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TABLE OF CONTENTS
Section 1: Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2: Demographics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 3: The Business Drivers Facilitating Digital Transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 4: The Opportunity to Change
People and Business Models with Smart Connected Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 5: Let it Flow: Managing Data Is at the Heart
of a Smart Connected Assets Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 6: Preparing the Business Case for Smart Connected Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Section 7: Business Value & Recommended Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
lnsresearch.com
SECTION 1
Executive Summary
Executive Summary
PAGE
cess for Smart Connected Assets. Many of the ROI case studies for
For industries that rely on physical assets to produce the goods and
to improved quality. The question that many businesses have is, How
DIGITAL TRANSFORMATION
FRAMEWORK
DIGITAL
TRANSFORMATION
FRAMEWORK
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
STRATEGIC OBJECTIVES
Reimagining Business
Process and Service Delivery
OPERATIONAL EXCELLENCE
Realigning People,
Process, and Technology
OPERATIONAL ARCHITECTURE
CONNECTIVITY
ENERGY
Managing IT-OT
Convergence and NextGen
IIoT Technology
SMART CONNECTED ENTERPRISE
OPERATIONAL
EXCELLENCE SUPPORT
OPERATIONS
QUALITY
EHS
CLOUD
L5
L4
L3
L2
L1
APM
APPLICATION
DEVELOPMENT
IIoT Enabled
Next-Gen
Systems
COSTS
TOTAL
HARDWARE
SOFTWARE LICENSING
L0
SOLUTION SELECTION
Defining Immediate
and Long Term ROI
YEAR 1
YEAR 2
YEAR 3
YEAR 4
YEAR 5
APPLICATION SOFTWARE
DOCUMENTATION & TRAINING
MAINTENANCE
INSTALLATION
INTEGRATION
LEGACY DATA LOADING
Project
Charter
Team
PLANNING
BUSINESS CASE
PROJECT MANAGEMENT
SUPPORT
TOTAL:
DISCOVERY
Research
Evaluation
RFP
Pilot
SELECTION
as those assets that are used by a business to produce and deliver its
goods and services that can sense and respond to internal and exter-
omous operation.
Past performance
REAL TIME
SECTION
1 2 3
4 5 6
7
TABLE OF
CONTENTS
SMART
CONNECTED
SMART CONNECTED
ASSETS ASSETS
Converged Sensors,
Instrumentation,
Controls,
Converged
Sensors,
Instrumentation,
and Assetsand Assets
Controls,
REAL TIME
PREDICTIVE
AUTONOMOUS
PREDICTIVE
AUTONOMOUS
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
mation. LNS Research has analyzed data collected from more than
This eBook will educate executives who are responsible for driving
Assets journey.
INDUSTRIAL
INTERNET OF THINGS PLATFORM
INDUSTRIAL INTERNET OF THINGS PLATFORM
CONNECTIVITY
CLOUD
Private/Public/Hybrid
Standards - Serial/
Proprietary > Ethernet/Open
Machine 2 Machine/Data
Acquisition - Embedded,
Gateways, APIs, Web Services,
OPCUA, Modbus TCP/IP,
MQTT, etc.
Device Management
APPLICATION
DEVELOPMENT
Integrated Development
Environment: JAVA, HTML5
IIoT Data Model and
Execution Engine
Workow and Business
Logic Modeler
Collaboration, Social
Mobile
Visualization
Search
Security - Authentication,
Access Control, Conguration
Management, Cryptography,
Logging, Compliance
SECTION 2
Demographics
Research Demographics
PAGE
TABLE OF
CONTENTS
For this eBook on the role of Smart Connected Assets in Digital Trans-
surveys, IIoT and APM. Each of these surveys has over 300 respon-
spondents reside in the North American region, with very strong re-
dents. Using both surveys allows us to get a full view of the market and
1.2%
INDUSTRY
12.5%
GEOGRAPHY
COLOR BY HQ LOCATION
52%
Process
25.5%
51%
Discrete
60.8%
Europe
Asia / Pacific
SECTION
1 2 3
4 5 6
7
North America
21%
Batch
0%
10%
20%
30%
40%
50%
60%
10.0%
REVENUE
COLOR BY COMPANY REVENUE
41.4%
48.6%
Small: $0 - $250MM
Medium: $250MM - $1BB
Large: $1BB+
35%
TABLE OF
35%
CONTENTS
SECTION
1 2 3
4 5 6
7
Operations
21%
24%
12%
Engineering
4%
Maintenance
6%
50%
40%
26%
31%
8%
JOB TITLE
CxO
Director
4%
3%
Safety
Manager
1%
2%
Risk
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
55%
60%
SECTION 3
11
industry, for the last two years of our APM survey. Smart Connected
Assets will play a huge role going forward in supporting and improv-
What is the #1 strategic objective for improving asset performance in your organization?
