged rubber seal.
06) Cleaning of all parts. Replacement of defective parts.
07) Fixation of new rubber seal & tightening of retaining ring up to required torque etc.
08) Adjustment of flap for ensuring correct position of flap in valve housing.
09) Adjustment of mechanical stopper arrangement in actuator gearbox (AUMA make) for ensuring full closing
of valve.
10) Hydro test of valve by using hydro test arrangement and attending of defects if any.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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11) Cutting of new gasket from sheet as per requirement.

12) Fixation of valve / connection piece in position & tightening of connecting bolts using new gasket as per
requirement.
13) Charging of system & attending of defects if any.
97.Overhaul of butterfly valve 800NB.
01) Removal of valve/connection piece from position as per requirement by loosening bolts.
02) Removing of butterfly valve from position.
03) Removal of foreign material from valve disc.
04) Dismantling of valve disc, seat, flap, stem etc.
05) Removals of retaining ring/damaged rubber seal.
06) Cleaning of all parts. Replacement of defective parts.
07) Fixation of new rubber seal & tightening of retaining ring up to required torque etc.
08) Adjustment of flap for ensuring correct position of flap in valve housing.
09) Adjustment of mechanical stopper arrangement in actuator gearbox (AUMA make) for ensuring full closing
of valve.
10) Hydro test of valve by using hydro test arrangement and attending of defects if any.
11) Cutting of new gasket from sheet as per requirement.
12) Fixation of valve / connection piece in position & tightening of connecting bolts using new gasket as per
requirement.
13) Charging of system & attending of defects if any.
98.Servicing of gear box for valve (DIA<6"):
Service Code: TMVGB01OH000
1.
Making the necessary arrangement for removing the gear box from valve shaft.
2.
Removal of gear box from valve.
3.
Dismantling of gear box internals.
4.
Replacing & repairing the defective parts.
5.
Box up of gear box with new grease.
6.
Mounting the gear box on the valve shaft. Adjustment of mechanical stopped arrangement for full open
and close of the valve.
7. Charging the system and attending of defects if any.
99.Servicing of gear box for valve (DIA 6-12"):
1.
2.
3.
4.
5.
6.
100. Servicing of gear box for valve (DIA>12"):
1.
S K SAHA, DGM(C&M)
PO No. : 4000170293
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2.
3.
4.
5.
6.
101. Welding of pipe punctures and pipe welding cracks by patch welding
Service Code: TMMSW00GN972
01)
02)
03)
04)
05)
06)
Grind the puncture / cracked area.

Cut suitable plate for covering the puncture / crack zone by gas cutting.
Grind the edges and place over the leakage zone and weld.
Deposit weld metal by welding with preheating as per requirement
Grind off or remove the slag and polish the surface
Charge & check for leakage and repair / rectify if any
102. L.P. Pipe line lying of length one meter of size up to 6" size.
(Estimation for laying of pipe for 1mtr length)
Service Code: TMMSL01GN552
1)
2)
3)
4)
5)
6)
7)
8)
Make necessary approach platform as per requirement

Take necessary measurements and cut the pipe as per requirement
Edge prepare the pipes by grinding and lay the pipes as per requirement
Align the pipes and make fitment
Root weld the pipe and do DPT as per requirement and rectify for any defects
Do build up welding of joints. Welding of pipes with flanges as per requirement.
Putting new gasket in flange joints as per requirement.
Charge and check for leakages and attend if any
103. L.P. Pipe line lying of length one meter of size 6-12" size.
(Estimation for laying of pipe for 1mtr length)
Service Code: TMMSL02GN552
1)
Make necessary approach platform as per requirement
2)
Take necessary measurements and cut the pipe as per requirement
3)
Edge prepare the pipes by grinding and lay the pipes as per requirement
4)
Align the pipes and make fitment
5)
Root weld the pipe and do DPT as per requirement and rectify for any defects
6)
Do build up welding of joints. Welding of pipes with flanges as per requirement.
7)Putting new gasket in flange joints as per requirement.
8)Charge and check for leakages and attend if any
104. Flange gasket replacement up to 4"
Service Code: TMFLG07BD000
1)
Remove flange bolts.
2)
Remove old gasket & clean the flange surfaces.
3)
Check the surface area for any cut, build up the cut area by welding and then finish by grinding when ever
required.
S K SAHA, DGM(C&M)
PO No. : 4000170293
4)
5)
6)
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Replace new gasket by cutting from gasket sheet.

Tighten the flanges with new gasket.
Charge the system and check for leaks and rectify if any.
105. Flange gasket replacement above 4to 10"

1)
2)
3)
required.
4)
5)
6)
106. Flange gasket replacement above 10":
1)
2)
3)
required.
4)
5)
6)
107. Hand barring of Main Turbine:
Service Code: TMSTU02GN359
(Hand barring will be operated for 3days round the clock basis. If operated for less than 1.5 days, then 0.5
quantities will be paid)
1)
Remove cover bolts of hand barring gear & removal of hand barring gear cover.
2)
Removal of cover bolts of Pedestal 1-4 near throttle & removal of cover.
3)
Recording of JOP pressure of Bearing no. 1 to 7.
4)
Carry out hand barring of main turbine once in every half an hour till the turbine comes on barring gear.
5)
Providing man power assistance for hand barring in shift round the clock basis till turbine comes to barring
gear.
6)
Removal of HPCV-1 & 2 dummy for carrying out forced cooling of turbine. Providing man power assistance
for carrying out forced cooling.
7)
Mounting of dial gauges at bearing no. 1 to 7 and measurement of shaft lift at individual bearings.
8)
Adjustment of jacking oil pressure at all bearings to get correct lift at individual bearings 1 to 7.
9)
Adjustment of jacking oil header pressure by adjusting PRV (Pressure regulating valve) in MOT room.
Replacement of PRV if required.
10) Normalization of above once the turbine comes in barring gear.
108. LPT Diaphragm replacement:
Service Code: TMSTU53BD800
1.
Loosen mounting bolts of LPT diaphragm assembly to LP Turbine & remove complete assembly to place
on floor.
2.
Dismantle the diaphragm assembly and clean all the components.
3.
Repair/Replace components as per require.
4.
Cut new lead diaphragm & gasket from sheet as per requirement
5.
Fix new diaphragm and assemble it.
6.
Place complete assembly on LPT & tightened the mounting bolts using new gasket.
S K SAHA, DGM(C&M)
PO No. : 4000170293
7.
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Charge the system & attend defects if any.
109. Duct (CW SYS) 2300 NB Temporary Blanking Install/Remove for Condenser Cleaning:- Schedule No.
10.1080:
Service Code: TMDCT01GN400
1. Giving necessary assistance for isolation & draining of condenser pass.
2.
Making necessary platform for opening of manhole doors of condenser front & rear side water box.
3.
Making necessary platform inside condenser CW Duct both in front & rear side for Welding and fabrication
work.
4.
Blanking of both I/L & O/L CW Duct closer to Water box with 10/12mm MS plate, approx. Dia 2300 NB and
support stiffeners.
5.
MS plate to be cut to the suitable size so that it can be entered through manhole and welding to be done
inside the duct to blank the entire I/L and O/L duct.
6. Back side of the Blanking plate suitable stiffener to be welded to ensure the sufficient strength so that it can
withstand the water Load of water box.
7. Total 4 No's of blanking plate to be welded 2 I/L and 2 O/L.
8. After completion of the acid cleaning job all blanking plate to be removed and surface area to be properly
cleaned.
9. Removing the scaffolding material from the condenser water box.
10. Steel for the above job will be supplied by NTPC but agency has to arrange all other consumables.
11. Work to be completed in scheduled time accordingly sufficient gang to be deployed after draining of the
water BOX.
110. Deployment of gang of bdg maint. Works:

Service Code: AD0201030005
jobs not envisaged in the above work and as & when required. The requirement may be of one maintenance
gang consisting of 1 skilled & 2 semiskilled for 4 hr. Manpower to be deployed as per requirement as per the
instruction of EIC.
MISC JOBS:
1.
2.
3.
4.
5.
6.
7.
8.
Fabrication of MS boxes as per requirement for arresting leakages and welding the same in position.
Fabrication of small platforms, hand rails etc and attending of 24x7 safety defects.
Fabrication of racks for keeping spares & tools as per requirement.
Up keeping of turbine maintenance stores / T&P stores etc.
Fabrication of clamps for water leakage arresting.
Dewatering from drain pits / CW ducts etc as per requirement by putting portable de watering pumps.
Cleaning of Instrument air compressor drain traps provided in TG hall.
Any other misc jobs as per instructions of EIC.
111. Dismantling and re-fitment of actuators of valves

