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Laboratory of Chemical and Environmental Engineering, University of Girona, Montilivi Campus s/n 17071, Girona, Spain
Department of Chemical Engineering, School of Engineering, University of Santiago de Compostela, 15782 Santiago de Compostela, Spain
c
modelEAU, Departement Genie Civil, Pavillon Adrien-Pouliot, 1065, avenue de la Medecine, Quebec G1V 0A6, QC, Canada
d
ICRA, Catalan Institute for Water Research, H2O Building, Emili Grahit 101, 17003 Girona, Spain
b
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 16 July 2009
Received in revised form
15 December 2009
Accepted 10 January 2010
Available online 18 February 2010
Besides the evaluation of the environmental issues, the correct assessment of wastewater treatment
plants (WWTP) should take into account several objectives such as: economic e.g. operation costs;
technical e.g. risk of suffering microbiology-related TSS separation problems; or legal e.g. accomplishment with the efuent standards in terms of the different pollution loads. For this reason, the main
objective of this paper is to show the benets of complementing the environmental assessment carried
out by life cycle assessment with economical, technical and legal criteria. Using a preliminary version of
the BSM2 as a case study, different combinations of controllers are implemented, simulated and evaluated. In the following step, the resulting multi-criteria matrix is mined using multivariate statistical
techniques. The results showed that the presence of an external carbon source addition, the type of
aeration system and the TSS controller are the key elements creating the differences amongst the
alternatives. Also, it was possible to characterize the different control strategies according to a set of
aggregated criteria. Additionally, the existing synergies amongst different objectives and their consequent trade-offs were identied. Finally, it was discovered that from the initial extensive list of evaluation
criteria, only a small set of ve are really discriminant, being useful to differentiate within the generated
alternatives.
2010 Elsevier Ltd. All rights reserved.
Keywords:
Wastewater
Multi-criteria
Life cycle assessment
Cluster analysis
Principal component/factor analysis
Discriminant analysis
1. Introduction
The increasing pace of industrialization, urbanization and population growth that our planet has faced over the last one hundred
years has increased considerably environmental pollution and
habitat destruction, and negatively affected water, air and soil
quality. In this context, wastewater treatment has become one of
the most important environmental issues, insofar as it reduces
pollution of natural water resources i.e. inland surface waters,
groundwater, transitional water and coastal water promotes
sustainable water re-use, protects the aquatic environment, and
improves the status of aquatic ecosystems. However, wastewater
treatment is based on a variety of processes with new environmental impacts due to energy consumption, use of chemical
reagents, sludge production and environmental emissions. Therefore, it is also necessary to analyze the system environmentally to
determine the overall pollution associated to these activities.
1194
treated during one year in all the different alternatives. This functional unit selection seems to be in agreement with other WWTP LCA
studies (Renou et al., 2008; Roeleveld et al., 1997).
The system considered is a gate to gate analysis including all
the processes from the entrance of the inuent to the WWTP until
its exit as an efuent. The system is expanded to include the
treatment and disposal of the sludge generated. The consumption
of electricity and chemicals is also included, that is to say, their
production and transportation upstream.
The activated sludge considered is a modied LudzackEttinger
conguration comprised of 5 continuous stirred tank reactors
(CSTRs) in series and a secondary settler. The 1st and the 2nd reactor
(ANOX1 and ANOX2) are anoxic with a total volume of 2000 m3,
while the 3rd, 4th and 5th (AER1, AER2 and AER3) tanks are aerobic
with a total volume of 3999 m3 (1333 m3 each). The circular
secondary settler (SEC) has a surface area of 1500 m2 with a total
volume of 6000 m3. The BSM2 plant contains a primary clarier
(PRIM), a sludge thickener (THK), an anaerobic digester (AD),
a storage tank (ST) and a dewatering unit (DH). Further information
about BSM2 layout and the description of the process models can be
found in Jeppsson et al. (2006). The inuent wastewater to be treated,
which comprises 609 days dynamic inuent data with samples taken
every 15 min, has an average ow rate of 20 648 m3 day1 with
a carbon and nitrogen load of 12 234 kg COD$day1, 493 kg N day1
and 231 kg P day1 according to the principles outlined in Gernaey
et al. (2006a).
