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Edgecam 2016 R2
This document highlights new product features and enhancements in Edgecam 2016 R2.
To run Edgecam and Part Modeler 2016 R2, the expiry date in the license must be March 2016 or later.
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Contents
WHATS NEW DOCUMENT OVERVIEW .................................................................................................................. 4
IMPORTANT INFORMATION .................................................................................................................................... 5
General Enhancements
64-BIT EDGECAM .................................................................................................................................................... 7
GRAPHICS TESSELLATION ........................................................................................................................................... 7
LANGUAGE TRANSLATION OF USER POST MACROS ......................................................................................................... 8
Manufacture Enhancements
TURNING WITH ROTATING HEADS (MULTI TASK MACHINES).......................................................................................... 10
SUPPORT FOR NUTATED HEADS (MULTI TASK MACHINES)............................................................................................. 13
PROFILING CYCLE - BREAK CORNERS OPTIONS WITH GEOMETRY COMPENSATION ............................................................... 14
OPERATIONS IMPROVEMENTS .................................................................................................................................. 14
OPERATIONS - ASSOCIATIVE FEEDS AND SPEEDS FROM THE TOOLSTORE ........................................................................... 14
TRIM TO FACE SILHOUETTE CHECK BOX ADDED TO THE CYCLES ........................................................................................ 15
COMMENT FIELD ADDED TO THE CYCLES ..................................................................................................................... 16
INDEXING AND CPL HANDLING ................................................................................................................................. 16
ADVANCED FIVE AXIS IMPROVEMENTS ....................................................................................................................... 17
ROUGH GROOVE CYCLE IMPROVEMENT ..................................................................................................................... 19
ROUGH GROOVE INTERMEDIATE SLICES ..................................................................................................................... 20
PATHCOMP ADDED TO ROUGH GROOVING CYCLE ......................................................................................................... 21
TURNING APPROACH FOR TAPERED THREADS .............................................................................................................. 21
WIRE ENHANCEMENTS ........................................................................................................................................... 22
ROTARY AXIS CONTROLS - WIRE ............................................................................................................................... 23
TRANSLATE FOR WIRE............................................................................................................................................. 24
PROBING CYCLES SUPPORT DIRECT PICKING ON A SOLID ................................................................................................ 25
MULTIPLE HOLE TEMPLATES NOW FOUND ................................................................................................................. 25
CREATE SEQUENCE - UPDATE STOCK MODIFIERS .......................................................................................................... 26
MANUAL TURN PROFILE FEATURES - ABILITY TO RE-SELECT ENTITIES DURING AN EDIT......................................................... 27
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Interface Enhancements
COMPONENT SETUP REPLACED BY SETUP BROWSER ..................................................................................................... 28
INSERT SOLID - AUTOMATIC ALIGNMENT .................................................................................................................... 28
WORKFLOW VIEW AND RENDER BUTTONS ................................................................................................................. 29
IMAGES ON DIALOGS (MILLING CYCLES) ..................................................................................................................... 29
FEATURE FIND HOLE GROUPING ............................................................................................................................... 31
PICK BY COLOUR .................................................................................................................................................... 32
Simulator Enhancements
TURNING SLANT BED SUPPORT ................................................................................................................................. 33
SIMULATOR SHOWING / HIDING MACHINE TOOL COMPONENTS..................................................................................... 33
MACHINE AND COMPONENT MOVEMENT ................................................................................................................... 33
ToolStore Enhancements
HTML JOB REPORTS HAVE BEEN COMPLETELY REMOVED ............................................................................................... 39
T-SLOT CUTTERS - ADDITIONAL GAUGE POINT ADDED .................................................................................................. 40
INSCRIBED CIRCLE ADDED TO TURN THREAD TOOL INSERT DEFINITION .............................................................................. 41
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Important Information
SOLIDWORKS
Edgecam 2016 R2 supports SOLIDWORKS 2016.
The product will still be available as a separate download via the VCP as 'Unsupported Freeware'.
Removed from Launcher. Access via Start Menu only.
CLS licensing check will be removed.
Support will be limited to advice only.
