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THE ROLE OF

SMART CONNECTED ASSETS


IN DIGITAL TRANSFORMATION:
How People, Processes, and Technology
Are Disrupting Business Models

CONNECT:
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THE ROLE OF SMART CONNECTED ASSETS


IN DIGITAL TRANSFORMATION:
How People, Processes, and Technology are Disrupting Business Models

TABLE OF CONTENTS
Section 1: Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 2: Demographics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 3: The Business Drivers Facilitating Digital Transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 4: The Opportunity to Change
People and Business Models with Smart Connected Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 5: Let it Flow: Managing Data Is at the Heart
of a Smart Connected Assets Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 6: Preparing the Business Case for Smart Connected Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Section 7: Business Value & Recommended Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

lnsresearch.com

SECTION 1

Executive Summary

Executive Summary
PAGE

THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

Asset Performance Management (APM) has been an area of early suc-

Digital Transformation means shifting to new production, busi-

cess for Smart Connected Assets. Many of the ROI case studies for

ness, and customer engagement models and enabling unprecedent-

deploying Smart Connected Assets have centered on their value in

ed business possibilities like packaged services of industrial equip-

improving the reliability of production equipment. It is obvious that

ment, selling capacity instead of capital, and improved performance.

less downtime leads to higher productivity, but it can also contribute

For industries that rely on physical assets to produce the goods and

to improved quality. The question that many businesses have is, How

services they deliver, Smart Connected Assets are at the heart of

will Smart Connected Assets, coupled with APM, enable me to trans-

their Digital Transformation efforts.

form my business in this age of digitalization?

DIGITAL TRANSFORMATION
FRAMEWORK
DIGITAL
TRANSFORMATION
FRAMEWORK

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

STRATEGIC OBJECTIVES
Reimagining Business
Process and Service Delivery

OPERATIONAL EXCELLENCE
Realigning People,
Process, and Technology

OPERATIONAL ARCHITECTURE

CONNECTIVITY

People Process Technology


Operational Excellence Platform

ENERGY

Fall short on any pillar and your


OpEx platform becomes tippy
Fall short on two or more pillars and your
OpEx platform becomes totally unstable

BUSINESS CASE DEVELOPMENT

Managing IT-OT
Convergence and NextGen
IIoT Technology
SMART CONNECTED ENTERPRISE

OPERATIONAL
EXCELLENCE SUPPORT

OPERATIONS

QUALITY
EHS

CLOUD

L5

IoT Enabled Governance and Planning Systems

L4

IoT Enabled Business Systems

L3

Smart Connected Operations - IIoT Enabled


Production, Quality, Inventory, Maintenance

L2

L1

APM

APPLICATION
DEVELOPMENT

IIoT Enabled
Next-Gen
Systems

COSTS

TOTAL

HARDWARE
SOFTWARE LICENSING

BIG DATA ANALYTICS

L0

Smart Connected Assets -

IIoT Enabled Sensors, Instrumentation, Controls,


Assets, and Materials

SOLUTION SELECTION

Defining Immediate
and Long Term ROI

THIRD PARTY SOFTWARE

YEAR 1

YEAR 2

YEAR 3

YEAR 4

YEAR 5

Eliminating Bias and


Finding Long Term Partners

APPLICATION SOFTWARE
DOCUMENTATION & TRAINING

MAINTENANCE
INSTALLATION
INTEGRATION
LEGACY DATA LOADING

Project
Charter

Team

PLANNING
BUSINESS CASE

PROJECT MANAGEMENT
SUPPORT
TOTAL:

DISCOVERY

Research

Evaluation

RFP

Pilot

SELECTION

The Digital Transformation Framework


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THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

One of the strategic objectives we see asset intensive organizations

These assets are more than just digital sensors connected to a

beginning to pursue is Smart Connected Assets, which LNS defines

control system. Smart Connected Assets allow an enterprise to move

as those assets that are used by a business to produce and deliver its

beyond real-time control to predictive control and ultimately, auton-

goods and services that can sense and respond to internal and exter-

omous operation.

nal environments as an intelligent agent. This means they are aware of


and can react to:

Past performance

REAL TIME

Predicted future failure


Raw materials
Environmental impact

SECTION

Other factors, such as customer requirements


or supplier performance

1 2 3
4 5 6
7

Converged Sensors, Instrumentation,


Controls, and Assets

Design and configuration

TABLE OF

CONTENTS

SMART CONNECTED ASSETS

SMART
CONNECTED
SMART CONNECTED
ASSETS ASSETS
Converged Sensors,
Instrumentation,
Controls,
Converged
Sensors,
Instrumentation,
and Assetsand Assets
Controls,

REAL TIME

PREDICTIVE

AUTONOMOUS

PREDICTIVE

AUTONOMOUS

The Digital Transformation Framework (Cont.)


