Professional Documents
Culture Documents
December, 1995
1^ I
^
ACKNOWLEDGMENTS
Lastly, I would like to thank all my professors and teachers for their
excellent instruction and patience in answering my questions. Without them, I
would not have achieved anything. I would like to dedicate this dissertation to
all my professors and teachers.
Ill
TABLE OF CONTENTS
ACKNOWLEDGMENTS
ii
ABSTRACT
viii
LIST OF TABLES
ix
LIST OF FIGURES -
xii
CHAPTER
1. INTRODUCTION
1.1 General
1
.
.
-
2.2.1 Mechanism -
10
2.4 Summary
16
17
3.1 General
17
3.2 Objectives
17
IV
^v^r-
18
19
20
21
21
3.7.1 Background
21
22
22
24
LABORATORY EXPERIMENTS
25
4.1 General
25
25
27
28
29
33
33
35
35
4.3.1 Objectives
37
37
39
39
4.3.5 Model
40
40
41
41
-
43
^^J!*^.
5.1 Objectives
43
44
44
45
45
5.3.3 Foundation
5.3.4 Instrumentation
46
48
48
5.3.4.2 Transducers
49
53
54
54
55
5.4.1.1 Stiffness
55
55
5.4.1.3 Damping
58
58
58
63
65
65
66
67
71
71
-
71
73
VI
74
11
6.2 Conclusions -
83
REFERENCES
85
VII
ABSTRACT
VIII
LIST OF TABLES
3.1
3.3
5.2
IX
3.2
5.1
20
20
21
56
58
LIST OF FIGURES
1.1
1.2
1.3
2.1
2.2
2.3
3.1
3.2
4.1
4.2
30
4.3
31
4.4
32
4.5
36
4.6
4.7
4.8
5.1
46
5.2
47
5.3
47
5.4
Rotatable foundation
5.5
49
5.6
50
5.7
50
5.8
51
5.9
5.10
Displacement transducer -
11
14
18
19
26
37
40
42
43
52
53
5.11
Tilt meter
54
5.12
5.13
59
5.14
60
5.15
61
5.16
62
5.17
Proposed wing
68
5.18
68
5.19
5.20
6.1
72
6.2
6.3
Aerodynamic force -
6.4
79
6.5
80
6.6
81
57
69
70
XI
72
75
SDOF
SMA-80
WING
XII
CHAPTER 1
INTRODUCTION
1.1 General
With the development of stronger materials, more accurate computer
analysis software, and new design methods, modern structures are becoming
more and more slender. These slender structures are prone to wind-induced
vibrations. In the design of these slender structures the dynamic effects of wind
loads sometimes are significantly large and cannot be neglected. The research
work presented here addresses wind-induced vibrations of cantilevered traffic
signal structures similar to the one shown in Figure 1.1
Signal light heads are usually either a 3-light head with red, green, and
yellow signals (see Figure 1.2) or a 5-light head with red, green, yellow, green
arrow, and yellow arrow signals (see Figure 1.3). Some signal light heads have
fj- .>:,}*vs^-.
a black colored plate (backplate) attached for better visibility of the signal lights.
The signal light head shown in Figure 1.3 has a backplate and five signal lights.
1.4 Obiectives
The three primary objectives of this research are:
(1)
(2)
(3)
The first objective involved identifying the signal light configurations that
contribute to excessive vibration, based on video recordings and field
observation. The second objective was accomplished by seeking a better
understanding of structural characteristics using finite element analyses, and
wind-structure interaction through a sequence of laboratory and field tests.
Once the phenomenon was understood, the third objective was to develop
strategies for vibration mitigation and to test them in the field.
CHAPTER 2
BACKGROUND LITERATURE
2.1 General
Long cylindrical structures of any bluff cross-section (circular, square, or
other) may exhibit wind-induced oscillations in a plane normal to the wind.
Neglecting the effects of wind gusts and the wakes of other bodies, this behavior
can be attributed to one of two aerodynamic mechanisms (Scruton, 1963): vortex
shedding or galloping.
There are many research publications in the area of vortex shedding and
galloping vibrations of structures. However, none of them deal with the
vibrations of cantilevered signal structures. Most of the available publications
deal with common shapes like circular, square, or some combination of these.
Dynamic flow past these simple shapes obviously is different from flow past the
more complex shape of a signal light.
Despite the differences in the dynamic flow, one can understand the basic
characteristics of fluid-induced vibrations by reviewing the available literature on
circular, square and other sections. Literature on vortex shedding and galloping
is reviewed in the following paragraphs.
(2.1)
-"r
Random shedding
^ .4
E
Regular shedding
r)
5 -3
Regular shedding
CO
2.
Crilical
.1
Supofcrilical
Subcntical
J
Transcritical
L_i.
8 c
6 J6
.6 .8
10
10
Reynolds Number - R
Figure 2.1
10
height ratios (b/h) of 1.0 to 4.0 over a range of subcritical Reynolds numbers.
For the square cylinder (b/h = 1.0), the Strouhal number was approximately
constant at 0.13 for Reynolds numbers of 1x10^ to 2x10\ For rectangular
cylinders (b/h of 2.0 and 3.0), Okajima observed a transitional Reynolds number
where the flow separated at the leading edges with periodic reattachment on the
lower or upper surfaces synchronized with the vortex shedding. At lower
Reynolds numbers, the flow separated at the leading edges and did not reattach;
at higher Reynolds numbers, the flow continuously reattached. The
corresponding Strouhal numbers varied from 0.13 for the fully separated flow to
0.17 with the fully attached flow.
in the same way that the trailing portions of an airfoil aid it in maintaining
attached flow.
In addition to the above discussed techniques, many damping techniques
(both active and passive) have been successfully used to mitigate the vortex
shedding vibrations.
