HEIDENHAIN Inverter Systems Guide

Inverter Systems
for HEIDENHAIN Controls
Information for the

Machine Tool Builder
September 2008
HEIDENHAIN Inverter Systems
The inverter systems from HEIDENHAIN are suitable for the HEIDENHAIN controls with
digital speed control. They are designed for operating the synchronous and asynchronous
motors from HEIDENHAIN.
MC 422 B, CC 424 B
with modular inverter
System tests
Controls, inverters, motors and encoders from HEIDENHAIN are

usually integrated as components in larger systems. In these
cases, comprehensive tests of the complete system are required,
irrespective of the specifications of the individual devices.
Expendable parts
In particular the following parts in inverters from HEIDENHAIN are

subject to wear:
Fans
Standards
Standards (ISO, EN, etc.) apply only where explicitly stated in the
catalog.
Contents
Page
Inverter Systems
Overview
Compact Inverters
Modular Inverters
12
Accessories for Inverter Systems
16
Additional Power Supply
22
Ribbon Cables and Covers
24
Overview of Cables for Inverters
29
Dimensions
30
Other HEIDENHAIN Components
46
Index
47
This catalog supersedes all previous editions, which thereby

become invalid.
Subject to change without notice
HEIDENHAIN Inverter Systems
HEIDENHAIN inverter systems are designed for use with QSY

synchronous motors and QAN asynchronous motors from
HEIDENHAIN. The inverter systems are available with power
ratings of 10 kW to 80 kW. They can be supplied as compact
inverters or in modular versions as regenerative or nonregenerative
systems.
Regenerative
inverters
With regenerative inverters, the braking energy of the motors is

fed back into the power supply. Regenerative systems need
additional components, such as line filters and commutating
reactors (see Accessories for Inverter Systems).
Nonregenerative
inverters
With nonregenerative inverters, the braking energy of the

motors is converted to heat. This requires a braking resistor (see
Accessories for Inverter Systems).
Power supply
The inverter systems are designed for connection to a TN public

power supply with a voltage of 3 x 400 V; 50 to 60 Hz ( 10%).
Other public grids or other line voltages must be adapted over a
transformer.
DC-link voltage
Both inverter systems use a rectifier bridge circuit to convert the

line power to the dc-link voltage and other auxiliary voltages for the
electronics of the power modules, the controller unit, and the main
computer. The rectified andfor regenerative systemscontrolled
dc-link voltage is conducted through IGBTs to the motors under
frequency and voltage control. Control is by PWM signals.
UE 112
The dc-link voltage is 565 V for nonregenerative systems and 650 V

for regenerative systems.
Safety functions
In the event of an emergency stop, HEIDENHAIN inverter systems

make it possible to shut down the motors centrally over special
inputs for deleting the pulse release for PWM control of the
IGBTs. The controller unit controls braking until standstill. For each
motor there are separate outputs to the power modules to
control the brakes at standstill.
If required, however, drive groups can be formed to enable
separate switch-off (e.g. axes for the tool magazine). The axes are
then switched off through an axis-release module.
Compact inverters
In a single enclosure, UE and UR compact inverters house the

rectifiers for generating the dc-link voltage and the IGBT full
bridges for up to five drives. Compact inverters with internal
braking resistor are available for power ratings up to 15 kW. As an
alternative, the internal braking resistor can be replaced by an
external resistor to reduce heat generation in the electrical cabinet
(not with UE 11x). Higher power ratings require regenerative
systems.
For special cases, an additional power module can be connected
to a compact inverter (not with UE 11x). Please note that the total
power consumption of the connected motors must not exceed
the power of the compact inverter!
The CC controller unit is connected to the compact inverter over a
ribbon cable and uses PWM signals to control the IGBTs.
UR 242
Modular inverters
Modular inverter systems consist of the following modules:

One UV or UVR power supply unit including
the necessary additional components
Several UM power modules for axes and spindle
Ribbon cables and covers
In modular systems, the supply module produces the rectified
dc-link voltage. The IGBT full bridges are housed in the separate
UM power modules. The dc-link power bar conducts the dc-link
voltage to the power modules.
The CC controller unit is connected to the power modules over a
ribbon cable and uses PWM signals to control the IGBTs.
The power supply unit is arranged the farthest to the left. The
power modules are arranged to the right in order of decreasing
power.
Motor current
The power modules and compact inverters are available in

gradations to make it possible to match them to the required
motor current and torque values. In addition, the PWM frequency
can be adjusted to the motor current. Please remember that very
high spindle speeds require a higher PWM frequency (see
Spindle).
Additional power
supply unit
If the 5 V power supply of the UE 2xx B does not suffice for the
MC, CC and connected encoders, an additional UV 105 power
supply unit is required. For a calculation example, see Additional
Power Supply for MC and CC.
UVR 140 D
Current consumption The UV power supply units supply the current for the electronics
of the connected
of the modules. The following limit values apply:
modules
Power supply
UV 130 D
UVR 1xx D
15 V
1.5 A
3.5 A
24 V
2A
4A
The current consumption for the electronics of the modular

inverters depends largely on their power output. If several highcapacity modules are used, in rare cases the maximum
permissible current for the power supply unit might be exceeded.
Therefore, be sure to check the current consumption for the 15-V
and 24-V supplies individually. This is of particular importance when
the UVR 150 D is used together with the UM 115 D. If the total
current consumption exceeds the maximum value, please contact
HEIDENHAIN.
Ribbon cables
and covers
The individual control components are connected through ribbon

cables for PWM signals, power bus and unit bus. The ribbon
cables must be covered to protect against interference. Ribbon
cables and covers for separate power modules must be ordered in
the required lengths.
The ribbon cables and covers for compact inverters are included in
delivery.
UM 115 D
Overview
Compact inverters
Regenerative
Nonregenerative
Modular inverters
Power supply unit

Regenerative
Nonregenerative
1)
Model
Page
Accessories
Page
UR 230 D
UR 240 D
UR 242 D
10, 11
KDR commutating reactor

EPCOS line filter
UP 110 braking resistor module
As required:
SM voltage protection module
ZKF dc-link filter
Three-phase current capacitor
CMC capacitor module
16
16
18
PW 210 braking resistor

(not for UE 11x)
As required:
Additional UV 105 power supply unit1)
17
KDR commutating reactor

EPCOS line filter
UP 110 braking resistor module
As required:
ZKF dc-link filter
16
16
18
PW 210 braking resistor

