1

00

T4J2-7A00A01

ISSUE

10

11
ISSUE

12

DATE

DR

CH

RE

AP

ASS'Y NO.

DWG. NO.

3
1. CSM()

2. CSM()
.
To 3
BU
Load Cell
Controller

GR
S-

S+

WH

RE

IN24V

To. 3

E-

DC-DC
-V Convert

To. N
E+

Steering

To.
USP

Bucket
Rotating

10A
3

Lower
Horn

0.5A

8A

BAS. G2

Bas. N2

BAS. M3

BSL Signal

BAS. B3

BAS. R3

Propotional Valves

BSL

BAS. PLVC GND

BAS. M2

BAS. Y3
Valve Power 1

Valve Power 2

Lamp (PV 0)

NB

3-3

3-2

BAS. PLVC Power

BAS. Y1

3-1

BAS. A3

BAS. Y2
Lub Oil Ind

18L

Lamp (PV 1)

BAS. W2

BAS. T1

19L

U02

BAS. X1

BAS. T2

Tilt Warning
Lamp (PV 4)

Fuel Lack Ind

BAS. S2

BAS. S1

20L

High Water Ind

U03

OV

Engine Running
Lamp (PV 2)

24

BWL

Lamp (PV 3)

A9

Load-Cell
Lamp (PV 5)

BAS. J3

A3

CL TC

PGND

TXD

RXD

To. Computer

BAS. X3

BAS. K3

RS232 Data

A2

A1

BAS. A1

Bucket
Jib-Boom
Sol.
(PV 14)

BAS. E2

BAS. G1
Telescoping
(%IW46.0)(Ch 11)

BAS. J2

TLS

BL

CH

NB

41

3 3 3

BAS. C3

BAS. F1
Lifting
(%IW44.0)(Ch 10)

RS232 Data 2

BAS. H3

BAS. F2
Slewing
(%IW42.0)(Ch 9)

Analog Input

F14

TX2

BAS. G3

Steering
(%IW104.0) (Ch 40)

E14

Traveling
(%IW40.0)(Ch 8)

BAS. H1

BAS. F3

82

RX2

8A

To. Terminal Block

To. Terminal Block

EP

In
(-)

BL

86

U51

Joystick
Power
Control
(%IW54.0) (Ch 15)

BAS. L1
Travel
Change
Realese
(%IW52.0) (Ch 14)

(%IW50.0) (Ch 13)

BAS. L3
Bucket
Leveling
(%IW48.0) (Ch 12)

USP

TR

U56

BAS. L2

U55

BAS. E3

U74

(%IW70.0) (Ch 23)

BAS. C1

BAS. D3

U73

Jib
Boom
(%IW68.0) (Ch 22)

BAS. B2

(%IW66.0) (Ch 21)

BAS. K2

BAS. N1
Height Switch
(%IB 3.2)

Digital Input

U60

U59

LSD

Bucket
Rotating
(%IW64.0) (Ch 20)

BAS. M1
Traveling
Speed Switch
(%IB 3.1)

LOV

BAS. N3

BAS. P1
Horn Switch
(%IB 3.0)

LC

Load-Cell
Disconnect 10V
Output
Load-Cell
Disconnect
Signal
(%IW110.0) (Ch 43)

BAS. P3
Release S/W
(%IB 3.5)

Emergency In

Upper Control Part

BAS. R2

NB

BAS. R1

94

U37

RPM Control
Switch
(%IB 3.4)

41

BAS. H2

EP

U25

Foot Switch
(%IB 3.3)

RS

U32

BAS. K1

FS

41

Load-Cell
Signal
(%IW108.0) (Ch 42)

Working
Light
3

Out
(+)

Forward
(+)

EP1

USN

USP

Down
(-)

Up
(+)

Left
(-)

Right
(+)

USN

USP

Boom Wire
Disconnect
Lamp (PV 7)
Upper Alarm
Horn (PV 6)

USN

USP

Backward
(-)

Left
(-)

Right
(+)

Bucket
Limit

Engine
Start

USP

USN

USP

BAS. A2

Down

AML Error
Lamp (PV 8)

Up

BAS. C2

Down

PGN2

Up

AML Green
Lamp (PV 9)

BS

Emergency

3
USN

BAS. B1

Right Left

93

Pump

Travel
Change
Realese
To. 3

BL
10A

Bucket
Leveling

Travel
Speed

AML Yellow
Lamp (PV 10)

Foot
Switch

Jib
Boom

Telescoping

BAS. D1

41

Release
S/W

Lifting

Travel
Change
Lamp
Lamp (PV 12)
AML Red
Lamp (PV 11)