2.3 GalloDinc
When a structure vibrates normal to the free stream flow, the flow in turn
oscillates relative to the moving structure. This oscillating flow induces an
oscillating aerodynamic force on the structure. If that aerodynamic force tends
to diminish the vibrations of the structure, then the structure is said to be
aerodynamically stable. If that aerodynamic force tends to increase the
vibrations, the structure is said to aerodynamically unstable.
Figure 2.2 shows a bluff body in steady flow. The free stream velocity V
of the flow is horizontal (from left to right). Assume the bluff body is moving
down with a velocity y, then the air surrounding it will have a relative velocity of
y upwards. The vector sum of free stream velocity and upward air velocity
relative to the bluff body (because of downward movement of the bluff body), is
Vrei. This relative wind velocity Vrei hits the bluff body with an angle of attack a
with respect to the free stream velocity.
The lift and drag forces caused by the relative wind velocity Vrei are given
by:
L(a)=jCL(a)pv2|A
(2.2)
D(a)=^CD(a)pv2|A
(2.3)
where p is the density of the air, CL(a), and CD(a) are lift and drag coefficients for
an angle of attack a of the incident flow, and A is the characteristic area of the
10
bluff body. The force component in line with the direction of oscillation of the
body (Fy) can be obtained as :
Fy=L(a)Cos(a)-i-D(a)Sin(a)=-CFypV^A
(2.4)
(2.5)
(2.6)
m[y+2Ccoy-hco^y] = -Fy
(2.7)
(2.8)
raPy^
V^OCy
(2.9)
a=0
which leads to the examination of the force coefficient (dCpy/da), which can be
found by differentiating Equation 2.6.
For small amplitudes of vibration the equation of motion can be written as
m[y-f- 2Ccoy+ co^ y] = - - p V ^ A ^ ' ^ J ' ^
(2.10)
Since the aerodynamic force on the right hand side of Equation 2.10 is a
function of the velocity of the bluff body, similar to the mechanical damping term
on the left hand side, this term is known as aerodynamic damping. The overall
damping coefficient for the structure vibrating in a steady flow can be written as
2mCco-h-pVA - ^
V da /
2
=d
(2.11)
where the first term is the mechanical damping of the structure and second term
the aerodynamic damping. The system is aerodynamically stable if d > 0 and
12
<0
(2.12)
Because the aerodynamic force is aligned with the motion, the structure will
overshoot the neutral position and the motion will continue in a self-perpetuating
manner. The angle of attack increases as vibration amplitude and translational
y
,
"
'
-.4
-.6
10
20
15
25
14
angles of attack. Any deviation from the statically neutral position always results
in an aerodynamic force opposite to the disturbed motion.
Parkinson and Brooks (1961) presented a nonlinear analytical model
using aerodynamic coefficients to explain the galloping motion of cylinders.
They refer to their model as "quasi-steady" because of the assumption that
steady-state aerodynamic data can be applied to a dynamic equation of motion.
In Parkinson and Brook's experiment, models of spring-mounted cylinders
began plunging when resonance existed between the system's natural frequency
and the stationary vortex-shedding frequency of the cylinder. Then, as predicted
by their theory of galloping, sections that satisfied the Den Hartog criterion would
oscillate at velocity dependent amplitudes. Parkinson and Smith (1962)
improved the accuracy of the analytical model by using higher order polynomials
to approximate the aerodynamic coefficients of a square section more
accurately. Parkinson and Wawjonek (1981) noted that the quasi-steady theory
of galloping did not adequately describe experimental results for cylinders at
velocities near the vortex shedding lock-in velocity. A nonlinear theoretical
explanation of the interaction between vortex shedding and incipient galloping
was presented by Obasaju (1983).
Whereas Parkinson and Wawjonek investigated the free vibration of
cylinders in which only amplitudes were measured, Obasaju used a forcedvibration study of a square cylinder to determine the dependence of massdamping parameter on amplitude ratio and reduced velocity,
Furthermore, Obasaju linearized the forcing function used in the quasisteady theory of galloping by making an assumption of small amplitude
oscillations, and compared the resulting behavior to that predicted by vortex
shedding alone. He concluded that near the resonant reduced velocity, a
spring-mounted cylinder can perform either a high amplitude oscillation at the
vortex shedding frequency or small-amplitude galloping. Furthermore, for
certain mass-damping parameters, this response can continue somewhat above
15
the resonant velocity. Finally, although galloping is never observed below the
resonant velocity for vortex shedding, the quasi-steady theory of galloping by
itself fails to make this prediction. In Parkinson and Brooks (1961) non-linear
quasi-steady theory, the minimum speed for onset of galloping is a function of
structural damping and negative aerodynamic damping but does not take into
account the critical or lock-in velocity due to vortex shedding. Therefore, an
advantage of incorporating Obasaju's forced-vibration results is that it correctly
predicts that galloping cannot occur below vortex resonance. Also, the
seemingly chaotic behavior of cylinders having an incipient galloping velocity
greater than but very near to the vortex lock-in velocity is explained.
Novak (1969, 1972) provided the most mathematically detailed and
comprehensive development of the quasi-steady theory of galloping. Using
early theoretical and experimental results as a foundation, he successfully
provided a rigorous and complete description of the quasi-steady theory of
galloping. With the exception of Obasaju's more recent linearization refinement,
Novak's theoretical development parallels and is inclusive of all published work
and at the same time is more detailed. Even more refined are his closed-form
equations generalized for any aerodynamic cross-section and many degrees of
freedom.
2.4 Summary
The literature on vortex shedding and galloping phenomena were
reviewed. Vortex shedding vibrations occur under a narrow lock-in wind speed
range. It is the galloping phenomenon which best explains the vibrations of the
cantilevered signal structures in a wide range of winds. The nonlinear nature of
the aerodynamic forces on most shapes results in a limit to the amplitude of
galloping oscillation at a given wind speed. However, as velocity increases, so
does the limit-amplitude until, in the instance of the square at a = 15 degrees,
the aerodynamic forces resulting from displacement become stabilizing.