The default open loop (A1) conditions involve constant external
and internal recirculation, waste ow and aeration ow. Reactors
ANOX1 and ANOX2 are not aerated but fully mixed. Then, eleven
alternative control strategies [A A2 ,., A12] have been implemented and compared to the default open loop base case. These
strategies correspond to the combination of different loops to
control
the dissolved oxygen concentration (DO) in the aerobic reactors (AER1, 2 and 3) manipulating the aeration ow (KLa).
the DO set point based on ammonia (NH4) or oxygen uptake
rate (OUR) measurements in AER1,2 and 3 respectively,
the total suspended solids (TSS) in AER3 manipulating the
waste ow (QW),
the control nitrate concentration (NO
3 ) in ANOX2 manipulating internal recycling ow rate (Qintr) or external carbon
source (Qcarb).
Table 1
Control strategies evaluated in this case study.
Characteristics
3 DO
Ammonium controller
Qintr controller
Qcarb controller
TSS controller
Surmacz controller
Reference
Vanrolleghem and
Gillot (2002)
DO in AER1, 2 and 3
DO in AER1, 2 and 3
2, 2 and 2 g
(COD) m3
Copp (2002)
NH
4 in AER3
NH
4 in AER1, 2 and 3
1 g N m3
NO
3 in ANOX2
NO
3 in ANOX2
1 g N m3
NO-3 in ANOX2
NO
3 in ANOX2
1 g N m3
DO set point in 3
DO strategy
Cascaded PI
A5, A6, A7 and A8
Qintr
Qcarb
TSS in AER3
TSS in AER3
4400 g TSS m3
(if T < 15 C) 3400 g TSS m3
(if T > 15 C)
Qw
Vanrolleghem and
Gillot (2002)
OUR in AER1
DO in AER1, 2 and 3
1850 g COD m3 d1
PI
A3, A5, A7, A9
and A11
PI
A4, A6, A8, A10
and A12
Measured variable(s)
Controlled variable(s)
Set point/critical value
Manipulated variable
KLa
Control algorithm
Applied in control
strategies (Aj)
PI
A2, A3, A4, A5, A6, A7, A8,
A9, A10, A11 and A12
Cascaded PI
A7, A8, A11, and A12
DO set point in 3
DO strategy
ON/OFF cascaded PI
A9, A10, A11 and A12
studies (Dennison et al., 1998; Mels et al., 1999; Roeleveld et al., 1997)
that consider that the sludge is a waste. However, other studies
(Hospido et al., 2005; Lundin et al., 2000; Tillman and Ekvall, 1994)
consider a positive impact of the recycling of nutrients in sludge,
because the production of fertilizers is avoided. As mentioned above,
the selection of either option will affect the results. In this study, the
sludge produced in the WWTPs is considered to be applied as
fertilizer for agriculture because it is the most used alternative for
sludge management in Europe (Padmanabhan, 2005).
Finally, the impact of the construction was not included because
the different congurations imply negligible variations in the
construction of the WWTP. The impact of wastewater pumping to
the treatment plants was not considered, as this action is not
affected by WWTP operation.
2.2. Inventory
To carry out the inventory, data were collected using dynamic
simulation. Further information about the BSM models can be
found in Jeppsson et al. (2006). All the dynamic simulations were
preceded by a steady state simulation (200 days). This ensures
a consistent starting point and eliminates partiality due to the
selection of initial conditions in dynamic modelling results. Only
the data generated during the last 365 days of the simulation were
used for plant performance evaluation.