RPM
Control

Slewing

Traveling

USP
USN

-V
TRM

CNT

B
Emergency
Stop

OUT5V
2.4A
+V

+V

CH

CL

18

19
To. PS3

20

42

PS3

EXE. G2

BSL SL1

BAS. G2

TC

AG2

BSL Signal

EXT. N3

Length Sensor
(%IW42.0) (CH9)

BAS. F2

BAS. W3

AG1

Valve Power 2

Valve Power 1

BAS. PLVC Power

PLVC Power & GND

Load-Cell
Disconnect 10V
Output
Load-Cell
Disconnect
Signal
(Ch 43) (%IW110.0)

(Ch 42) (%IW108.0)

Load-Cell
Signal

(PV 3)

Telescoping
(PV 2)

(PV 1)

Lifting
(PV 0)

(PV 5)

Slewing
(PV 4)

Main Sol
Relay
(PV 6)

(PV9)

Steering
(PV 8)

(PV 11)

(PV 13)

B-Rotating
(PV 12)

SE-

SERVS

LN2

Length Sensor
GND

BAS. J1
Length Sensor
(%IW106.0)(CH 41)

BAS. L2
Upper Horn
(%IW50.0) (CH 13)

EXE. W1

SE-

LN1

D25

(%IW62.0) (CH19)

EXE. G3
(%IW58.0) (CH17)

74

EXE. X2

EXE. G1
Traveling
(%IW56.0) (CH16)

73

Jib-Boom
(%IW60.0) (CH18)

EXE. F3
(%IW38.0) (CH7)

Traveling
(%IW36.0) (CH6)

EXE. F2

EXE. F1
(%IW34.0) (CH5)

Boom Swing
(%IW32.0) (CH4)

EXE. E3

EXE. E2
(%IW30.0) (CH3)

Boom Lift
(%IW24.0) (CH0)

Boom Tele
(%IW28.0) (CH2)

EXE. N1
Travel
Change
(%IB2.4)

EXE. D3

EXE. C1

SE52

BAS. N2

51

76

BAS. M3

75

65

CAN Low
Termination

64

BAS. M2

72

CAN High

71

BAS. G3

68

Angle Sensor1
(%IW40.0) (CH8)

67

DOWN

UP

EXE. PLVC GND

Right Left

Supply for 5V

For- BackWard Ward

EXE. Supply
(Output 7..12)

Right Left

Angle
Sensor 2

BAS. H1

In

To. Terminal Block

Angle
Sensor 1

Angle Sensor1
(%IW104.0)(CH 40)

Out

Length
Sensor 2

5V Output

Down

(%IW26.0) (CH1)

TS

Up

EXE. B2

28

EXE. M2

RVS

Length
Sensor 1

BAS. PLVC GND

EXE. Supply
(Output 0..6)

r
w

Boom Zero
Position
(%IB2.3)

(%IB2.6)

Upper Select S/W

EXE. M1

EXE. P1

EXE. N2

Horn
(Upper
Horn)

Jib-Boom

Steer

Propotional Valves

Digital Output
(PV 15)

RH

A6

AN1

AN2

RH

36

G5

GN

Forward

12Vdc

G7

Up

S56

S51 NS

S52

MS

Left

Down Right

DN

Right

D7

E5

Left

Up

EN

E7

F5

Down

Out

FN

F7

To. PS3

Battery

SC

LH

AN

RH

Battery

MS

LV2

LC2

LD2

To. Terminal
Block

SC

Tilt
Warning
Traveling

Speed
Control

Lower Control Part

Note :

Lower
Horn

Alarm
Horn

Engine
RPM Cont.

Bucket Rotating
+ Jib Boom

Bucket Leveling

Steering

B
S-

Main
Sol.

Slewing

Lifting

3-2

NB

3-4

3-5

EXE. C3

EXE. J3

EXE RS232 Data

EXE. K3

BAS. J2

BAS. C3

BAS. H3

RX2 TX2

NB

3-6

BAS. X3

BAS. J3

BAS. K3

EXE. B3

EXE. R3

EXE. Y3

EXE. A3

BAS. B3

BAS. R3
3-3

RS232 Data 2

PGN2 RX3 TX3

PGN3

BU

Load Cell
Controller

S+

WH

To. Terminal Block To. Terminal Block

RD

8A

E-

To. 3

3-1

BAS. Y3

BAS. A3

BAS. K2

RS232 Data

In

GR

BAS. N3

BAS. K1

BAS. X1

BAS. W1

BAS. W2

BAS. Y2

BAS. Y1

BAS. X2

BAS. T2

BAS. T1
D5

MSN

BAS. T3

BAS. S3

BAS. S2

BAS. A2

BAS. B2

BAS. A1

BAS. C1
BAS. B1

S55 NL

S60

Left
Down

Back- Right
ward Up

BAS. C2

BAS. D2

BAS. D3
S59 NR

12Vdc

BAS. D1

BAS. E1

BAS. E2

LH

BAS. E3

39-1

EXE.D2

PS3

EXE. D1

RPM
Control

EXE. C2

Fuel
Lack
Ind.