We continue to offer Edgecam Comms as a free unsupported solution to our users and downloadable from our
website. If resellers wish to use this for new customers then that is there decision, or they can partner with a local
supplier. (Note: Current users do not need to download and upgrade Comms when upgrading Edgecam)
This solution will continue to work. However, as Microsoft increase control\restrictions of the PC (via User Access
Control - UAC) and our users are not given Administration rights, Comms will struggle to install and function. UAC
was introduced at Windows 7 and Microsoft continues to deny more and more access in Versions 8, 9..
Therefore, as the users upgrade their shop floor PCs the challenges will continue to rise, and ultimately we expect
Comms to stop working. With Machine tools that require RS232 on the decline and PCs not general fitted with a
serial port, it does not make sense to invest time to rewrite this package.
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Update Schedule
We can potentially issue a Software Update every 3 to 4 weeks when required. In general, these updates are
smaller than in previous versions but more frequent. The updates will include bug fixes and non-language
enhancements, such as support for the latest CAD systems.
R1 Releases
Updates will be made available up to the following R2 release; approximately a 6 month period. After that point,
we expect the R2 release to be installed.
R2 Releases
Updates will be made available up to the following R2 release; approximately a 12 month period. We realise that
some of our larger customers only wish to update once a year. We advise these customers to base their yearly
update on the R2 release.
The first 6 months will be normal updates and the following 6 months will be for critical updates only.
Benefits
Delivering small updates throughout the life of a software release allows users to benefit from improved quality
and functionality earlier, and is in line with the processes adopted by other successful software providers - from
Microsoft, Google and Apple to our CAD partners and industry-standard component providers.
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General Enhancements
64-bit Edgecam
Edgecam is now a 64-bit application.
The main benefit is access to memory past the 2 GB limit imposed on 32-bit applications. This gives the ability to
store larger (or more) solid parts and toolpaths.
Notes:
Any plugins which target X86 rather than the default Any CPU will need to be rebuilt as either Any CPU
or X64.
Legacy 32-bit PDI executables will continue to work correctly.
Part Modeler will remain a 32-bit application.
Graphics Tessellation
A new Store Graphics Data option has been added to the
Preferences.
For this release, we are using a different technology to
store the solid model triangles which enables a solid model
to be loaded much faster the next time that the PPF is
opened. Tessellation works by inspecting the model and
breaking it up into triangles which are then stored in a way
that can be read back much faster than before.
The loading of a PPF file containing nothing but a solid
model may be up to 20 times faster than before. The
geometry of the solid model (different patterns) will affect
how much faster the solid can be loaded.
Currently, tessellation has only been applied to solid
models and a clean PPF will load much faster. However, a
PPF containing a single solid model and a large amount of
toolpath will not show much difference in the loading time
since loading the toolpaths, sequence and other graphics
will have a major impact.
Note: A similar technology already exists for Inventor files
(Fast Render for Inventor) where a much rougher
triangulation is saved to improve loading speed. Inventor
models will not, therefore, be impacted by this
functionality.
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Manufacture Enhancements
Turning with Rotating Heads (Multi Task Machines)
For this release, we have introduced support for Milling
machines that do turning by rotating a turn tool. This is
usually seen when machining very large components
where the part is stationary and the machine moves
around to machine the turn profiles, typically large bores.
The turning diameter is controlled by a secondary axis
attached to the head.
The first configuration to be supported is a Horizontal
Machine with a B-axis on table.
Note: Advanced Multi Task Machine Options is required
to use the Auxiliary X Axis functionality. The prerequisite
for this module is an Advanced Production or Ultimate
Production license.
This involves enhancements to Edgecam, Code Wizard /
Code Generator and the Simulator:
Edgecam
Sequence creation
The machine needs to be registered in Machine
Manager for Edgecam to accept setting a
sequence up 'as milling'. The sequence can be
setup either as milling or as turning, as for other
MTM machines. However, we suggest that
sequences are setup as milling because turning
will not allow changes on part positioning; there
is no real Turn spindle on this machine.
Toolchange
A turn toolchange can be selected as in other
MTM machines. The difference is that there is no
Turning Plane because the turn tool will spin.
Since the rotation is done by the driven spindle,
all speed parameters are derived from the only
driven spindle present in the machine; there is no
turn spindle on the table.