16
CHAPTER 3
FINITE ELEMENT ANALYSES
3.1 General
The first set of finite element analyses of signal structures was based on
current TxDOT drawings and specifications (TxDOT, 1990). Single Mast Arm
structures designed for 80 mph wind (SMA-80) with cantilever arm lengths of 20,
24, 28, 32, 36, 40, 44, and 48 ft were analyzed.
Later it was found that the dimensions of the test structures used in the
full-scale field testing did not exactly match the TxDOT specifications. A second
set of finite element analyses was conducted using the actual dimensions and
weights of the test structures as measured in the field. These measured
dimensions were used so that comparison could be made between the field
measurements and the finite element method results.
3.2 Obiectives
The primary objectives of the analyses were:
(1)
(2)
(3)
fatigue effects. The FEM model was based on a 48 ft long arm and
TxDOT specifications.
Calculated
fundamental
frequency = 0.87 Hz
Node Numbers
18
Node Numbers
Calculated
fundamental
frequency = 0.81 Hz
19
Freqijency (Hertz)
1.70
1.56
1.35
1.23
1.10
0.96
0.88
0.81
3.5 Load versus strain
The purpose of this study was to validate the FEM model with field
measurements. Static concentrated load increments were applied at a location
near the free end of the cantilever arm. The FEM analysis was then used to
determined the strains at gage locations on the structure where the strain gages
were mounted for the field tests. If the FEM model gives reasonable agreement
between load and strain, then the model can be used with confidence in
calculating other parameters, such as stress and displacement. Table 3.2
presents the results of the load versus strain calculations.
Table 3.2 Calculated load versus strain
Load, Ib^
0
50
60
70
80
90
20
Moment at pole
base and
arm connection
(in. X lb. X 10'^)
Stress at
base of
Arm
Pole
(ksi)
(ksi)
15.4
2.142
7.28
11.09
2.811
9.52
14.55
25
3.131
10.60
16.21
Case 3
28
3.42
11.58
17.73
Case 3
31
3.72
12.56
19.26
Case
1
2
3
Load
Dead load of pole and
arm only
21
(3.1)
is called the range of stress. The cycle is completely defined if the range and
maximum stress are given. The average stress is
Gm = 0 . 5 (Gmax + amin)
(3.2)
^ a m " amax
2 x 1 5 - 20
10 ksi
R
20- 10
10 ksi
22
This range of stress 10 ksi variation, which is much less than the
endurance limit of 20 ksi, should not cause any fatigue failures. Back calculating
the amplitude of vibration needed for the stress variation range (R) to be equal
to the endurance limit
R
amax-amin
am
0 . 5 (amax + amin)
20 ksl
(3.3)
we know
15 ksi
So,
amax + amin
30 ksi
(3.4)
amax
amin
5 ksi
Table 3.3 shows the stresses caused by arm tip deflection up to 9 inches
(in addition to the dead load deflection). But, by extrapolating the values in
Table 3.3, the amplitude of vibration needed to produce a maximum stress (amax)
of 25 ksi can be calculated as about 20 inches.
The sample calculations suggest that the fatigue failure of traffic signal
structures is not an issue unless the amplitudes of vibration are very high ( 20
inches for 48-ft arm structure, or arm length to amplitude ratio of about 30). It
should be noted that the above calculations did not take stress concentration at
the junction of the arm to pole into account. Due to this stress concentration, the
fatigue failure of signal structures can be a concern even at lower amplitudes of
vibration. Besides stress concentration, hair line cracks present in the structure
can also lead to fatigue failures under the vibration amplitudes much smaller
than the above calculated amplitudes. The cracks can be caused in many ways,
some of which are: (1) manufacturing defects, (2) improper handling during
erection, and (3) an automobile hitting the signal structure.
23
24
CHAPTER 4
LABORATORY EXPERIMENTS
4.1 General
The experiments conducted for this research used three testing
environments: (1) Tow tank, (2) Wind tunnel, and (3) Field testing. The first two
are discussed in this chapter, and the full-scale field tests are discussed in
Chapter 5.
The tow-tank experiments were conducted by Dr. Walter Oler and Mr.
Steve Cook of the Mechanical Engineering Department of Texas Tech
University. Their experiments are briefly discussed here. The results from the
tow-tank experiments were used to design the field tests conducted on full-scale
signal structures. For a more detailed discussion of the tow-tank studies, see
McDonald et al. (1995)
^^^^"
ijJU.iHj<tiWWgH_Jli^
1 ^W7^'f^^'^^'""*
7 ^-:I^^
t*i
/
26
deep. Steel rails mounted above the water on either side of the tank support a
motorized towing carriage which is used to propel a variety of models through
the tank. The carriage also supports the computerized motion control and data
acquisition systems and has adequate space for the operator and several
observers. The carriage and supported models can be tested at preprogrammed
speeds of 0-5 ft/s with the capacity for accelerations up to 2 ft/s^. Data
acquisition systems include a high speed pressure measurement system, load
cells for force and moment measurements, and several options for video taped
flow visualization both above and below the water surface.
In general, the tow tank can be used for any incompressible aerodynamic
study which might more typically be conducted in a wind tunnel. The 16:1 ratio
of kinematic viscosity of air to water allows tests of a specific model to be
conducted at 1/16 the speed of an equivalent wind tunnel test at the same
Reynolds number. This speed differential is particularly advantageous in flow
visualization experiments involving time dependent model motion or transient
phenomena. Flow visualization in water based experiments (tow tank, water
table, etc.) is better than that of wind tunnel experiments because color dyes do
not diffuse in water as rapidly as smoke disperses in the air. The tow tank is
particularly suited to tests involving transient model velocities which are virtually
impossible to duplicate in a wind tunnel. The Texas Tech Tow Tank has been
successfully applied to research programs concerned with parachute,
automotive, and wind turbine aerodynamics as well as the aerodynamic loading
on solar receivers and traffic signal lights.