Service Code: TMHPB61BD001
MAN VV ACTU. (<>) ADJUSTMENT
1.
Removal of the motorized valve actuator.
2.
After rectification of defect fitment of the actuator with new or repaired one as per EIC instruction.
112. Misc Works During Night Shift for attending any breakdown job
Service Code: TMMSW00BD001
Misc Works (<>) ATTEND BREAKDOWN
1.
Agency has to deploy one maintenance gang during night for 8 hr consisting of 1 Fitter & 2 helper for
executing any emergency kind of job during night.
S K SAHA, DGM(C&M)
PO No. : 4000170293
2.
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Gang should be capable for executing all kind of emergency related to minor breakdown work.
113. Operation & Minor maintenance of TG Hall EOT crane & Misc hoists in Turbine & Aux. area
Service Code: TMEOT00GN702
EOT/Cranes (<>) OPN/MTC
01) Operation of 105T (main hoist) / 15T (Aux. hoist) Electrically operated Overhead Travelling crane (EOT
crane) - 2Nos., Misc. hoists in Turbine area, Misc. hoists in Compressor house and ACW pump house on daily
basis as per requirement & instruction of EIC
02) Carrying out minor preventive maintenance jobs in the EOT crane & Misc. hoists in the areas mentioned
above like Lubrication, Brake adjustment, cleaning etc. as per requirement
03) Regular inspection of both the EOT cranes & Misc hoists for defects in mechanical, Electrical, C&I
components etc. and bringing it to the notice of EIC immediately
04) Regular observation of EOT cranes & Misc hoists during operation for abnormal sounds, jerks, limit
switches functioning, backlash in commands etc. and bringing to the notice of EIC immediately
05) The crane operators deployed should have at least one year experience in operation of similar EOT cranes
of capacity 105T/15T or above and should be physically & mentally fit.
06) During non working days & requirements beyond working hours in working days the contractor should
arrange the crane operator within 1 hour after information of crane operator requirement.
07) During Long shutdown / overhaul periods the contractor should supply crane operators in shifts on round
the clock basis and as per requirement & instructions of EIC
08) The performance of the operator will be tested by NTPC during initial and during the course of operation
and if found unsatisfactory by EIC, the contractor should replace the operator immediately.
09) The contractor should bear the cost & risk of damage of components being lifted / lowered and damage of
components of EOT crane due to negligence on the part of crane operator or mal operation or mishandling.
10) Each Man Day of 8 hr deployment of the crane operator will be considered as one Unit .
114. Replacement of HPBP/LPBP hoses
SCHDULE NO: 10.1130
SERVICE CODE: TMHPB61BD001
HPBP Valves (HOSE) ATTEND BREAKDOWN
1. After ensuring permit, remove the damaged hoses.
2. Replace the same with new one. During the replacement of hoses any leakages of lub oil should be avoided.
3. Take trail and attend defects if any.
115. Misc Works Attend Defect
SCHDULE NO: 10.1140
SERVICE CODE: TMMSW00BD000
Misc Works (<>) Attend Defect
1. Take permit if required then do the misc jobs at the sites. The jobs may be unforeseen and unplanned
depending upon the condition of the plants
2. During performing of these type of jobs follow the safety rules strictly inside plant premises.
116. Misc Works OIL FILLING
SCHDULE NO: 10.1150
Misc Works (<>) OIL FILLING
1. There are various equipments in which lub oil filling is required from time to time except MOT,and TDBFP.in
those equipments oil is to be topped/filled upto normal level as per instruction of EIC/ Site Engineer.
S K SAHA, DGM(C&M)
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117. Misc Works Repair

SCHDULE NO: 10.1160
Misc Works (<>) Repair
1.
2.
Repair and maintenance of the various spare equipments, assisting service Engineer during repair work.
Deployment and mobilization of All necessary T&P for assistance of the above job
118. Misc Works Cleaning

SCHDULE NO: 10.1170
SERVICE CODE: TMMSW00GN100
Misc Works (<>) Cleaning
1.
2.
Equipments Housekeeping after ensuring the permit or as per EIC instruction.

Cleaning of any kind of scrap material,oil etc.
119. Misc Works Checking

SCHDULE NO: 10.1180
Misc Works (<>) Checking
1.
online checking like measurement of flow,pressure,temperature etc of various critical equipments or
systems.
2.
Give assistance in the carrying Instruments,tools etc for this purpose.
120. MISC WORKS CUTTING

SCHDULE NO: 10.1190
MISC WORKS (<>) CUTTING
1. Do the cutting jobs at the sites, if any, which are not covered in main BOQ's. Those cutting jobs will be
considered as misc type for this BOQ.
121. Misc Works Fabrication

SCHDULE NO: 10.1200
Misc Works (<>) Fabrication
1. Do the fabrication jobs at the sites during maintenance activities for the purpose of approach etc as and when
required,if any, which are not covered in main BOQ's. Those fabrication jobs will be treated as misc type for this
BOQ.
122. Misc Works INSPECTION
SCHDULE NO: 10.1210
Misc Works (<>) INSPECTION.
1.
Assisting in the inspection work in the Central stores, TMD stores.
S K SAHA, DGM(C&M)
PO No. : 4000170293
2.
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Extending necessary assistance in the periodic preservation or upkeep of various equipments.
123. MISC WORKS LUBRICATION

SCHDULE NO: 10.1220
MISC WORKS (<>) LUBRICATION
1.Do the cutting jobs at the sites, if any, which are not covered in main BOQ's. Those cutting jobs will be
considered as misc type for this BOQ.
124. SCAFFOLDING for Attending Defect
SCHDULE NO: 10.1230
SERVICE CODE: TMSFL02BD000
SCAFFOLDING (>=500MW) Attend Defect
1.
Erection of scaffoldings are to be done as and when & where required during maintenance of various
equipments.
2.
After maintenance work is completed again scaffolding to be removed and area to be cleaned.
125. MISC WORKS Remove & Apply the insulation
SCHDULE NO: 10.1240
MISC WORKS (<>) Remove & Apply the insulation
1.
2.
Removal of cladding, insulation etc in case attending jobs like leakages from pipes.
After rectification of the problem again cladding, Insulation to be replaced.
126. MISC WORKS TIGHTENING OF FASTENERS

SCHDULE NO: 10.1250
MISC WORKS (<>) TIGHTENING
1. Tightening jobs are to be carried out in loosened valve glands,pump glands and various other fasteners
fastened in various machines. The jobs will be considered as misc type for this BOQ.
127. Misc Works Daily Chks of machines