As required:
CMC/CMM capacitor module
17
UE 110
UE 112
UE 210 D
UE 211 D
UE 212 D
UE 230 B
UE 240 B
UE 242 B
8, 9
UVR 120 D
UVR 130 D
UVR 140 D
UVR 150 D
UVR 160 D
UVR 160 DW
14, 15
UV 130 D
14
19
18
17
20
19
22
19
18
17
19
20
Power module
for one axis
UM 111 D
UM 111 BD
UM 112 D
UM 113 D
UM 114 D
UM 115 D
UM 116 DW
12, 13
Ribbon cables, covers
24
For two axes
UM 121 D
UM 121 BD
UM 122 D
13
Ribbon cables, covers
24
Required for iTNC 530 with Windows XP if UE 230 B, UE 240 B or UE 242 B are used
Compact Inverters
Nonregenerative
Nonregenerative
compact inverters
continued on next page
3 axes + spindle
4 axes + spindle
UE 110
UE 112
3 axes
Spindle
3 axes
1 axis
Spindle
3 333 Hz
6.0 A
12.0 A
24.0 A
36.0 A
36.0 A
6.0 A
12.0 A
9.0 A
18.0 A
24.0 A
36.0 A
36.0 A
4 000 Hz
5.5 A
11.0 A
22.0 A
33.0 A
33.0 A
5.5 A
11.0 A
8.3 A
16.5 A
22.0 A
33.0 A
33.0 A
5 000 Hz
5.0 A
10.0 A
20.0 A
30.0 A
30.0 A
5.0 A
10.0 A
7.5 A
15.0 A
20.0 A
30.0 A
30.0 A
6 666 Hz
4.2 A
8.4 A
16.8 A
25.2 A
25.2 A
4.2 A
8.4 A
6.3 A
12.6 A
16.8 A
25.2 A
25.2 A
8 000 Hz
3.65 A
7.3 A
14.6 A
21.9 A
21.9 A
3.65 A
7.3 A
5.5 A
11.0 A
14.6 A
21.9 A
21.9 A
10 000 Hz
3.0 A
6.0 A
12.2 A
18.3 A
18.3 A
3.0 A
6.0 A
4.6 A
9.2 A
12.2 A
18.3 A
18.3 A
Rated current IN
IS6-40 %1)
Maximal current Imax2)
for PWM frequency
Power supply
3 x 400 V ( 10%); 50 Hz to 60 Hz or 3 x 480 V ( 10%); 50 Hz to 60 Hz
Rated power dc link
10 kW
10 kW
Peak power3) dc link
15 kW / 20 kW
15 kW / 20 kW
Power loss4) at IN (approx.)
450 W
450 W
DC-link voltage
565 V
565 V
Integrated braking resistor5)
1 kW / 27 kW
1 kW / 27 kW
Module width
175 mm
175 mm
Weight (approx.)
20 kg
20 kg
ID
375 713-xx
375 715-xx
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor
Additional power supply
Voltage protection module6)
SM 110
SM 110
1)
2)
3)
4)
5)
6)
Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
Axes:
0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
1st value: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
2nd value: 0.2 s cyclic duration factor for duty cycle time of 5 s
Power loss during idle running: approx. 10% of the power loss at rated current
1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.
Only for synchronous or torque motors with field weakening
Compact Inverters
Nonregenerative
Nonregenerative compact inverters 3 axes + spindle

or 4 axes
UE 210 D
4 axes + spindle
or 5 axes
UE 211 D
UE 212 D
3 axes
Spindle/axis
2 axis
1 axis
Spindle/Axis
3 axes
1 axis
3 333 Hz
9.0 A
18.0 A
18.0 A
24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A
9.0 A
18.0 A
18.0 A
18.0 A
36.0 A
36.0 A
24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A
9.0 A
18.0 A
18.0 A
18.0 A
36.0 A
36.0 A
4 000 Hz
8.3 A
16.5 A
16.5 A
22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A
8.3 A
16.5 A
16.5 A
16.5 A
33.0 A
33.0 A
22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A
8.3 A
16.5 A
16.5 A
16.5 A
33.0 A
33.0 A
5 000 Hz
7.5 A
15.0 A
15.0 A
20.0 A/15.0 A
7.5 A
30.0 A/30.0 A 15.0 A
30.0 A/30.0 A 15.0 A
15.0 A
30.0 A
30.0 A
20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A
7.5 A
15.0 A
15.0 A
15.0 A
30.0 A
30.0 A
6 666 Hz
6.3 A
12.6 A
12.6 A
16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A
6.3 A
12.6 A
12.6 A
12.6 A
25.2 A
25.2 A
16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A
6.3 A
12.6 A
12.6 A
12.6 A
25.2 A
25.2 A
8 000 Hz
5.5 A
11.0 A
11.0 A
14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A
5.5 A
11.0 A
11.0 A
11.0 A
22.0 A
22.0 A
14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A
5.5 A
11.0 A
11.0 A
11.0 A
22.0 A
22.0 A
10 000 Hz
4.6 A
9.2 A
9.2 A
12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A
4.6 A
9.2 A
9.2 A
9.1 A
18.2 A
18.2 A
12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A
4.6 A
9.2 A
9.2 A
9.1 A
18.2 A
18.2 A
Rated current IN
IS6-40 %1)
for PWM frequency
Power supply
3 x 400 V ( 10%);
50 to 60 Hz
3 x 400 V ( 10%); 50 to 60 Hz
3 x 400 V ( 10%);
50 to 60 Hz
Rated power dc link
15 kW
15 kW
15 kW
23 kW / 40 kW
23 kW / 40 kW
23 kW / 40 kW
475 W
525 W
595 W
DC-link voltage
565 V
565 V
565 V
Integrated braking resistor
1 kW / 27 kW
1 kW / 27 kW
1 kW / 27 kW
Module width
200 mm
200 mm
200 mm
Weight (approx.)
20 kg
20 kg
20 kg
ID
558 302-01
558 303-01
558 304-01
5)
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor
PW 210
PW 210
PW 210
Additional power supply
Voltage protection module6)
SM 110
SM 110
SM 110
1)
2)
3)
Spindle:
Axes:
Spindle:
1st value:
2nd value:
40%
0.2 s
10 s
40%
0.2 s
cyclic duration factor for duty cycle time of 10 minutes (S6-40%)

cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
cyclic duration factor for 10 minutes duty cycle time (S6-40%)
cyclic duration factor for 5 seconds duty cycle time
2 axes + spindle
or 3 axes
3 axes + spindle
or 4 axes
4 axes + spindle
or 5 axes
UE 230 B
UE 240 B
UE 242 B
Spindle/Axis
2 axes
Spindle/Axis
3 axes
Spindle/Axis
3 axes
1 axis
Spindle/Axis
24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A
9.0 A
15.0 A
38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A
9.0 A
15.0 A
38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A
9.0 A
15.0 A
28.2 A
46.0 A
38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A
22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A
8.3 A
15.0 A
35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A
8.3 A
15.0 A
35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A
8.3 A
15.0 A
26.0 A
46.0 A
35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A
20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A
7.5 A
15.0 A
31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A
7.5 A
15.0 A
31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A
7.5 A
15.0 A
23.0 A
46.0 A
31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A
16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A
6.4 A
12.8 A
26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A
6.4 A
12.8 A
26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A
6.4 A
12.8 A
19.3 A
38.6 A
26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A
14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A
5.3 A
10.6 A
22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A
5.3 A
10.6 A
22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A
5.3 A
10.6 A
16.7 A
33.4 A
22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A
12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A
4.5 A
9.0 A
19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A
4.5 A
9.0 A
19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A
4.5 A
9.0 A
14.1 A
28.2 A
19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A
4)
5)
6)
3 x 400 V ( 10%); 50 to 60 Hz
3 x 400 V ( 10%); 50 to 60 Hz
3 x 400 V ( 10%); 50 to 60 Hz
22 kW
22 kW
22 kW
30 kW / 45 kW
30 kW / 45 kW
30 kW / 45 kW
520 W
590 W
770 W
565 V
565 V
565 V
200 mm
200 mm
200 mm
23 kg
23 kg
23 kg
337 038-xx
337 039-xx
337 041-xx
PW 210
PW 210
PW 210
UV 105 (as required)
UV 105 (as required)
SM 110
SM 110
SM 110
1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.
Compact Inverters
Regenerative
Regenerative
compact inverters
Rated current IN
IS6-40 %1)
for PWM frequency
2 axes + spindle or 3 axes
UR 230 D
UR 240 D
2 axes
Spindle/axis
3 axes
Spindle/axis
3 333 Hz
9.0 A
18.0 A
42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A
9.0 A
18.0 A
42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A
4 000 Hz
8.3 A
16.5 A
38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A
8.3 A
16.5 A
38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A
5 000 Hz
7.5 A
15.0 A
35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A
7.5 A
15.0 A
35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A
6 666 Hz
6.3 A
12.6 A
29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A
6.3 A
12.6 A
29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A
8 000 Hz
5.5 A
11.0 A
25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A
5.5 A
11.0 A
25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A
10 000 Hz
4.6 A
9.2 A
21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A
4.6 A
9.2 A
21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A
Power supply
3 x 400 V ( 10%); 50 Hz to 60 Hz
3 x 400 V ( 10%); 50 Hz to 60 Hz
Rated power dc link
22 kW
22 kW
30 kW / 40 kW
30 kW / 40 kW
680 W
750 W
DC-link voltage
650 V
650 V
Module width
250 mm
250 mm
Weight (approx.)
22.5 kg
22.5 kg
ID
536 561-01
536 564-01
Additional components for regenerative compact inverters (see Accessories for Inverters)
Commutating reactor
KDR 120
KDR 120
Line filter
EPCOS 35 A
EPCOS 35 A
Braking resistor
SP 110
UP 110
DC-link filter
ZKF 110 or ZKF 120
ZKF 110 or ZKF 120
Recommended
Recommended
SM 110
SM 110
5)
6)
Voltage protection module