4.2.1 Obiectives
The primary objective of the tow tank experiments was to determine the
source of the aerodynamic force causing vibrations. The two most likely
candidates were vortex shedding and galloping. Separate experimental
programs were developed to evaluate the significance of each of these
27
28
Figure 4.3a shows how the arm-mounted traffic signal was attached to the
towing carriage. Note that the pipe arm is mounted to the bridge and extends
down into the water. A second mounting configuration for flow visualization,
Figure 4.3b, used an extension to place the signal underneath the bridge where
clear video tapes could be made through a Plexiglas viewing plane.
29
(a)
^ X
Configuration 1
(b)
Configuralion 2
o
(j.)
(e)
QxiTiguration 3
(d)
Configuration 4
Coofiguratioa 5
(0
Connguratioa 6
o
(g)
..I
Configuralion 7
(h) Coofiguratioa 8
30
t
d
O)
(/)
Q)
.-
i_
n
o '
o
.nnn
(0
N
^
CD CD
i_
"1
_J (0
O) '*>
**c
ii
o
^-^
ID
o o
N'
5=
c
g
CO
CD
"c
D
O
0
O)
CO
s
o
p^^
co
r1
c
o E
rt
i)
CD
t_
ij.
c o
o
'co'
p|l'
31
CO
c
o
CD
D
"c
0
c
o
Q.
E
o
o
0
o
D
(0
B
CO
o
_
D)
C
(0
o
0
>
"^
0
U-
32
the model in the free stream direction, the lift is an axial force aligned with the
mounting pipe, and the side force acts perpendicular to the plane defined by the
mounting pipe and the free stream velocity vector. This side force is the driving
force of interest for the signal structure vibration study. In a field experiment or
during normal operation, this direction would correspond to the vertical direction
or the direction commonly associated with lift.
The traffic signal mounting arm was connected to the balance by a
coupler which could vary the angle of attack of free stream flow relative to the
traffic signal. Static angles of attack, as depicted in Figure 4.4, simulate the
conditions experienced by an object subjected to galloping. In Figure 4.4 Vx is
analogous to the wind velocity which is aligned with the ground and the x-axis of
the traffic signal. The x-y axis is always attached to the model and indicates that
in simple galloping, all motion is in the y-direction (pure plunging). Therefore,
the angle between the wind and the model is always zero. However, the motion
of the model in the y-direction (Vy) results in an induced angle of attack. The
relative velocity, Vrei, is the vector sum of Vx and Vy. It is also the velocity
produced by the tow tank (Vrei = V,ank). The angle of attack, a, is measured
between the x-axis and Vrei. In other words, when the simulated motion of the
model is in the negative y-direction, a positive induced velocity of Vy results in a
positive angle of attack.
The force of interest in galloping applications is in the y-direction because
this is the force which either dampens or drives the motion of the model.
Therefore, the coefficient, Cpy, must be computed. The necessary equations
are as follows (refer to Figure 4.4):
Vx = Vre|COSa
(4.1)
Fy = Lcosa + (D-Dtare)sina
(4.2)
CFy=Fy/(0.5pVx'A)
(4.3)
34
where A is the signal area, and D,are is the drag on the pipe with no traffic signal
mounted on it.
The tow tank was operated at 1 fps for 50 seconds and 2000 data points
were collected for each angle of attack tested. The first 4 seconds of data were
discarded to avoid acceleration dynamics and the average force was computed
for each axis. Finally, the coefficient of force in the y-direction was computed.
This procedure was completed for each of the 8 traffic signal configurations.
Q.IS
D
0.5
XI
Fy
0.25
Dn
On d
^.25
tr
^.5
-30
-20
10
10
An^eof Atta
Figure 4.5
36
20
30
The wind tunnel experiments were conducted with the knowledge that
only configuration 5 in Figure 4.2 is susceptible to galloping. In the tow-tank
experiments a static (fixed) model was used to measure the drag and lift forces,
and these forces were used to determine if a configuration satisfied Den
Hartog's criterion. In the wind-tunnel experiments a dynamic model was used,
i.e., the model was suspended in the wind tunnel using springs (see Figure 4.6)
which in turn are connected to load cells to measure the dynamic lift and drag
forces.
Wind Tunnel
Wing
Wing.
N^
-k|^rag
Ul
Springs
k-B-H
Springs
(b) Side View
the wind tunnel when the wind is blowing at a certain speed would be different
from the mechanical damping of the system. The overall damping system when
the wind is blowing can be either higher or lower than the mechanical damping.
This can be written as :
4m(Co-C(R))
Hi(R) =
^^ ^^^ ^^
pB
,^ ^,
(4.4)
where
HJ(R)=
R=-ynB
U = wind speed.
^(R) = the overall damping of the system at reduced velocity R
p = density of the air
m = mass of the model per unit length
B = along wind dimension of the model (see Figure 4.6)
^0= damping of the system at zero wind speed.
n = frequency of the system (model suspended from the springs) at zero
wind speed.
38
From Equation 4.4, one can observe that H^' will be a negative number if
the aerodynamic damping is positive, i.e., the system is aerodynamically stable.
Similarly, if Hi is a positive number the aerodynamic damping is negative.
39
4.3.5 Model
A one-quarter scale model similar to that of the signal light configuration 5
(see Figure 4.2) was made from wood and aluminum. Two different wings were
tested for their effectiveness in mitigating vibrations: (1) a flat plate wing, and (2)
a flat plate with rounded edges. The shapes and dimensions of the wings are
shown in Figure 4.7.