EXE. A2

High
Water
Ind.

EXE.A1

Alternator

Lub
Oil
Ind.

EXE.E1

Volt
Meter

EXE. B1

R WSD
G L WGD

B1

* Note 5

27

Travel

Analog Input

Battery
Isolate S/W

U1

Lower Select S/W

(%IB2.5)

EXE. L1
Lower
Control S/W
(%IB1.5)

(%IB1.3)

Boom Wire
Disconnect
(%IB1.4)

EXE. L2

EXE. J2

EXE. J1

EXE. H2
(%IB1.1)

Bucket Leveling
(%IB1.2)

EXE. H1

BAS. R1

Lower

Boom
Swing

r
w

41

47

Traveling
(PV 14)

Fuel
Sender

W1

60

Boom
Tele

22
(BR)

23
(BU)

Magnetic
Pick-up

59

Tilt Warning
(%QB 0.5)

Governer
Motor

Tacho &
Hourmeter

Digital Input

Bucket Leveling
(%IB1.0)

RH
Engine
Running

56

Boom
Lift

(0mm)

(0~-15 )

Upper

41

Travel
Change

60mm

Fuel
Shutoff
Valve

44

60mm

25mm

WP

Working
Light

55

Boom
Length

Right Left

RPM Control Relay

(%QB 0.4)

5mm

2
2

25mm

AH
2

11

Engine
Re-starting
Prevention
(Press.)

Start SM
Motor

Main
Sol

Start
Motor

20

ILL

Down

Alarm Horn
(Spare)
(%QB 0.3)

WG

5mm

EP B

19

26

Alarm Horn
(%QB 0.2)

5mm2

WS

F
S
V

SP

SM

Emergency
Pump
Motor

Alarm
Horn

FU

26WX

10

18

Lower Horn
(%QB 0.1)

B3

63QX
16
18

High Water
Lub Oil
Lower
Pressure Temp.
Horn

Up

Inclino switch on
(%IB3.3)

30

30

5IS
Main
Power

AH

B4

17

15

Fuel
Gauge

13

19

21
14

26WX MG

30A

20

BAS. P1

42

RS

125A

42

FI

EP

63QX

Boom
Angle

Override

Boom Wire
Disconnect

10

26-1

RS

EP

26WX

Bucket
Rotating

10A

BAS. R2

5mm2

AT

42

FU

35

Speed Control Valve

(%QB 0.0)

Charger
Lamp

63QX

25

Lub Oil Ind In

(%IB3.0)

SP
AT

b r

SP

Boom Wire
Disconnect
W2

5IS

29

AN

BAS. M1

46

LH

High Water Ind In

(%IB3.1)

10A

Inclino & Axel &

Wire disconnect
Power
(%QB 0.6)

Inclino
Sensor(5 )

Emergency
Stop

BAS. N1

MS

Fuel Lack Ind In

(%IB3.2)

Br
4

WR

Bucket
Leveling

10A

BR

Axle Extend Sig.

(%IB3.4)

FI

WT

BAS. H2

FO 7
Acc On

B
NF

Emergency In

5mm

FO

Angle range
(%IB2.2)

MG

B-Leveling
(PV 10)

5mm

Tele

8A

0.5A
8A 8A

0.5A
RXD TXD PGND

Status & Error

Display

E+

To. 3

PS3

Slip
Ring

1. .
2. Cummins Engine (B3.3)-24V .
3. HAWE Valve, PLVC System .

A6

39

PS3
A63

A61

ITEM

4. 1.25mm AVX(F) .

( Box PLVC ( Power, GND )

2

0.85mm UL .)
A62

5. , ( ) .
6.
7. .
8. #454 .

PARTS NO.

PARTS NAME

NAME()

Speed
Control
Sol

Axle Extend
Limit Switch

MATERIAL

6.3S~25S

TJ-340N

T4J2-7A00A00

25S~100S

MAT'L()

REMARK

Electrical Circuit

Electrical Wiring
MACH, SURF, TEXTURE( )

Q'TY

Q'TY()

HEAT TREAT()

0.8S~6.3S

DR

CH

RE

AP

H
1

0.8S

DIMENSION

SCALE

SHEET

mm

OF

WT EST
ACT

DWG. NO.

10

ISSUE()

T4J2-7A00A01

00

11

A2(594X420)