1)
2)
3)
Spindle:
Axes:
Spindle:
1st value:
2nd value:
10
40%
0.2 s
10 s
40%
0.2 s

cyclic duration factor for duty cycle time of 5 s

UR 242 D
3 axes
1 axis/spindle
Spindle/axis
9.0 A
18.0 A
30.0 A/42.0 A
60.0 A/
60.0 A/60.0 A
42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A
8.3 A
16.5 A
27.5 A/38.5 A
55.0 A/
55.0 A/55.0 A
38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A
7.5 A
15.0 A
25.0 A/35.0 A
50.0 A/
50.0 A/50.0 A
35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A
6.3 A
12.6 A
21.0 A/29.5 A
42.0 A/
42.0 A/42.0 A
29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A
5.5 A
11.0 A
18.3 A/25.6 A
36.5 A/
36.5 A/36.5 A
25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A
4.6 A
9.2 A
15.3 A/21.4 A
30.5 A/
30.5 A/30.5 A
21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A
3 x 400 V ( 10%); 50 Hz to 60 Hz
22 kW
30 kW / 40 kW
930 W
650 V
250 mm
22.5 kg
536 565-01
KDR 120
EPCOS 35 A
UP 110
ZKF 110 or ZKF 120
Recommended
SM 110
4)
5)
6)
Only for direct drives if an additional UM 1xx D is used
11
Modular Inverters
Power Modules
Power modules
The power modules in the system are to be arranged so that the

heavy modules are mounted at left and the light modules are
at right.
The total power of all connected motors must not exceed that of
the power supply unit.
The UM 1xx D modules feature electronic ID labels. This permits
advanced diagnostic functions (see Diagnostic Functions).
Nonregenerative
compact inverters
Rated current IN
IS6-40 %1)
for PWM frequency
1-axis modules
UM 111 D
UM 111 BD
UM 112 D
Axis
Axis
Spindle
Axis
Spindle
Axis
Spindle
Axis
Spindle
3 333 Hz
9.0 A
18.0 A
17.5 A
35.0 A
24.5 A
35.0 A
35.0 A
29.5 A
59.0 A
40.0 A
59.0 A
59.0 A
47.0 A
94.0 A
67.0 A
88.0 A
94.0 A
70.0 A
140.0 A
108.0 A
125.0 A
140.0 A
4 000 Hz
8.3 A
16.5 A
16.5 A
33.0 A
22.5 A
33.0 A
33.0 A
27.5 A
55.0 A
37.0 A
55.0 A
59.0 A
44.0 A
88.0 A
62.0 A
82.0 A
88.0 A
66.0 A
132.0 A
99.0 A
116.0 A
132.0 A
5 000 Hz
7.5 A
15.0 A
15.0 A
30.0 A
20.0 A
30.0 A
30.0 A
25.0 A
50.0 A
34.0 A
50.0 A
50.0 A
40.0 A
80.0 A
50.0 A
75.0 A
80.0 A
60.0 A
120.0 A
90.0 A
105.0 A
120.0 A
6 666 Hz
6.3 A
12.6 A
12.5 A
25.0 A
17.0 A
25.0 A
25.0 A
21.0 A
42.0 A
28.5 A
42.0 A
42.0 A
33.5 A
67.0 A
47.0 A
63.0 A
67.0 A
55.0 A
110.0 A
76.0 A
88.0 A
110.0 A
8 000 Hz
5.5 A
11.0 A
11.0 A
22.0 A
14.5 A
22.0 A
22.0 A
18.5 A
37.0 A
25.0 A
37.0 A
37.0 A
29.5 A
59.0 A
41.0 A
55.0 A
59.0 A
44.0 A
88.0 A
66.0 A
77.0 A
88.0 A
10 000 Hz
4.6 A
9.2 A
9.0 A
18.0 A
12.0 A
18.0 A
18.0 A
15.5 A
31.0 A
21.0 A
31.0 A
31.0 A
24.5 A
49.0 A
34.0 A
46.0 A
37.0 A
73.0 A
55.0 A
64.0 A
73.0 A
Current consumption3)
UM 113 D
UM 114 D
120 mA/60 mA
150 mA/170 mA
170 mA/170 mA
170 mA/250 mA
250 mA/420 mA
70 W
120 W
180 W
280 W
420 W
Module width
50 mm
50 mm
100 mm
100 mm
100 mm
Weight (approx.)
5.5 kg
5.5 kg
9.0 kg
9.0 kg
12.0 kg
ID
392 318-xx
513 035-xx
519 971-xx
518 703-xx
510 509-xx
1)
2)
3)
160 W
270 W
Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
For 15 V / 24 V (see limit values on page 21)
12
430 W
650 W
Water cooling
Water-cooled inverter components are recommended for

operating powerful axis and spindle motors. Despite their great
power, they are compact and only emit a small amount of heat in
the electrical cabinet. The water-cooled inverter components are to
be connected separately via a distributor to a closed coolant loop.
The initial temperature of the coolant/water should be between
20 C and 40 C. Successfully tested pressure hoses from
HEIDENHAIN are available. For further information, refer to the
Inverter Systems and Motors Technical Manual.
1-axis modules
UM 115 D
2-axis modules
UM 116 DW
UM 121 D
UM 121 BD5)
UM 122 D5)
Axis
Spindle
Axis
Spindle
Axis
Axis
Spindle
Axis
Spindle
115.0 A
230.0 A
150.0 A
180.0 A
230.0 A
175.0 A
350.0 A
250.0 A
275.0 A
350.0 A
9.0 A
18.0 A
17.5 A
35.0 A
24.5 A
35.0 A
35.0 A
29.5 A
59.0 A
40.0 A
59.0 A
59.0 A
106.0 A
211.0 A
138.0 A
165.0 A
211.0 A
165.0 A
330.0 A
231.0 A
253.0 A
330.0 A
8.3 A
16.5 A
16.5 A
33.0 A
22.5 A
33.0 A
33.0 A
27.5 A
55.0 A
37.0 A
55.0 A
59.0 A
96.0 A
192.0 A
125.0 A
150.0 A
192.0 A
150.0 A
300.0 A
210.0 A
230.0 A
300.0 A
7.5 A
15.0 A
15.0 A
30.0 A
20.0 A
30.0 A
30.0 A
25.0 A
50.0 A
34.0 A
50.0 A
50.0 A
80.0 A
161.0 A
105.0 A
126.0 A
161.0 A
126.0 A
252.0 A
176.0 A
193.0 A
252.0 A
6.3 A
12.6 A
12.5 A
25.0 A
17.0 A
25.0 A
25.0 A
21.0 A
42.0 A
28.5 A
42.0 A
42.0 A
70.0 A
141.0 A
92.0 A
110.0 A
141.0 A
110.0 A
221.0 A
154.0 A
169.0 A
221.0 A
5.5 A
11.0 A
11.0 A
22.0 A
14.5 A
22.0 A
22.0 A
18.5 A
37.0 A
25.0 A
37.0 A
37.0 A
59.0 A
117.0 A
76.0 A
91.0 A
117.0 A
91.0 A
183.0 A
128.0 A
140.0 A
183.0 A
4.6 A
9.2 A
9.0 A
18.0 A
12.0 A
18.0 A
18.0 A
15.5 A
31.0 A
21.0 A
31.0 A
31.0 A
270 mA/460 mA
520 mA/200 mA
200 mA/110 mA
250 mA/170 mA
290 mA/330 mA
610 W
1115 W6)
140 W
2x axes: 240 W
1x axis / 1x spindle: 280 W
2x axes: 360 W
1x axis / 1x spindle: 450 W
870 W
1 560 W6)
150 mm
200 mm
50 mm
100 mm
100 mm
19.0 kg
24.0 kg
5.5 kg
9 kg
12.0 kg
387 852-xx
369 629-xx
392 319-xx
513 037-xx
519 972-xx
4)
5)
6)
With this 2-axis module, only the lower power stage can be used for controlling the spindle
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 50 W
13
Modular Inverters
Power Supply Unit
Power supply unit
Nonregenerative
Regenerative
UV 130 D
UVR 120 D
UVR 130 D
UVR 140 D
Power supply
3 x 400 V ( 10%); 50 to 60 Hz
Rated power
(DC link)
30 kW
22 kW
30 kW
45 kW
40 kW
30 kW
45 kW
65 kW
50 kW
40 kW2)
60 kW1)
80 kW2)
Power loss (approx.)
140 W
300 W
370 W
570 W
DC-link voltage
565 V
650 V
650 V
650 V
Current consumption
15 V / 24 V
240 mA/410 mA
270 mA/310 mA
270 mA/310 mA
380 mA/310 mA
Module width
150 mm
150 mm
150 mm
200 mm
Weight (approx.)
9.8 kg
12 kg
12.5 kg
20.0 kg
ID
389 311-xx
390 188-xx
377 639-xx
390 281-xx
Peak power
(DC link)
S6-40%
1)
Additional components for power supply unit (see Accessories for Inverters)
Commutating reactor
KDR 120
KDR 130 C
KDR 140
Line filter
EPCOS 35 A
EPCOS 80 A
EPCOS 80 A
Braking resistor
PW 210
UP 110
UP 110
UP 110
DC-link filter
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
Three-phase
current capacitor
Recommended
SM 1xx
SM 1xx
SM 1xx
3)
Voltage protection module4) SM 1xx