4 in.
0.25 inch tubes
p a d d e d to the
plate to obtain
rounded edges
^f-^^^^- "
0=-
^
40
Hi became a positive number, which suggests that the signal light configuration
has negative aerodynamic damping, and is susceptible to galloping vibrations.
With the flat-plate wing attached H / decreases (becomes a bigger negative
number) in the same region of the reduced velocity, i.e., the wing has stabilized
the signal light configuration. In the case of the wing with rounded edges, H /
decreases even more, i.e., this configuration is even more stable. H / values for
an air foil were also plotted in Figure 4.8 for comparison purpose. These H /
values for an air foil were calculated using the theoretical approximation
suggested by Theodorsen (1940).
4.3.8 Conclusions from the wind tunnel experiments
As stated in Section 4.3.1, the primary objectives of the wind tunnel
testing were (1) to measure the aerodynamic damping and (2) to test the
effectiveness of the wing in increasing the aerodynamic damping and mitigating
the vibrations.
Aerodynamic damping was measured by conducting free vibration tests in
different wind speed conditions. The results were presented in a nondimensional form.
The effect of attaching a wing on the aerodynamic damping was tested by
repeating the free vibration tests after attaching a wing. Two different wings
were tested and the results were compared.
41
winn-Mtsxri^sjj:.;
x:
W
0)
U
LU
0) "D
(0 <D
CL D
C
-^
TO O
LL CC
.2
CL
LL
CD
^111
o
in
CO
CO
CO
>
CM
00
c
o
o
>
D
CD
O
ID
D
CD
in
CC
CD
"^
(D
^
13
in
lO
in
CM
CM
o
CO
.^H
42
m
CO
CHAPTER 5
FIELD EXPERIMENTS
5.1 Obiectives
The objectives of the field experiments were as follows:
(1)
(2)
(3)
Once the vibrations were initiated, the circumstances under which vibrations are
sustained could be identified.
A number of mitigation measures were identified and tested. The fullscale field tests either verified their effectiveness or demonstrated that the
concepts did not work.
was measured with transducers mounted on the signal structure and the WERFL
data acquisition system.
Figure 5.2 shows details of the 48-ft signal structure. A series of individual tests
was designed for each of the two signal light structures in order to achieve the
stated objectives of the project. These tests are described in detail in
subsequent sections of this report.
h
8.74 in. dia.
^__l
'
22.4 ft.
(1)
(2)
5.3.3 Foundation
Because of the need to rotate the signal arm to any relative wind direction
of attack (with 15 increments) the rotatable foundation had to meet the following
criteria:
46
(1)
(2)
K-
12ft
4.1 in. dia.
nm
19ft
^ 1
(XXXX)
Notes:
13 in. dia
(1)
(2)
Except for the rotatable turret bearing, the foundation was constructed to the
same specifications as one being used for actual service conditions. The
t
North
JL
*
t *
270 II r~i
'
'
i_^(,
90
I*
t i l
Q
180
\
I
15 Degree
increments
Figure 5.3 Possible orientations of the signal structure arm (plan view)
47
The wind direction was monitored for at least five minutes to obtain
an average value.
(2)
The four clamping bolts were removed, which allowed the structure
to rotate freely (the rotatable foundation supports the structure even
when the clamping bolts are removed).
(3)
Signal Structure
Base plate
Signal Strucuture
Anchor Bolts
Clamping
Bolts
Top Plate
(Rotates)
Turret
Bearing
(Rotates)
Bottom Plate
(Fixed)
Concrete Pier Foundation
5.3.4 Instrumentation
Instrumentation was needed to measure wind characteristics and
structural response.
5.3.4.1 Wind instruments. Anemometers mounted on the 160-ft
meteorological tower and on a 19-ft pole were used to measure characteristics
48
of the natural wind. A three-cup anemometer and wind direction vane were
mounted on a 19-ft pole that was placed near the signal structure installation
(see Figure 5.5). These instruments measured the wind speed and direction
needed to set the proper orientation of the signal structure relative to the wind
direction. Data runs requiring a continuous measurement of wind speed and
direction were taken continuously for 15-minute periods.
5.3.4.2 Transducers. Three transducers were tested in the field for their
effectiveness in measuring the response of the signal structure to wind effects.
They were (1) electrical resistance strain gages, (2) a linear variable differential
transducer and (3) a tilt meter. Figure 5.6 shows locations where the
transducers were mounted.
Figure 5.5
One set of strain gages was installed on the 40-ft signal structure. Two
gages were mounted on opposite sides of the vertical pole, in line with the
cantilevered arm of the structure 13 in. above the top of the pole base plate. As
the pole bends, the gage on the outside measures tension strains while the one
on the inside measures compression. The gages were connected into a
Wheatstone half-bridge circuit as shown in Figure 5.7. This arrangement
measured the bending strain and compensated for axial and temperature strains.
49
in Figure 5.7, Ri and R2 are bridge completion resistors and R3 and R4 are the
strain gages on the pole.
Tilt Meter
Displacement
Transducer
R4 Rg
plate of the arm. In order to obtain a higher voltage output, a full Wheatstone
bridge was configured with four active gages. Two gages were mounted on the
tension side of the structure, as well as two on the compression side. The fullbridge Wheatstone circuit is shown in Figure 5.8.
50
R2 = Rc
(2)
53
mwsmmmm^m::iisms^it''*Mr7:v.~-;is^^':^^^^^^^
(2)
(3)
54
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C/D
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56
the three instruments. The analog signals from the transducers were converted
to digital form. A spectral analysis was then performed to identify the
fundamental frequencies of vibration.
