Parts kit instruction

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Injector leak-off rate measurement procedure

The leak-off adapter kit (Perkins kit number 27610323) contains:
Leak-off measurement adapter with a 1 metre hose.
Ten replacement dowty washers (Perkins part number 2415D003)
Tools required:
17mm spanner.
17mm socket and torque wrench.
A suitable container for fuel.
A 0.5 litre capacity measuring cylinder.
Communications adaptor.
Laptop with EST installed.
1 Ensure that the area around the injector leak-off connection to the fuel transfer pump is clean.
2 Start the engine.
3 Operate the engine to normal opearting temperature.
4 Stop the engine.
5 Wait for the engine to cool down. Remove the banjo bolt.

A
6 Fit the leak-off adaptor and dowty washers. Refer to illustration A.
Note:

Do not flex the leak-off pipe excessively as the securing clips may be damaged.

7 Connect the hose.

8 Place the other end of the hose in the container.
9 Connect the service tool communication adaptor to the engine connector and computer.
10 Turn on the engine controller.
11 Launch the electronic service tool software.
12 Take a screen capture of the ECM summary view. Ensure the data in ECM summary view matches the known engine data.
13 Start the engine.
14 Record the time taken for the engine to fire.
15 Use the machine engine speed controls to set the engine speed to 1000 rpm. If the machine does not have a speed setting of 1000 rpm, set the
engine speed as close as possible to this speed.
16 If possible, set the engine load to a constant value.
17 Ensure that there is a constant flow to fuel into the container.
18 Press start in the electronic service tool.
19 Move the end of the hose from the container to the measuring cylinder. Start timing.
20 After three minutes move the hose from the measuring cylinder and into the container.
21 If the measuring cylinder is full of fuel in less than three minutes, record the time taken to fill the measuring cylinder to 0.5 litre.
22 Press stop recorder in the electronic service tool.
23 Stop the engine.
24 Measure the quantity of fuel in the measuring cylinder. Record the quantity of fuel on the form that is provided.
25 Disconnect the hose from the leak-off adapter.
26 Remove the leak-off adapter.
27 Fit a new dowty washer to the banjo bolt. Place a new dowty washer between the banjo connection and the transfer pump port. Further replacement
dowty washers can be obtained from your Perkins distributor.
28 Refit the banjo bolt and torque to 21 Nm.
29 Dispose of the fuel in accordance with local regulations.

When the service tool measurement has finished, send the three files, ECM Replacement file, Prognosis file and the Data Log. In addition send
a screen capture of the status screen along with the leak-off measurement to Gunner_Ben_D@perkins.com.
Save the log file as engineno_yyyy_mm_dd.
Set up the data recorder to record channels by selecting Add, New - Name. For example, Injector leak-off test, select OK, New group.
Select save to file.
To set up the data log select - Information, Datalog, Recorder.
Set the recorder to 240 samples per minute, for five minutes, five second pretrigger, manual trigger.
Save an ECM replacement file with all the available data. Save the file with the filename that is provided. Ensure that the data is current by selecting
Load from ECM.
Download all the avaiable prognostics information from the ECM to the electronic service tool. Save the information to a text file by selecting Load
Data then Save Data. Do not change the filename.
End
Issued by Perkins Engines Company Limited 2006, Peterborough PE1 5NA, England. Proprietary information of Perkins Engines Company Limited 2006, all rights
reserved. The information is correct at the time of going to press. This Instruction is for technical information only and cannot be used as a basis for a warranty claim.

Instructions concernant le kit de pices

21820234
Fin

Publi par Perkins Engines Company Ltd, Peterborough PE1 5NA, Angleterre. Informations appartenant exclusivement Perkins Engines Company Ltd 2006, tous
droits rservs. Ces informations taient correctes la date d'impression. Ce bulletin n'est publi qu' titre d'information technique et ne peut servir de base une
rclamation sous garantie.

Istruzioni per kit parti di ricambio

21820234

Fine
Pubblicato da Perkins Engines Company Ltd, Peterborough PE1 5NA, Inghilterra. Informazione commerciale in confidenza di propriet della Perkins Engines Company
Ltd 2006, tutti i diritti riservati. Le informazioni sono corrette al momento della stampa. Queste istruzioni sono valide solo quali informazioni tecniche e non possono essere
usate come base per un reclamo di garanzia dopovendita.

Anleitungen fr die Verwendung des Teilesatzes

21820234

Ende
Herausgegeben von Perkins Engines Company Limited, Peterborough PE1 5NA, England. Perkins Engines Company Limited 2006, alle Rechte vorbehalten. Die
Informationen entsprechen dem Stand bei Drucklegung. Diese Mitteilung dient nur zu technischen Informationszwecken und kann nicht als Grundlage fr einen
Rechtsanspruch verwendet werden.

Instrucciones de kit de piezas

21820234
Fin

Publicado por Perkins Engines Company Limited, Peterborough PE1 5NA, Inglaterra. Informacin propiedad de Perkins Engines Company Limited 2006, todos los
derechos reservados. La informacin publicada es correcta en el momento de pasar a imprenta. Estas instrucciones contienen informacin tcnica exclusivamente y no
pueden utilizarse como base para reclamaciones en garanta.