1)
2)
3)
4)
5)
0.2 s cyclic duration factor for duty cycle time of 5 seconds

4 s cyclic duration factor for duty cycle time of 20 seconds
Only for direct drives
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 100 W
14
Regenerative
UVR 150 D
UVR 160 D
UVR 160 DW
3 x 400 V ( 10%); 50 to 60 Hz
55 kW
80 kW
80 kW
80 kW
110 kW
110 kW
110 kW1)
160 kW1)
160 kW1)
640 W
930 W
930 W5)
650 V
650 V
650 V
350 mA/540 mA
400 mA/1.2 A
400 mA/200 mA
200 mm
250 mm
200 mm
20.0 kg
25.0 kg
20.0 kg
390 421-xx
530 341-xx
560 106-xx
KDR 150
KDR 160
KDR 160
EPCOS 80 A
EPCOS 120 A
EPCOS 120 A
UP 110
UP 110
UP 110
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
ZKF 110 or
ZKF 120 or
ZKF 130
SM 1xx
SM 1xx
SM 1xx
15
Commutating
reactor
Regenerative inverter systems require a KDR commutating

reactor. It suppresses system perturbation and serves as energy
buffer for the boost converter. It is connected between the line
filter and the power supply unit (see Cable Overview).
The size of the commutating reactor depends on the power supply
unit used.
Application
Rated
voltage
Rated
current
Power loss
(approx.)
Rated
frequency
Degree of Weight
protection (approx.)
ID
KDR 120
UR 2xx D
UVR 120 D
3 x 400 V
3 x 35 A
200 W
50 / 60 Hz
IP 00
11 kg
344 505-01
KDR 130 C
UVR 130 D
3 x 400 V
3 x 45 A
250 W
50/60 Hz
IP 00
15 kg
646 271-01
KDR 140
UVR 140D
3 x 400 V
3 x 70 A
340 W
50/60 Hz
IP 00
22 kg
333 068-01
KDR 150
UVR 150 D
3 x 400 V
3 x 80 A
350 W
50/60 Hz
IP 00
23 kg
355 253-01
KDR 160
UVR 160 D
UVR 160 DW
3 x 400 V
3 x 117 A
525 W
50/60 Hz
IP 00
57 kg
573 265-01
Line filter
Regenerative inverter systems, in addition to the commutating

reactor, also require an EPCOS line filter. Line filters suppress
interference and ensure EMC-compatible energy recovery. The line
filter is connected between the line power and the commutating
reactor (see Cable Overviews).
The size of the line filter depends on the supply module.
EPCOS 35 A
1)
EPCOS 80 A
1)
EPCOS 120 A
1)
Application
Rated
voltage
Rated
current
Power loss
(approx.)
Rated
frequency
Degree of Weight
ID
UR 2xx D
UVR 120 D
3 x 400 V
3 x 35 A
50 W
50/60 Hz
IP 00
5 kg
340 691-01
UVR 130 D
UVR 140 D
UVR 150 D
3 x 480 V
3 x 80 A
75 W
50/60 Hz
IP 00
11 kg
640 908-01
UVR 160 D
UVR 160 DW
3 x 400 V
3 x 120 A
115 W
50/60 Hz
IP 20
13.5 kg
575 292-01
Integrated 3 x 32 F three-phase current capacitor
16
Three-phase
current capacitor
Three-phase current capacitors are recommended as standard

for regenerative inverter systems. The three-phase current
capacitor suppresses low-frequency noise during the recovery of
energy into the supply system. It is connected between the line
filter and the commutating reactor (see Cable Overview).
Application
Three-phase
current capacitor
Braking resistor
Mesh
voltage
Recommended 525 V
as standard
Capacity
Degree of
protection
Weight
(approx.)
ID
3 x 32 F
IP 00
1.3 kg
348 993-01
During braking, motors feed energy back into the dc-link. The
PW 210 braking resistor converts this energy to heat. The braking
resistor must be mounted outside the electrical cabinet to allow
the heat to dissipate. The PW 210 has no fan, and heat is removed
through radiation.
If the nonregenerative inverter systems UE 240 B, UE 241 B,
UE 242 B and UV 130 D are installed, the PW 210 braking resistor
is required.
The PW 210 can also be used as an alternative to the integrated
braking resistor in the UE 21x D.
PW 210
PW 210
Spindle
power
Recommended
Continuous Peak
Resistance
braking resistance rating
power*
Degree of Weight
ID
Up to 15 kW
1 x PW 210
2 kW
27 kW
18 ohms
IP 20
5.5 kg
333 081-01
Over 15 kW
2 x PW 210
in parallel
4 kW
54 kW
9 ohms
IP 20
11 kg
* 1.5 % cyclic duration factor for 120 s duty cycle time
17
Braking
resistormodule
Regenerative inverters feed the braking energy back into the line
power system. When network power fails, the energy cannot be
returned. This increases the dc-link voltage and results in a switchoff of the inverters. This shutdown leads to an undesired coasting
of the motors. To prevent this, HEIDENHAIN recommends the use
of the UP 1x0 braking resistor module for regenerative inverters.
UP 110
Switching
voltage
Module
width
Peak power
(for 2 s)
Degree of
protection
Weight
(approx.)
ID
UP 110
740 V
50 mm
60 kW
IP 20
7 kg
341 516-01
UP 120
740 V
50 mm
150 kW
IP 20
9 kg
605 731-01
DC-link filter
When direct drives (linear motors, torque motors, and in rare

