Professional Documents
Culture Documents
Product description
P3G-Polygon profile
INKOMA-P3G-Polygon profiles have the following properties:
1. The P3G-Polygon profile is designed for use where stable shafthub connections exist. It is unsuitable for applications having
axial sliding under load.
2. Self centering
3. Compared with Splined profiles INKOMA-P3G-Polygon profiles
have aproximately 30% higher fatigue resistance.
4. The shaft profile is produced by grinding.
5. Both broaching and grinding are used for the manufacture of hub
components.
6. Extremely accurate running concentricity results when the shaft
and hub are produced by grinding.
2008.01
www.INKOMA.de
005
Shaft-hub connections
Pre-selection and calculation
P3G-Polygon profile DIN 32711
Strength calculation:
Basics for calculation P3G:
The formulae provide for precise calculations.
d1 [cm]
DM
[cm]
Average diameter
d2 [cm]
[N/cm2]
[cm]
Degree of eccentricity
JP
[cm4]
[-]
DM < 35 k= 1,44
DM > 35 k= 1,20
Tt
[Ncm]
Torsional moment
WP
[cm 3]
[cm]
Hub length
[cm3]
[N/cm2]
Wx
[cm]
yeff [m]
y1
[m/N]
[cm2]
z per. [N/cm2]
[N/cm2 ]
Torsional strain
[/cm]
Torsional displacement
Polygon-shaft
P3-40
P3-36
P3-32
P3-28
P3-22
P3-18
P3-14
III
20
II
50
I
100
200
500
1000
2000
3000
5000
10000
Tt [Nm]
2007.01
www.INKOMA.de
006
Shaft-hub connections
Pre-selection and calculation
P3G-Polygon profile DIN 32711
Shaft and hub calculation:
Shaft:
Hub:
Torsional strain
Wp
Specific
contact stress
0,75
DM e +
DM2
20
Tt
z per.
Jp
DM
Wx
Torsional displacement
Tt
p =
2 Jp
DM
M
b = Wb < b per.
x
Bending stress
Jp =
Effective
hub distortion
Tt
<
Wp per.
Tt
yeff =
l
Tt l
180
G Jp
DM2
4
DM2
- 3 e2 - 6
8
e4
y1
s=
m
3m
s= 4
mm
s= 5
mm
m
s= 6 m
s= 8 m
1 10-3
9
8
7
6
5 10-4
m
N
s= 10
mm
s= 12
mm
s= 15
mm
y1
1 10-4
9
8
7
6
5 10-5
4
3
2
1 10-5
0
10
20
30
40
50
60
70
80
90
100
DM [mm]
2007.01
www.INKOMA.de
007
Shaft-hub connections
Dimensions
Polygon P3G - shaft (ground)
d1
d2
DM
2e
2e
30
Ordering example:
Polygon P3G - shaft
Dimension DM
Material
P3-14 C 45
Polygon P3G - hub
INKOMA Polygon P3G hubs are prepared to DIN 32711
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze Bz 12
Bz
other materials are supplied. Please enquire.
L -1
d1
DM
d2
B h7
F H7
0,2
D -1
Ordering example:
Polygon P3G - hub
Dimension DM
Material
PH-3-14 St
2007.01
www.INKOMA.de
008
Shaft-hub connections
Dimensions [mm]
Section modulus
Tolerances
Order code
CAD-No.:
DM
DM g6
d1
d2
Wp
[cm3]
Wx
[cm3]
A
[cm2]
Mass
[kg/m]
P3-14
P3-18
P3-22
P3-28
P3-32
P3-36
P3-40
P3-45
P3-55
P3-65
14
18
22
28
32
36
40
45
55
65
-0,006 / -0,017
-0,006 / -0,017
-0,007 / -0,020
-0,007 / -0,020
-0,009 / -0,025
-0,009 / -0,025
-0,009 / -0,025
-0,009 / -0,025
-0,010 / -0,029
-0,010 / -0,029
14,88
19,12
23,40
29,80
34,24
38,50
42,80
48,20
59,00
69,90
13,12
16,88
20,60
26,20
29,76
33,50
37,20
41,80
51,00
60,10
0,44
0,56
0,70
0,90
1,12
1,25
1,40
1,60
2,00
2,45
9,86
12,64
15,55
19,85
23,28
26,13
29,10
32,90
40,50
48,43
4,14
5,36
6,45
8,15
8,72
9,87
10,90
12,10
14,50
16,57
0,45
0,96
1,75
3,60
5,30
6,90
10,45
14,79
27,00
44,20
0,25
0,53
0,96
1,97
2,91
3,80
5,69
8,08
14,71
24,20
1,51
2,50
3,74
6,05
7,88
9,97
12,31
15,57
23,24
32,39
1,19
1,98
2,95
4,78
6,23
7,88
9,72
12,30
18,36
25,59
Dimensions [mm]
Tolerances