SCHDULE NO: 10.1260
SERVICE CODE: TMMSW00PM000
Misc Works (<>) Daily Chks
1.
This covers walk down checking of machines located at zero mtr to 38 mtr elevation of Unit #4&5.
2.
One skilled labour along with the helper has to check all the major equipment for any kind of abnormalities
(sound, leakage etc.) as per EIC instructions.
GENERAL TERMS AND CONDITION OF CONTRACT
1. Name of the Contract:- Annual contract for Routine & Breakdown maintenance of Turbine & Auxiliaries for
Stage II unit # 4 & 5 at NTPC BARH
S K SAHA, DGM(C&M)
PO No. : 4000170293
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2. Scope of Work:- Preventive maintenance and break down Maintenance of Turbine & auxiliaries of TMD as per
detail scope of work of following areas: -a. Steam Turbine and Auxiliaries b. Service and instrument air system c.
EOT Crane
3. Material and facilities to be provided by NTPC:- Following material are to be provided by the NTPC for the
above work. a. Workshop facility. b. Water, air and electricity required for the work. c. Special tools and tackles
as required for carrying out this work. d. Hydra Crane, BOT, Fork lift, Suitable scaffolding material & ladders.
4. Material and facilities to be provided by Contractor:- a. Experienced, qualified and competitive manpower. b.
Safety helmet, safety shoes and other PPE for contractor's manpower. c. Contractor will have to arrange their
own arrangement for boarding, lodging and conveyance for manpower deployed.. d. T&P for satisfactory and
timely completion of job as per list enclosed.(Annexure I) e. Consumables like kerosene, diesel, rustoline,
thinner, cotton waste, marking/cloth, emery paper, hacksaw blades, wire brushes, scrappers, cutting & grinding
wheels, general purpose electrodes, cutting gases(DA &O2)etc. f. Two numbers of cutting & welding set and one
set of Argon welding set along with DA, Oxygen, argon cylinders.
5. Site Clean - Up After completion of the work, all sites and work area has to be cleaned properly by the
Contractor. Scrap and waste generated during work has to be shifted to scrap yard or place as per direction of
EIC.
6. Safety All safety measures in respect of contractor' s personnel has to be taken care by the contractor. Safety
personal protection equipment's e.g. Safety helmet and safety shoes are to be arranged by contractor from the
first day of work as required for the successful completion of the work. Failing which, on very next day NTPC will
provide the above PPEs on non returnable basis as per standard NTPC rate.
7. Defect Liability Period -Three months
SPECIAL TERMS AND CONDITION OF CONTRACT
1. The works are to be carried out under strict, efficient supervision and with utmost safety. To ensure the same,
contractor shall post qualified, experienced & adequate site supervisors.
2. PERIOD OF CONTRACT - shall be 12 months from the date of commencement of work and shall be
extended in continuous for another 12 Months on same rate terms & conditions . During the contract period, the
contractor shall attend to various jobs detailed in subsequent chapters as per the instruction of
engineer-in-charge. NTPC reserves its right to terminate the contract before the completion period. Since it is a
rate contract, the quantities indicated in the contract are indicative only and may vary depending on actual
requirement. The contractor shall not have any extra claims over the agreed rates on account of increase or
decrease in quantities during the contract period.
3. PAYMENT TERM - Monthly payments shall be made on the basis of actual quantity of work executed during
the month against submission of bills subject to verification by engineer-in-charge.
4. PRICE BASIS - The contract shall be executed on firm price basis and during the contract period, no deviation
in rates shall be accepted. Hence, it is advised that Contractor should make himself familiar with the nature,
location and type of jobs. The rate shall be inclusive of service charges, overheads, profits, consumables, safety
appliances, T&P etc.The Quoted rates shall be inclusive of all taxes and duties except service tax.Service Tax
will reimbursed extra on submission of documentary evidence.
5. Quality of work:
5.1 NTPC will give PTW for Preventive Maintenance as well as Breakdown Maintenance work depending upon
the plant condition. However, no idling charge shall be paid to the contractor under any circumstances
whatsoever it may be.
5.2 All preventive work will be planned one day in advance and same will be intimated to contractor and
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 43 / 60
accordingly contractor has to make necessary arrangement of additional manpower if required to carry out work.
5.3 Quality & Standard of routine and preventive maintenance works have to be ensured by contractor so that no
breakdown of equipment or system should occur thereafter or during its running. Standard engineering practices
/ instruction of engineers to be followed. No additional payment will be made for break down job/works. In case
of unsatisfactory job quality, party may be asked to redo the job or rectify the defects without any extra cost.
5.4 The contractor will have to submit program one-day in advance to arrange permit to work. The contractor
shall also ensure HOT WORK PERMITS applicable for any gas cutting, welding or hot work and should also
observe full safety precaution to avoid any fire/other accident.
5.5 The contractor should ensure his or his authorized representative availability to receive all instructions
regarding execution of work and to handle to site activity.
5.6 Jobs have to be done in the working plant. Hence, as per situation, if work has to be stopped in between, no
extra charge will be made. Permit system operative in BSTPP has to be strictly adhered to.
5.7 All the drawings are indicative and can be seen from TMD office. The contractor may be asked to do the
maintenance as per existing arrangement and repair accordingly and the fitment will have to be ensured.
5.8 PAINTING: All the new fabricated and erected structure/pipe lines (if any) ,are to be painted with one coat of
red-oxide and two coats final paints. The color will be as per requirement and instructions of Engineer-in-charge
or his authorized representative. Painting after OH of Pumps/equipments to be carried out. Painting material will
be provided by NTPC.
5.9 The works, depending on their nature, are to be carried out by experienced & suitable qualified man power.
To ensure the same NTPC may ask and check the qualification of the technicians.
5.10 All scrap and excess materials will have to be shifted to a store or place as decided by engineer-in-charge
or his representative.
5.11 The contractor or his authorized permanent, technical and administration representatives should be
available at site office all the time. The representative shall meet the engineer-in-charge for receiving the
necessary instruction on day to day basis.
5.12 On receiving instructions from engineer-in-charge, the contractor shall deploy experienced and adequate
number of man-power to carry out the work with the stipulated time schedule. The contractor may also have to
deploy additional manpower if required by engineer-in-charge.
5.13 The supervisor employed must be having sufficient experience in maintenance of Turbine, Turbine
auxiliaries, valves, fans, pumps, blowers, fabrication work and other mechanical equipments.
5.14 NTPC shall provide all type of lubricants and spare parts used in the equipment. The contractor shall take
delivery of these at NTPC store, transport it to site, do the work and return the defective spares removed (if any)
to designated places as per instructions of NTPC representative without any extra cost. All arrangements for
above shall be done by the contractor for which required hydra, pick-up van etc. will be arranged by NTPC.
However, a manual trolley for transportation of small volume material has to be maintained by the contractor.
5.15 Consumables like kerosene, diesel, thinner, cotton waste, cloth, emery paper, hacksaw blades, wire
brushes, scrappers, cutting & grinding wheels, general purpose electrodes (6013/7018 of make D&H, ADVANI,
ESSAB only) etc. Shall be arranged by the contractor at his own cost. The contractor shall ensure that all the
required consumables are stocked at site in sufficient quantity so that work is not hampered at any point of time
due to un-availability of these items.
5.16 T&P - contractor has keep to minimum tools tackles as per enclosed list however this list is not exhaustive
& will have to arrange additional T&P as and when required, as directed by engineer-in-charge.
5.17 All special tools and tackles shall be provided by NTPC. The broad meaning of special tool and tackles
shall be "all those tools which are of not general purpose and have been specifically tailored to meet a particular
requirement of particular equipment shall be designated as special tools and tackles". However, final meaning of
this will be as interpreted by engineer-in-charge. Normal hand tools shall have to be provided by contractor.
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 44 / 60
5.18 Contractor has to depute sufficient additional manpower for emergency jobs within the short notice period.
In case the contractor fails to provide the additional man-power within the notice period given, NTPC will have
the right to arrange the same and will recover the cost from the contractor.
5.19 Contractor shall maintain a work order book at site to get instructions from engineer-in-charge.
5.20 Contractor will be required to work on Sundays, holidays, in shifts and during night also seeing the urgency
/ requirement of the work. The payment shall be made as per the rates quoted only. Contractor shall not demand
any extra payment from NTPC towards this.
5.21 All scaffoldings made for maintenance has to be removed immediately after the completion of work and for
this no charge will be paid.
5.22 Any damage to NTPC property has to be repaired/ renewed by the party free of cost. If any spares are to
be provided in this work by NTPC, the cost of such spares will be recovered from contractor.
5.23 Food and snacks etc to be arrange by the contractor, at his own cost, for his manpower on site during
emergency/ break down work.
5.24 Two numbers of cutting & welding set and one set of Argon welding set along with DA, Oxygen, argon
cylinders should always be available at site. Empty cylinders are to be immediately get filled to avoid any delay in
work.
6. FAILURE OF CONTRACTOR TO ATTEND A JOB IN A STIPULATED TIME : In case, contractor leaves the
work partially, the same left out work can be completed departmentally or with the help of some other agency.
The cost thus incurred shall be deducted from the bills of the contractor.
7. COMPLETION OF JOB : 1 The job shall be defined as completed only after the equipment is recharged and
the defects observed earlier do not reoccur. The equipment will be put on trial run and observed for a time period
as decided by engineer-in-charge before accepting completion of the job. In case the maintenance carried out is
not accepted by engineer-in-charge, the same shall be redone by the contractor without any extra cost. 2 Any
machining or other workshop facility required will be extended as per availability of same on free of cost.
8. LABOUR RULES & REGULATION :
1 The contractor shall comply with all the industrial acts, viz. Minimum wages act, employees liability act.
workmen compensation act, contract labour regulation, arbitration act & the employees state insurance act, or
any modification thereof or any other law relating thereto and made there under from time to time and maintains
various all records required.
2 Contractor will pay wages, allowances including other benefits such as workman's compensation, provident
fund, bonus and any other claims arising out of such employment under law and award as may be payable to
the workers employed by contractor from time to time and also furnish P.F. code certificates issued from
appropriate authority for contractor's employees.
3 The contractor shall provide all details of payment made by him to his employees to the engineer-in-charge, if
asked for.
4 The contractor shall ensure discipline and integrity of the personnel deployed by him and disobedience and
indiscipline by any of the contractors employee, he will be removed from work as per the directions of
engineer-in-charge.
5 The contractor is required to pay wages in presence of NTPC representative.