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SECTION

1 2 3
4 5 6
7

A huge enabler for the role of Smart Connected Assets in Digital

asset performance in global organizations, and how these perfor-

Transformation is the Industrial Internet of Things (IIoT) Platform.

mance initiatives are key components of enabling Digital Transfor-

Within it are Cloud services, Big Data and Analytics, Connectivi-

mation. LNS Research has analyzed data collected from more than

ty, and Application Development, and they are the technological

350 global executives on this topic to provide actionable recom-

building blocks for Digital Transformation.

mendations to executives looking to start their Smart Connected

This eBook will educate executives who are responsible for driving

Assets journey.

INDUSTRIAL
INTERNET OF THINGS PLATFORM
INDUSTRIAL INTERNET OF THINGS PLATFORM
CONNECTIVITY

CLOUD

Network Infrastructure Wired, Wi, and Cellular

Private/Public/Hybrid

Standards - Serial/
Proprietary > Ethernet/Open

PaaS - Run Time, Queue, Traditional DB/DW | Data


Historian | In-Memory Database | Hadoop/Data Lake

Machine 2 Machine/Data
Acquisition - Embedded,
Gateways, APIs, Web Services,
OPCUA, Modbus TCP/IP,
MQTT, etc.

SaaS - Traditional Enterprise Applications, Next-Gen


IoT Enabled Applications

Device Management

IaaS - Compute, Storage, Network

Security - Authentication, Access Control, Conguration


Management, Antivirus/Spyware, Cryptography, Logging,
Data Tagging, Compliance

Complex Event Processing


Alarms, Condition Based
Monitoring
Data Transport and Speed
Security - Authentication,
Access Control, Intrusion
Detection/Prevention, Firewalls,
Application Whitelisting,
Antivirus/Spyware, Cryptography, Logging, Data Tagging,
Compliance, etc.

APPLICATION
DEVELOPMENT
Integrated Development
Environment: JAVA, HTML5
IIoT Data Model and
Execution Engine
Workow and Business
Logic Modeler
Collaboration, Social
Mobile

BIG DATA ANALYTICS


Statistical Programming: R, SAS, SPSS
Search, Text Mining, Data Exploration
Analytics: Image/Video, Time Series, Geospatial,
Predictive Modeling, Machine Learning, etc.
Statistical Process Control Optimization and Simulation
Metrics and KPIs

Visualization

Search
Security - Authentication,
Access Control, Conguration
Management, Cryptography,
Logging, Compliance

SECTION 2

Demographics

Research Demographics
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TABLE OF

CONTENTS

For this eBook on the role of Smart Connected Assets in Digital Trans-

The mix of geography and company size has remained stable

formation, we are in a unique position to pull from the value of two

with no significant change. As expected the majority of survey re-

surveys, IIoT and APM. Each of these surveys has over 300 respon-

spondents reside in the North American region, with very strong re-

dents. Using both surveys allows us to get a full view of the market and

sponse rates from Europe and Asia.

trends that are converging as Digital Transformation initiatives take

1.2%

shape in Discrete, Process, and Batch Industries.

INDUSTRY

12.5%

(Respondents were not limited to one industry self-identification)

GEOGRAPHY
COLOR BY HQ LOCATION

52%

Process

25.5%

51%

Discrete

60.8%

Europe
Asia / Pacific

SECTION

1 2 3
4 5 6
7

North America

21%

Batch
0%

10%

Rest of the World

20%

30%

40%

50%

60%

10.0%
REVENUE
COLOR BY COMPANY REVENUE

41.4%

48.6%
Small: $0 - $250MM
Medium: $250MM - $1BB
Large: $1BB+

Research Demographics (Cont.)


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THE ROLE OF SMART CONNECTED


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When looking at respondents area of responsibility, we were happy


to see a strong mix of C-level and Director level responses from the
groups that are leveraging Smart Connected Assets in their Digital
Transformation journey. With Digital Transformation, all levels of the
organization need to be involved to ensure success and the survey
results validate this.

What is your area of responsibility?


Information
Technology

35%

TABLE OF

35%

CONTENTS

SECTION

1 2 3
4 5 6
7

Operations

21%

24%

12%

Engineering
4%

Maintenance

6%

50%

40%

26%

31%

8%

JOB TITLE
CxO
Director

4%
3%

Safety

Manager

1%
2%

Risk
0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

55%

60%

SECTION 3

The Business Drivers Facilitating


Digital Transformation

What Is Driving Digital Transformation in Asset Performance Management?


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11

The constant drive toward better operational performance is, without

ing operational efficiency. An assets ability to understand past per-

a doubt, the major business driver of Digital Transformation in APM.

formance in order to predict future failure will transform "business as

This has been the #1 strategic objective of organizations, regardless of

usual" and will cause a shift in focus to opportunities such as buying

industry, for the last two years of our APM survey. Smart Connected

capacity or guaranteed uptime by suppliers.

Assets will play a huge role going forward in supporting and improv-

What is the #1 strategic objective for improving asset performance in your organization?