cases also synchronous motors) are operated with regenerative
inverters, it causes voltage peaks that can destroy the direct
drives. Therefore, during operation with UVR 1xx D and UR 2xx
regenerative inverters, the dc-link filter ZKF 1xx must be used.
The dc-link filter is mounted at left next to the power modules of
the direct drives, and the dc-link current is onducted through it. The
total power of the direct drives must not exceed the power of the
filter.
Please note:
The ZKF 110 differs from the ZKF 120 only in its maximum
discharge current. The use of the ZKF 110 must be inspected by a
HEIDENHAIN service technician on-site to ensure that the
discharge current is less than 1.3 A. With the ZKF 120, ZKF 130 or
ZKF 140, this measurement is not necessary because a discharge
current of 6 A is sufficient.
Power
loss
Module
width
Leakage Power
current
PN
PS6-40% PS6-20% Pmax
ZKF 110
Degree of
protection
Weight
(approx.)
ID
ZKF 110
50 W
100 mm
< 1.3 A
30 kW
47 kW
67 kW
110 kW
IP 20
10 kg
385 764-01
ZKF 120
100 W
100 mm
<6A
30 kW
47 kW
67 kW
110 kW
IP 20
12 kg
391 232-01
ZKF 130
200 W
100 mm
<6A
55 kW
80 kW
100 kW 110 kW
IP 20
13 kg
531 388-01
ZKF 140
200 W
100 mm
<6A
80 kW
110 kW
140 kW 160 kW IP 20
15 kg
597 954-01
18
Voltage protection
module
If synchronous motors (e.g. synchronous spindles, torque motors)

are operated with field weakening, an SM 1xx voltage protection
module is required. In the event of a power failure, this module
prevents a voltage increase at the power connections of the
motors that could destroy the inverters and motor. The voltage
protection module is connected between the motor and inverter.
It shorts the motor phases in case of a fault.
Operation in the field weakening range must be enabled by
machine parameters in the control (see the iTNC 530 Technical
Manual).
The maximum phase current Imax of the SM must be greater than
the short-circuit current IK of the motor. IK = U0/(3 x XH)
The SM 130 filters out high interference peaks, such as may rarely
occur during the operation of synchronous spindles. If correctly
wired, an integrated temperature switch prevents the drive from
being switched on at temperatures above 60 C.
SM 110
Switching
voltage
Max. phase
current Imax
Max. braking Min. wait

time at Imax
time
Degree of
protection
Weight
(approx.)
ID
SM 110
830 V
3 x 63 A
10 s
5 min.
IP 20
2 kg
368 453-01
SM 130
830 V
3 x 300 A
10 s
10 min.
IP 20
6.5 kg
540 739-02
1)
1)
Integrated temperature switch
Accessory for
coolant connection
The water-cooled inverter components UVR 160 DW and

UM 116 DW must be connected to an external coolant loop. The
connecting elements can be purchased as an accessory set.
Hose (set)
1 pressure hose, length 3 m

1 coupling joint for connecting the pressure hose to the distributor
block
ID 584 862-01
Two sets are necessary for each inverter component.
19
Capacitor modules
In case of a power failure, the danger exists that the tool and
workpiece can be damaged by uncontrolled motions of the axes.
The LIFTOFF function of the iTNC 530 is able to protect expensive
workpieces and tools from being damaged. In case of a power
failure, and if the LIFTOFF function is active, the iTNC 530
attempts to retract the tool in a defined manner using the energy
remaining in the dc-link.
The capacitor modules provide support for the energy necessary
for the LIFTOFF function. They can also be connected in parallel for
increased energy demands.
The CML 110 capacitor module serves to maintain the 24-V control
voltage in case of a power failure. In this case the enablings of the
control system are maintained even after a power failure. The CML
is attached in the electrical cabinet via a top hat rail.
CML 110
CML 110
Power supply
Capacity
Charging current
ID
24 V
5.0 F
2.4 A
574 087-01
For direct drives, the CMH 120 capacitor module is also necessary
in order to maintain the dc-link voltage. The CMH 120 is mounted
directly before the respective inverter module.
CMH 120
DC-link voltage
Capacity
Module width
ID
850 V
10.0 F
50 mm
591 116-01
CMH 120
20
Axis-release module The axis-release module makes it possible to switch off power
modules group by group.
It is screwed onto the front panel of a power module. The axisrelease signal is transmitted via a line in the unit bus from power
module to power module. This line is interrupted through the axisrelease module so that all the power modules connected to the
axis-release module are switched off. All other power modules are
switched off via X72 of the UV(R) 1x0 (D).
If an axis-release module is used, two unit bus cables of the
appropriate lengths are necessary.
The width of the covers for the ribbon cables for the modular
inverter system is reduced by the width of the axis-release module
(50 mm). Suitable covers are included with the modular inverter
system.
ID 573 732-02
Axis-release module
UV / UVR / UR
power supply unit
UM
UM
UZ
UZ
UM
UZ
UM
UM
UP 110
CC / MC
UZ
X72
X79
X71
U V W PE
X79
X79
X79
X79
X79
X72
U V W PE
SPINDLE
U V W PE
U V W PE
AXIS GROUP 1
PEU V W
U V W PE PE
U V W PE
AXIS GROUP 2
Safety controller
release
Safety controller
release
AXIS GROUP 1
AXIS GROUP 2
Safety controller
release
SPINDLE
21
Additional Power Supply for UE 2xx B
UV 105
The power for the main computer, controller unit and the
connected encoders is usually supplied by the compact inverter or
the power supply unit of the modular inverters.
If several encoders with high current consumption (e.g. encoders
with EnDat interface) or the MC 422 B with two processors is
connected to the UE 2xx B, an additional power supply may be
required. HEIDENHAIN offers the UV 105 power supply unit for
this purpose.
Power supply unit
UV 105
22
If required, the UV 105 power supply unit supplies the power for
the MC and CC. The UV 105 is connected to the CC 42x over a
ribbon cable and a 5-V terminal. The UV 105 is shipped with a
cover for the cables.
Power supply
Load capacity Module width Weight
ID
400 V 10%
20 A
344 980-xx
50 mm
4 kg
To determine whether an additional UV 105 power supply unit is

required, one calculates the current consumption of the connected
units and the control components used.
Device
Load capacity
UE 21x D
UE 2xx B
16.00 A
8.50 A
UE 11x
10.00 A
UV 105, UVR 1xx D, UR 2xx D
20.00 A
Device
Current consumption
MC 420
MC 422 C with position inputs
MC 422 C without position inputs
MC 422 B with Windows, with position inputs
MC 422 B with Windows, without position inputs
4.80 A
5.20 A
4.70 A
7.80 A
7.30 A
External USB components
Max. 2 x 0.5 A1)
CC 422 / 6 control loops

CC 424 B / 6 control loops
1.50 A
2.50 A
LS, LB
0.15 A
ERN, ROD, RON
0.20 A
Absolute rotary encoders
0.25 A (+0.085 A with line drop

compensator)2)
Absolute angle encoders

compensator)2)
LC

compensator)2)
1)
2)
Calculation example
For applications requiring more current, a separate power supply

is needed, e.g. over the USB hub (see Data Interfaces).
For cable lengths > 10 m between the iTNC 530 and each of the
encoders with EnDat interface, a line drop compensator is
required (efficiency = 75 %).
Device
Current consumption
MC 422 C with position inputs

CC 422 / 6 control loops
3 x LS for X, Y, Z
3 x ERN for X, Y, Z
1 x ERN for spindle
2 x ROD for B, C
2 x ERN for B, C
5.20 A
1.50 A
0.45 A
0.60 A
0.20 A
0.40 A
0.40 A
Total
8.75 A > 8.50 A
A UV 105 is required for UE 2xx B.
23
Ribbon Cables and Covers
Conductor bar
Unit bus
Covers
Power supply
Covers for the

ribbon cables
The ribbon cables must be covered to protect them against

interference. The UV(R) power supply unit is shipped with a cover
(329 031-03) to protect the following modules.
UV(R) 1x0
UM 115 D or
One UM 1xx D with 100 mm width and one UM 1xx D with
50 mm width
The cover for the CC 42x is shipped with the CC 42x. If you use
further power modules and the UP 110 resistor module, you need
to order suitable covers separately.
Width
Selecting the covers
24
ID
(1 unit)
ID
(5 units in one
package)
50 mm
329 031-05
538 427-05
100 mm
329 031-10
538 427-10
150 mm
329 031-15
538 427-15
200 mm
329 031-20
538 427-20
Add the widths of all modules between UV(R) 1x0 D and CC 42x
(including UP 110)
Subtract 150 mm from this total width (cover included with the
UV(R) 1x0)
Select the appropriate covers from the table to protect the
remaining width.
If the axis-release module is used, the width is reduced by
50 mm
50-pin ribbon cable

for supply voltage
Connection between the CC 42x and UV(R) 1xx power supply for
power supply unit (required only once).
Length
ID
300 mm
325 816-01
400 mm
325 816-02
500 mm
325 816-03
600 mm*
325 816-04
700 mm*
325 816-05
800 mm*
325 816-06
* For transmission lengths greater than 600 mm, the ribbon cable
is led doubled to the controller unit to increase the cross
section.
The use of a 5-V litz wire (2 x 4 mm2), in addition to the ribbon
cable, is required for reliable power supply. The litz wire must be
provided by the customer.
Selecting a cable
length
UVR: Add 70 mm to the width of all modules between the