6 The contractor and his employees shall co-operate with all other agencies working at site.
7 Necessary entry gate pass for BSTPP premises will be required for the contractor employees as per rules
pertaining at the time of contract. The necessary formalities required to get the gate pass shall be done by
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 45 / 60
contractor.
8 The party has to provide proper identity cards to all the workmen before engaging them at work site.
9 If any misconduct, negligence or incompetence of any worker is reported, he is to be removed immediately
from the work site as per the instruction of Engineer-in-charge.
9.SAFETY:
9.1 The work is to be carried out only after getting "permit to work" (PTW) from area maintenance engineer.
9.2 The contractor has to make all safety arrangements for men and material during the work. He has to follow
all safety rules strictly. The contractor shall be held responsible for any lapse in safety. During the work, if any
persons of contractor meet with an accident, the responsibility of medical treatment of the labour and payment of
compensation if any under applicable rules/regulations/statutory requirement lies with the contractor.
9.3 Party has to impart awareness to all his personnel regarding safety. They may approach NTPC safety deptt.
for guidance in this regard
9.4 The contractor's workmen will be required to work at various heights, locations and in vicinity of rotating /
running equipment and also equipment in not working conditions. He should give proper instructions to workmen
to be careful to avoid accidents.
9.5 All safety measures in respect of contractor's personnel have to be take care by the contractor The
contractor shall arrange proper and sufficient number of Personal Protective Equipments such as hand gloves,
helmets, nose-muff, ear muffs, safety shoes, first aid box, safety belt, protective equipments for welding and gas
cutting etc., and ensure that his workmen use them during the execution of work as deemed fit by
Engineer-in-charge. The PPE should be of good quality and damaged/unusable PPE is to be replaced by the
party free of cost.
9.6 The contractor shall ensure that his manpower strictly adhere to safety rules and instructions given to them
by NTPC Safety Engineer / Engineer-in-charge or his representative during execution of the work.
9.7 It is mandatory for all workers to wear boiler suit, safety helmet and safety shoes at work place. Failure to
compliance of above them shall not be allowed in the work place.
10. COMMUNICATION The contractor shall provide mobile phone to the site in-charge / supervisor for BSTPP
for effective and efficient communication with NTPC officials
11. The contractor shall immediately vacate the premises allotted to him during execution of the contract, on
completion of the contract.
12. Normal working times will be from 0830 hrs to 1730 hrs (8 hrs / day) excluding lunch break from 1300 hrs to
1400 hrs. During brake down / in emergency, manpower will have to be deployed during off hours timing/
Sunday/holiday also, same rate will be applicable during off hours working. Work has to be carried out in shifts
also as per the requirement of the job. Contractor has to deploy manpower accordingly without any additional
cost to NTPC.
13. Minimum Manpower - following are required to be deployed for smooth functioning of day to day jobs.
sn Manpower qty.
1 Supervisor 1
2 M/W fitter 2
3 Gen. Fitter 2
4 Gen Welder 1
5 Rigger
2
6 Semi Skilled 6
7 Semi Skilled (assistance to hydra operator) 2
Total-------------- - -------->> 16
8 HP Welder -as per requirement
The minimum manpower as mentioned above is indicative only. Man power may be increased or decreased as
per the need/nature of the work and contractor has to mobilize/arrange manpower accordingly as per instruction
of EIC. NO UNSKILLED MANPOWER SHALL BE DEPLOYED BY THE CONTRACTOR DURING THE
CURRENCY OF THE CONTRACT. Payment of Wages:The contractor shall pay not less than fair wage to
workers engaged by him on the work. "Fair Wages" means wages to be paid should consider the nature of the
work being carried out, the qualification and the experience of the worker to carry out the job as per requirement
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 46 / 60
of the contract. However in any case it shall not be less than the minimum wages fixed by the Govt. of Bihar or
Govt. of India whichever is higher for the class of employees engaged.
The contractor shall ensure the payment to the workers before 5th of each month. The contractor shall maintain
a wage register as per the format provided by the area engineer. The payment shall be made after taking the
signature of the worker in the wage register and duly certified by the area engineer. The copy of this wage sheet
shall be submitted along with the monthly bill.
The contract shall also submit the copy of the PF Challan, clearly certifying the name of the workers who's PF
has been deposited under that Challan. After one year the contractor shall also give the PF balance sheet for
the entire year, issued from the Office of the PF commissioner.
In case of non-observance of the above, NTPC will not accept and process the bill for payment and shall not be
responsible for delay in payment of the bill.
Contract value will remain firm during the complete execution period of the contract. If there is any wage revision
by Govt. of Bihar or Govt. of India, The contractor has to pay the wages whichever is higher and the extra
financial cost on account of wage revision has to be borne by the contractor/Party.
17. As NTPC is an ISO-14001 & ISO-18001 certified organization, contractor is bound to dispose the removed
gaskets (graphite, asbestos etc.), insulation material & other hazardous material to designated places only.
Annexure-I LIST OF TOOLS (TO BE ARRANGED BY THE PARTY) (FOR ONE SCHEDULE):
This is only indicative list, if any other general purpose tools are required for successful completion of job/
smooth operation of contract has to be arranged by party.
1. Spanner set (Ring) up to 36 mm : 03 sets. 2. Spanner set (DE) up to 36 mm : 03 sets 3. Spanner set (Ring)
up to 1.3/4" : 03sets 4. Spanner set (DE) up to 1.3/4" : 03 sets 5. Box spanner set inch size up to 1.1/2", mm
size up to 40 mm : 01 set each
6. Pneumatic impact wrench up to " drive : 01 no. 7. Ratchet handle up to " drive : 02 nos. 8. Die and taps
with handles inch and mm size up to " / 20 mm : 01 set each 9. Chisel : 02 sets 10. Gasket cutter : 01 set 11.
Center punch : 02 sets 12. Letter punch, number punch, hole punch : 01 set each 13. Combination and nose
plier : 02 each 14. Circlip plier (inside and outside) : 02 each 15. Pipe wrench 8" / 12" / 14" / 24" : 02/02/02/01
nos. 16. Allen Key set mm size up to 20 mm : 03 sets 17. Allen key set inch size up to " : 03 sets 18. Vernier
Calliper 150 mm / 300 mm : 01 no. each 19. Steel rule 300 mm / 1000 mm : 02 nos. each 20. Screw driver 6,&12" : 04Nos. each 21. Cutting plier - 10" : 04Nos. 22. Slide Wrench 12", 6" size : 04 nos. each 23. Steel
Hammer 1 kg, 2 kg, 5 kg : 04 Nos. each 24. Brass hammer 1 kg, 2 kg : 03 nos. each 25. Nylon /mallet hammer :
04 nos. 26. Rubber hammer : 04 nos. 27. Measuring tape -3 Mtr. : 04 Nos. 28. Right angle - 6" : 02 No. 29.
Files-250 mm size (bastard, smooth, triangular, half found, round) : 04 each 30. Needle file set : 02 sets 31.
Hacksaw frame : 03 Nos. 32. Hand lamp 24 volts : 06 Nos. 33. Torch 4 cell : 04 Nos. 34. Chain pulley block 1T,
3T cap. : 04 each 35. D shackle 1T, 2T, 3T cap. : 04 Nos. each 36. Slings - 10, 12, length up to 05 M. : 04 Nos.
each 37. Extension board with 30 M cable : 03 Nos. 38. Portable drilling machine up to 13mm size : 02 nos. 39.
Angle Grinder Size - 100 /125 mm : 04 nos. 40. Portable drilling M/C Size -10 mm : 02 nos 41. Straight Grinder
Size -10 mm : 02 Nos. 42. Welding Gen with all accessories : 01 Set. 43. Single phase portable welding
machine with all accessories : 02 set 44. Argon welding Set : 01 No 45. Cutting set with hose etc. : 02 nos. 46.
Copper hammer / rods : 04 nos. (min.) 47. Dial gauges : 04 nos. (min.) 48. Bearing puller : 02 set 49. Pipe vice
and bench vice : 01 each (min.) 50. Safety helmet : for all 51. Safety shoe : for all 52. Safety belt : 10 nos. (min.)
53. Mechanized / hand operated trolley : 01 no. min 54. Tool box : 04 nos. Note - one number of tool box
containing all necessary general purpose tools to be issued / given to each technician.
PENALTY CLAUSE:
Penalty rates for the following reasons:
01) For not complying safety rules : Rs.100/- per day per work. 02) Not deploying manpower within reasonable
time after issuing PTW : Rs.50/- per hour per work.
03) Non-supply of manpower : Double the rate of the type of manpower.
04) Work delay due to shortage of general T&P : Rs.200/- per job per day.
05) Delay in schedule completion time : Rs. 500/- per day.
06) Not using safety appliances : Rs. 50/- per day per item per Man power deployed.
07) Damage of NTPC machinery & T&P : Repair of machinery/T&P free of Cost or 1.5 times the present cost
08) Loss of NTPC T&P and other items. : Replacement item from market or 1.5 times the present cost.
Manpower Requirement and Deputation
The contractor shall depute experienced, qualified and competitive manpower to take up this job. The manpower
should be sufficient to complete the job within the time frame and with acceptable quality standard. If require the
interview of manpower will be taken by NTPC after the award of work.
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 47 / 60
a.i) SUPERVISORS Skilled, well qualified and experienced supervisors for coordination, planning, and execution
of job are required. They should have sufficient previous working experience of Min 3 years of such type of
similar work in power station or in other reputed organization. They should be able to plan the jobs, material and
manpower etc. as per day to day activities. They should have good communication skills with workmen and be
able to motivate them for timely and qualitative completion of job. They shall be able to read the drawings of
assemblies and evaluate and plan the job accordingly.
Qualification - minimum Diploma in Engineering or from Industrial Training Institute.
a.ii) MILL WRIGHT FITTERSITTER/HIGH SKILLED They should have sufficient working experience of
Overhauling/ ALIGNMENT of mechanical equipments like PUMPS/COMPRESSORS /BLOWERS
/AGITATOR/FANS/ VALVES/SAFETY VALVES/NRV/GEAR BOX etc. Mill Wright fitters should be capable of
using and reading precision measuring instrument like Micrometer, Vernier, Filler gauge, Dial gauge etc. Mill
Wright fitters should have done alignment of such type machine previously and should be able to do the same
independently.
a.iii) FITTERS/GRINDERS They should be capable of dismantling, repairs and assembly PUMPS/
COMPRESSORS BLOWERS /AGITATOR/FANS/ VALVES/ SAFETY VALVES/NRV/ GEAR BOX etc. he should
have experience of fabrication work. He should be able to do precision work with cutting, grinders, scrapping,
polishing, gas heating torches, various other special tools and use precision measuring instruments. Fitters
should be capable of using and reading precision measuring instrument like Micrometer, Vernier, Filler gauge,
Dial gauge etc.
a.iv) RIGGERS / SARANG They should be capable of using right tools, tackles and other equipment for lifting &
shifting of dismantled and heavy parts with expertise. They should be capable of guiding and co-ordinations with
crane operator by giving signals and signs for crane movements. Manpower should also know the scaffolding
work.
a.v) SEMI-SKILLED They have to provide support to other category manpower for all the work activities. They
should have experience of mechanical jobs and should have knowledge of working tools, scaffolding work etc.
a.vi) HP WELDERS HP Welders should have GTAW and GMAW certificates of quality welding for stainless
steel and alloy steel from boiler inspector or some other standard welding institution.
a.vii) GENERAL WELDER They should have sufficient working experience of grinding, cutting and welding. He
should be able to carry out both arc and gas welding with safety. He should be able to carry out fabrication work
as per site requirement
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 48 / 60
Break up of Price
---------------------------
Sl No. Service
Code
10 .10 TMCEP04
PM004
10 .20 TMCEP04
OH001
Description
Qty.
CEP(>500-660MW#)-04W
Chks
CEP(>500-660MW#)-OH
10 .30 TMCEP51 CEP (SUC