Order code
CAD-No.:
DM
DM H7
d1
d2
Mass
[kg/apiece]
PH-3-14
PH-3-18
PH-3-22
PH-3-28
PH-3-32
PH-3-36
PH-3-40
PH-3-45
PH-3-55
PH-3-65
14
18
22
28
32
36
40
45
55
65
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
14,88
19,12
23,40
29,80
34,24
38,50
42,80
48,20
59,00
69,90
13,12
16,88
20,60
26,20
29,76
33,50
37,20
41,80
51,00
60,10
22
30
38
45
50
55
60
70
80
90
30
40
50
60
65
70
75
85
96
106
42
54
65
79
84
90
95
108
118
130
8
9
10
12
12
15
15
16
16
18
20
25
30
40
45
50
55
60
70
80
28
40
50
60
65
70
80
85
98
110
5,3
5,3
6,4
8,4
8,4
8,4
8,4
10,5
10,5
10,5
3
3
3,5
4
4
4
4
4
4
4
0,12
0,24
0,44
0,77
0,89
1,10
1,27
2,00
2,32
3,36
2007.01
www.INKOMA.de
009
Shaft-hub connections
Dimensions
Polygon P3G - clamp ring
The INKOMA Polygon P3G clamp ring is made to DIN 32711
G
K
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze Bz 12
Bz
other materials are supplied. Please enquire.
F f7
a2
0,2
a1
D -1
Ordering example:
Polygon P3G - clamp ring
Dimension DM
Material
PKR-3-14 St
Polygon P3G - sliding nave
The INKOMA Polygon P3G sliding nave is made to DIN 32711
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze Bz 12
Bz
other materials are supplied. Please enquire.
L -1
d2
D h9
d1
DM
Ordering example:
Polygon P3G - sliding nave
Dimension DM
Material
PSH-3-14 St
Polygon P3G - sub-contract machining
In addition to our range of standard items broached with
splined and Polygon profiles we offer a wide range of other
internal forms. E.g. keyways, serrations to DIN 5481,
involutes to DIN 5480 and 5482, etc.
Please enquire about special internal profiles.
We will be pleased to assist.
2007.01
www.INKOMA.de
010
Shaft-hub connections
Dimensions [mm]
Tolerances
Order code
CAD-No.:
DM
DM H7
d1
d2
a1
a2
Mass
[kg/apiece]
PKR-3-14
PKR-3-18
PKR-3-22
PKR-3-28
PKR-3-32
PKR-3-36
PKR-3-40
PKR-3-45
PKR-3-55
PKR-3-65
14
18
22
28
32
36
40
45
55
65
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
14,88
19,12
23,40
29,80
34,24
38,50
42,80
48,20
59,00
69,90
13,12
16,88
20,60
26,20
29,76
33,50
37,20
41,80
51,00
60,10
30
40
50
60
65
70
75
85
96
106
42
54
65
79
84
90
95
108
118
130
20
25
30
40
45
50
55
60
70
80
14
16
18
23
23
25
27
27
29
29
2
2
3
3
3
3
3
3
3
3
5,3
5,3
6,4
8,4
8,4
8,4
8,4
10,5
10,5
10,5
10
10
11
15
15
15
15
18
18
18
6
6
7
9
9
9
9
11
11
11
0,12
0,23
0,34
0,63
0,78
0,89
1,03
1,44
1,60
1,97
Dimensions [mm]
Tolerances
Order code
CAD-No.:
DM
DM H7
d1
d2
Mass
[kg/apiece]
PSH-3-14
PSH-3-18
PSH-3-22
PSH-3-28
PSH-3-32
PSH-3-36
PSH-3-40
PSH-3-45
PSH-3-55
PSH-3-65
14
18
22
28
32
36
40
45
55
65
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
14,88
19,12
23,40
29,80
34,24
38,50
42,80
48,20
59,00
69,90
13,12
16,88
20,60
26,20
29,76
33,50
37,20
41,80
51,00
60,10
35
45
55
65
75
80
85
90
100
110
28
40
50
60
65
70
80
85
95
110
0,19
0,41
0,76
1,27
1,80
2,09
2,56
3,02
3,80
5,10
Pilot bore
[mm]
Order code
P3-14
P3-18
P3-22
P3-28
P3-32
P3-36
P3-40
P3-45
P3-55
P3-65
1) These
2007.01
Engaged length
[mm]
1)
1)
16,5 + 0,05
20,1 + 0,05
25,6 + 0,05
29,2 + 0,05
32,9 + 0,05
16 - 40
20 - 50
18 - 45
18 - 45
25 - 70
1)
1)
1)
1)
1)
1)
1)
1)
www.INKOMA.de
011
Shaft-hub connections
Application example
P3G-Polygon profile
By combining Polygon-hub and Polygon-clamp ring the quality
of fit can be adjusted.
2007.01
www.INKOMA.de
012
Shaft-hub connections
Product description
P4C-Polygon profile
INKOMA-P4C-Polygon profiles have the following properties:
1. The P4C-Polygon profile is suitable for applications where axial
sliding, with or without load, is a requirement for the shaft-hub
connection, or when torque must be transmitted.
2. Self centering
3. Compared with Splined profiles INKOMA-P4C-Polygon profiles
have aproximately 30% higher fatigue resistance.
4. P4C-Polygon shafts are supplied cold drawn or ground profile.
5. The internal profile is most economically produced by broaching.
Grinding of bores is not possible.
2008.01
www.INKOMA.de
013
Shaft-hub connections
Pre-selection and calculation
P4C-Polygon profile DIN 32712
Strength calculation:
Basics for calculation P4C:
The formulae provide for precise calculations.
b [cm]
[cm 2]
d1 [cm]
[N/cm2]
e [cm]
Degree of eccentricity
JP
[cm4]
dr [cm]
Tt
[Ncm]
Torsional moment
er [cm]
WP
[cm 3]
Hub length
Wx
[cm3]
p [N/cm2]
z per. [N/cm2]
s [cm]
[N/cm 2]
Torsional strain
yeff [m]
[/cm]
Torsional displacement
y1 [m/N]
[cm]
Polygon-shaft
PW45.40
PW40.35
PW35.30
PW30.25
PW25.21
PW20.17
PW14.11
III
10
20
II
I
50
100
200
500
1000
2000
3000
5000
10000
Tt [Nm]
2007.01
www.INKOMA.de
014
Shaft-hub connections
Pre-selection and calculation
P4C-Polygon profile DIN 32712
Shaft and hub calculation:
Hub:
Shaft:
Torsional strain
= Tt <
Wp
0,2
Wp
Bending stress
yeff =
Mb
<
Wx
p =
l
Tt
er dr +
dr2
20
er = (d1 - b)
4
b per.
dr = b + 2 e
Tt
z per.
Tt l
180
G Jp
0,1 b4
Jp
Effective
hub distortion
b3
0,15 b3
Wx
Torsional displacement
Specific
contact stress
per.
Tt
l
y1
5 10-3
4
3
2
s=
1 10-3
m
3m
s= 4
s= 5 m
mm
m
s= 6 m
9
8
7
6
s= 8 mm
5 10-4
y1 m
N
4
3
s= 10 m
2
m
s= 12 m
s= 15 mm
1 10-4
9
8
7
6
5 10-5
4
3
2
1 10-5
10
20
30
40
50
60
70
80
90
100
d1 [mm]
2007.01
www.INKOMA.de
015
Shaft-hub connections
Dimensions
Polygon P4C - shaft (cold drawn)
INKOMA Polygon P4C profiles are produced by cold drawing
according to DIN 32712.
Supplied in:
-Steel Ck 45
St
-Steel Ck 45 nitrided Stn
Standard lengths of 4 to 6 m are supplied or machined to
customer requirements.
d1
Ordering example:
Polygon P4C - shaft
Dimension d1
Dimension b
Material
PW 35.30 St
Polygon P4C - hub
INKOMA Polygon P4C hubs are prepared to DIN 32712.
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze Bz 12
Bz
other materials are supplied. Please enquire.
L -1
E
B h7
d1
F H7
0,2
D -1
Ordering example:
Polygon P4C - hub
Dimension d1
Dimension b
Material
PH 35.30 St
2007.01
www.INKOMA.de
016
Shaft-hub connections
Dimensions [mm]
Section modulus
Tolerances
Order code
CAD-No.:
d1
d1
Wp
[cm3]
Wx
[cm3]
A
[cm2]
Mass
[kg/m]
PW 14.11
PW 20.17
PW 25.21
PW 30.25
PW 35.30
PW 40.35
PW 45.40
PW 50.43
PW 60.53
PW 70.60
11
17
21
25
30
35
40
43
53
60
14
20
25
30
35
40
45
50
60
70
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
31,1
56,5
90,5
92,5
95,0
113,5
116,0
117,5
122,5
126,0
1,6
3
5
5
5
6
6
6
6
6
0,27
0,98
1,85
3,13
5,40
8,58
12,80
15,90
29,78
43,20
0,20
0,74
1,39
2,34
4,05
6,43
9,60
11,93
22,33
32,40
1,23
2,69
4,15
5,94
8,29
11,04
14,18
16,97
25,06
33,17
0,97
2,11
3,25
4,66
6,50
8,66
11,13
13,32
19,67
26,00
Stocked lengths 4 - 6 m;
other lengths and special profiles are available.
Dimensions [mm]
Tolerances
Order code
CAD-No.:
d1
b H7
d1 H11
Mass
[kg/apiece]
PH 14.11
PH 20.17
PH 25.21
PH 30.25
PH 35.30
PH 40.35
PH 45.40
PH 50.43
PH 60.53
PH 70.60
11
17
21
25
30
35
40
43
53
60
14
20
25
30
35
40
45
50
60
70
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
+0,110 / 0
+0,130 / 0
+0,130 / 0
+0,130 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,190 / 0
+0,190 / 0
31,1
56,5
90,5
92,5
95,0
113,5
116,0
117,5
122,5
126,0
22
30
38
45
50
55
60
70
80
90
30
40
50
60
65
70
75
85
96
106
42
54
65
79
84
90
95
108
118
130
8
9
10
12
12
15
15
16
16
18
20
25
30
40
45
50
55
60
70
80
28
40
50
60
65
70
80
85
98
110
5,3
5,3
6,4
8,4
8,4
8,4
8,4
10,5
10,5
10,5
3
3
3,5
4
4
4
4
4
4
4
0,12
0,24
0,44
0,77
0,89
1,10
1,27
2,00
2,32
3,36
2007.01
www.INKOMA.de
017
Shaft-hub connections
Dimensions
Polygon P4C - clamp ring
The INKOMA Polygon P4C clamp ring is made to DIN 32712.
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze
Bz
other materials are supplied. Please enquire.
G
K
F f7
a2
0,2
D -1
a1
Ordering example:
Polygon P4C - clamp ring
Dimension d1
Dimension b
Material
PKR 35.30 St
Polygon P4C - sliding nave
The INKOMA Polygon P4C sliding nave is made to DIN 32712.
Supplied in:
- Steel C 45
St
- Steel C 45 nitrided Stn
- Bronze Bz 12
Bz
other materials are supplied. Please enquire.
L -1
D h9
d1
Ordering example:
Polygon P4C - sliding nave
Dimension d1
Dimension b
Material
PSH 25.21 St
2007.01
www.INKOMA.de
018
Shaft-hub connections
Dimensions [mm]
Tolerances
Order code
CAD-No.:
d1
b H7
d1 H11
a1
a2
Mass
[kg/apiece]
PKR 14.11
PKR 20.17
PKR 25.21
PKR 30.25
PKR 35.30
PKR 40.35
PKR 45.40
PKR 50.43
PKR 60.53
PKR 70.60
11
17
21
25
30
35
40
43
53
60
14
20
25
30
35
40
45
50
60
70
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
+0,110 / 0
+0,130 / 0
+0,130 / 0
+0,130 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,190 / 0
+0,190 / 0
31,1
56,5
90,5
92,5
95,0
113,5
116,0
117,5
122,5
126,0
30
40
50
60
65
70
75
85
96
106
42
54
65
79
84
90
95
108
118
130
20
25
30
40
45
50
55
60
70
80
14
16
18
23
23
25
27
27
29
29
2
2
3
3
3
3
3
3
3
3
5,3
5,3
6,4
8,4
8,4
8,4
8,4
10,5
10,5
10,5
10
10
11
15
15
15
15
18
18
18
6
6
7
9
9
9
9
11
11
11
0,12
0,23
0,34
0,63
0,78
0,89
1,03
1,44
1,60
1,97
Dimensions [mm]
Tolerances
Order code
CAD-No.:
d1
b H7
d1 H11
Mass
[kg/apiece]
PSH 14.11
PSH 20.17
PSH 25.21
PSH 30.25
PSH 35.30
PSH 40.35
PSH 45.40
PSH 50.43
PSH 60.53
PSH 70.60
11
17
21
25
30
35
40
43
53
60
14
20
25
30
35
40
45
50
60
70
+0,018 / 0
+0,018 / 0
+0,021 / 0
+0,021 / 0
+0,021 / 0
+0,025 / 0
+0,025 / 0
+0,025 / 0
+0,030 / 0
+0,030 / 0
+0,110 / 0
+0,130 / 0
+0,130 / 0
+0,130 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,160 / 0
+0,190 / 0
+0,190 / 0
31,1
56,5
90,5
92,5
95,0
113,5
116,0
117,5
122,5
126,0
35
45
55
65
75
80
85
90
100
110
28
40
50
60
65
70
80
85
95
110
0,19
0,41
0,76
1,27
1,80
2,09
2,56
3,02
3,80
5,10
2007.01
www.INKOMA.de
019
Shaft-hub connections
Dimensions
Polygon P4C - rack
By machining a gear profile into the flank of a Polygon shaft
the designer has the basis of an effective, fully guided axial
feeding and and positioning system.
Standard Polygon racks are prepared with modern machine
tools to the most exacting standards (DIN 3972). The gearing
quality is according to Class 8 corresponding to DIN 3962,
3963 and 3967.
An optimal sliding quality is achieved by modifying the tooth
tips. It is also possible to use the Polygon rack as an element
in a measuring system. Pinions can be supplied or machined
to your drawing.
d0
Supplied in:
- Steel Ck 45
St
Stocked length 1000 mm
straight gear, lead angle 20
Ordering example:
d1
PZ 35.30 St
Polygon - sub-contract machining
In addition to our range of standard items broached with
splined and Polygon profiles we offer a wide range of other
internal forms. E.g. keyways, serrations to DIN 5481,
involutes to DIN 5480 and 5482, etc.
Please enquire about special internal profiles.
We will be pleased to assist.
2007.01
www.INKOMA.de
020
Shaft-hub connections
Dimensions [mm]
Tolerances
Order code
CAD-No.:
d1
d1
Gear
module
d0
Mass
[kg/m]
PZ 14.11
PZ 20.17
PZ 25.21
PZ 30.25
PZ 35.30
PZ 40.35
PZ 45.40
PZ 50.43
PZ 60.53
PZ 70.60
11
17
21
25
30
35
40
43
53
60
14
20
25
30
35
40
45
50
60
70
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,05
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,01 / -0,06
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
-0,060 / -0,122
31,1
56,5
90,5
92,5
95,0
113,5
116,0
117,5
122,5
126,0
1,0
1,5
2,0
2,5
3,0
3,0
4,0
4,0
5,0
6,0
10,0
15,5
19,0
22,5
27,0
32,0
36,0
39,0
48,0
54,0
0,90
1,89
2,98
4,12
5,90
7,86
10,10
12,00
17,50
23,45
Racks having other modules and lengths are available. Please enquire.
Order code
Pilot bore
[mm]
Engaged length
[mm]
P 14.11
P 20.17
P 25.21
P 30.25
P 35.30
P 40.35
P 45.40
P 50.43
P 60.53
P 70.60
10,7 H7
16,7 H7
20,8 H7
24,8 H7
29,7 H7
34,8 H7
39,7 H7
42,7 H7
52,7 H7
59,7 H7
14 - 35
14 - 42
20 - 60
24 - 70
24 - 60
25 - 80
25 - 80
30 - 90
34 - 100
40 - 120
2007.01
www.INKOMA.de
021
Shaft-hub connections
Application example
P4C-Polygon profile
By combining Polygon-hub and Polygon-clamp ring the quality
of fit can be adjusted.
2007.01
www.INKOMA.de
022