Professional Documents
Culture Documents
Page 1
MKH Units
Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
See Data Check Messages Report for Informative Messages.
See Runtime Message Report for Warning Messages.
Process Conditions
Hot Shellside
Fluid name
Flow rate
(1000-kg/hr)
Inlet/Outlet Y (Wt. frac vap.)
Inlet/Outlet T
(Deg C)
Inlet P/Avg
(kgf/cm2A)
dP/Allow.
(kgf/cm2)
Fouling
(m2-hr-C/kcal)
1.000
176.00
13.173
0.380
Cold Tubeside
CO2 gas
55.0116 *
0.994
41.00
12.983
0.500
0.000300
0.000
35.00
4.533
0.313
cooling water
388.500 *
0.000
39.92
4.377
0.500
0.000400
Exchanger Performance
Shell h
Tube h
Hot regime
Cold regime
EMTD
(kcal/m2-hr-C)
(kcal/m2-hr-C)
(--)
(--)
(Deg C)
425.87
6243.93
Ann-Mist
Sens. Liquid
28.8
Actual U
Required U
Duty
Area
Overdesign
Shell Geometry
TEMA type
Shell ID
Series
Parallel
Orientation
(--)
(mm)
(--)
(--)
(deg)
(--)
(mm)
(mm)
(--)
(deg)
(--)
(--)
Thermal Resistance, %
Shell
Tube
Fouling
Metal
66.58
5.83
23.09
4.50
283.55
220.59
1.9065
299.879
28.55
Baffle Geometry
BEM
900.000
1
1
0.00
Baffle type
Baffle cut
Baffle orientation
Central spacing
Crosspasses
Tube Geometry
Tube type
Tube OD
Length
Pitch ratio
Layout
Tubecount
Tube Pass
(kcal/m2-hr-C)
(kcal/m2-hr-C)
(MM kcal/hr)
(m2)
(%)
(--)
(Pct Dia.)
(--)
(mm)
(--)
Single-Seg.
26.30
Perpend.
395.790
14
Nozzles
Plain
19.050
6020.
1.3333
45
846
2
Shell inlet
Shell outlet
Inlet height
Outlet height
Tube inlet
Tube outlet
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Velocities, m/s
Shellside
Tubeside
Crossflow
Window
304.801
304.801
60.265
60.265
304.801
304.801
Flow Fractions
4.11
1.50
5.61
8.10
A
B
C
E
F
0.201
0.661
0.045
0.093
0.000
Final Results
Page 2
MKH Units
Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Process Data
Hot Shellside
Fluid name
CO2 gas
Fluid condition
Total flow rate
(1000-kg/hr)
Weight fraction vapor, In/Out
(--)
1.000
Temperature, In/Out
(Deg C)
176.00
Temperature, Average/Skin
(Deg C)
108.50
Wall temperature, Min/Max
(Deg C)
36.37
Pressure, In/Average
(kgf/cm2A)
13.173
Pressure drop, Total/Allowed
(kgf/cm2)
0.380
Velocity, Mid/Max allow
(m/s)
4.11
Mole fraction inert
(--)
Average film coef.
(kcal/m2-hr-C)
Heat transfer safety factor
(--)
Fouling resistance
(m2-hr-C/kcal)
Cond. Vapor
55.0116 *
0.994
41.00
47.87
72.72
12.983
0.500
Cold Tubeside
cooling water
Sens. Liquid
388.500 *
0.000
0.000
35.00
39.92
37.46
39.38
36.13
66.30
4.533
4.377
0.313
0.500
1.50
0.0000
425.87
1.000
0.000300
6243.93
1.000
0.000400
(kcal/m2-hr-C)
(MM kcal/hr)
(Deg C)
(Deg C)
220.59 /
1.9065 /
28.8
31.35 *
368.67 /
0.9192
283.55
* 1.0000
900
mm
6019.9
mm
1
2
Shell ID
Total area
Eff. area
(mm)
(m2)
(m2/shell)
900.000
304.793
299.879
Baffle Information
Type
Perpend. Single-Seg.
Crosspasses/shellpass
14
Central spacing
(mm) 395.790
Inlet spacing
(mm) 586.702
Outlet spacing
(mm) 586.702
Baffle thickness
(mm)
7.938
Tube Information
Tube type
Plain
Overall length
(mm)
6020.