GN100 STRNR) Cleaning
10 .40 TMCEP03 CEP
BD798 (>210-500MW#)
RPL-M-SEAL
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value
72
NO
2,430.00
0.00
0.00
0.00 2,430.000 174,960.00

0
NO
28,350.00
0.00
0.00
0.00 28,350.00
00
36
NO
3,240.00
0.00
0.00
NO
14,175.00
0.00
0.00
0.00 3,240.000 116,640.00

0
NO
4,860.00
0.00
16
NO
3,240.00
NO
300
56,700.00
0.00 14,175.00
00
14,175.00
0.00
0.00 4,860.000
0
4,860.00
0.00
0.00
0.00 3,240.000
0
51,840.00
7,290.00
0.00
0.00
14,580.00
NO
610.00
0.00
0.00
0.00 7,290.000
0
SET
2,577.00
0.00
NO
3,240.00
48
NO
10 .120 TMB/F00O BLWR/FAN (<>)

H001 OH
10 .130 TMSTU52 STEAM TUR (GSC

OH001 BLOWER) OH
10 .150 TMCPL02 COUPLING

GN402 (200NB)
INSPECTION
10 .50 TMCEP03 CEP

GN152 (>210-500MW#)
Decpl/Cpl/Algn
10 .60
TMVPP03 Vac Pp/ Blwr

PM012 (>20NM3) 12W
Chks
10 .70 TMCND56 CONDENSER

OH001 (VAC P/P) OH
10 .80
0.00 610.0000
183,000.00
0.00
0.00 2,577.000
0
10,308.00
0.00
0.00
0.00 3,240.000
0
12,960.00
2,835.00
0.00
0.00
NO
4,860.00
0.00
0.00
0.00 2,835.000 136,080.00

0
NO
5,265.00
0.00
0.00
10 .140 TMBBP03 BFP

OH001 BP(>210-500MW#)OH
NO
10,935.00
0.00
0.00
NO
3,240.00
0.00
10 .160 TMBFP54 BFP (MECHSEAL

GN100 COOLER) Cleaning
24
NO
2,835.00
37
NO
10 .180 TMBFP64 BFP
24
NO
10 .90
TMSST00 STRAINER (<>)

GN100 Cleaning
TMVPP54 Vac Pp/ Blwr

GN402 (PORT PLATE)
INSPECTION
10 .100 TMVPP53 Vac Pp/ Blwr

GN100 (COOLER)
Cleaning
10 .110 TMB/F00P BLWR/FAN (<>)

M012 12W Chks
10 .170 TMBFP53 BFP (SUC

S K SAHA, DGM(C&M)
0.00 4,860.000
0
19,440.00
0.00 5,265.000
0
10,530.00
0.00 10,935.00
00
32,805.00
0.00
0.00 3,240.000
0
19,440.00
0.00
0.00
68,040.00
3,240.00
0.00
0.00
0.00 2,835.000
0
1,215.00
0.00
0.00
0.00 1,215.000
29,160.00
0.00 3,240.000 119,880.00

0
PO No. : 4000170293
Page No. 49 / 60
Sl No. Service
Code
Description
Qty.
GN100 (SEALWATER
FILTER) Cleaning
10 .190 TMSST07
GN100 STRAINER/FILTER
(50NB) Cleaning
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value
24
SET
1,620.00
0.00
0.00
0.00 1,620.000
0
38,880.00
200
NO
610.00
0.00
0.00
0.00 610.0000
122,000.00
10 .210 TMBFP63 BFP (LUBOIL

OH001 PUMP) OH
NO
12,960.00
0.00
0.00
25,920.00
10 .220 TMBBP52 BFP BP (DE

BD800 MECH SEAL) Repl
NO
4,860.00
0.00
0.00
0.00 12,960.00
00
10 .230 TMBBP53 BFP BP (NDE

BD800 MECH SEAL) Repl
NO
4,050.00
0.00
0.00
12,150.00
10 .240 TMBFP56 BFP (DE MECH

BD800 SEAL) Repl
NO
5,670.00
0.00
0.00
0.00 4,050.000
0
10 .250 TMBFP57 BFP (NDE MECH

BD800 SEAL) Repl
NO
4,860.00
0.00
0.00
14,580.00
10 .260 TMBBP05 BFP BP (BRG)

GN402 INSPECTION
NO
4,860.00
0.00
0.00
0.00 4,860.000
0
10 .270 TMBFP03 BFP

BD799 (>210-500MW#)
RPL-BRG
NO
5,670.00
0.00
0.00
10 .280 TMBBP03 BFP BP

GN152 (>210-500MW#)
Decpl/Cpl/Algn
NO
4,050.00
0.00
10 .290 TMBFP03 BFP

GN152 (>210-500MW#)
Decpl/Cpl/Algn
NO
5,670.00
10 .300 TMHCP00 HYD CPLG (<>)

GN152 Decpl/Cpl/Algn
NO
10 .310 TMBFP03
BD800
10 .320 TMG/B00G Gear Boxes (<>)

N152 Decpl/Cpl/Algn
10 .340 TMG/B00O Gear Boxes (<>)

H001 OH
10 .200 TMBFP60 BFP (LUBOIL

GN100 FILTER) Cleaning
0.00 4,860.000
0
14,580.00
0.00 5,670.000
0
17,010.00
0.00 4,860.000
0
14,580.00
0.00 5,670.000
0
11,340.00
0.00
0.00 4,050.000
0
8,100.00
0.00
0.00
0.00 5,670.000
0
11,340.00
4,050.00
0.00
0.00
4,050.00
NO
12,960.00
0.00
0.00
0.00 4,050.000
0
NO
4,860.00
0.00
0.00
10 .330 TMG/B00B Gear Boxes (<>)

D800 Repl
NO
6,480.00
0.00
0.00
NO
4,050.00
0.00
0.00
10 .350 TMBFT05 TD BFP Turbine

GN003 (TURB ROT)
ALIGNING
NO
6,075.00
0.00
0.00

BD800 (RUPTURE
DIAPHRAGM) Repl
10
NO
6,885.00
0.00
NO
4,050.00
10 .380 TMTGS53 Turbine Gov. Sys

OH000 (PILOT VV) Serv
24
NO
NO
BFP(>210-500MW#)-Repl

OH000 (SERVOMOTORS)
Serv
10 .390 TMACL51 ACCUMULATOR
S K SAHA, DGM(C&M)
0.00 12,960.00
00
12,960.00
0.00 4,860.000
0
4,860.00
0.00 4,050.000
0
4,050.00
0.00 6,480.000
0
6,480.00
0.00 6,075.000
0
6,075.00
0.00
0.00 6,885.000
0
68,850.00
0.00
0.00
0.00 4,050.000
0
12,150.00
2,430.00
0.00
0.00
58,320.00
2,835.00
0.00
0.00
0.00 2,430.000
0
0.00 2,835.000
22,680.00
PO No. : 4000170293
Page No. 50 / 60
Sl No. Service
Code
BD800
Description
(BLADDER) Repl
10 .400 TMACL00 ACCUMULATOR

GN106 (<>) Checking
Qty.
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
SET
2,835.00
0.00
0.00
NO
3,645.00
0.00
0.00
0.00 3,645.000
0
72
NO
1,448.00
0.00
0.00
36
NO
3,240.00
0.00
0.00
0.00 1,448.000 104,256.00

0
10 .440 TMCEN51 CENTRIFUGE

OH001 (BOOSTERFEED
PUMP) OH
NO
4,050.00
0.00
0.00
10 .450 TMAOP03 Turbine

OH001 AOP(>210500MW#)-OH
NO
3,240.00
0.00
10 .460 TMJOP00 Turbine

OH001 JOP(<>)-OH
NO
3,240.00
10 .470 TMAOP03 Turbine

BD800 AOP(>210500MW#)-Repl
NO
10 .480 TMMOT51 MOT (BASKET

10
10 .500 TMTGS51 Turbine Gov. Sys

GN106 (EHC) Checking

GN359 (TURB ROT) HAND
BARRING
10 .420 TMCEN00 CENTRIFUGE (<>)

PM004 04W Chks
10 .430 TMCEN00 CENTRIFUGE (<>)
OH000 Serv
0.00 2,835.000
0
Value
22,680.00
21,870.00
0.00 3,240.000 116,640.00

0
0.00 4,050.000
0
24,300.00
0.00
0.00 3,240.000
0
6,480.00
0.00
0.00
3,240.00
4,860.00
0.00
0.00
0.00 3,240.000
0
0.00 4,860.000
0
4,860.00
NO
3,240.00
0.00
0.00
32,400.00
40
NO
3,240.00
0.00
0.00
0.00 3,240.000
0
NO
4,860.00
0.00
0.00
9,720.00
NO
4,050.00
0.00
0.00
0.00 4,860.000
0
0.00 4,050.000
0
8,100.00
10 .520 TMMOT03 MOT

BD600 (>210-500MW#)
OIL FILLING
48
NO
2,025.00
0.00
0.00
0.00 2,025.000
0
97,200.00
10 .530 TMCDP00 Chem Dosing

PM012 Pump (<>) 12W
Chks
32
NO
1,620.00
0.00
0.00
0.00 1,620.000
0
51,840.00
10 .540 TMCDP00 Chem Dosing

OH000 Pump (<>) Serv
16
NO
3,240.00
0.00
0.00
51,840.00
10 .550 TMLPP01 LP Water Pump

PM012 (Dia<=6") 12W
Chks
96
NO
1,620.00
0.00
0.00
0.00 3,240.000
0

PM012 (Dia>12") 12W
Chks
64
NO
1,620.00
0.00
0.00
0.00 1,620.000 103,680.00

0

OH001 (Dia>12") OH
NO
4,050.00
0.00
0.00
12,150.00

OH001 (Dia<=6") OH
NO
2,835.00
0.00
0.00
0.00 4,050.000
0

OH001 (Dia>6"-12") OH
NO
3,240.00
0.00
0.00
9,720.00
NO
3,240.00
0.00
0.00
0.00 3,240.000
0
10 .490 TMMOT52 MOT (DUPLEX

10 .510 TMLOC00 Lub Oil

GN100 Cooler(<>)Cleaning
S K SAHA, DGM(C&M)
0.00 3,240.000 129,600.00

0
0.00 1,620.000 155,520.00

0
0.00 2,835.000
0
17,010.00
0.00 3,240.000
9,720.00
PO No. : 4000170293
Page No. 51 / 60
Sl No. Service
Code
BD798
Description
(Dia<=6")
RPL-M-SEAL
Qty.
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value