CONTENTS

TABLE OF

Increasing production
capacity and capabilities

SECTION

All others not listed

1 2 3
4 5 6
7

51%

Better operational performance

11%
8%
7%

Raising financial performance


Managing operational risk

5%

Improving safety

5%
4%

Improving product quality


Enhancing overall
sustainability performance

3%

Increasing manufacturing agility

3%
2%

Reducing energy usage


Improving regulatory compliance
and reporting

1%
0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

55%

60%

Business Drivers Behind Digital Transformation


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TABLE OF

Organizations are in an education phase when it comes to Smart

outlook is lower as most investment has taken shape and it seems

Connected Assets. When we examine APM survey data year over

the easiest area to prove value (the low hanging fruit).

year, we can understand where in the business organizations are

The outlook is bright for Smart Connected Assets; production vis-

investing with regard to Digital Transformation. This also provides

ibility, business model transformation, and future opportunities look

insight to the investments, market outlook, and direction for Smart

to be within asset reliability and business transformation and asset/

Connected Assets.

material tracking are the focus areas going forward. These are all ar-

For some time now, remote monitoring has been the primary investment driver. Energy efficiency has been high on the list, but its

Top IIoT Use Cases, One Year Outlook

CONTENTS

SECTION

1 2 3
4 5 6
7

Remote Monitoring
Energy Efficiency
Quality Improvement
Asset Reliability
Production Visibility
Business Model Transformation
Asset and Material Tracking

eas that can generate value if considering Smart Connected Assets.

Top Challenges Deploying Smart Connected Assets


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13

If any of the areas of future outlook are of interest, it is important to

A good strategy is to start small with a pilot project. This provides

understand the roadblocks organizations face in the Digital Trans-

the opportunity to learn about the capabilities in the market and

formation with regard to Smart Connected Assets. There is a direct

help build to a future, larger business case. This will be the ammu-

correlation between education on new technologies, such as IIoT,

nition necessary to address concerns of executive leadership and to

an integral component of both Smart Connected Assets and Digital

get the buy-in required to fund larger projects.

Transformation, and the ability to build a business case and get the
funding required to execute on a project.

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

What are the top challenges in deploying IIoT technology?

Funding:

32%

Build a Business Case:

31%

Understanding IIoT:

27%

Security:

26%

Standards:

23%

Technology Partners:

18%

Technologies: Moving Full Steam Ahead


PAGE

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14

What a difference a year makes! As the market continues to become

Increasing by 8 percentage points are those organizations that

educated on IIoT, Smart Connected Assets, and the potential of sup-

will be investing in Digital Technologies like IIoT. We attribute this

porting Digital Transformation technologies, we see a slight increase

jump to more and more industry stories that can be internalized to

for those who continue to invest. The big jump from last year to this

help support the business case and therefore the funding to start

year is the number of respondents who will invest moving forward.

pilot projects of their own.

The category of those that do not expect to invest is in a free fall,


dropping 12 percentage points!

Please indicate the nature of investment in Digital Transformation Technologies, like IIoT, expected going forward

2015

2016

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

We do not expect to invest in IoT


technologies in the foreseeable future
We expect to start investing in IoT
technologies in the next 12 months
but are still establishing a budget

We have established budget


for IoT technology investment in
the next 12 months

11%
7%
3%

We have made significant investment


already and expect it to decrease
in the future

2%
0%

10%

25%

We do not expect to invest in IoT


technologies in the next 12 months

18%

We have made significant investment


already and expect it to stay the
same for the foreseeable future

31%

We do not expect to invest in IoT


technologies in the foreseeable future

22%

We do not expect to invest in IoT


technologies in the next 12 months
We have made significant
investment already and expect it
to increase in the future

We expect to start investing in IoT


technologies in the next 12 months
but are still establishing a budget

37%

20%

30%

40%

20%

We have made significant


investment already and expect it
to increase in the future

9%

We have established budget


for IoT technology investment in
the next 12 months

8%

We have made significant investment


already and expect it to stay the
same for the foreseeable future

4%

We have made significant investment


already and expect it to decrease
in the future

3%
0%

10%

20%

30%

40%

SECTION 4

The Opportunity to Change People


and Business Models with Smart
Connected Assets

Smart Connected Assets: Digitalization and Disruption


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TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

Smart Connected Assets can and will drastically alter business models. Digital Transformation is enabled by using Smart Connected Assets as a strategic objective and will impact Asset Performance Management best practices. Organizations need to understand where
to make investments in technologies and software to support these
efforts. People, processes, and technology are disrupting business
models.

Smart Connected Assets Roadmap: Do Not Exclude The Workforce


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17

As Smart Connected Assets become more prevalent in asset intensive organizations, so too will the connectivity options of the workforce. We have seen much use of mobility and related applications
already. The next phase will be tools, and personal equipment, like
hard hats, shirts, gloves, and boots. These will be able to monitor
the condition of the workforce and the environment around it. This,

What specialist intelligent wearables do you use


or experiment with in your plants?

coupled with the smart asset itself, will promote a safe working environment leading to improved safety.

iGlove or other
Smart Glove

BY YEAR
2016
2015

Smart Watches

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

Google (or other) Glass

Wearable Barcode
Scanners

Location Device
0%

5%

10%

15%

20%

25%

Intelligent wearables are being increasingly experimented


with as we compare 2015 to 2016. Specifically, wearables
that help with location as well as smart gloves and smart
watches are expected to increase this year.