The tool can be mounted at different orientations
(Axial, Radial, etc.), but unlike normal MTM, this
will not index the rotary axis, instead it will alter
the tool mounting at the head.
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Template
The templates are the MTM templates (Multi
Task Machines), as these contain a combination
of a milling machine plus turning cycles and
turning toolchange.
Some additions for the Auxiliary X Axis are
present, for example, tokens, NC-Style tab, and
formats. In principle, the output of the secondary
X axis functions in the same way as Auxiliary Z
Axis (Quills).
Simulator
Simulator will represent the rotation of the tool
assembled on the auxiliary axis. Tool and fixtures /
holders will generate a spun profile, which can fully
detect collisions.
Spindle Control can be used to control the spinning. For
these machines it is normally a request to start spinning
only when the tool is ready to start cutting. For this, the
user can set the tool to Stopped at toolchange, and later
(immediately before the cycle) reactivate the spindle
rotation using a Spindle Control command:
This is fully replicated in the NC code.
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2.
When compensation is being used, the High Speed and Sharp corner strategies will produce the same NC
Code as the Round strategy if the back offset is identical. In the machine, Sharp and High Speed are
probably not applicable; a Feedback message has been added to these cases to warn the user.
For the Twizzle corner strategy, it is important that the generated NC Code is tested in the machine first.
Some controllers might encounter problems with the toolpath crossing itself.
Operations Improvements
The Edgecam Operations have been improved in the following area:
Index
All Milling Operations that can machine 2D Features will apply a safe Index command when the selected
feature belongs to a plane other than the current plane. The user is required to select the feature from a
single plane. Multiple features can be selected in that plane but the Operation cannot perform multiple
indexes.
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Calculation based on Surfaces Collision check - Move tool away on tool plane
The aim is to be able to move the tool in its tool plane;
the tool plane in the plane that is normal to the tool axis.
If a collision occurs, the tool will be pushed on the tool
plane but orthogonal to the cutting direction.
The main benefit is that this collision avoidance is
independent of the machined surfaces and it will not
push the tool into a specific single direction. As the tool
moves it can compensate collisions in its plane while
maintaining the tool orientation or height. That is
applicable when, for example, the tilting is set to be
relative to cutting direction.
See Strategy and parameters on the Gouge check tab.
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vs
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Wire Enhancements
For this release, we have included a number of Wire
enhancements:
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ACcut.
AccuteX.
ACfanuc.
ACmillennium.
ACVision.
Chmer.
Fanuc.
Makino.
Mitsubishi.
Sodick.
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Before
After
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Interface Enhancements
Component Setup replaced by Setup Browser
For this release, we have replaced the Component Setup
dialog with the Setup Browser window.
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Plunge Roughing.
Project Toolpath.
Five Axis - Depth tab.
Rest Finishing.
Project Boundary Collapse.
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Pick by Colour
For this release, we have improved the Filter Entity Types
command to take account of the geometry colour and it
is now possible to select all blue lines or red surfaces, for
example, in a given part.
For example, to machine all the blue arc entities in a
given part:
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Simulator Enhancements
Turning Slant bed support
For this release, Edgecam users can now simulate turrets
that do not share the same X axis (1,0,0).
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2.
3.
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2.
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ToolStore Enhancements
HTML Job Reports have been completely removed
The Old HTML Job Reports have been completely removed.
These were superseded by Live Job Reports in a previous release but some references to them remained in the
ToolStore Applications and File Locations.
All references to the HTML reports have now been removed from the software.
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Manufacture Enhancements
Rough Turn - New Ramp Cut Strategy
A Ramp cutting strategy has been added to the Rough Turning
cycle:
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Rough Turn / Finish Turn - Canned Cycle Shared Contour includes finishing Speeds and Feeds as defined in the
Machine Attributes table
When Rough and Finish Turn have been instructed to share the same profile and canned cycle output is required,
the individual element speeds and feeds defined in the Rough Turn Machining Attributes table are now output to
the shared contour output blocks. These speeds and feeds are ignored by the roughing but are used for finishing.
An example is shown below.