UVR 1xx D and CC and select the next larger cable length.
UV 130 D: Add 130 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Module
Width
UM 111 D, UM 121 D
50 mm
UM 112 D, UM 122 D
100 mm
UM 111 BD, UM 121 BD
UM 113 D, UM 114 D
UM 115 D
150 mm
UP 110
50 mm
UV 105
50 mm
25
40-pin ribbon cable

for unit bus
Connection between the UV 1x0 power supply unit and the

UM 1xx power modules and, if needed, the UP 110 braking
resistor module (required only once).
Length
ID
300 mm
325 817-01
400 mm
325 817-02
500 mm
325 817-03
600 mm
325 817-04
700 mm
325 817-05
Selecting a cable
length
UVR: Add the width of all modules between the UVR 1xx D and
the controller unit (including the UP 110) and choose the next
larger cable length from the above table.
UV 130 D: Add 80 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Axis-release module: Two unit bus cables are required. The
lengths depend on the position of the axis-release module.
20-pin ribbon cable

for PWM signals
Connection between the controller unit and the UM 1xx D power

module (one cable per drive).
26
Length
ID
100 mm
250 479-07
200 mm
250 479-08
300 mm
250 479-09
400 mm
250 479-10
500 mm
250 479-11
600 mm
250 479-12
700 mm
250 479-13
Selecting a cable
length
Distance cn
See the table for distance a of the PWM input on the power
module.
Add the widths b of all modules between the respective power
module and the controller unit (including UP 110 and ZFK)
Add the distance cn of the PWM output on the controller unit to
your result (see table).
Select the next-larger cable length from the above table.
Power module
Distance a
Module width b
UM 111 BD,
UM 111 D, UM 121 D
Approx. 40 mm
50 mm
UM 121 BD
Approx. 85 mm
100 mm
UM 112 D, UM 113 D,
UM 114 D, UM 122 D
Approx. 90 mm
100 mm
UM 115 D
Approx. 140 mm
150 mm
CC 422
Distance in mm
c2
c3
c1
c4
c5
c6
25
37
50
Max. 10 control loops 25
37
50
64
73
37
50
64
73
85
PWM
c1
c2
c3
c4
c5
c6
c7
Max. 6 control loops
CC 424 B
Example
Distance in mm
c1
c2
c3
c4
c5
c6
c7
23
39
56
23
39
56
73
39
56
73
90
39
56
90
108
125
39
56
73
90
108
125
CC 42x
Calculating the distance l between the

connectors on the UM 115 D and the
controller unit:
l = a + b1 + b2 + b3 + b4 + c3
= (140 + 100 + 100 + 50 + 50 + 56) mm
= 496 mm
A 500 mm cable (the next larger length) is
used to connect the PWM.
c3
a
b
b b
27
Double-row
configuration
The HEIDENHAIN installation kit allows you to configure the

power modules connected to the iTNC 530 in a second row.
This requires that the iTNC 530 be powered over a UV 105.
UV(R) 1xx D
Conductor bar
Unit bus
PWM
UM
UM
UM
UP
PWM
Covers
Power supply
CC 42x
Housing
PWM
Covers
The following components are required

additionally for the double-row configuration:
Installation kit (housing, cover, neutral
bar, screw, ribbon cable adapter for
supply voltage)
ID 361 452-01
PWM cable (round), l = max. 5 m
ID 360 888-xx
Cable for supply voltage (round),
l = max. 5 m
ID 361 508-xx
Max. voltage drop on the leads of the
5-V supply voltage: 0.1 V. Leads are
provided by customer.
28
MC 422 B
See Motors catalog

for power cable to motor
325 816-xx
325 817-xx
X69
X51 ... X62
Modular inverter (nonregenerative)
X69
X79
250 479-07...-16
250 479-07...-16
CC 42x
325 817-xx
325 816-xx
X79
X69
250 479-07...-16
15m
X69
X51 ... X62
See Motors catalog

250 479-07...-16
UV UM 1xx UM 1xx UM 1xx CC 42x

130 D
15m
3 Vac power supply
PW 210
PW 210
UM 111 UV 105
(if needed) (if needed)
Compact inverter (nonregenerative)
UE 2xx B
UE 21x D
3 Vac power supply
Line filter
EPCOS xx
(if needed)
Three-phase
ac capacitor
348 993-01
KDR 1xx
15m
Three-phase
ac capacitor
348 993-01
3-phase~ power
3 Vac power supply
Line filter
EPCOS 35 A
KDR 120
X69
X51 ... X62
CC 42x
See Motors catalog

325 816-xx
325 817-xx
250 479-07...-16
250 479-07...-16
UM 111
(if needed)
15m
325 816-xx
X69
See Motors catalog

325 817-xx
X79
250 479-07 ... -16
250 479-07 ... -16
UVR UM 1xx UM 1xx ZKF 1xx UM 1xx UP 110

1xx D
(if needed)
Modular inverter (regenerative)
X69
X79
UR 2xx
Compact inverter (regenerative)
X69
X51 ... X62
CC 42x
Cable Overviews
Inverters
29
Dimensions
UE 1xx Series
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
30
UE 21x D Series
UE 2xx B
Dimensions in mm
UR 2xx D Series
280.5
300+1
420

ISO 2768 - m H
< 6 mm: 0.2 mm
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
31
UM 111 D,
UM 111 BD,
UM 121 D
Dimensions in mm
300+1

ISO 2768 - m H
< 6 mm: 0.2 mm
UM 112 D,
UM 113 D,
UM 114 D,
UM 121 BD,
UM 122 D
32
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
UM 115 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
1000.2
149+1
UM 116 DW
93
54.8
90
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
33
UV 130 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
132
82
UV 105
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
34
UVR 120 D,
UVR 130 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
UVR 140 D,
UVR 150 D
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
35
UVR 160 D
24.75
2000.2
249.5
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
UVR 160 DW
24.75
1500.2
300
280.5
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
36
133.8
51
199.5
50
SM 110
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
37
233
1.5
102
28.5
290
307
40
100
M5
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
Terminal for temperature switch
136.5
254
36
M8
91.25
M8
36
12
5.5 (4x)
1360.2
6.75
118
2400.2
149.5
SM 130
103
107.7
266
37
Three-Phase
Current Capacitor
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
220
125.6
116.20.6
16.80.5
19.60.5
140 min.
M12
16+1
121.61.5
50.5
1642
204 max.
226
38
ZKF 110
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
500.2
300+1
5.5
12
280.5
30
420
456+5
30
24.75
480
ZKF 120
ZKF 130
ZKF 140
5.5
99.5+0.5
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
39
KDR 120
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
271
KDR 130 C
80
190
226
1120.2
40
90
74
67
10.5
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
KDR 140
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
KDR 150
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
41
KDR 160
V1
W1
W2
4
16010
25
V2
10
326
U2
21510
365
U1
300
365
30
120
103
143
11(6x)
M6
42
120
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
EPCOS 35 A
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
EPCOS 80 A
14
M5
10.1
220.5
116.5
20
25
Dimensions in mm
290
2800.3
Line
25

ISO 2768 - m H
< 6 mm: 0.2 mm
261
25
500.2
63010
20
Load
33010
43
EPCOS 120 A
516
430
M8
226
15
125
26 26
70.5
6.5
Dimensions in mm
100
120
1.5
38
110
54
445
465