Enabling Smart Connected Operations


and try to quickly relate to it as the model on how to digitally transform asset intensive businesses. In reality this is not the case and
it creates confusion. Organizations want to explore the promise of

Operations will then provide the capability to manufacture efficiently and handle different levels of orders, customizable for each customer request. Because of the smart connected nature of the op-

CONTENTS

eration different business models will become more profitable and

SECTION

therefore more viable to pursue.

1 2 3
4 5 6
7

IG U

Control

Mobile Device

HARDWARE SETUP
& INSTALLATION

operations into Smart Connected Operations. Smart Connected

SECURIT Y

VIT

on the application. Instead, Smart Connected Assets will transform

ON

TI

Digital Transformation in asset intensive businesses will not focus

TI

ONF

simple, intuitive way for individuals to work at home shops.

RA

IIoT, but if they apply the Uber model, it would simply equate to a

EC

TABLE OF

SMART CONNECTED ASSETS

A
DAT

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Often we hear the technology industry speak of the Uber paradigm

S E T U P A ND C

PAGE

FUNCTIONS

CO

NN

Gateway to
Plant or IoT Network

Analytics Become Prescriptive


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TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

As technology has progressed we have seen an evolution from break/

There are two levels when talking about becoming prescriptive.

fix reactive maintenance through to condition based maintenance

The first is the ability to understand and prescribe which mainte-

(CBM) and ultimately, the holy grail today, which is predictive ana-

nance activity or activities to take in order to postpone or prevent

lytics. In the past the prohibitive factor in moving from reactive to

failure. The second is to prescribe operational changes to alter the

predictive was the high cost of sensors and network connectivity.

profile of the equipment in order to postpone or prevent the failure.

Now the convergence of Cloud and Big Data is enabling cheaper in-

The first is important to become maintenance smart, while the sec-

frastructure costs, increased flexibility, and greater processing power.

ond enables Operational Excellence.

BIG DATA
ANALYTICS
FRAMEWORK
BIG DATA
ANALYTICS FRAMEWORK
DESCRIPTIVE

DIAGNOSTIC

PREDICTIVE

PRESCRIPTIVE

What
happened

Why it
happened

What will
happen

What action
to take

An Opportunity to Rethink Business Models


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TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

Early indications are that organizations that adapt Smart Connected


Assets gain a competitive advantage and can be more profitable in
doing so. As asset intensive industries move from traditional analytics toward predictive and prescriptive analytics, the insights are seen
as an opportunity to provide better services. These analytics will incorporate new sources of data, like video, geospatial, and new algorithms via machine learning to further push organizations to evolve
into new business models and competitive offerings.
One opportunity is employing a Smart Services model with the
manufacturer of the equipment in which is being invested. This removes the learning curve and makes the manufacturer responsible
for monitoring, analyzing, and taking action on the asset if it is predicted to fail.
The second opportunity is vendors selling capacity instead of the
asset itself. Organizations are buying the capability of the machine,
with guarantees of uptime. This allows companies to become more
competitive in their customer base offerings. Products may be delivered at a lower price or a higher level of service because of agreements with suppliers and confidence in a consistent and reliable
manufacturing process.

SECTION 5

Let it Flow: Managing Data Is


at the Heart of a Smart Connected
Assets Strategy

The State of Asset Performance Management Data Services and Smart Connected Assets
PAGE

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TABLE OF

CONTENTS

At the moment, leveraging data to enable new business models is at

If that data is shared, it more than likely will benefit them in the fu-

its infancy, but we are hearing more customer stories on the oppor-

ture with improved product designs and proactive fixes to support

tunity it presents. A near-majority of industrial companies, 47%, have

warranty issues.

not deployed Smart Connected Assets and therefore are not getting
the APM related data they so richly provide.

The more proactive organizations do at some level share their


APM data, either with proactive or diagnostic level support. Starting

Another split is the remaining 43% that do have assets that are

here allows asset intensive organizations to understand how suppli-

generating APM data; a majority, 22%, will not allow suppliers to ac-

ers use the data, and can be the first step in requesting Smart Ser-

cess it. This is a missed opportunity in the relationship with suppliers.

vices or usage based asset models.

Which statement best describes your attitudes toward APM services provided by the vendors
of the smart connected devices in your facility?

SECTION

1 2 3
4 5 6
7

We do not have any smart


technology enabled systems that
generate APM-related data

47%

We have systems that generate


APM-related data but do not allow our
suppliers to access that information

22%

We have systems that generate


APM-related data and allow suppliers
to access that data to proactively
assist us with APM initiatives

11%

We have systems that generate


APM-related data but only allow
suppliers access to that data to help
us with diagnostics

10%
0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

Smart Connected Legacy Assets: Investing in the Past Leads to a Profitable Future
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There are decades of legacy equipment that can become Smart Con-

Organizations are taking a careful approach by installing sensors

nected Assets. Some legacy assets have been generating data for

to a small percentage of assets this year. This chart also indicates

some time, and some may need a few extra sensors to complement

smaller pilots (sensing small percentage of assets, 50 or less) are suc-

existing data sources. Alternatively, software can be added to unlock

cessful since there are plans to invest in sensing more than 50% assets

or expose this data for use. Others may require a host of sensors to

next year. We expect this trend to continue, as organizations are find-

understand the condition and performance. The good news is sens-

ing quick wins in the pilot phase and want to quickly increase invest-

ing technologies are getting cheaper by the day, enabling organiza-

ment in order to scale the value of Smart Connected Assets.

tions to explore the opportunity for Smart Connected Legacy Assets.