G71 U2.0 R.5
G71 P200 Q250 U.4 W.1 F0.4 S3200
N200 G0 X60.0
G42 G1 Z-19.0 F0.17 S2600 M3 M8
G2 Z-19.7 R1.0 F0.18 S2700
Z-19.899 R1.0
X62.0 Z-20.0 R1.0
N250 G40 G1 X84.0 F0.19 S2800
G28 U0. V0. W0. M9
M5
N2 M6 T002 (USER DEFINED)
.........
.......
G70 P100 Q150 F0.21 S3500
G28 U0. V0. W0. M9
Head-table Support for MTM Machines
In this version, we are working to fully support head-table
machines for MTM (milling machines with turning capabilities):
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Operations Upgrade
The Edgecam Operations have being upgraded to use JavaScript PCI and also include maintenance improvements.
There are several reasons for the upgrade:
Operations are used as sample code for developers and can be used to learn commands and best
techniques; having samples in JavaScript helps new developers.
Legacy PCI is being superseded and, therefore, we need to stop using it.
Implementing enhancement requests and fixing bugs that could not be fixed using Legacy PCI.
Create new Operations for the new cycles, for example, Chamfering.
Using masks to display pictures and videos rather than hard coded images in the source code.
Existing sequences will continue to call the PCI with which they were created. There should be no changes in the
interface or regen for existing parts. However, when calling a new command in the interface, the JavaScript PCI
version of the operation will be used.
Note: For Edgecam 2016 R1, the Milling, Multiplane Milling (5 axis) and Turning operations have been upgraded.
The Hole Operation will be upgraded in a future release.
Chamfering - Radius Compensation (CRC)
CRC compensation has now been added to the Chamfering cycle
with new Compensation and CRC Register parameters on the
General tab.
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Features Enhancements
Single Solid Component Support for ACIS Models
For ACIS models, we now store only one copy of each solid and reference it for all other instances.
Feature Find Partial Hole Angles
For this release, we have added a new Partial Hole Angle option
to the Hole Options on the Mill tab. This allows you to define
the minimum Partial Hole Angle for which features will be
found.
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Interface Enhancements
Images on Dialogs (Milling Cycles)
As part of our continuing effort to improve the user experience, images
and help tooltips have been added to the following machining cycles:
Parallel Lace.
Pencil Mill.
Face Mill.
Flat Land Finishing.
Constant Cusp Finishing.
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Simulator Enhancements
Simulator Test for Separation / Wire EDM Slug Removal
During the Wire EDM process, slugs of material can become
detached from the main stock body:
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Function
Notes
-h
-help
-t
-build
Compile template file from source file. Only used by Vero for development
purposes.
-e
-extension
-g
-import
-r
-clear
Clear embedded CGE from a CGD (only clears the embedded content; does not
remove the CGE content).
-a
-merge
-s
-save
Save file.
-c
-compile
Compile CGD
-i
-input-file
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Miscellaneous Enhancements
PCIs - Special Characters in Strings
PCIs can now handle special characters (. , [ ] = | * ; ") in strings.
Notes:
For Text Features, M-Functions Comments or Insert, CPLs, Layers and Tool User Strings, a JS file is required
(not supported with *.pci).
For Vector Text, the @ character terminates the string due to compatibility issues with Kanji characters.
Note that this does not affect True Type text.
The | character is not supported for Layers or CPLs or other modifiers that are displayed as drop-down
lists. This character is used to separate the text of the list item from the index value, for example:
SetModifier(cmd1, 212, "Absolute|1");
NC Gage
NC Gage enables easy, quick and safe application of touch
probes without requiring the operator to have programming
skills or special knowledge of measuring technology.
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Licensing
Maintenance Plan Functionality
EWS and the Software Maintenance Plan
While the Edgecam license is in maintenance, users can create new and edit EWS models in Edgecam part files.
When the license is out of maintenance, Edgecam part files that include EWS models can be loaded, but not
edited.
The Advanced Customisation license
The Advanced Customisation License (ENPCI-J) is free of charge and is added to a customers license configuration
on request.
Access to the functionality that is on the Advanced Customisation license is only available while the license is in
maintenance. When the license is out of maintenance, the functionality is not available.
The Advanced Customisation license enables access to:
Advanced JavaScript functionality such as Webforms.
Managing Themes (Import/Export).
Custom Dialog Masks.
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