GN152 (<>) Decpl/Cpl/Algn
12
NO
3,240.00
0.00
0.00
0.00 3,240.000
0
38,880.00
12
NO
1,215.00
0.00
0.00
0.00 1,215.000
0
14,580.00

BD800 (GLAND) Repl
60
NO
410.00
0.00
0.00
0.00 410.0000
24,600.00
NO
3,240.00
0.00
0.00
6,480.00
1,620.00
0.00
0.00
0.00 3,240.000
0
10 .650 TMFVV00 FOOT V/V (<>)

GN100 Cleaning
NO
10 .660 TMHHH00 HP Heater-Horz

GN402 (<>) INSPECTION
NO
7,290.00
0.00
0.00
14,580.00
NO
8,100.00
0.00
0.00
0.00 7,290.000
0
10 .670 TMDEA00 Dearator(<>)-Insp

OH000
GN100 (HOTWELL)
Cleaning
NO
8,100.00
0.00
10 .690 TMCND00 CONDENSER (<>)

GN255 FLOOD TEST
NO
8,100.00

GN100 (WATERBOX)
Cleaning
NO

GN402 (COLTCS)
INSPECTION
10 .720 TMCDT00 Cond

BD000 Tube(<>)-Attend
Defect
10 .730 TMSST04
OH000 STRAINER/FILTER
(800NB) Serv
10 .740 TMPHE00 Plate Heat
GN100 Exchngr(<>)Cleaning
10 .620 TMCPL01 COUPLING

GN402 (100NB)
INSPECTION
10 .640 TMVTP00 VERT PP (<>) OH

OH001
0.00 1,620.000
0
3,240.00
32,400.00
0.00
0.00 8,100.000
0
0.00 8,100.000
0
32,400.00
0.00
0.00
16,200.00
8,100.00
0.00
0.00
0.00 8,100.000
0
0.00 8,100.000
0
16,200.00
NO
3,240.00
0.00
0.00
0.00 3,240.000
0
6,480.00
NO
32,400.00
0.00
0.00
0.00 32,400.00 129,600.00

00
NO
4,050.00
0.00
0.00
0.00 4,050.000
0
8,100.00
NO
10,125.00
0.00
0.00
0.00 10,125.00
00
50,625.00
10 .750 TMLPV52 LP Valves

BD800 (GLAND) Repl
100
NO
410.00
0.00
0.00
0.00 410.0000
41,000.00
100
NO
810.00
0.00
0.00
0.00 810.0000
81,000.00
10 .770 TMHPV01 HP Valves

OH001 (Dia<=6") OH
40
NO
1,215.00
0.00
0.00
48,600.00

OH001 (Dia>6"-12") OH
24
NO
3,240.00
0.00
0.00
0.00 1,215.000
0

OH001 (Dia>12") OH
12
NO
6,885.00
0.00
0.00
82,620.00
10 .800 TMHPV13 HP Valves (50NB)

BD800 Repl
20
NO
1,215.00
0.00
0.00
0.00 6,885.000
0
10 .810 TMHPV01 HP
BD800 Valves(Dia<=6")-
12
NO
2,430.00
0.00
0.00
0.00 2,430.000
0
29,160.00

BD800 (GLAND) Repl
S K SAHA, DGM(C&M)
0.00 3,240.000
0
77,760.00
0.00 1,215.000
0
24,300.00
PO No. : 4000170293
Sl No. Service
Code
Page No. 52 / 60
Description
Repl
10 .820 TMHPV02 HP
BD800 Valves(Dia>6"-12")Repl
Qty.
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value
NO
6,075.00
0.00
0.00
0.00 6,075.000
0
36,450.00

OH000 (Dia<=6") Serv
24
NO
1,013.00
0.00
0.00
24,312.00
12
NO
3,645.00
0.00
0.00
0.00 1,013.000
0
10 .850 TMLPV01 LP
BD800 Valves(Dia<=6")Repl
25
NO
1,620.00
0.00
0.00
10 .860 TMLPV02 LP
BD800 Valves(Dia>6"-12")Repl
NO
4,050.00
0.00
10 .870 TMNRV02 NRV (DIA 6"-12")

OH000 Serv
NO
3,240.00
10 .880 TMNRV03 NRV (DIA>=12")

OH001 OH
SET
10 .890 TMS/V02O Safety Valve (1-4")

H000 Serv
25
10 .900 TMS/V03O Safety Valve (4-8")

H000 Serv

OH000 (Dia>6"-12") Serv
0.00 3,645.000
0
43,740.00
0.00 1,620.000
0
40,500.00
0.00
0.00 4,050.000
0
20,250.00
0.00
0.00
16,200.00
7,128.00
0.00
0.00
0.00 3,240.000
0
NO
1,420.00
0.00
0.00
35,500.00
20
NO
2,835.00
0.00
0.00
0.00 1,420.000
0
10 .910 TMC/V01O CONT VV (<=6")

H000 Serv
24
NO
2,430.00
0.00
0.00
58,320.00
10 .920 TMC/V02O CONT VV (6-12")

H000 Serv
12
NO
6,480.00
0.00
0.00
0.00 2,430.000
0
10 .930 TMBFV01 BFV (DIA<=6")

OH000 Serv
12
NO
2,025.00
0.00
0.00
24,300.00
10 .940 TMBFV02 BFV (DIA 6"-12")

OH000 Serv
12
NO
5,265.00
0.00
0.00
0.00 2,025.000
0
10 .950 TMBFV06 BFV (600NB) OH

OH001
NO
7,290.00
0.00
0.00
43,740.00
10 .960 TMBFV08 BFV (800NB) OH

OH001
NO
10,125.00
0.00
0.00
0.00 7,290.000
0
10 .970 TMVGB01 V/V G.BOX (<=6")

OH000 Serv
24
NO
1,620.00
0.00
0.00
38,880.00
12
NO
3,645.00
0.00
0.00
0.00 1,620.000
0
10 .990 TMVGB03 V/V G.BOX (>12")

OH000 Serv
NO
5,265.00
0.00
0.00
31,590.00
200
NO
410.00
0.00
0.00
0.00 5,265.000
0
25
610.00
0.00
25
2,025.00
200
NO
100
50
10 .980 TMVGB02 V/V G.BOX (6-12")

OH000 Serv
10 .1000 TMMSW00 Misc Works (<>)

GN972 WELDING
10 .1010 TMMSL01 MS Piping
GN552 (Dia<=6") Laying
10 .1020 TMMSL02 MS Piping

GN552 (Dia>6"-12") Laying
10 .1030 TMFLG07 FLANGE (DN100)
BD000 Attend Defect
10 .1040 TMFLG12 FLANGE (DN300)
BD000 Attend Defect
10 .1050 TMFLG51 FLANGE
S K SAHA, DGM(C&M)
0.00 7,128.000
0
14,256.00
0.00 2,835.000
0
56,700.00
0.00 6,480.000
0
77,760.00
0.00 5,265.000
0
63,180.00
0.00 10,125.00
00
60,750.00
0.00 3,645.000
0
43,740.00
0.00 410.0000
82,000.00
0.00
0.00 610.0000
15,250.00
0.00
0.00
50,625.00
610.00
0.00
0.00
0.00 2,025.000
0
0.00 610.0000
NO
2,025.00
0.00
0.00
NO
4,860.00
0.00
0.00
0.00 2,025.000 202,500.00

0
122,000.00
0.00 4,860.000 243,000.00
PO No. : 4000170293
Page No. 53 / 60
Sl No. Service
Code
BD800
Description
(GASKET) Repl
Qty.
UOM
Rate
Premium Discount
Addl
Net
Discount Rate
Value
10 .1060 TMSTU02 STEAM TUR

GN359 >200MW# HAND
BARRING
NO
7,290.00
0.00
0.00
0.00 7,290.000
0
14,580.00
NO
6,893.00
0.00
0.00
13,786.00
10 .1080 TMDCT01 Duct (CW SYS)

GN400 Instal/Remove
NO
14,175.00
0.00
0.00
0.00 6,893.000
0
10 .1090 AD020103 Deployment of

0005 gang of bdg maint.
Works
200
PDY
1,015.00
0.00
30
NO
610.00

BD001 ATTEND
BREAKDOWN
365
NO
10 .1120 TMEOT00 EOT/Cranes (<>)

GN702 OPN/MTC
365
10 .1130 TMHPB61 HPBP Valves

BD001 (HOSE) ATTEND
BREAKDOWN
10 .1070 TMSTU53 STEAM TUR (LPT

BD800 DIAPHRAGM) Repl
14,175.00
0.00
0.00 14,175.00
00
0.00 1,015.000 203,000.00

0
0.00
0.00
0.00 610.0000
18,300.00
1,215.00
0.00
0.00
0.00 1,215.000 443,475.00

0
UNT
2,025.00
0.00
0.00
50
NO
610.00
0.00
0.00
0.00 2,025.000 739,125.00

0
0.00 610.0000
30,500.00

BD000 Attend Defect
40
NO
610.00
0.00
0.00
0.00 610.0000
24,400.00

BD600 OIL FILLING
50
OPR
1,015.00
0.00
0.00
50,750.00

BD801 Repair
70
NO
810.00
0.00
0.00
0.00 1,015.000
0
0.00 810.0000
56,700.00

GN100 Cleaning
50
M2
1,015.00
0.00
0.00
50,750.00

GN106 Checking
50
FRQ
490.00
0.00
0.00
0.00 1,015.000
0
0.00 490.0000
24,500.00
10 .1190 TMMSW00 MISC WORKS

GN120 (<>) CUTTING
40
PC
810.00
0.00
0.00
0.00 810.0000
32,400.00

GN250 Fabrication
40.000
MT
810.00
0.00
0.00
0.00 810.0000
32,400.00

GN402 INSPECTION
70
NO
610.00
0.00
0.00
0.00 610.0000
42,700.00

GN554 (<>) LUBRICATION
70
NO
610.00
0.00
0.00
0.00 610.0000
42,700.00
10 .1230 TMSFL02B SCAFFOLDING

D000 (>=500MW) Attend
Defect
60
NO
610.00
0.00
0.00
0.00 610.0000
36,600.00

GN800 (<>) Remove &
Apply
50
NO
1,215.00
0.00
0.00
0.00 1,215.000
0
60,750.00

GN916 (<>) TIGHTENING
40
NO
610.00
0.00
0.00
0.00 610.0000
24,400.00
100
NO
610.00
0.00
0.00
0.00 610.0000
61,000.00
10 .1100 TMMVA00 MAN VV ACTU.