CONTENTS
TABLE OF
Increasing production
capacity and capabilities
SECTION
1 2 3
4 5 6
7
51%
11%
8%
7%
5%
Improving safety
5%
4%
3%
3%
2%
1%
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
55%
60%
12
TABLE OF
Connected Assets.
material tracking are the focus areas going forward. These are all ar-
For some time now, remote monitoring has been the primary investment driver. Energy efficiency has been high on the list, but its
CONTENTS
SECTION
1 2 3
4 5 6
7
Remote Monitoring
Energy Efficiency
Quality Improvement
Asset Reliability
Production Visibility
Business Model Transformation
Asset and Material Tracking
13
help build to a future, larger business case. This will be the ammu-
Transformation, and the ability to build a business case and get the
funding required to execute on a project.
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SECTION
1 2 3
4 5 6
7
Funding:
32%
31%
Understanding IIoT:
27%
Security:
26%
Standards:
23%
Technology Partners:
18%
14
for those who continue to invest. The big jump from last year to this
help support the business case and therefore the funding to start
Please indicate the nature of investment in Digital Transformation Technologies, like IIoT, expected going forward
2015
2016
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CONTENTS
SECTION
1 2 3
4 5 6
7
11%
7%
3%
2%
0%
10%
25%
18%
31%
22%
37%
20%
30%
40%
20%
9%
8%
4%
3%
0%
10%
20%
30%
40%
SECTION 4
16
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4 5 6
7
Smart Connected Assets can and will drastically alter business models. Digital Transformation is enabled by using Smart Connected Assets as a strategic objective and will impact Asset Performance Management best practices. Organizations need to understand where
to make investments in technologies and software to support these
efforts. People, processes, and technology are disrupting business
models.
17
As Smart Connected Assets become more prevalent in asset intensive organizations, so too will the connectivity options of the workforce. We have seen much use of mobility and related applications
already. The next phase will be tools, and personal equipment, like
hard hats, shirts, gloves, and boots. These will be able to monitor
the condition of the workforce and the environment around it. This,
coupled with the smart asset itself, will promote a safe working environment leading to improved safety.
iGlove or other
Smart Glove
BY YEAR
2016
2015
Smart Watches
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CONTENTS
SECTION
1 2 3
4 5 6
7
Wearable Barcode
Scanners
Location Device
0%
5%
10%
15%
20%
25%
Operations will then provide the capability to manufacture efficiently and handle different levels of orders, customizable for each customer request. Because of the smart connected nature of the op-
CONTENTS
SECTION
1 2 3
4 5 6
7
IG U
Control
Mobile Device
HARDWARE SETUP
& INSTALLATION
SECURIT Y
VIT
ON
TI
TI
ONF
RA
IIoT, but if they apply the Uber model, it would simply equate to a
EC
TABLE OF
A
DAT
18
S E T U P A ND C
PAGE
FUNCTIONS
CO
NN
Gateway to
Plant or IoT Network
19
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
(CBM) and ultimately, the holy grail today, which is predictive ana-
Now the convergence of Cloud and Big Data is enabling cheaper in-
BIG DATA
ANALYTICS
FRAMEWORK
BIG DATA
ANALYTICS FRAMEWORK
DESCRIPTIVE
DIAGNOSTIC
PREDICTIVE
PRESCRIPTIVE
What
happened
Why it
happened
What will
happen
What action
to take
20
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SECTION
1 2 3
4 5 6
7
SECTION 5
The State of Asset Performance Management Data Services and Smart Connected Assets
PAGE
22
TABLE OF
CONTENTS
If that data is shared, it more than likely will benefit them in the fu-
its infancy, but we are hearing more customer stories on the oppor-
warranty issues.
not deployed Smart Connected Assets and therefore are not getting
the APM related data they so richly provide.
Another split is the remaining 43% that do have assets that are
generating APM data; a majority, 22%, will not allow suppliers to ac-
ers use the data, and can be the first step in requesting Smart Ser-
Which statement best describes your attitudes toward APM services provided by the vendors
of the smart connected devices in your facility?