^ 100
40-ft Structure
48-ft Structure
CO
20
40
60
Load in Lb
80
100
57
150
<o
c
(0
"co
o
k_
o
Q.
c
o
*co
CO
-100
10
20
30
Time, Seconds
Figure 5.13 Free vibration response of 40-ft structure without signal lights
59
60
<0
c
"co
to
o
o
o
CL
c
o
c
'co
CO
10
20
30
40
50
70
Time, Seconds
Figure 5
60
80
<0
c:
Q
"co
CD
a
CO
1.5
2.5
i_J
3.5
4,5
Frequency, Hertz
Figure 5.15 Free vibration spectrum of 40-ft structure without signal lights
61
xlO
(O
(D
Q
CD
CL
CO
10
Frequency, Hertz
Figure 5.16 Free vibration spectrum of 48-ft structure without signal lights
62
curve over a wide range of attack angles. Because these configurations are not
susceptible to galloping, none of these configurations was tested in the field.
Configurations 6, 7, and 8 from Figure 4.2 also were not expected to
exhibit galloping. These same three configurations were set up on the structure
in the field. The cantilever arm was rotated to within 7.5 of the five-minute
mean wind direction under several wind speeds. The test was set up several
different times, but galloping was not observed in any case. The tow tank and
field tests were in complete agreement for these three configurations.
According to the tow tank studies. Configuration 5 in Figure 4.2 should
exhibit galloping, because of the negative slope of the Cpy versus angle of attack
curve. With Configuration 5 mounted on the 40-ft signal structure, galloping was
observed on several occasions with free end displacement amplitudes of 12-16
inches. From these tests, the data indicate that the only light configuration likely
to gallop is Configuration 5.
5.4.2.2 48-ft Signal structure. According to tow tank test results, the
signal light configuration that produced galloping with the largest amplitude
displacements of the free end of the cantilever arm was Configuration 5. Hence,
this configuration was used in all subsequent tests on the 48-ft signal structure.
The three primary factors required for the structure to exhibit galloping were:
(1)
Relative wind direction of attack (i.e., wind blowing from back side of
the lights or from the front side)
(2)
Wind speed
(3)
All field tests that involved galloping essentially followed the same procedure.
The wind vane on the 19-ft pole near the structure was monitored to obtain oneminute mean wind direction. The signal structure arm was rotated so the wind
direction was normal to the cantilever arm within 7.5 from the back side of the
signal light.
63
In Configuration 5, the signal light is suspended below the signal arm and
has a back plate. Wind flow is from the back side of the signal light. After
adjusting the signal structure to the most favorable wind direction, the structure
would achieve a state of steady galloping through the following sequence of
events: The free end of the cantilever arm was held steady by means of a thin
wire. The wire was slowly released to allow the signal structure to vibrate at will.
Initially, small displacements normal to the wind flow took place. The signal
structure was allowed to continue vibrating. Gradually the amplitudes of
vibration increased. If the wind speed and direction held steady, vibrations
would continue to increase in amplitude until some limiting value was achieved.
The vibration took place at a frequency very near the fundamental frequency of
the sign structure.
A change in wind speed or wind direction would alter the vibration
characteristics. With significant change in wind direction, the vibration
amplitudes would decrease and galloping would cease. A change in wind speed
resulted in a change in displacement amplitude, if wind direction held steady.
Ideally, displacements of the free end of the cantilever arm would have
been measured with the displacement transducer. However, because the
driving force associated with galloping was so small, the tension in the wire
caused significant damping of the vibrations.
To demonstrate the problem with tension from the displacement
transducer, the following experiment was conducted. The signal structure was
set up to gallop as described above. After a period of time, the displacement
amplitude reached a steady state and clear evidence of galloping. The wire to
the displacement transducer was carefully hooked to the free end of the arm
without stopping the vibration. The wire had no more than a two-pounds
tension. Suddenly the displacement amplitude was reduced and did not regain
the original displacement amplitude. The wire was then unhooked; after a few
minutes the galloping resumed and regained its original steady state amplitude.
64
over the lights. This method of vibration mitigation is called the "Elimination
method". (2) In the second method, a wing can be used elsewhere on the
cantilever arm (away from the signal lights). This method is effective only if the
negative aerodynamic force caused by the signal lights is compensated by the
positive aerodynamic damping force caused by the wing. One must calculate
the negative aerodynamic force caused by the signal lights and then determine
the size of the wing needed to compensate this force. This method of vibration
mitigation is called the "Compensation method".
Various damping plate configurations have been used by TxDOT
maintenance personnel to mitigate wind-induced vibrations with marginal
success. The typical installation consists of a plate 9 in. x 36 in. in size
mounted on a section of the bare arm away from the signal light (compensation
method). This configuration is not very effective in mitigating vibrations,
because some signal structures continue to vibrate after a wing is attached. The
reason is that the a much larger plate is required to obtain the positive
aerodynamic damping force. A larger wing 16 in. x 66 in., hereafter called
Proposed wing, was used in the field testing. The proposed wing was mounted
above the 5-signal light (elimination method).
(5.1)
The left-hand side of the Equation 5.1 is the aerodynamic damping force, which
is shown from the right-hand side to be proportional to the square of the wing
dimension in the direction of the wind, B. Moreover, Equation 5.1 gives the
aerodynamic damping force per unit length in the direction parallel to the arm.
66
FAD
(B^ L)
(5.2)
where.
FAD = the aerodynamic damping force due to the wing,
B
The above equation suggests that the aerodynamic damping force due to
the wing is proportional to the square of the width and directly proportional to
the length of the wing. By substituting the sizes of two different wings, the
Proposed wing (at the same location as TxDOT wing) generates 5 to 6 times
more damping force than the TxDOT wing.
The above discussion addresses the reason for using a larger wing, but
not the 16 in. X 66 in. size. The reason for selecting that particular size is that it
is a standard blank road sign stock used by the Texas Department of
Transportation and is readily available for the implementation.
