Professional Documents
Culture Documents
Event Dates:
Preliminary Objectives:
Team:
Process Information:
Kaizen Event
Target Sheet
Date:
TAKT Time:
Key Measurement
Safety Issues
Quality Issues
Lead Time
Cycle time
Value Adding Time
Necessary, Not Value Adding
Not Necessary, Not Value Adding
On Time (Fill Rate or Backlog)
Economic Lead Time
# of Steps, # of Handoffs
Volume / Throughput
Full-time Equivalent Crew
Productivity
Work In Process
Inventory
Walking Distance (Ft)
Space (Sq Ft)
5S
Remarks
Start
Target
1st Day
2nd Day
3rd Day
4th Day
Last Day
Difference
% Change
Department
Supervisor
Scope of
Operations
From
Date Prepared
or Revised
To
Quality Check
Safety
Precaution
Operator
Number
Component Task
10
Best Task
Time
Points Observed
Model No.
and Name
Work
Sequence
Step
No.
Operation Name
Total
Date
Prepared
Time
Auto Walk
Pieces Automatic
Walking
TAKT Time
Dept.
Man
Manual
Volume
Per Shift
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
Date:
Display TAKT
time with a red
line
Time
Process:
Operators / Operations
Kaizen Newspaper
Team Number: _____________
Item
No.
Description of Problem
Date:
Counter Measure
Page:______
Person
Responsible
%
Complete
Due Date
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
25%
100%
50%
75%
of:______
Date
Complete
TOTALS
Dept./Cell:
PLANNED
UNITS
ACTUAL DIFFERENCE
UNITS
REASON
MGR
Date: __________
Kaizen Title:____________________
Team #: ____________
Description of Problem:
Before Kaizen
Remarks:
Improvement Idea
Completed By: __________________________
Description of steps taken:
After Kaizen
Results:
Name (optional):_______________________________________________
Area:_________________________________________________
Date:_________________________________________________
TAKT = 5 minutes
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Date:
Before
Class
Before
Amount of time
Category by Activity
Element / Task Description
Int/Ext
Move to
T
External
After
After
Reduced Eliminated
Category by Activity
Time
Totals
Activity Categories
F. Foresight A. Attachment S. Setting Conditions T. Trial Runs & Adjustments
# of Steps Moved to External
# of Steps Reduced
# of Steps Eliminated
Time Reduced
Time Eliminated
TOPICAREA:
PROCESS AT A GLANCE (QA)
DATE:
10
20
30
TAKT TIME:
40
50
BY:
60
70
STEP #
Material
Process
Sketch
DRAWING
of Parts as
they
Come
Toget her
Written
Description
Specifications
Gauge
Go / No Go
POKE YOKE
Machine
&
Settings
TIME
DATA