SECTION
1 2 3
4 5 6
7
47%
22%
11%
10%
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
Smart Connected Legacy Assets: Investing in the Past Leads to a Profitable Future
PAGE
23
There are decades of legacy equipment that can become Smart Con-
nected Assets. Some legacy assets have been generating data for
some time, and some may need a few extra sensors to complement
cessful since there are plans to invest in sensing more than 50% assets
or expose this data for use. Others may require a host of sensors to
ing quick wins in the pilot phase and want to quickly increase invest-
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
2015
2016
0-25
26-50
50+
24
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
2015
2016
0-25
26-50
50+
25
TABLE OF
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that exists today, they are reaping benefits on multiple fronts and
APM data vs. those that do not, we see that those that have the ca-
SECTION
1 2 3
4 5 6
7
80
60
40
20
ALL
CURRENTLY IMPLEMENTED
Count
790
186
Median
67
75
Outliers
SECTION 6
27
For companies considering the promise of Smart Connected Assets as a component of their organizational Digital Transformation
strategy, it important to take a thoughtful approach to increase the
chances of success. Based on our history of understanding organizations that have started down this path, we recommend a five-step
process to ensure alignment of people, processes, and technology
with Digital Transformation initiatives.
STEP 1
Prepare Technically for What Is to Come
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
STEP 2
Understand the Data and the Processes Around It
STEP 3
STEP 4
STEP 5
Build the Business Case
STEP 1
Prepare Technically for What Is to Come
PAGE
28
TABLE OF
CONTENTS
SECTION
1 2 3
4 5 6
7
tivity directly from any system to a Smart Connected Asset will great-
today and into the future. The key elements of the IIoT platform
INDUSTRIAL
INTERNET OF THINGS PLATFORM
INDUSTRIAL INTERNET OF THINGS PLATFORM
CONNECTIVITY
CLOUD
Private/Public/Hybrid
Standards - Serial/
Proprietary > Ethernet/Open
Machine 2 Machine/Data
Acquisition - Embedded,
Gateways, APIs, Web Services,
OPCUA, Modbus TCP/IP,
MQTT, etc.
Device Management
APPLICATION
DEVELOPMENT
Integrated Development
Environment: JAVA, HTML5
IIoT Data Model and
Execution Engine
Workow and Business
Logic Modeler
Collaboration, Social
Mobile
Visualization
Search
Security - Authentication,
Access Control, Conguration
Management, Cryptography,
Logging, Compliance
TRIAL INTERNET OF
THINGS
PLATFORM
STEP
2
Understand the Data and the Processes Around It
PAGE
29
NNECTIVITY
ds - Serial/
ary > Ethernet/Open
APPLICATION
Once companies have some results from their attempts, decisions
DEVELOPMENT
therefore
make it possible to implement Digital Transformation, it
Private/Public/Hybrid
CLOUD
Development
ing out to
a larger set of assets. After the decision to scale, it is time
needs to
be tried
first. LNS
suggests
that the first place to play is in Integrated
IaaS
- Compute,
Storage,
Network
Environment: JAVA, HTML5
to select a partner to deploy the IIoT Platform and implement Smart
Big Data
Analytics
(but not
tooTraditional
big), monitoring
a select group of
PaaS
- Run Time,
Queue,
DB/DW | Data
Historian
| In-Memory
| Hadoop/Data
Lake data, trying IIoT
Connected
critical assets.
This
requires Database
connecting
and collecting
Data ModelAssets.
and
Execution
Engine
Below is the current state of understanding the connections the
SaaS
Traditional
Enterprise
Applications,
Next-Gen small-scale
analytics
tools-from
a variety
of vendors,
and deploying
e 2 Machine/Data
tion - Embedded,
IoT Enabled Applications
Batch, Discrete
and Process industries have. Batch leads the effort,
ys, APIs, Web Services, Cloud infrastructure. There are many vendors offering analytics ca- Workow
and Business
Security - should
Authentication,
Access
Control, Conguration
Modbus TCP/IP,
andModeler
understands the assets and connections available; it anticipates
Logic
pabilitychoices
be made
carefully.
Management, Antivirus/Spyware, Cryptography, Logging,
etc.
expanding their understanding and documentation by next year. The
Data Tagging, Compliance
Collaboration, Social
Management
Process Industry is heavily invested in understanding these connecTABLE OF
x Event
Processing
Mobile
CONTENTS
tions within the next year.
Condition
SECTION Based
ing1 2 3
4 5 6and Speed
ansport
7
y - Authentication,
Control, Intrusion
on/Prevention, Firewalls,
ion Whitelisting,
s/Spyware, Cryptogragging, Data Tagging,
nce, etc.
Search
Security - Authentication,
Do you have a definitive list of connections to the plant
Access Control, Conguration
and what data
can flow through them?