Some of the necessary data to carry out the inventory were not
provided by the models and was taken from literature and databases, considering Europe and the most recent data for geographical and time requirements:
Electricity: For electricity production data from the Ecoinvent
Database (Hischier et al., 2007)) have been used, updating
them with the European production prole for 2008 (International Energy Agency, 2009)
Chemicals: Data of the production for external carbon source
(methanol) to enhance denitrication were obtained from
Ecoinvent database (Nemecek and Kagi, 2007).
Fertilizers avoided: The application of sludge to soil as fertilizer
reduces the need of using synthetic fertilizers which results in
environmental benet if the content of heavy metals in the
sludge is kept within admissible values. The substitutability
was assumed to be 70% for phosphorus and 50% for nitrogen
(Bengtsson et al., 1997). Entries from the Ecoinvent database
(Nemecek and Kagi, 2007) for the most consumed N-based and
P-based fertilizers in Europe (calcium ammonium nitrate and
triple superphosphate; Eurostat (2008)) were used to represent the avoided fertilizer. Sludge brings also organic matter
but this effect has not been considered environmentally due to
lack of data.
Heavy metals in the sludge: Heavy metals can be at high
variable concentration depending normally on the amount of
specic industrial wastewaters in the overall ow. In this case
study, the results come from an analytical study carried out in
several European Countries that summarizes the average
concentrations that can be found in dehydrated sludge (European Commission, 2000).
Methane and nitrogen compound (N2, NOx and NH3) emissions: Data from a variety of sources were used to calculate
emissions resulting from sludge application for agricultural
purposes (Hobson, 2000; Lundin et al., 2000; Mossier, 1993).
Phosphorus: The load of P in the efuent was calculated by
subtracting the P available in the inuent by the P present in
the sludge, which was obtained also from the above mentioned
study of dehydrated sludge in several European Countries
(European Commission, 2000).
1195
UNITS (year1)
kg Sb eq.
kg CO2 eq.
kg
kg
kg
kg
kg
X21:
X22:
X23:
X24:
X25:
X26:
X27:
X28:
X29:
Tg TSS
Mw.h
Mw.h
Tg
Mw.h
Mw.h
Tg
Mw.h
CFC-11 eq.
1,4-DCB eq.
C2H4 eq.
SO2 eq.
PO4 eq.
days
days
days
days
days
days
days
days
X41:
X42:
X43:
X44:
days
days
days
days
TIV
TIV
TIV
TIV
1196
additional objectives are taken into account, specically economical, technical and legal issues. Thus, the degree of satisfaction of
the economical objectives was quantied by the following criteria:
sludge production (X21), aeration energy (X22), pumping energy
(X23), carbon source (X24), mixing energy (X25), heating energy
(X26), methane production (X27) and net energy consumption
(X28). Finally, an aggregated operational cost (X29) was calculated
as a weighted sum of the previous criteria, based on the equation
dened by Vrecko et al. (2006). The degree of satisfaction of the
technical objectives was quantied by means of the risk of microbiology-related solid separation problems (Comas et al., 2008). It
includes bulking (overall risk X31, and the different specic causes:
low C/N ratio X31,1, low DO X31,2 and low F/M X31,3), foaming
(again overall risk X32 and two different causes: low F/M X32,1 and
high SS/XS X32,2) and rising sludge (X33). Finally, the percentage
of time that the plant violates the limits xed by the law
(TIV) measures the accomplishment of the legal objectives for COD
(X41), TSS (X42), BOD (X43) and TN(X44) (Copp, 2002). The list of
the evaluation criteria with the corresponding units used in this
case study, as well as the list of references, is summarized in Table 2.
4. Results
The result of the assessment is a huge and complex matrix
consisting of a large number of quantied environmental,
economical, technical and legal criteria, which are often difcult to
interpret and thus drawing meaningful conclusions (Table 3). In
order to facilitate both the analysis and interpretation of this multicriteria matrix, the resulting database is mined using multivariable
statistical techniques (cluster analysis, principal component/factor
analysis and discriminant analysis).