In addition to increasing the size, by locating the wing over the signal light
near the tip of the arm, the effectiveness of the wing can be increased. Higher
effectiveness is due to two factors: (1) the signal light head which originally had
negative aerodynamic damping will have positive aerodynamic damping with the
plate installed above it, and (2) the wing which has a positive aerodynamic
damping by itself generates higher damping force due to higher vibration
velocities near the tip of the arm.
Wing
|^B = 16in
3 1 3 in.
Wind
Direction
20
40
60
80
100
120
140
160
180
200
220
240
Run Number
Figure 5.18 Wind direction plot
The RMS of strain, which is the root mean square of the fluctuating strain
component for each five-minute record, is a measure of strain fluctuation about a
68
zero mean. A large RMS value implies large fluctuations (displacements) of the
signal structure.
The signal structure would not be expected to gallop unless the wind
direction was within 7.5 of due south (180). Thus, from Figure 5.18
galloping was expected from record 27 to 91 when the wind direction was
favorable for galloping. Galloping is not expected below record 27 and above
record 91 because the wind direction was not favorable. Even when the wind
direction was favorable for galloping, little or no galloping was indicated for
records 27 to 75, as shown by the relatively small values of RMS during that
time period (see Figure 5.20). These were the records of data collected when
the wing was attached.
Expect
Galbping
G
&
20
J
|
Without Wing
With Wing
100
120
140
200
220
240
Run Number
Figure 5.19 Wind speed plot
At about record 73, the plate was quickly removed from the signal
structure. RMS values in Figure 5.20 indicate a very strong galloping from
record 75 to 91. By record 91 the wind direction had shifted more than 7.5, so it
was no longer normal to the back side of the signal structure. Thereafter,
galloping diminished as observed in Figure 5.20.
The experiment clearly demonstrated the effectiveness of the large
damping plate. To be most effective, the plate should be mounted above the
signal light with at least a 3-in. separation between the damping plate and top of
the backing plate. The large wing is essential for effective mitigation of the
vibration.
69
I
r~
on
C
-<>
80
:l
60 -
Expect
Galloping
I
"H
With Wing
Without Wing
40 20
0
20
40
60
80
100
120
140
160
180
200
220
240
Run Number
Figure 5.20 RMS of strain plot
The large damping plate was clearly the most effective method for
mitigating vibration due to galloping. When galloping is observed in an existing
signal structure, a large damping plate (wing) can be installed over the signal
light to effectively reduce the vibration.
The advantages of this mitigation strategy are:
(1)
(2)
(3)
The wing can be used elsewhere on the arm other than over the signal
lights. Except that by doing so, one is trying to compensate for the negative
aerodynamic damping of the signal lights instead of eliminating it. Obviously, for
this mitigation method to be effective one needs to calculate the negative
aerodynamic damping force caused by the signal lights and find out what size of
the plate at a given location on the arm can produce the required positive
aerodynamic damping force.
70
CHAPTER 6
ANALYSIS OF RESULTS AND CONCLUSIONS
(2)
(3)
y(x,t) = y*(t)x|/(x)
(6.1)
where
71
y*(t)
Figure 6.1 Mode shape corresponding to the lowest frequency for 48 ft structure
As seen in Figure 6.1, the first mode response has displacement in both X
and Y directions. The response in the X direction is very small, and is neglected
in the calculations presented in the following paragraphs. Mode shape \\f(x) is
obtained using FEM analysis and is normalized with respect to the arm tip
displacement.
(6.2)
where
M*
Generalized mass
CO
Circular frequency
y* (t) =
y* (t) =
y*(t)
Cm
P*(t)
[(50/3.14)+(60/3.76)-f-(70/4.37)-H(80/5)+(90/5.75 )]/5
15.91 lb/in
191 lb/ft.
73
(6.3)
1
27C VM*
So,
M^
which closely matches with the analytical result of 8.42 slugs. The difference in
the masses can be explained by the fact that discretized finite element models
are stiffer than actual structures, which also explains the difference in the
measured and calculated frequencies in Table 5.2.
The generalized mechanical damping Cm for the 48 ft structure with the
signal lights is calculated using the field measured damping ratio ^^n = 0.62%.
(see Table 5.2) as follows:
Cm
=2M*Cm(27rf)
(6.4)
P*(t)= JP(x,t)\|/(x)dx
(6.5)
74
where P(x,t) is the aerodynamic force distributed along the cantilever arm length
of L and \|/(x)is the normalized mode shape. The 48-ft traffic signal structure
arm that was tested had two traffic signal lights: (1) a 5-light signal at the tip of
the arm and (2) a 3-light signal at a point 12 ft from the tip of the arm (see Figure
5.2). Neglecting the contribution from the arm alone, the distributed
aerodynamic force on the structure can be assumed to act only at the location of
the signal lights, and at the location of the wing (see Figure 6.3).
P(x,t) .
11
c m
mWintg
n
KXXXX
Air density
(6.6)
CO
\|/(x)
H|
y * (t) =
LB(x,t) =
P^'^H;W'(x)dx
2
y*(t) + jLB(x,t)v(x)dx.
(6.7)
In the above equation, the term within the brackets is an aerodynamic damping
coefficient Ca:
Ca=--^^H;jxi/2(x)dx.
2
0
(6.8)
(6.9)
(6.10)
Substituting Equations 6.10, 6.9, 6.8, 6.4, and 6.3 in Equation 6.2
M*y*(t) + C,y*(t) + K*y*(t)]=-C,y*(t)+L;(t)
(6.11)
(6.12)
(6.13)
Ce = Cm + Ca.
(6.1 4)
where
Ce =
;^100
(6.15)
2 M CO
When a structure has negative aerodynamic damping (i.e., Ca < 0), the
effective damping decreases (i.e., Ce < Cm). With this reduced damping, a small
disturbance will lead to prolonged vibrations of the structure. If this reduction in
the effective damping reaches a point where the effective damping becomes
negative (i.e., Ce < 0), the structure starts vibrating by itself, which is "self
excitation."
6.1.4 Calculation of effective damping for different cases
In the above paragraphs, all the structural parameters (mass, mechanical
damping, and stiffness) were calculated from results of the field experiments and
FEM analyses. The aerodynamic damping coefficient Ca is calculated using the
flutter derivatives Hj (see Equation 6.8), which are obtained from the windtunnel experiments. Knowing the mechanical and aerodynamic damping
coefficients, the effective damping coefficient is calculated using Equation 6.14.
The effective damping ratio in terms of percent critical damping is calculated
using Equation 6.15.
From the full-scale field experiments, it was found that Configuration-5
(see Figure 4.2) exhibited galloping vibrations when there was no wing attached.
The vibrations were significantly mitigated when a wing was attached (see
Figure 5.20) above the 5-light signal at the tip of the arm. The attached wing
increases the effective damping of the structure. It is of interest to calculate the
77
increase in the effective damping after the wing is attached. In the field
experiments, the proposed wing (16 in. wide and 66 in. long) was attached
above the 5-light signal to change this shape into an aerodynamically stable
shape. A wing can also be effective at other locations, provided it generates
enough positive aerodynamic damping to compensate for the negative
aerodynamic force caused by the signal lights. It is also desirable to know the
effectiveness of the proposed wing attached at other locations away from the
signal lights. To address these questions the effective damping coefficients at
different wind speeds and different wing locations were calculated for the
following five cases:
A. A 5-signal light at the arm tip, and a 3-signal light at a point 12
ft from the tip of the arm with no wing.
B. Lights same as in Case A and the proposed wing attached
above the 5-signal light.
C. Lights same as in Case A and the proposed wing with rounded
edges located above the 5-signal light.
D. Lights same as in Case A and the proposed wing attached
halfway between the lights.
E. Lights same as in Case A and the proposed wing attached to
the tip of the arm.
Effective damping coefficients Ce were calculated and plotted with
respect to the wind speeds for the above five cases in Figure 6.5. Effective
damping ratios ^e were plotted against wind speeds in Figure 6.6. For Cases A,
B, and C, H] values were obtained from the wind-tunnel experiments. For cases
D and E, theoretical values of Hj for an airfoil of the same size as the proposed
wing was used. Airfoil data (Theodersen, 1940) was readily available and
experiments conducted by Shiraishi (1971) suggested that H[ for a flat plate is
close to that of an airfoil. In Case D (wing attached to the arm between the
78
lights), the interference of the arm was neglected, because the gap between the
wing and the arm is large enough for the wing to act independently.
Case D
Cases B & C
Case E
^X X X A >
>^AA/
12 ft.
79
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81
83
84
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REFERENCES
Achenbach, E. and Heinecke, E., 1981: "On Vortex Shedding from Smooth and
Rough Cylinders in the Range of Reynolds Numbers 6 x 10^ to 5 x 10^,"
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Bearman, P. W., and Obasaju, E. D., 1982: "An Experimental Study of Pressure
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Blevins, R. D., 1977: Flow Induced Vibration, Van Nostrand Reinhold Company,
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Clough, R. W. and Penzien, J., 1980: Dynamics of Structures, McGraw-Hill Book
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Den Hartog, J. P., 1932: "Transmission Line Vibration Due to Sleet,"
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Den Hartog, J. P., 1956: Mechanical Vibrations, 4th Ed., McGraw-Hill, New
York, New York.
Jones, G. W., Cincotta, J. J. and Walker, R. W., 1969: Aerodynamic Forces on a
Stationary and Oscillating Circular Cylinder at High Reynolds Numbers,
NASA Technical Report 300, National Aeronautics and Space Administration,
Houston, TX.
McDonald, J. R., Mehta, K. C , Oler, W. J., and Pulipaka, N., 1995: Wind Load
Effects on Signs, Luminaires, and Traffic Signal Structures, a report
submitted to Texas Department of Transportation (TxDOT), Austin, Texas.
Novak, M., 1969: "Aeroelastic Galloping of Prismatic Bodies," Journal of the
Engineering Mechanical Division, ASCE, Vol. 95, No. EM1, pp. 115-142.
Novak, M., 1972: "Galloping Oscillations of Prismatic Structures," Journal of the
Engineering Mechanics Division, ASCE, Vol. 98, No. EMI, pp. 27-46.
Novak, M., and H. Tanska, 1974: "Effect of Turbulence on Galloping Instability,"
Journal of Engineering Mechanics Division, ASCE, Vol. 100, pp. 27-47.
85
86
/ . H i i V -#..
Szepessy, S. and Bearman, P. W., 1992: "Aspect Ratio and End Plate Effects
on Vortex Shedding from a Circular Cylinder," Journal of Fluid Mechanics,
Vol. 234, pp. 191-217.
Titan Corporation, 1993: Stardyne, Version 4.0, Charsworth, California 91311.
Theodorsen, T., 1940: NACA Report 685.
TxDOT, 1990: Traffic Control Standard Sheets, State Department of Highways
and Public Transportation, Austin, Texas.
Walshe, D. E. and Wootton, L R., 1970: "Preventing Wind-Induced Oscillations
of Structures," Proceedings, Institute of Civil Engineers, Vol. 47, pp. 1-24.
Woodgate, L. and Maybrey, J. F. M., 1959: Further Experiments on the Use of
Helical Strakes for Avoiding Wind-Excited Oscillations of Structures of
Circular or Nearly Circular Section, Unpublished Report NPLyAero/381.
87