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

Percentage of legacy equipment that will be Smart Connected


12
10
8
6
4
2

2015
2016

0-25

26-50

50+

Already Smart and Connected: Investments to Accelerate with Early Successes


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TABLE OF

Eventually a legacy assets life comes to an end and it is necessary to


invest in new plant equipment. Increasingly organizations are buying
assets that are already Smart and Connected. As with legacy assets,
industrial companies are taking a similar pilot approach when incorporating these new assets into their infrastructure. The aim small, miss
small approach allows organizations to accelerate the learning curve
and rework the plans around people, processes, and technology.
From the chart below, it is clear organizations this year are incorporating Smart Connected Assets on a smaller scale and it also indicates they like the value they are providing, as next year reveals more
organizations will invest in new assets at a larger scale by purchasing
larger amountsover 50%.

CONTENTS

SECTION

1 2 3
4 5 6
7

Percentage of newly purchased assets that will be Smart Connected


12
10
8
6
4
2

2015
2016

0-25

26-50

50+

Early Adopters Demonstrate Increased Reliability


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TABLE OF

CONTENTS

For the small percentage of forward-thinking companies that have

impact all three of those factors, meaning organizations with higher

taken advantage of the full Smart Connected Assets opportunity

reliability will show higher OEE.

that exists today, they are reaping benefits on multiple fronts and

Looking below at organizations that have real-time visibility into

this can be seen by looking at the impact of reliability on operation-

APM data vs. those that do not, we see that those that have the ca-

al performance. One of the closest relationships to measure this is

pability exhibit a substantially higher OEE performance than those

through the metric Overall Equipment Effectiveness (OEE). As the

that do not, with a median OEE of 75 vs. 67.

product of availability, productivity, and quality, asset reliability can

Achieving real-time visibility into APM metrics


100

SECTION

1 2 3
4 5 6
7

80

60

40

20

ALL

CURRENTLY IMPLEMENTED

Count

790

186

Median

67

75

Outliers

SECTION 6

Preparing the Business Case


for Smart Connected Assets

Introduction to the Five-Step Business Case Process


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For companies considering the promise of Smart Connected Assets as a component of their organizational Digital Transformation
strategy, it important to take a thoughtful approach to increase the
chances of success. Based on our history of understanding organizations that have started down this path, we recommend a five-step
process to ensure alignment of people, processes, and technology
with Digital Transformation initiatives.

STEP 1
Prepare Technically for What Is to Come

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

STEP 2
Understand the Data and the Processes Around It

STEP 3

Align for Success: Operational Excellence,


Smart Connected Assets, and Digital Transformation

STEP 4

Use Operational Architecture to Execute


Digital Transformation

STEP 5
Build the Business Case

STEP 1
Prepare Technically for What Is to Come
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TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

There are a number of essential components that make up the abili-

LNS sees a rapid deployment of sensors (and other things) that

ty to manage data generated by Smart Connected Assets, and a well

have built-in intelligence and communication capabilities. Connec-

thought out IIoT platform will enable the Digital Transformation

tivity directly from any system to a Smart Connected Asset will great-

today and into the future. The key elements of the IIoT platform

ly enhance data availability and will allow that data to be delivered to

comprise Connectivity, Cloud, Big Data Analytics, and Application

whomever or whatever needs it, effectively breaking down silos that

Development (see chart below).

have existed for decades.

INDUSTRIAL
INTERNET OF THINGS PLATFORM
INDUSTRIAL INTERNET OF THINGS PLATFORM
CONNECTIVITY

CLOUD

Network Infrastructure Wired, Wi, and Cellular

Private/Public/Hybrid

Standards - Serial/
Proprietary > Ethernet/Open

PaaS - Run Time, Queue, Traditional DB/DW | Data


Historian | In-Memory Database | Hadoop/Data Lake

Machine 2 Machine/Data
Acquisition - Embedded,
Gateways, APIs, Web Services,
OPCUA, Modbus TCP/IP,
MQTT, etc.

SaaS - Traditional Enterprise Applications, Next-Gen


IoT Enabled Applications

Device Management

IaaS - Compute, Storage, Network

Security - Authentication, Access Control, Conguration


Management, Antivirus/Spyware, Cryptography, Logging,
Data Tagging, Compliance

Complex Event Processing


Alarms, Condition Based
Monitoring
Data Transport and Speed
Security - Authentication,
Access Control, Intrusion
Detection/Prevention, Firewalls,
Application Whitelisting,
Antivirus/Spyware, Cryptography, Logging, Data Tagging,
Compliance, etc.