4.1. Cluster analysis
Cluster analysis (CA) is an unsupervised pattern recognition
technique that uncovers intrinsic structure or underlying behaviour
of a data set without making a priori assumptions. Classication of
the objects or a system into categories or clusters is based on the
nearness or similarity of data points; see for example Hair et al.
(1998). The result is the assignment of a set of observations into
classes (called clusters) so that observations in the same cluster are
similar in some sense. In this paper hierarchical clustering is
performed on the data set after scaling the variables between
0 and 1 by means of the Wards method using the Euclidian
distance as a measure of similarity.
Cluster Analysis (CA) rendered a dendogram where all the
proposed alternatives are grouped into two main statistically
signicant clusters (Fig. 1). The rst (alternatives A4, A6, A8, A10
and A12) and the second cluster (Alternatives A1, A2, A3, A5, A7, A9
and A11) correspond to control strategies with and without
external carbon source addition (cluster 2.1 and 2.2). If these
clusters are further classied, a new group of alternatives can be
found based on TSS and the aeration controller. Thus, on the one
hand the rst cluster is subdivided in a subgroup containing
alternatives (A4, A10, A6 and A12) and (A8) i.e. with external carbon
source, TSS and SNH controller, named cluster 4.1 and 4.2
respectively. On the other hand, if the second cluster is subdivided, two more groups are obtained comprising strategies A7
and A11 (cluster 4.3) and A1, A2, A3, A5, and A9 (cluster 4.4) are
obtained. Thus, clustering analysis indicates that there are four
main types of control alternatives, where the presence of external
carbon source addition, the type of aeration control and the TSS
controller are the key elements creating the differences between
the clusters.
Table 3
Values of the evaluation criteria for the 12 tested control strategies.
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
abiotic depletion
global warming
ozone layer depletion
terrestrial ecotoxicity
photochemical oxidat.
acidication
eutrophication
11 854
1 809 227
0.18
993 638
360
22 834
271 487
10 946
1 687 175
0.17
993 205
334
22 166
271 892
10 624
1 643 563
0.16
991 811
324
21 911
272 003
11 494
2 042 888
0.24
1 054 650
414
23 935
250 109
12 936
1 954 496
0.20
993 693
391
23 623
263 962
14 269
2 406 153
0.28
1 048 665
491
25 858
246 498
13 126
1 980 281
0.20
994 848
396
23 778
263 894
15 152
2 576 472
0.30
1 094 815
528
27 237
248 272
10 415
1 615 482
0.16
991 617
318
21 756
272 163
11 149
1 973 142
0.23
1 049 961
399
23 576
255 991
10 578
1 637 750
0.16
992 986
323
21 895
269 609
10 037
1 812 974
0.21
1 068 369
364
23 001
258 200
X21:
X22:
X23:
X24:
X25:
X26:
X27:
X28:
X29:
sludge production
aeration energy
pumping energy
carbon source
mixing energy
heating energy
methane production
net energy consumpt.