Management,
Cryptography,
Logging, Compliance
58%
Yes
43%
36%
Visualization
17%
35%
36%
No
Batch
25%
22%
28%
Planned in
1 year
0%
10%
20%
30%
BY INDUSTRY
Discrete
Process
40%
50%
60%
STEP 3
Align for Success: Operational Excellence, Smart Connected Assets, and Digital Transformation
PAGE
30
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1 2 3
4 5 6
7
OPERATIONAL
EXCELLENCE SUPPORT
to that data one of the barriershoarding datacan be addressed.
lytics, and Mobilityit can be seen that some of these barriers can be
ENERGY
OPERATIONS
QUALITY
EHS
APM
STEP 4
Use Operational Architecture to Execute Digital Transformation
PAGE
31
TABLE OF
ness. LNS Research supports the use of tools and techniques of EA,
derstand where they are today and define where they need to be
CONTENTS
OPERATIONAL
ARCHITECTURE
SECTION
1 2 3
4 5 6
7
OT
IT
Machinery
Storage systems
Computing technology
Monitoring systems
Business applications
Control systems
Data analysis
L5
L4
L3
L2
L1
L0
IIoT Enabled
Next-Gen
Systems
STEP 5
Build the Business Case
PAGE
32
The business case charts an organizations journey from todays as-is
state to the ultimate end goal. An organization should identify its cur-
rent as-is state on the business case journey chart by identifying the
current APM maturity and moving up the business case journey line.
vision of what the business should look like in 5, 10, or even 20 years
shifts from a cost center to a value center. Top executives view cost
TABLE OF
CONTENTS
$$$$$
1 2 3
4 5 6
7
5
OPERATIONAL EXCELLENCE MATURITY
SECTION
4
$$$$$
METRICS
Big Data*
VALUE
C OS T C
C EN
ENT
T ER
Value**
**e.g. Revenue and Earnings
ER
Financial
$$$$$
Operational
$$$$$
Siloed
DEPARTMENT
CROSS-FUNCTION
EXECUTIVE
$$$$$
SECTION 7
Business Value
& Recommended Actions
34
As mentioned earlier in this eBook, the opportunity for Smart Connected Assets not only creates better visibility into operations and
maintenance but offers up a transformative opportunity with maintenance business models.
Buy machine capacity, not the machine. We are already seeing
this trend in our survey data. From last year to this year, the number
of organizations purchasing machine capacity on smart connected
devices instead of buying the machinery doubled, from 3% to 6%.
Although this is small, this approach is in its infancy and we should
continue to see precipitous growth for years to come as pilots pan
out and roll outs increase in size and scope.
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SECTION
1 2 3
4 5 6
7
2015
2016
3%
6%
Maintenance as a Service
PAGE
35
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SECTION
1 2 3
4 5 6
7
Who owns the data from the machines you deliver to customers?
(Respondents were able to choose more than once answer to reflect different asset capabilities)
67%
33%
33%
0%
10%
20%
30%
40%
50%
60%
70%
Business Value
PAGE
36
TABLE OF
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We are in the early phases of Smart Connected Assets and its role in
Digital Transformation. The good news is many of the early pilot proj-
the more mature companies are with best practices in people, pro-
cesses, and technology, the more likely they will see direct benefits
Companies that do see value and are rapidly pursuing opportunities in Digital Transformation and Smart Connected Assets have
taken the five-step journey and understand their Operational Architecture and its impact on Operational Excellence.
Organizations that view application integrations (ERP, IEM, EQMS) as key to APM
are more likely to understand and pursue IoT
SECTION
1 2 3
4 5 6
7
31%
6%
BY INTEGRATION WITH OTHER APPLICATIONS Like ERP, IEM, EQMS, etc.
7%
Currently implemented
Not planned
17%
We have interest but are still
investigating the impact
21%
34%
24%
Don't understand/know
about IoT
38%
7%
0%
5%
10%
15%
20%
25%
30%
35%
40%
On Time Delivery Performance Improves with Smart Connected Assets and Data Sharing
PAGE
37
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SECTION
1 2 3
4 5 6
7
do not have Smart Connected Assets and those that do not share
ness opportunities.
Count
530
90
411
Median
88
95
90
Outliers
34
62
38
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4 5 6
7
39
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4 5 6
7
To move forward, here are some suggested actions to take with your
Smart Connects Assets journey:
The IIoT is a transformative technology trend that will change the
definition of IT-OT convergence, system architecture, organizational structure, and business models: Smart Connected Assets,
whether legacy or new, will play a crucial role in generating the
Author:
Jason Kasper
Research Analyst
jason.kasper@lnsresearch.com
Connect:
lnsresearch.com
Presented by: