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1 AUTHOR:
Dr. Gujjala Raghavendra
National Institute of Technology, Warangal
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JOURNAL OF
COMPOSITE
M AT E R I A L S
Article
Abstract
As major historical periods such as Stone Age, Bronze Age, and Iron Age, the development of new materials was the
fundamental to all the periods. In the present investigation, a new hybrid composite with epoxy as a resin and reinforcing
both biowaste (jute) and traditional fiber (glass) as continues layered mat composites and also study experimentally the
effect of the stacking sequence on tensile, flexural, and interlaminar shear properties. Composites were prepared by
using hand lay-up technique. All the laminates were prepared with a total of four piles, by varying the position of glass and
jute. One group of all jute and glass laminate was also fabricated for comparison purpose. Specimen preparation and
testing were carried out as per ASTM standards. Tests were conducted on INSTRON H10KS Material Test System
at room temperature using automatic data acquisition software. The results indicated that the jute fiber and hybrid
composite give encouraging results when compared with the neat epoxy. The morphologies of the composites are also
studied by scanning electron microscope.
Keywords
Glass, jute, hybrid composites, tensile, ILSS
Introduction
The present generation researchers are showing their
interest in using the biowaste as a reinforcing material
in the eld of material sciences. Nowadays, people
develop the new natural ber instead of traditional
bers because of their low cost, combustibility, lightweight, low density, high-specic strength, renewability, nonabrasivity, nontoxicity, and biodegradability.
Still, there are many challenges to overcome in order
to use reliable engineering materials for structural elements. However, their use is steadily increasing in many
industrial corporations and also planning to use these
materials in their products.1 Natural bers are renewable and biodegradable material and are largely available in the nature worldwide.2 Pineapple leaf,3 oil palm
ber,4 hemp, sisal, jute, kapok,5 jute,6 rice husk,7
bamboo,8 and wood9 are some natural bers most
commonly used as reinforcing materials in polymer
composite industry.
In the conception of composite materials, the rst
and primary aim is to tailor the materials properties
through the control of bermatrix combinations and
Corresponding author:
Raghavendra Gujjala, Department of Mechanical Engineering, NIT
Rourkela, Odisha, India.
Email: raghavendra.gujjala@gmail.com
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material because it is relatively inexpensive. The material produced by the jute ber is reusable, sustainable,
eco-friendly, and be worthy oer to industrial applications. The jute plant and ber are shown in Figure 1(a)
and (b). It has intrinsic advantages like higher strength,
higher modulus silky luster, low extensibility, signicant heat, and re resistance. Its only application in
packaging is constantly threatened by synthetics, and
an additional area of application would be highly
desirable.24
Rana and Jayachandran25 compared jute ber composites with glass ber composite. The experimental
result showed that the natural ber possesses some
drawback, and it needs some modications to enhance
their properties.
Rahman et al.26 evaluated that with increasing the
ber loading, there is a gradual increase in the strength,
Youngs modulus, exural modulus, and hardness of
jute ber composite, and 30% jute ber-loading composite gave the optimum value for mechanical
properties.
Ahmed et al.27 carried out systematic studies on the
mechanical behavior like tensile, exural, interlaminar
a-Cellulose (wt%)
Hemicellulose (wt%)
Lignin (wt%)
Ash (wt%)
Jute
Coconut coir
Sisal
Rice husk
Bagasse
Kenaf
62.6
47.7
6364
31.3
4046
3139
23.2
25.9
12.0
24.3
24.529
21.5
15.86
17.8
1024
14.3
12.520
1519
1.29
0.8
23.5
1.52.4
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Reference
20
20
21
22
23
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Gujjala et al.
of the mold wall after it was set on the glass plate. Five
groups of laminate composite samples with total four
plies were manufactured by varying stacking sequence
of jute and glass fabrics as presented in Table 2. Jute
and glass fabrics were preimpregnated with the matrix
material consisting of epoxy resin and hardener in the
ratio of 10:1. Care was taken to avoid the formation of
air bubbles during pouring. Pressure was then applied
from the top, and the mold was allowed to cure at room
temperature for 72 h. Pressure was then applied from
the top, and the mold was allowed to cure at room
temperature for 72 h. During the process of pressure,
some polymer squeezes out of the mold. For this, care
has already been taken during pouring. After 72 h, the
samples were taken out of the mold, and after curing,
the laminate was cut into required size of mechanical
tests by diamond cutter.