operating cost
968.89
3120.17
145.16
0.00
236.52
1552.35
413.03
2575.99
3930.32
968.82
2927.52
145.16
0.00
236.52
1552.20
413.03
2383.19
3737.60
967.58
2914.60
89.58
0.00
236.52
1551.72
412.96
2314.66
3665.70
1028.72
3117.43
145.27
435.74
236.52
1589.65
430.96
2503.13
5306.74
968.53
3402.24
93.60
0.00
236.52
1552.31
413.18
2805.59
4158.81
1021.78
3705.48
145.26
422.60
236.52
1588.99
430.74
3091.83
5835.99
969.59
3448.12
90.56
0.00
236.52
1552.53
413.62
2846.01
4202.25
1066.64
3960.62
146.94
490.01
236.52
1625.42
447.89
3282.15
6326.55
967.47
2864.89
92.42
0.00
239.14
1551.65
412.96
2270.33
3621.20
1024.26
3036.47
145.26
399.42
238.66
1587.31
429.68
2429.63
5113.29
968.75
2904,0.96
89.42
0.00
238.88
1551.83
413.33
2305.14
3659.49
1042.73
2836.34
146.58
375.33
239.29
1605.31
438.80
2194.69
4843.55
130.83
0.00
23.22
108.53
126.37
125.99
0.39
328.92
112.11
0.00
4.01
108.10
125.93
125.56
0.36
334.31
112.69
0.00
4.95
107.74
127.48
127.04
0.44
319.41
139.86
0.00
3.02
136.87
162.22
161.80
0.42
226.54
121.94
0.00
14.95
107.24
127.73
127.28
0.45
325.28
156.23
0.00
10.79
145.60
170.21
169.78
0.43
236.28
191.53
0.00
5.36
187.45
154.45
153.95
0.50
333.62
129.07
0.00
2.56
127.26
103.77
103.16
0.61
240.85
113.17
0.00
6.26
106.96
127.05
126.60
0.45
323.14
136.53
0.00
3.90
132.66
159.03
158.66
0.38
218.05
190.76
0.00
5.90
186.64
154.15
153.60
0.54
329.76
138.24
0.00
4.91
134.73
114.33
114.03
0.30
202.41
X41:
X42:
X43:
X44:
0.00
0.02
0.00
293.23
0.00
0.02
0.00
313.78
0.00
0.02
0.00
310.47
1.01
6.19
1.98
101.81
0.00
0.02
0.00
231.26
2.04
7.58
3.36
82.29
0.00
2.18
0.11
247.86
0.00
2.19
0.18
109.02
0.00
0.02
0.00
282.47
0.94
5.73
1.89
105.98
0.00
2.14
0.09
281.69
0.00
2.14
0.18
140.48
TIV
TIV
TIV
TIV
COD
TSS
BOD
TN
A1
X11:
X12:
X13:
X14:
X15:
X16:
X17:
1197
1198
20
Cluster 4.4
10
A4
A10
A6
A12
A8
A7 A11 A3
Alternative
A9
A1
A2
A5
Table 4
Loadings of the evaluation criteria on the rst ve rotated PC for the complete
data set.
Criterion (XI)
VF1
VF2
VF3
VF4
X11:
X12:
X13:
X14:
X15:
X16:
X17:
abiotic depletion
global warming
ozone layer depletion
terrestrial ecotoxicity
photochemical oxidation
acidication
eutrophication
0.21
0.60
0.75
0.98
0.62
0.61
L0.81
0.97
0.78
0.63
0.19
0.77
0.78
0.43
0.06
0.15
0.20
0.01
0.16
0.08
0.36
0.07
0.04
0.03
0.02
0.04
0.06
0.08
X21:
X22:
X23:
X24:
X25:
X26:
X27:
X28:
X29:
sludge production
aeration energy
pumping energy
carbon source
mixing energy
heating energy
methane production
net energy consumption
operating cost
0.98
0.28
0.68
0.95
0.23
0.97
0.97
0.22
0.85
0.18
0.95
0.08
0.17
0.74
0.21
0.21
0.97
0.49
0.01
0.03
0.18
0.25
0.10
0.05
0.06
0.06
0.20
0.02
0.11
0.47
0.02
0.30
0.03
0.04
0.07
0.01
0.08
0.46
0.02
0.09
0.09
0.06
L0.95
0.11
0.28
0.05
0.02
0.02
0.60
0.07
0.38
0.09
0.34
0.94
0.94
0.28
0.26
0.82
0.47
0.89
0.30
0.30
0.61
0.07
X41:
X42:
X43:
X44:
0.38
0.58
0.44
L0.87
0.20
0.13
0.17
0.24
0.86
0.78
0.86
0.38
0.13
0.16
0.10
0.04
TIV
TIV
TIV
TIV
COD
TSS
BOD
TN
Dz Ci;k
n
X
wi;k Xi;k
(1)
k1
a 2,0
1,0
cluster 4.1
cluster 4.2
cluster 4.3
cluster 4.4
0,5
A7
A5
A1
A8
1,0
-0,5
-1,0
A2
A 11
A4
A 10
A9
-2,0
-1,5
A 11
A7
A8
0,5
A 12
0,0
A 12
-1,5
-0,5
0,0
0,5
1,0
1,5
2,0
A9
A 10
-0,5
A3
-1,0
A5
A2
-1,5
-1,0
cluster 4.1
cluster 4.2
cluster 4.3
cluster 4.4
2,5
1,5
0,0
A3
3,0
2,0
A6
VF4
VF2
1,5
1199
-2,0
-2,0
A6
A4
A1
-1,5
-1,0
-0,5
0,0
0,5
1,0
1,5
2,0
2,5
3,0
VF3
VF1
Fig. 2. Principal component scores for the control strategies implemented for principal component 1 and 2 (a) and for principal component 3 and 4 (b).