APPLICATION
DEVELOPMENT
Integrated Development
Environment: JAVA, HTML5
IIoT Data Model and
Execution Engine
Workow and Business
Logic Modeler
Collaboration, Social
Mobile

BIG DATA ANALYTICS


Statistical Programming: R, SAS, SPSS
Search, Text Mining, Data Exploration
Analytics: Image/Video, Time Series, Geospatial,
Predictive Modeling, Machine Learning, etc.
Statistical Process Control Optimization and Simulation
Metrics and KPIs

Visualization

Search
Security - Authentication,
Access Control, Conguration
Management, Cryptography,
Logging, Compliance

TRIAL INTERNET OF
THINGS
PLATFORM
STEP
2
Understand the Data and the Processes Around It
PAGE

THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

29
NNECTIVITY

k Infrastructure Wi, and Cellular

ds - Serial/
ary > Ethernet/Open

In order to build a successful Smart Connected Asset strategy and

APPLICATION
Once companies have some results from their attempts, decisions
DEVELOPMENT

therefore
make it possible to implement Digital Transformation, it
Private/Public/Hybrid

about the larger Digital Transformation program can be made by roll-

CLOUD

Development
ing out to
a larger set of assets. After the decision to scale, it is time
needs to
be tried
first. LNS
suggests
that the first place to play is in Integrated
IaaS
- Compute,
Storage,
Network
Environment: JAVA, HTML5
to select a partner to deploy the IIoT Platform and implement Smart
Big Data
Analytics
(but not
tooTraditional
big), monitoring
a select group of
PaaS
- Run Time,
Queue,
DB/DW | Data
Historian
| In-Memory
| Hadoop/Data
Lake data, trying IIoT
Connected
critical assets.
This
requires Database
connecting
and collecting
Data ModelAssets.
and
Execution
Engine
Below is the current state of understanding the connections the
SaaS
Traditional
Enterprise
Applications,
Next-Gen small-scale
analytics
tools-from
a variety
of vendors,
and deploying

e 2 Machine/Data
tion - Embedded,
IoT Enabled Applications
Batch, Discrete
and Process industries have. Batch leads the effort,
ys, APIs, Web Services, Cloud infrastructure. There are many vendors offering analytics ca- Workow
and Business
Security - should
Authentication,
Access
Control, Conguration
Modbus TCP/IP,
andModeler
understands the assets and connections available; it anticipates
Logic
pabilitychoices
be made
carefully.
Management, Antivirus/Spyware, Cryptography, Logging,
etc.
expanding their understanding and documentation by next year. The
Data Tagging, Compliance
Collaboration, Social
Management
Process Industry is heavily invested in understanding these connecTABLE OF
x Event
Processing
Mobile
CONTENTS
tions within the next year.

Condition
SECTION Based
ing1 2 3
4 5 6and Speed
ansport
7
y - Authentication,
Control, Intrusion
on/Prevention, Firewalls,
ion Whitelisting,
s/Spyware, Cryptogragging, Data Tagging,
nce, etc.

BIG DATA ANALYTICS


Statistical Programming: R, SAS, SPSS
Search, Text Mining, Data Exploration
Analytics: Image/Video, Time Series, Geospatial,
Predictive Modeling, Machine Learning, etc.
Statistical Process Control Optimization and Simulation
Metrics and KPIs

Search
Security - Authentication,
Do you have a definitive list of connections to the plant
Access Control, Conguration
and what data
can flow through them?
Management,
Cryptography,
Logging, Compliance

58%
Yes

43%
36%

Visualization

17%

Includes the use of a broad set of statistical and


optimization tools to cleanse, monitor, and analyze
both structured and unstructured data for enabling
unprecedented insights.

35%
36%

No

Batch

25%
22%
28%

Planned in
1 year
0%

10%

20%

30%

BY INDUSTRY
Discrete
Process

40%

50%

60%

STEP 3
Align for Success: Operational Excellence, Smart Connected Assets, and Digital Transformation
PAGE

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ASSETS IN DIGITAL TRANSFORMATION

30

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

As our research shows Operational Excellence as a key objective,


it also reveals the top barriers to achieving the objective have to
do with a lack of metrics or visibility into the metrics that are being measured, inaccessible data, and organizational silos/structure.
Just pursuing Digital Transformation is not a guarantee of overcoming these barriers.
Looking at some of the enabling technologies that have driven
Digital Transformation to the forefront todayCloud, Big Data Ana-

OPERATIONAL
EXCELLENCE SUPPORT
to that data one of the barriershoarding datacan be addressed.
lytics, and Mobilityit can be seen that some of these barriers can be

overcome. By moving data to the Cloud and enabling mobile access


This is not to say that technology is a silver bullet, however.

People - Process - Technology

OPERATIONAL EXCELLENCE PLATFORM


Fall short on any pillar and your OpEx platform becomes fragile
Fall short on two or more pillars and your OpEx platform
People Process Technology
becomes totally unstable

Operational Excellence Platform

ENERGY

Fall short on any pillar and your


OpEx platform becomes tippy
Fall short on two or more pillars and your
OpEx platform becomes totally unstable

OPERATIONS

QUALITY
EHS

APM

STEP 4
Use Operational Architecture to Execute Digital Transformation
PAGE

THE ROLE OF SMART CONNECTED


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31

TABLE OF

The challenge for many organizations is making the leap from an

ational Technology (OT) convergence.