GN005 (<>) ADJUSTMENT

PM000 Daily Chks
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 54 / 60
SCOPE OF WORK
--------------------------------
00010 : BIENNIAL CONTRACT OF TURBINE AUXILIARIES

AMC AND OVERHAULING OF TURBINE & AUXILIARIES AT NTPC BARH STAGE#II U# 4&5 FOR THE
YEAR 2016-17
FOLLOWING SUPPORTING DOCUMENTS HAVE BEEN ATTACHED HEREWITH THE PR:
1)REAL ITEMWISE ESTIMATE OF THE PR
2)DETAILED SCOPE OF WORKS
3)GENERAL TERMS AND CONDITIONS OF THE PERPOSAL
4)SPECIAL TEMS AND CONDITIONS OF THE PERPOSAL
S K SAHA, DGM(C&M)
PO No. : 4000170293
Page No. 55 / 60
SERVICE SPECIFICATIONS
-----------------------------------------------
10 .30 - TMCEP51GN100 (CEP (SUC STRNR) Cleaning)

As Per SOW
10 .40 - TMCEP03BD798 (CEP (>210-500MW#) RPL-M-SEAL)
As per SOW.
10 .50 - TMCEP03GN152 (CEP (>210-500MW#) Decpl/Cpl/Algn)
As Per SOW
10 .60 - TMVPP03PM012 (Vac Pp/ Blwr (>20NM3) 12W Chks)
As Per SOW
10 .70 - TMCND56OH001 (CONDENSER (VAC P/P) OH)
As Per SOW
10 .80 - TMSST00GN100 (STRAINER (<>) Cleaning)
As per SOW.
10 .90 - TMVPP54GN402 (Vac Pp/ Blwr (PORT PLATE) INSPECTION)
As Per SOW
10 .100 - TMVPP53GN100 (Vac Pp/ Blwr (COOLER) Cleaning)
As Per SOW
10 .110 - TMB/F00PM012 (BLWR/FAN (<>) 12W Chks)
As Per SOW
10 .120 - TMB/F00OH001 (BLWR/FAN (<>) OH)
As Per SOW
10 .130 - TMSTU52OH001 (STEAM TUR (GSC BLOWER) OH)
As Per SOW
10 .150 - TMCPL02GN402 (COUPLING (200NB) INSPECTION)
As Per SOW
10 .160 - TMBFP54GN100 (BFP (MECHSEAL COOLER) Cleaning)
As Per SOW
10 .170 - TMBFP53GN100 (BFP (SUC STRNR) Cleaning)
As Per SOW
10 .180 - TMBFP64GN100 (BFP (SEALWATER FILTER) Cleaning)
As Per SOW
10 .190 - TMSST07GN100 (STRAINER/FILTER (50NB) Cleaning)
As Per SOW
10 .200 - TMBFP60GN100 (BFP (LUBOIL FILTER) Cleaning)
As Per SOW
10 .210 - TMBFP63OH001 (BFP (LUBOIL PUMP) OH)
As Per SOW
S K SAHA, DGM(C&M)
PO No. : 4000170293
10 .220 - TMBBP52BD800 (BFP BP (DE MECH SEAL) Repl)
As Per SOW
10 .230 - TMBBP53BD800 (BFP BP (NDE MECH SEAL) Repl)
As Per SOW
10 .240 - TMBFP56BD800 (BFP (DE MECH SEAL) Repl)
As Per SOW
10 .250 - TMBFP57BD800 (BFP (NDE MECH SEAL) Repl)
As Per SOW
10 .260 - TMBBP05GN402 (BFP BP (BRG) INSPECTION)
As per SOW.
10 .270 - TMBFP03BD799 (BFP (>210-500MW#) RPL-BRG)
As Per SOW
10 .280 - TMBBP03GN152 (BFP BP (>210-500MW#) Decpl/Cpl/Algn)
As Per SOW
10 .290 - TMBFP03GN152 (BFP (>210-500MW#) Decpl/Cpl/Algn)
As Per SOW
10 .300 - TMHCP00GN152 (HYD CPLG (<>) Decpl/Cpl/Algn)
As per SOW.
10 .320 - TMG/B00GN152 (Gear Boxes (<>) Decpl/Cpl/Algn)
As Per SOW
10 .330 - TMG/B00BD800 (Gear Boxes (<>) Repl)
As Per SOW
10 .340 - TMG/B00OH001 (Gear Boxes (<>) OH)
As Per SOW
10 .350 - TMBFT05GN003 (TD BFP Turbine (TURB ROT) ALIGNING)
As Per SOW
10 .360 - TMBFT10BD800 (TD BFP Turbine (RUPTURE DIAPHRAGM) Repl)
As Per SOW
10 .370 - TMBFT08OH000 (TD BFP Turbine (SERVOMOTORS) Serv)
As Per SOW
10 .380 - TMTGS53OH000 (Turbine Gov. Sys (PILOT VV) Serv)
As Per SOW
10 .390 - TMACL51BD800 (ACCUMULATOR (BLADDER) Repl)
As Per SOW
10 .400 - TMACL00GN106 (ACCUMULATOR (<>) Checking)
As Per SOW
10 .410 - TMBFT05GN359 (TD BFP Turbine (TURB ROT) HAND BARRING)
As Per SOW
10 .420 - TMCEN00PM004 (CENTRIFUGE (<>) 04W Chks)
As Per SOW
S K SAHA, DGM(C&M)
Page No. 56 / 60
PO No. : 4000170293
10 .430 - TMCEN00OH000 (CENTRIFUGE (<>) Serv)
As Per SOW
10 .440 - TMCEN51OH001 (CENTRIFUGE (BOOSTERFEED PUMP) OH)
As Per SOW
10 .480 - TMMOT51GN100 (MOT (BASKET STRNR) Cleaning)
As Per SOW
10 .490 - TMMOT52GN100 (MOT (DUPLEX STRNR) Cleaning)
As Per SOW
10 .500 - TMTGS51GN106 (Turbine Gov. Sys (EHC) Checking)
As Per SOW
10 .520 - TMMOT03BD600 (MOT (>210-500MW#) OIL FILLING)
As Per SOW
10 .530 - TMCDP00PM012 (Chem Dosing Pump (<>) 12W Chks)
As Per SOW
10 .540 - TMCDP00OH000 (Chem Dosing Pump (<>) Serv)
As per SOW.
10 .550 - TMLPP01PM012 (LP Water Pump (Dia<=6") 12W Chks)
As Per SOW
10 .560 - TMLPP03PM012 (LP Water Pump (Dia>12") 12W Chks)
As Per SOW
10 .570 - TMLPP03OH001 (LP Water Pump (Dia>12") OH)
As Per SOW
10 .580 - TMLPP01OH001 (LP Water Pump (Dia<=6") OH)
As Per SOW
10 .590 - TMLPP02OH001 (LP Water Pump (Dia>6"-12") OH)
As Per SOW
10 .600 - TMLPP01BD798 (LP Water Pump (Dia<=6") RPL-M-SEAL)
As Per SOW
10 .610 - TMLPP00GN152 (LP Water Pump (<>) Decpl/Cpl/Algn)
As Per SOW
10 .620 - TMCPL01GN402 (COUPLING (100NB) INSPECTION)
As Per SOW
10 .630 - TMLPP55BD800 (LP Water Pump (GLAND) Repl)
As Per SOW
10 .640 - TMVTP00OH001 (VERT PP (<>) OH)
As Per SOW
10 .650 - TMFVV00GN100 (FOOT V/V (<>) Cleaning)
As Per SOW
10 .660 - TMHHH00GN402 (HP Heater-Horz (<>) INSPECTION)
As Per SOW
S K SAHA, DGM(C&M)
Page No. 57 / 60
PO No. : 4000170293
10 .680 - TMCND53GN100 (CONDENSER (HOTWELL) Cleaning)
As Per SOW
10 .690 - TMCND00GN255 (CONDENSER (<>) FLOOD TEST)
As Per SOW
10 .700 - TMCND52GN100 (CONDENSER (WATERBOX) Cleaning)
As Per SOW
10 .710 - TMCND51GN402 (CONDENSER (COLTCS) INSPECTION)
As Per SOW
10 .730 - TMSST04OH000 (STRAINER/FILTER (800NB) Serv)
As Per SOW
10 .750 - TMLPV52BD800 (LP Valves (GLAND) Repl)
As Per SOW
10 .760 - TMHPV51BD800 (HP Valves (GLAND) Repl)
As Per SOW
10 .770 - TMHPV01OH001 (HP Valves (Dia<=6") OH)
O/H of HP Bypass Spray Valve
10 .780 - TMHPV02OH001 (HP Valves (Dia>6"-12") OH)
As per SOW.
10 .790 - TMHPV03OH001 (HP Valves (Dia>12") OH)
As per SOW.
10 .800 - TMHPV13BD800 (HP Valves (50NB) Repl)
As Per SOW
10 .830 - TMLPV01OH000 (LP Valves (Dia<=6") Serv)
As Per SOW
10 .840 - TMLPV02OH000 (LP Valves (Dia>6"-12") Serv)
As per SOW.
10 .870 - TMNRV02OH000 (NRV (DIA 6"-12") Serv)
AS PER SOW
10 .880 - TMNRV03OH001 (NRV (DIA>=12") OH)
O/H OF COLD REHEAT NRV
10 .890 - TMS/V02OH000 (Safety Valve (1-4") Serv)
As Per SOW
10 .900 - TMS/V03OH000 (Safety Valve (4-8") Serv)
As Per SOW
10 .910 - TMC/V01OH000 (CONT VV (<=6") Serv)
As Per SOW
10 .920 - TMC/V02OH000 (CONT VV (6-12") Serv)
As Per SOW
10 .930 - TMBFV01OH000 (BFV (DIA<=6") Serv)
As per SOW.
S K SAHA, DGM(C&M)
Page No. 58 / 60
PO No. : 4000170293
Page No. 59 / 60
10 .940 - TMBFV02OH000 (BFV (DIA 6"-12") Serv)