source and TSS controller (cluster 4.4) to the rest of the alternatives
(clusters 4.1, 4.2 and 4.3) as shown by D2. Finally D3, with the lowest
variance explanation clearly separates cluster 4.2 from 4.1, although
cluster 4.3 and 4.4 obtained medium scores. This is mainly due to the
relatively better organic matter pollution efciency, but lower risk of
rising of the alternative with a TSS, SNH and external carbon source
controller compared to A2, A4, A6 and A12.
5. Discussion of the results
The results of this analysis provided several points of discussion.
In the rst place, from a process engineering point of view, it was
possible to evaluate the multi-objective behaviour of the different
implemented controllers complementing the evaluation provided
by LCA. Secondly, the use of multivariate statistical techniques
facilitated the analysis of the results, providing with additional
information not available at rst glance. In this sense, the combined
use of CA and PCA/FA was useful to characterize the initial set of
alternatives from different points of view e.g. eutrophication
potential, operating costs, risk of suffering microbiology-related
TSS separation problems. Additionally, the existing synergies
amongst different objectives and their consequent trade-offs were
identied. For example, all the alternatives included in cluster 4.3
and 4.4, i.e. with external carbon source addition, were characterized for presenting similar reduction of the eutrophication potential (X17), rising risk (X33) and accomplishment of the efuent TN
(X44) when they were compared to the alternatives included in
cluster 4.1 and 4.2. Nevertheless, the results of the analysis pointed
out some of the undesirable effects of these improvements such as
the increase of the operating costs (X29), terrestrial ecotoxicity
(X14) and ozone layer depletion (X13).
Another interesting example was the evaluation of the plants
overall process performance when the ammonium controller was
implemented (A5, A6, A7 and A8). In spite of improving the nitrication efciency, the results of the analysis surprisingly showed no
substantial environmental gain with this controller. In fact, both
simulations and multivariate analysis showed that high aeration
Table 5
Canonical classication functions for discriminant analysis of the implemented
WWTP alternatives.
Criterion (XI)
D1
D2
D3
2.06
11.93
9.47
0.29
15.08
1.17
1.81
2.40
1.88
2.48
0.43
0.78
0.06
1.56
1.27
1200
40
30
20
cluster 4.1
cluster 4.2
cluster 4.3
cluster 4.4
A2
A1
A3
10
A5
A9
D3
D2
-30
-300
A6
A11
-200
A2
-100
A8
A7
A11
A5
A3
A2
A1
-2
A4
A7
-4
A12
100
A8
-10
A7
cluster 4.1
cluster 4.2
cluster 4.3
cluster 4.4
10
-20
12
200
-6
-300
A6
A2
-200
-100
A 12
A4
100
200
D1
D1
Fig. 3. Discriminant analysis of the WWTP control strategies implemented for the discriminant function 1 and 2 (a) and 1 and 3 (b).
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