ISO 2768 - m H
< 6 mm: 0.2 mm
UP 110
UP 120
Dimensions in mm
300+1

ISO 2768 - m H
< 6 mm: 0.2 mm
44
PW 210
Dimensions in mm
ISO 2768 - m H
< 6 mm: 0.2 mm
f = Cutout in machine panel

m = Mounting surface
45
Other HEIDENHAIN Components
The following components can be combined with the inverters

from HEIDENHAIN:
iTNC 530
contouring control
Information:
iTNC 530
brochure
MANUALplus 4110
contouring control
for lathes
Information:
MANUALplus 4110
brochure
Contouring control for milling, drilling and boring machines,

and machining centers
Max. 11 closed-loop axes and servo-controlled spindle
For digital drive control with HEIDENHAIN inverter systems
Flat-panel color display (15-inch)
Keyboard unit with alphanumeric keys
Program memory on integrated hard disk
Program input with smarT.NC in HEIDENHAIN conversational
format or according to ISO
DXF file import
External programming on CAD/CAM systems or programming
stations
FK free contour programming
User aids: Programming graphics, verification graphics,
program-run graphics
Programming aids: Milling, drilling and boring cycles,
parametric programming, coordinate transformation,
subprogramming
Five-axis machining with TCPM and 3-D tool compensation
Tilted working plane with PLANE function and machining with
a rotary table
HSC machining
Collision monitoring (optional)
Tool, datum, preset and pallet tables
Connection of HR electronic handwheels, TS workpiece touch
probes and TT tool touch probes
Data interfaces: Ethernet (100BaseT), RS-232-C/V.24,
RS-422/V.11, USB 1.1
Motors
Information:
HEIDENHAIN Motors
brochure
Simple CNC control for manually operated lathes

2 closed-loop axes and closed-loop spindle
Digital drive control
10.4-inch color screen
Machining via handwheels or MANUALplus 4110 cycles
Programming through sequential cycle input, program run in
single-block or full-sequence mode
Graphic simulation of machining, interactive graphically
supported contour programming
Insertion and execution of ISO programs
NC program memory: Hard disk
Data interfaces: Ethernet (100BaseT), RS-232-C/V.24,
RS-422/V.11, USB 1.1
Synchronous motors
Stall torque of 1.5 Nm to 62.5 Nm
Axis height from 48 mm to 85 mm
With or without brake
Integrated HEIDENHAIN rotary encoders (incremental or
absolute)
Asynchronous motors
Rated power from 5.5 kW to 40 kW
Axis height from 100 mm to 160 mm
Versions with hollow shaft
Integrated HEIDENHAIN rotary encoders (incremental)
46
Subject Index
Axis-release module .................................21
SM 110 ................................................19, 37
SM 130................................................19, 37
B
Braking resistor .........................................17
Braking resistor module ...........................18
T
Three-phase current capacitor.............17, 38
Capacitor modules ....................................20

CMH 120...................................................20
CML 110 ....................................................20
Commutating reactor ...............................16
Compact inverters ..................................4, 7
Coolant connection ...................................19
Covers for the ribbon cables ....................24
Modular inverters..................................5, 12
UE 110 .........................................................7
UE 112 .........................................................7
UE 1xx.......................................................30
UE 210 D .....................................................8
UE 211 D......................................................8
UE 212 D .....................................................8
UE 230 B .....................................................8
UE 240 B .....................................................8
UE 242 B .....................................................8
UE 2xx B ....................................................31
UM 111 BD ..........................................12, 32
UM 111 D .............................................12, 32
UM 112 D.............................................12, 32
UM 113 D.............................................12, 32
UM 114 D.............................................12, 32
UM 115 D.............................................12, 33
UM 116 DW .........................................12, 33
UM 121 BD..........................................12, 32
UM 121 D ............................................12, 32
UM 122 D ............................................12, 32
UP 110 .................................................18, 44
UP 120 ................................................18, 44
UR 230 D ...................................................10
UR 240 D ...................................................10
UR 242 D ...................................................10
UR 2xx D ...................................................31
UV 105................................................ 22, 34
UV 130 D .............................................14, 34
UVR 120 D ...........................................14, 35
UVR 130 D ...........................................14, 35
UVR 140 D ...........................................14, 35
UVR 150 D ...........................................14, 35
UVR 160 D ...........................................14, 36
UVR 160 DW .......................................14, 36
Nonregenerative compact inverters...........7

Nonregenerative inverters ..........................4
Voltage protection module .......................19
D
DC-link filter ..............................................18
DC-link voltage ............................................4
Double-row configuration .........................28
E
EPCOS 120 A ......................................16, 44
EPCOS 35 A ........................................16, 43
EPCOS 80 A ........................................16, 43
K
KDR 120 ..............................................16, 40
KDR 130 C ...........................................16, 40
KDR 140 ..............................................16, 41
KDR 150 ..............................................16, 41
KDR 160 ..............................................16, 42
L
Line filter ...................................................16
W
P
Power modules .........................................12
Power supply unit .....................................14
PW 210.................................................17, 45
R
Regenerative compact inverters ..............10
Regenerative inverters................................4
Ribbon cable for PWM signals .................26
Ribbon cable for supply voltage ...............25
Ribbon cable for unit bus..........................26
Ribbon cables and covers...........................5
Water cooling ............................................13
Z
ZKF 110................................................18, 39
ZKF 120 ...............................................18, 39
ZKF 130 ...............................................18, 39
ZKF 140 ...............................................18, 39
47
HEIDENHAIN s.r.o.
106 00 Praha 10, Czech Republic
{ +420 272658131
E-Mail: heidenhain@heidenhain.cz
NL
HEIDENHAIN NEDERLAND B.V.

6716 BM Ede, Netherlands
{ +31 (318) 581800
E-Mail: verkoop@heidenhain.nl
DK
TP TEKNIK A/S
2670 Greve, Denmark
{ +45 (70) 100966
E-Mail: tp-gruppen@tp-gruppen.dk
NO
HEIDENHAIN Scandinavia AB
7300 Orkanger, Norway
{ +47 72480048
E-Mail: info@heidenhain.no
ES
PH
HEIDENHAIN Technisches Bro Nord

12681 Berlin, Deutschland
{ (030) 54705-240
E-Mail: tbn@heidenhain.de
FARRESA ELECTRONICA S.A.

08028 Barcelona, Spain
{ +34 934092491
E-Mail: farresa@farresa.es
Machinebanks` Corporation
Quezon City, Philippines 1113
{ +63 (2) 7113751
E-Mail: info@machinebanks.com
FI
PL
HEIDENHAIN Technisches Bro Mitte

08468 Heinsdorfergrund, Deutschland
{ (03765) 69544
E-Mail: tbm@heidenhain.de
02770 Espoo, Finland
{ +358 (9) 8676476
E-Mail: info@heidenhain.fi
APS
02-489 Warszawa, Poland
{ +48 228639737
E-Mail: aps@apserwis.com.pl
FR
PT
HEIDENHAIN Technisches Bro West

44379 Dortmund, Deutschland
{ (0231) 618083-0
E-Mail: tbw@heidenhain.de
HEIDENHAIN FRANCE sarl

92310 Svres, France
{ +33 0141143000
E-Mail: info@heidenhain.fr
FARRESA ELECTRNICA, LDA.

4470 - 177 Maia, Portugal
{ +351 229478140
E-Mail: fep@farresa.pt
GB
RO
Romania HU
RU
HEIDENHAINTechnisches Bro Sdwest

70771 Leinfelden-Echterdingen, Deutschland
{ (0711) 993395-0
E-Mail: tbsw@heidenhain.de
HEIDENHAIN (G.B.) Limited

Burgess Hill RH15 9RD, United Kingdom
{ +44 (1444) 247711
E-Mail: sales@heidenhain.co.uk
GR
SE
HEIDENHAIN Technisches Bro Sdost

83301 Traunreut, Deutschland
{ (08669) 31-1345
E-Mail: tbso@heidenhain.de
MB Milionis Vassilis
17341 Athens, Greece
{ +30 (210) 9336607
E-Mail: bmilioni@otenet.gr
OOO HEIDENHAIN
125315 Moscow, Russia
{ +7 (495) 931-9646
E-Mail: info@heidenhain.ru
HK
HEIDENHAIN LTD
Kowloon, Hong Kong
{ +852 27591920
E-Mail: service@heidenhain.com.hk
12739 Skrholmen, Sweden
{ +46 (8) 53193350
E-Mail: sales@heidenhain.se
SG
HEIDENHAIN PACIFIC PTE LTD.