IT-centric view that is typically associated with classic Enterprise Ar-

We believe strongly that OA is critical to executing a successful

chitecture (EA) activities, to the day-to-day operations of the busi-

Digital Transformation within a manufacturing or asset intensive

ness. LNS Research supports the use of tools and techniques of EA,

enterprise. Like any initiative an enterprise takes there are strategic

and believes that when applying it to daily operations, businesses

elements and tactical elements. The OA exercise helps to clarify

need to think in new terms; that is the concept of Operational Ar-

and separate strategy from tactics, and helps an organization un-

chitecture (OA). Operational Architecture takes the discipline of

derstand where they are today and define where they need to be

the IT domain and its EA activities, but translates them to reflect

to accomplish their business objects. It provides the map of how to

the operational side of the business. It is only natural that we think

get from the as-is to the desired state.

of Operational Architecture as the culmination of the IT and Oper-

CONTENTS

OPERATIONAL
ARCHITECTURE

SECTION

1 2 3
4 5 6
7

OT

IT

Machinery

Storage systems

Equipment and assets

Computing technology

Monitoring systems

Business applications

Control systems

Data analysis

L5

IoT Enabled Governance and Planning Systems

L4

IoT Enabled Business Systems

L3

Smart Connected Operations - IIoT Enabled


Production, Quality, Inventory, Maintenance

L2

L1

L0

Smart Connected Assets -

IIoT Enabled Sensors, Instrumentation, Controls,


Assets, and Materials

IIoT Enabled
Next-Gen
Systems

STEP 5
Build the Business Case
PAGE

THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

32
The business case charts an organizations journey from todays as-is

By breaking the Digital Transformation effort into Operational Ex-

state to the ultimate end goal. An organization should identify its cur-

cellence focused business process improvement initiatives (BPIs), for

rent as-is state on the business case journey chart by identifying the

example, Smart Connected Assets, organizations can typically build

current APM maturity and moving up the business case journey line.

sound business cases with measurable results. If a company has a solid

The dividing line is where the Smart Connected Assets initiative

vision of what the business should look like in 5, 10, or even 20 years

shifts from a cost center to a value center. Top executives view cost

out by linking back to Operational Excellence, and adheres to the re-

centers as required, but deserving of minimum investment as they

sults of an Operational Architecture effort, it will be positioned to ac-

do not deliver value. Conversely, value centers receive sustained in-

tually accomplish its Digital Transformation goals.

vestment as they drive positive business outcomes.

TABLE OF

CONTENTS

$$$$$

1 2 3
4 5 6
7

5
OPERATIONAL EXCELLENCE MATURITY

SECTION

BUSINESS CASE JOURNEY

4
$$$$$

METRICS
Big Data*

VALUE
C OS T C

*Big Data Analytics, Diagnostic, Predictive, Prescriptive

C EN

ENT

T ER

Value**
**e.g. Revenue and Earnings

ER

Financial

$$$$$

Operational

$$$$$

Siloed
DEPARTMENT

CROSS-FUNCTION

EXECUTIVE

$$$$$

BUSINESS CASE AND OBJECTIVE SCOPE

SECTION 7

Business Value
& Recommended Actions

Purchasing Capacity Over Capital


PAGE

THE ROLE OF SMART CONNECTED


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34

As mentioned earlier in this eBook, the opportunity for Smart Connected Assets not only creates better visibility into operations and
maintenance but offers up a transformative opportunity with maintenance business models.
Buy machine capacity, not the machine. We are already seeing
this trend in our survey data. From last year to this year, the number
of organizations purchasing machine capacity on smart connected
devices instead of buying the machinery doubled, from 3% to 6%.
Although this is small, this approach is in its infancy and we should
continue to see precipitous growth for years to come as pilots pan
out and roll outs increase in size and scope.

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

From last year to this year the response has doubled


for companies purchasing machine capacity instead
of buying the machine itself.
We are already purchasing machine capacity on
smart connected devices instead of buying the
machinery from the suppliers

2015
2016

3%
6%

Maintenance as a Service
PAGE

THE ROLE OF SMART CONNECTED


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35

TABLE OF

In this instance companies are not buying capacity, but purchasing


guaranteed uptime to ensure the capacity is there when they need it.
Service Level Agreements would be developed that allow the supplier to monitor the equipment and predict failure and provide proactive service to avoid it.
One of the main issues stalling this opportunity is data ownership. The reason? A majority of the data is owned by suppliers and
is not shared with the customers that own the machines. There are a
number of reasons for this, but owner/operators may not be ready to
share this data back to a supplier as it may serve as a competitive advantage. What if a company figured out how to run a machine more
efficiently, for example? They might not want this to be fed back to

CONTENTS

the supplier, as this performance information could be used as a cus-

SECTION

tomer service opportunity with other clients.