As per SOW.
10 .950 - TMBFV06OH001 (BFV (600NB) OH)
As Per SOW
10 .960 - TMBFV08OH001 (BFV (800NB) OH)
As Per SOW
10 .970 - TMVGB01OH000 (V/V G.BOX (<=6") Serv)
As Per SOW
10 .980 - TMVGB02OH000 (V/V G.BOX (6-12") Serv)
As Per SOW
10 .990 - TMVGB03OH000 (V/V G.BOX (>12") Serv)
As Per SOW
10 .1000 - TMMSW00GN972 (Misc Works (<>) WELDING)
As Per SOW
10 .1010 - TMMSL01GN552 (MS Piping (Dia<=6") Laying)
As per SOW.
10 .1020 - TMMSL02GN552 (MS Piping (Dia>6"-12") Laying)
AS PER SOW
10 .1030 - TMFLG07BD000 (FLANGE (DN100) Attend Defect)
As Per SOW
10 .1040 - TMFLG12BD000 (FLANGE (DN300) Attend Defect)
As Per SOW
10 .1050 - TMFLG51BD800 (FLANGE (GASKET) Repl)
As Per SOW
10 .1060 - TMSTU02GN359 (STEAM TUR >200MW# HAND BARRING)
As Per SOW
10 .1070 - TMSTU53BD800 (STEAM TUR (LPT DIAPHRAGM) Repl)
As Per SOW
10 .1080 - TMDCT01GN400 (Duct (CW SYS) Instal/Remove)
As Per SOW
10 .1090 - AD0201030005 (Deployment of gang of bdg maint. Works)
Deployment of 02 nos. maintenance gangs on MGR bridge for attending bridge maintenance work including
creep adjustment squaring of bridge timber, making holes, pegging, tightening of rail tie bars and chequered
plates in position replacement of bridge timbers if required and also including oiling of hook bolts and arrow
marking with white paints etc. complete including all labor. T&P and consumables etc. required for completion of
work as per scope of the work. Technical specification and direction of EIC.
10 .1100 - TMMVA00GN005 (MAN VV ACTU. (<>) ADJUSTMENT)
As per SOW
10 .1110 - TMMSW00BD001 (Misc Works (<>) ATTEND BREAKDOWN)
As Per SOW
10 .1120 - TMEOT00GN702 (EOT/Cranes (<>) OPN/MTC)
As Per SOW
S K SAHA, DGM(C&M)
PO No. : 4000170293
10 .1130 - TMHPB61BD001 (HPBP Valves (HOSE) ATTEND BREAKDOWN)
As per SOW
10 .1140 - TMMSW00BD000 (Misc Works (<>) Attend Defect)
As Per SOW
10 .1150 - TMMSW00BD600 (Misc Works (<>) OIL FILLING)
As Per SOW
10 .1160 - TMMSW00BD801 (Misc Works (<>) Repair)
As Per SOW
10 .1170 - TMMSW00GN100 (Misc Works (<>) Cleaning)
As Per SOW
10 .1180 - TMMSW00GN106 (Misc Works (<>) Checking)
As Per SOW
10 .1190 - TMMSW00GN120 (MISC WORKS (<>) CUTTING)
As per SOW
10 .1200 - TMMSW00GN250 (Misc Works (<>) Fabrication)
As Per SOW
10 .1210 - TMMSW00GN402 (Misc Works (<>) INSPECTION)
As per SOW
10 .1220 - TMMSW00GN554 (MISC WORKS (<>) LUBRICATION)
As per SOW
10 .1230 - TMSFL02BD000 (SCAFFOLDING (>=500MW) Attend Defect)
As per SOW
10 .1240 - TMMSW00GN800 (MISC WORKS (<>) Remove & Apply)
As per SOW
10 .1250 - TMMSW00GN916 (MISC WORKS (<>) TIGHTENING)
As per SOW
10 .1260 - TMMSW00PM000 (Misc Works (<>) Daily Chks)
As Per SOW
Prepared By:
Sangita Kumari
S K SAHA, DGM(C&M)
Page No. 60 / 60

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NTPC Limited

( A Government of India Enterprise )

Barh Super Thermal Power Project

Purchase Order No. : 4000170293-049-1028 Date : 24.08.2016

Vendor Code : 1005648 (SME Vendor)

Barh Super Thermal Power Project

BIENNIAL CONTRACT OF TURBINE

TMCEP03BD79 CEP (>210-500MW#) RPL-M-SEAL

TMCEP03GN15 CEP (>210-500MW#) Decpl/Cpl/Algn

TMCND56OH00 CONDENSER (VAC P/P) OH

TMVPP54GN40 Vac Pp/ Blwr (PORT PLATE)

Ser Tax-14.5% (incl. Swachh bharat cess-0.5%) Extr

TMCEP04PM00 CEP(>500-660MW#)-04W Chks

TMCEP51GN10 CEP (SUC STRNR) Cleaning

TMVPP03PM01 Vac Pp/ Blwr (>20NM3) 12W Chks

TMSST00GN10 STRAINER (<>) Cleaning

TMVPP53GN10 Vac Pp/ Blwr (COOLER) Cleaning

TMBBP03OH00 BFP BP(>210-500MW#)-OH

TMCPL02GN40 COUPLING (200NB) INSPECTION

TMBFP54GN10 BFP (MECHSEAL COOLER) Cleaning

TMBFP53GN10 BFP (SUC STRNR) Cleaning

TMBFP64GN10 BFP (SEALWATER FILTER) Cleaning

TMSTU52OH00 STEAM TUR (GSC BLOWER) OH

TMBFP63OH00 BFP (LUBOIL PUMP) OH

TMBBP52BD80 BFP BP (DE MECH SEAL) Repl

TMBFP56BD80 BFP (DE MECH SEAL) Repl

TMBFP57BD80 BFP (NDE MECH SEAL) Repl

TMBFP03BD79 BFP (>210-500MW#) RPL-BRG

TMBFP03GN15 BFP (>210-500MW#) Decpl/Cpl/Algn

TMG/B00BD800 Gear Boxes (<>) Repl

TMBFT05GN00 TD BFP Turbine (TURB ROT) ALIGNING

TMBFT10BD80 TD BFP Turbine (RUPTURE

TMBFT08OH00 TD BFP Turbine (SERVOMOTORS)

TMTGS53OH00 Turbine Gov. Sys (PILOT VV) Serv

TMACL51BD80 ACCUMULATOR (BLADDER) Repl

TMACL00GN10 ACCUMULATOR (<>) Checking

TMBFT05GN35 TD BFP Turbine (TURB ROT) HAND

TMCEN00PM00 CENTRIFUGE (<>) 04W Chks

TMCEN00OH00 CENTRIFUGE (<>) Serv

TMCEN51OH00 CENTRIFUGE (BOOSTERFEED PUMP)

TMJOP00OH00 Turbine JOP(<>)-OH

TMBFP60GN10 BFP (LUBOIL FILTER) Cleaning

TMBBP53BD80 BFP BP (NDE MECH SEAL) Repl

TMBBP05GN40 BFP BP (BRG) INSPECTION

TMBBP03GN15 BFP BP (>210-500MW#) Decpl/Cpl/Algn

TMHCP00GN15 HYD CPLG (<>) Decpl/Cpl/Algn

TMG/B00GN15 Gear Boxes (<>) Decpl/Cpl/Algn

TMAOP03OH00 Turbine AOP(>210-500MW#)-OH

TMMOT52GN10 MOT (DUPLEX STRNR) Cleaning

TMLOC00GN10 Lub Oil Cooler(<>)-Cleaning

TMMOT03BD60 MOT (>210-500MW#) OIL FILLING

TMCDP00PM01 Chem Dosing Pump (<>) 12W Chks

TMCDP00OH00 Chem Dosing Pump (<>) Serv

TMLPP01PM01 LP Water Pump (Dia<=6") 12W Chks

TMLPP03PM01 LP Water Pump (Dia>12") 12W Chks

TMLPP03OH00 LP Water Pump (Dia>12") OH

TMLPP01OH00 LP Water Pump (Dia<=6") OH

TMLPP02OH00 LP Water Pump (Dia>6"-12") OH

TMLPP00GN15 LP Water Pump (<>) Decpl/Cpl/Algn

TMLPP55BD80 LP Water Pump (GLAND) Repl

TMVTP00OH00 VERT PP (<>) OH

TMHHH00GN40 HP Heater-Horz (<>) INSPECTION

TMCND53GN10 CONDENSER (HOTWELL) Cleaning