Effective length
(mm)
5923.
Total tubesheet
(mm)
97.055
Area ratio
(out/in)
1.2842
Tube metal
Stainless steel (18 Cr, 8 Ni)
846
2.36
19.050
2.108
1.3333
45
Final Results
Page 3
MKH Units
Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window
5.61 / 8.10
E=0.0934
F=0.0000
Beta
0.920
Gamma
1.071
End
0.961
Fin
1.000
Window
33.10
Method
RPM
Inlet
Sens Gas
Ends
12.59
-0.02
Nozzle
Inlet
Outlet
Shell
6.81
4.61
Tube
3.94
2.51
Two-Phase Parameters
Center
Ann-Mist
H. T. Parameters
Overall wall correction
Midpoint
Prandtl no.
Midpoint
Reynolds no.
Bundle inlet
Reynolds no.
Bundle outlet
Reynolds no.
Fouling layer
(mm)
Outlet
Ann-Mist
Mix F
0.0211
Shell
Tube
93818
56712
40539
1.000
4.60
32199
30815
33098
Thermal Resistance
Shell
Tube
66.58
5.83
Total fouling resistance
Differential resistance
Shell Nozzles
Inlet at channel end-No
Number at each position
Diameter
Velocity
Pressure drop
Height under nozzle
Nozzle R-V-SQ
Shell ent.
Fouling
23.09
Metal
4.50
Over Des
28.55
8.137e-4
0.00101
(mm)
(m/s)
(kgf/cm2)
(mm)
(kg/m-s2)
(kg/m-s2)
Inlet
1
304.801
13.70
0.026
60.265
2868.31
3050.50
Outlet
1
304.801
9.29
0.017
60.265
1945.21
2068.77
(mm)
(m/s)
(kgf/cm2)
(kg/m-s2)
Inlet
RADIAL
304.801
1.49
0.012
2200.17
Outlet
RADIAL
304.801
1.49
7.868e-3
2204.13
Inlet
Outlet
Tube Nozzle
Diameter
Velocity
Pressure drop
Nozzle R-V-SQ
Annular Distributor
Length
Height
Slot area
Liquid
Outlet
0
Liquid
Outlet
(mm)
(mm)
(mm2)
Diametral Clearances (mm)
Baffle-to-shell
4.7625
Bundle-to-shell
18.9968
Tube-to-baffle
0.7938
Supplementary Results
Page 4
MKH Units
Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry
Type
Fin density
Fin height
Fin thickness
Root diameter
Area/length
Plain
(fin/meter)
(mm)
(mm)
(mm)
(m2/m)
None
(mm)
(L/D)
71.15 (C)
Mean tube metal temperature in each tubepass, (C)
Tube Pass
1
2
Inside
42.67
45.21
Outside
44.22
46.49
Radial
43.51
45.90
Page 5
MKH Units
Job No.
Customer
National Fertilizers Limited
Reference No.
Address
Proposal No.
Plant Location
Date
26-09-2011
Rev 2
Service of Unit
2nd Stage cooler for U-GB-101
Item No.
Size
900.000 x 6019.93 mm
Type BEM
Horz. Connected In
1 Parallel
1
Surf/Unit (Gross/Eff) 304.79 / 299.88 m2
Shell/Unit
1
Surf/Shell (Gross/Eff) 304.79 / 299.88 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation
Shell Side
Tube Side
Fluid Name
CO2 gas
cooling water
Fluid Quantity, Total
kg/hr
55011.6
388500
55011.6
Vapor (In/Out)
54670.6
Liquid
340.968
388500
Steam
388500
Water
Noncondensables
176.00
41.00
35.00
Temperature (In/Out)
C
Specific Gravity
Viscosity
cP
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat
kcal/kg-C
Thermal Conductivity
kcal/hr-m-C
Latent Heat
kcal/kg
Inlet Pressure
kgf/cm2A
Velocity
m/s
Pressure Drop, Allow/Calc kgf/cm2
Fouling Resistance (min) m2-hr-C/kcal
1906478
Heat Exchanged kcal/hr
0.0214
0.9938
0.0161 V/L 0.6334
0.9946
0.7192
Series
388500
388500
39.92
0.9928
0.6539
0.2406
0.0261
544.366
6019.9
mm
Note: Reported duty and flow rates include a user-specified multiplier of 1.05.