The densities of epoxy resin, jute, and glass ber,
which are taken from the suppliers data sheet, are
1.2, 1.22, and 2.25 g/cm3, respectively.
Density
The density of composite materials in terms of volume
fraction is found out from the following equation (1).
sct
w0
wo wa wb
Raw materials
The following materials are used for laminate preparation, testing, and to investigate the tribological and
mechanical characteristics: jute ber (woven), E-glass
ber, epoxy resin, and hardener HY-951.
Stacking
sequence
Jute
Glass
Volume
fraction (%)
L1
L2
L3
L4
L5
GGGG
JJJJ
GJGJ
JGGJ
GJJG
0
100
50
50
50
100
0
50
50
50
16.6
18.5
17.5
17.5
17.5
J: jute; G: glass.
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1
wmm
t a
t
Tensile test
The tension test is generally performed on at specimens. The most commonly used specimen geometries
are the dog-bone specimen (Figure 2) and straight-sided
specimen with end tabs. The standard test method
as per ASTM D 3039-76 has been used; length of the
test specimen is 125 mm. The tensile test is performed
in universal testing machine INSTRON H10KS. At the
rate of loading, 10 mm/min was used for testing.
Tests were conducted on samples with jute fabric
warp yarns oriented in the loading direction. For each
stacking sequence, ve identical specimens were tested,
and average result is obtained.
Flexural test
Measured
density
(gm/cm3)
Theoretical
density
(gm/cm3)
Volume
fraction of
voids (%)
Epoxy
GGGG (L1)
JJJJ (L2)
GJGJ (L3)
JGGJ (L4)
GJJG (L5)
1.186
1.435
1.183
1.269
1.2276
1.221
1.2
1.445
1.196
1.281
1.241
1.232
1.16
0.69
1.08
0.94
1.09
0.90
max
3Pmax L
bh2
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mL3
4bh3
0:75PB
bh
vacuum-evaporated onto them to enhance the conductivity of the exural, tensile, and eroded samples before
taking the photomicrographs.
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Figure 6. Effect of stacking sequence on tensile modulus of juteglass fiber epoxy composite.
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Figure 8. Effect of stacking sequence on flexural modulus of juteglass fiber epoxy composite.
The variation of exural strength for various laminate-stacking sequences is shown in Figure 7. Due to
the incorporation of glass and jute bers into the
epoxy resin, the strength of the composites increases
to a great extent. The exural strength of the unreinforced epoxy resin is found to be 42.23 MPa whereas
the exural strength of laminate-only jute and glass
ber-reinforced composites is found to be 71 and
330%, which is greater than that of the neat epoxy
resin. The jute ber gives 61% strength of the glass
ber composites. Hybrid composite L3 gives 90%
strength of the glass berepoxy composites.
The same type of behavior is also observed by
Gowda et al.36
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Figure 10. Morphologies of tensile strength: (a) epoxy composite; (b) glass fiber composite; (c) jute fiber composite; (d) hybrid
epoxy composite.
sharp cut surface due to brittle nature of epoxy composite. The brittle nature of the epoxy composite was
studied and conformed by many researchers.3739
The stretching and elongation of glass ber is presented in Figure 10(b) due to the applied tensile
strength. The stretching of ber indicates that the
strength of the polymer increased due to the incorporation of glass ber with epoxy composite, and this is
supported by the result obtained in Figure 5.
The morphology of the jute ber composites is
shown in Figure 10(c). A little ber stretching and
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Figure 11. Morphologies of flexural strength: (a) flexural glass fiber composites; (b) flexural jute fiber composites; (c) flexural
hybrid composites.
Conclusion
Based on the study of the mechanical properties of different layered stacking sequences of jute and glass
hybrid epoxy composites, the following conclusions
can be drawn:
1. By incorporation of natural and traditional continues bers into the polymer, the mechanical properties almost enhanced to greater extent.
2. The maximum ILSS is observed for the composite
prepared with glass ber as extreme layers.
3. The maximum exural is observed in L3(JGJG) after
glass ber composites. The jute ber gives 61%
strength of the glass bers composites.
4. The maximum tensile strength is observed in L5
(GJJG) after glass ber composites. The L5 hybrid
composites give 75% strength of the glass bers
composites.
Funding
This research received no specic grant from any
funding agency in the public, commercial, or not-for-prot
sectors.
Conflict of interest
None declared.
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