1 2 3
4 5 6
7

Who owns the data from the machines you deliver to customers?
(Respondents were able to choose more than once answer to reflect different asset capabilities)

We own the data and do not


share raw data with customers

67%

The customer owns the data,


we are data custodians

33%

We own the data but provide


raw data access to customers

33%
0%

10%

20%

30%

40%

50%

60%

70%

Business Value
PAGE

THE ROLE OF SMART CONNECTED


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36

TABLE OF

CONTENTS

We are in the early phases of Smart Connected Assets and its role in

pillars like Enterprise Quality Management Systems (EQMS), Energy

Digital Transformation. The good news is many of the early pilot proj-

Management, and Enterprise Resource Planning (ERP). Therefore,

ects have been around Asset Performance Management. To that end,

the more mature companies are with best practices in people, pro-

we do have data that begins to paint the picture of potential benefits

cesses, and technology, the more likely they will see direct benefits

moving in the Smart Connected Assets direction.

when investing in Smart Connected Assets. Why? They have already

Companies that do see value and are rapidly pursuing opportunities in Digital Transformation and Smart Connected Assets have

taken the five-step journey and understand their Operational Architecture and its impact on Operational Excellence.

integrated their APM solutions into other Operational Excellence

Organizations that view application integrations (ERP, IEM, EQMS) as key to APM
are more likely to understand and pursue IoT

SECTION

1 2 3
4 5 6
7

31%

We are rapidly pursuing IoT


opportunities, either for operations, for customers, or both

6%
BY INTEGRATION WITH OTHER APPLICATIONS Like ERP, IEM, EQMS, etc.

7%

Currently implemented
Not planned

17%
We have interest but are still
investigating the impact

Planned within 1 year

21%
34%
24%

Don't understand/know
about IoT

38%
7%
0%

5%

10%

15%

20%

25%

30%

35%

40%

On Time Delivery Performance Improves with Smart Connected Assets and Data Sharing
PAGE

THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

37

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

Sharing is caring is the old adage, and is true when it comes to

suppliers, to the tune of 6% to 8% higher.

improving on-time delivery performance and investing in Smart

Being Smart and Connected is making an impact. Any time a com-

Connected Assets. The chart below indicates organizations that

pany can improve on-time delivery performance, it will increase

do not have Smart Connected Assets and those that do not share

customer satisfaction. This will increase the chances of maintaining

APM data back to suppliers have lower on-time delivery perfor-

current business and allow competitiveness when growing new busi-

mance than organizations that do share that data back to their

ness opportunities.

Current On Time Delivery Performance


100
90
80
70
60
50
40
30
20
10

We do not have any smart


technology enabled systems that generate data

We have systems that generate APM related data and


allow suppliers to access that
data proactively

we have systems that generate APM related data but do


not allow suppliers to access
that information

Count

530

90

411

Median

88

95

90

Outliers

34

62

Conclusion and Recommendations


PAGE

THE ROLE OF SMART CONNECTED


ASSETS IN DIGITAL TRANSFORMATION

38

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

For industries that rely on physical assets to produce the goods


and services they deliver, Smart Connected Assets should be one
of the first strategic objectives within their Digital Transformation
journey. Digital Transformation means shifting to new production,
business, and customer engagement models and enabling unprecedented business possibilities like packaged services of industrial
equipment, selling capacity instead of capital, and improved performance. This will be done by enabling legacy equipment, incorporating new assets, and leveraging the promise of the Industrial Internet
of Things. Although we are at the early stages of understanding the
full business impact, early results point to competitive advantages in
goods produced and new business models that will transform industries in the years to come.

Conclusion and Recommendations (Cont.)


PAGE

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39

TABLE OF

CONTENTS

SECTION

1 2 3
4 5 6
7

To move forward, here are some suggested actions to take with your
Smart Connects Assets journey:
The IIoT is a transformative technology trend that will change the
definition of IT-OT convergence, system architecture, organizational structure, and business models: Smart Connected Assets,
whether legacy or new, will play a crucial role in generating the

Author:
Jason Kasper
Research Analyst
jason.kasper@lnsresearch.com

value of Operational Architecture.


Look to vendors that can deliver the needed capabilities of an
IIoT Platform, Smart Connected Assets, Operations, or Enter-

Connect:

prise: They should have an open view of technology platforms;


proprietary capabilities do not belong and will be difficult to

lnsresearch.com

work with long-term.


Vendor collaboration is critical for delivering on the vision of
Smart Connects Assets and Operations: There will not be a one
size fits all approach so look to vendors with strong partnerships

Presented by:

that can provide a broad reach across the platform.


Take the first step in the business case journey by readying technically for what is to come. The best approach for this is a pilot.
Understanding at a small scale how things work prepares the plan
and helps develop the value to move to a larger scale.
Do not forget people, processes, and the connection with operational performance benefits and ROI: As the information begins
flowing, new ideas and resources will be required. Processes will
change; getting ahead of this will extend competitive advantages
and can be a value multiplier.

LNS Research, 2016. All Rights Reserved.

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