Singapore 408593,
{ +65 6749-3238
E-Mail: info@heidenhain.com.sg
SK
Slovakia CZ
SL
PT Servitama Era Toolsindo

Jakarta 13930, Indonesia
{ +62 (21) 46834111
E-Mail: ptset@group.gts.co.id
Posrednitvo HEIDENHAIN
SAO HBL s.p.
2000 Maribor, Slovenia
{ +386 (2) 4297216
E-Mail: hubl@siol.net
TH
NEUMO VARGUS MARKETING LTD.

Tel Aviv 61570, Israel
{ +972 (3) 5373275
E-Mail: neumo@neumo-vargus.co.il
HEIDENHAIN (THAILAND) LTD

Bangkok 10250, Thailand
{ +66 (2) 398-4147-8
E-Mail: info@heidenhain.co.th
TR
ASHOK & LAL

Chennai 600 030, India
{ +91 (44) 26151289
E-Mail: ashoklal@satyam.net.in
T&M Mhendislik San. ve Tic. LTD. T.

34738 Erenky-Istanbul, Turkey
{ +90 (216) 3022345
E-Mail: info@tmmuhendislik.com.tr
TW
HEIDENHAIN ITALIANA S.r.l.

20128 Milano, Italy
{ +39 02270751
E-Mail: info@heidenhain.it
HEIDENHAIN Co., Ltd.

Taichung 407, Taiwan
{ +886 (4) 23588977
E-Mail: info@heidenhain.com.tw
UA
Ukraine RU
DR. JOHANNES HEIDENHAIN GmbH

Dr.-Johannes-Heidenhain-Strae 5
83301 Traunreut, Germany
{ +49 (8669) 31-0
| +49 (8669) 5061
E-Mail: info@heidenhain.de
www.heidenhain.de
DE
AR
AT
AU
BE
BG
BR
NAKASE SRL.
B1653AOX Villa Ballester, Argentina
{ +54 (11) 47684242
E-Mail: nakase@nakase.com
HEIDENHAIN Techn. Bro sterreich
83301 Traunreut, Germany
{ +49 (8669) 31-1337
E-Mail: tba@heidenhain.de
FCR Motion Technology Pty. Ltd
Laverton North 3026, Australia
{ +61 (3) 93626800
E-Mail: vicsales@fcrmotion.com
HEIDENHAIN NV/SA
1760 Roosdaal, Belgium
{ +32 (54) 343158
E-Mail: sales@heidenhain.be
ESD Bulgaria Ltd.
Sofia 1172, Bulgaria
{ +359 (2) 9632949
E-Mail: info@esd.bg
DIADUR Indstria e Comrcio Ltda.
04763-070 So Paulo SP, Brazil
{ +55 (11) 5696-6777
E-Mail: diadur@diadur.com.br
HR
Croatia SL
HU
HEIDENHAIN Kereskedelmi Kpviselet

1239 Budapest, Hungary
{ +36 (1) 4210952
E-Mail: info@heidenhain.hu
ID
IL
IN
IT
JP
HEIDENHAIN K.K.
Tokyo 102-0073, Japan
{ +81 (3) 3234-7781
E-Mail: sales@heidenhain.co.jp
US
HEIDENHAIN CORPORATION
Schaumburg, IL 60173-5337, USA
{ +1 (847) 490-1191
E-Mail: info@heidenhain.com
BY
Belarus RU
CA
HEIDENHAIN CORPORATION
Mississauga, Ontario L5T 2N2, Canada
{ +1 (905) 670-8900
KR
HEIDENHAIN LTD.
Gasan-Dong, Seoul, Korea 153-782
{ +82 (2) 2028-7430
E-Mail: info@heidenhain.co.kr
VE
Maquinaria Diekmann S.A.

Caracas, 1040-A, Venezuela
{ +58 (212) 6325410
E-Mail: purchase@diekmann.com.ve
CH
HEIDENHAIN (SCHWEIZ) AG
8603 Schwerzenbach, Switzerland
{ +41 (44) 8062727
E-Mail: verkauf@heidenhain.ch
MK
Macedonia BG
VN
MX
HEIDENHAIN CORPORATION MEXICO

20235 Aguascalientes, Ags., Mexico
{ +52 (449) 9130870
AMS Advanced Manufacturing

Solutions Pte Ltd
HCM City, Vit Nam
{ +84 (8) 9123658 - 8352490
E-Mail: davidgoh@amsvn.com
ZA
MY
ISOSERVE Sdn. Bhd

56100 Kuala Lumpur, Malaysia
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E-Mail: isoserve@po.jaring.my
MAFEMA SALES SERVICES C.C.

Midrand 1685, South Africa
{ +27 (11) 3144416
E-Mail: mailbox@mafema.co.za
CN
CS
DR. JOHANNES HEIDENHAIN

(CHINA) Co., Ltd.
Beijing 101312, China
{ +86 10-80420000
E-Mail: sales@heidenhain.com.cn
Serbia and Montenegro BG
Vollstndige Adressen siehe www.heidenhain.de

For complete addresses see www.heidenhain.de
622 420-23 10 9/2008 E Printed in Germany Subject to change without notice
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Inverter Systems

for HEIDENHAIN Controls

Information for the

HEIDENHAIN Inverter Systems

Controls, inverters, motors and encoders from HEIDENHAIN are

In particular the following parts in inverters from HEIDENHAIN are

Accessories for Inverter Systems

Additional Power Supply

Ribbon Cables and Covers

Overview of Cables for Inverters

Other HEIDENHAIN Components

This catalog supersedes all previous editions, which thereby

HEIDENHAIN Inverter Systems

HEIDENHAIN inverter systems are designed for use with QSY

With regenerative inverters, the braking energy of the motors is

With nonregenerative inverters, the braking energy of the

The inverter systems are designed for connection to a TN public

Both inverter systems use a rectifier bridge circuit to convert the

The dc-link voltage is 565 V for nonregenerative systems and 650 V

In the event of an emergency stop, HEIDENHAIN inverter systems

In a single enclosure, UE and UR compact inverters house the

Modular inverter systems consist of the following modules:

The power modules and compact inverters are available in

The current consumption for the electronics of the modular

The individual control components are connected through ribbon

Power supply unit

KDR commutating reactor

PW 210 braking resistor

KDR commutating reactor

PW 210 braking resistor

Ribbon cables, covers

For two axes

Ribbon cables, covers

3 x 400 V ( 10%); 50 Hz to 60 Hz or 3 x 480 V ( 10%); 50 Hz to 60 Hz

Rated power dc link

Peak power3) dc link

Power loss4) at IN (approx.)

Integrated braking resistor5)

Additional power supply

Voltage protection module6)

Nonregenerative compact inverters 3 axes + spindle

Rated power dc link

Peak power3) dc link

Power loss4) at IN (approx.)

Integrated braking resistor

Additional power supply

Voltage protection module6)

cyclic duration factor for duty cycle time of 10 minutes (S6-40%)

UV 105 (as required)

UV 105 (as required)

2 axes + spindle or 3 axes

3 axes + spindle or 4 axes

Rated power dc link

Peak power3) dc link

Power loss4) at IN (approx.)

ZKF 110 or ZKF 120

ZKF 110 or ZKF 120

Three-phase current capacitor

Voltage protection module

cyclic duration factor for duty cycle time of 10 minutes (S6-40%)

4 axes + spindle or 5 axes

The power modules in the system are to be arranged so that the