Professional Documents
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RMTC-PB-23S-001
REV A
23 SERIES
CUSTOMIZABLE
SOLUTIONS
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
RMT CONTROLS
a division of RMT VALVOMECCANICA GIVA GROUP
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
INDEX
1.
2.
BODY ...............................................................................................................................................................................11
2.2
BONNET .........................................................................................................................................................................12
3.1
TRIM COMPONENTS................................................................................................................................................13
3.1.1
PLUG ......................................................................................................................................................................13
3.1.2
3.1.2.1
3.1.2.2
3.1.2.3
3.1.2.4
3.1.2.5
3.1.2.6
3.1.2.7
3.1.3
3.2
3.1.3.1
SEAT ............................................................................................................................................................23
3.1.3.3
PACKING .......................................................................................................................................................................26
3.2.1
3.2.2
3.2.3
3.3
3.3.1
ACTUATORS ......................................................................................................................................................28
3.3.2
4.
5.
6.
7.
8.
REVISION
DESCRIPTION
PREPARED
APPROVED
DATE
FIRST ISSUE
MARCO FUSCA
MATTEO ROSSI
01/02/2015
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
1. GENERAL FEATURES
The 23 series belongs to the RMT 20 family of straight-way globe style control valves and
is characterized by single seat cage guide and quick-change design. The 23 series covers
a wide range of applications.
You can use it in Oil & Gas as
Upstream: onshore and offshore
Midstream: transportation, filtering, reduction, metering, storage
Downstream: petrochemical, refineries, LNG
Distribution networks
and also in many other industrial applications:
Chemical applications (nitrogen, hydrogen, Urea,)
Power
Water: potable and desalination plants
Everywhere you need a process control
design flexibility, with a lot of trim option, actuation and instrumentations solution
available;
the goal to suit customer request at every process condition, even the most severe ones;
HIGH RELIABILITY:
design tips and attention to materials selection to provide wear resistance and long life
even in severe conditions;
PRODUCT BULLETIN
RMTC-PB-23S-001
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stream-
capacity
flow
guiding
solutions
and
allow
flexible
high
flow
characterization.
for
vibrations
and
enhanced
flowing
reliability
turbulences
and
dynamic
Bellow seal
stability.
TRIM CONSTRUCTION
severe
conditions
(dirty,
corrosive,
sticking
or
of 23 series valves.
available.
sizing
Smart
provide
real-time
hardware
preventive
and
and
software
predictive
communication
PRODUCT BULLETIN
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Energized seal ring
Graphite rings
Metal C ring
Piloted plug
Bi-tight plug
These ones can be associated with different cage
configurations:
Single stage standard cage
Single stage large window for High Capacity Cage
(HCTrim 23)
Disc
(4
stages
and
more)
Customized solutions
seal
solutions
noise
or
section.
many
for
temperature,
stack
are
available.
PRODUCT BULLETIN
RMTC-PB-23S-001
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HIGH RELIABILITY
SEAT TIGHTNESS
Depending
on
customer
requests
we
can
long
working
life,
following
key
feature
pressure steam line drain, warm-up lines, blowdown drum lines we can provide tight shut-off
attention
is
put
into
material
selection,
MATERIAL SELECTION
TRIM SELECTION
The wide variety of trim types let us to develop
a suitable design solution to manage the
effects
of
flashing,
cavitation
and
noise
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
QUICK CHANGE AND COMPACT DESIGN
The 23 series control valves are
developed to offer a compact
and reliable construction.
Together with an essential valve
packing the 23 series offers a
top entry easy maintenance
design and the possibility of a
quick
change
trim
without
dismantling the valve body from
the pipeline.
There is no need of any special
components during assembly.
All this features allow to reduce
the overall costs, especially the
maintenance ones.
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
2.
TECHNICAL DESCRIPTION
1.
BODY
2.
BONNET
3.
BODY STUD
4.
BODY NUT
5.
STEM
6.
BODY GASKET
7.
PIN
8.
PLUG
9.
SEAT
10.
SEAT GASKET
11.
CAGE
23.
PACKING FLANGE
24.
PACKING STUD
25.
PACKING NUT
26.
PACKING FOLLOWER
30.
SEAL RING
55.
CLAMPING RING
(for linear pneumatic diaphragm link)
58.
STEM CONNECTOR
59.
SCREWS CONNECTOR
71.
PACKING RINGS
72.
PACKING END RINGS
10
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
2.1
BODY
as
characterization
and
with
very
flexible
flow
the
right
trim
Cast
bodies
are
the
standard
to
product
of
be
considered
Materials
of
constructions
depend
on
the
design temperature.
up to ASME 2500.
Steels
allow
covering
any
customer
requirement.
B16.34.
shall
design
standard
refer
design:
ASME
characteristic selection.
per
specification section.
paragraph.
11
PRODUCT BULLETIN
RMTC-PB-23S-001
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23 SERIES
2.2
BONNET
Extended
bonnet
for
high,
low
and
CRYO
12
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.1
TRIM COMPONENTS
Different plug and seat constructions associated with many cage configurations make 23 series perfectly suit
any application and any requirement, also the most severe ones.
23 series trim has been engineered to effectively face up and solve cavitation and noise matters, even in
presence of dirty, corrosive, sticking or slightly abrasive fluids.
3.1.1
PLUG
Balanced construction.
to
material
guide
for
standard
materials of construction.
FLOW
23 SERIES - BALANCED PLUG CONSTRUCTION
13
PRODUCT BULLETIN
RMTC-PB-23S-001
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Unbalanced.
The
unbalanced
construction
is
suitable
for
When a pilot operated balanced plug is provided the flow direction must always be over the plug, that means from
outside towards inside the cage, as indicated by the arrow in following figures.
The pilot balanced plug design incorporates two plugs. The main plug has a larger diameter and is heavy cage
guided as for all 23 Series. The smaller pilot is situated inside the main plug. Pilot act as follow.
Opening of the valve is by the pilot plug which lifts from its seat prior of the main plug.
This action produces a flow passage to equalize the pressure above and below the valve plug thus:
reducing the fluid forces acting on the valve main plug through a pressure balanced operation;
preserving the main seat from damage occurring by initial high velocities: in fact the main seat is
undiscovered when the flow rate through the pilot plug seat is no more enough.
Closing of the valve allow inlet pressure to go above the plug thus obtaining an unbalanced behavior in
closing favor: the results is an high downward seat load and the only leakage path is across metal to
metal seating.
This special design is suitable for tight shut off applications, especially in high temperature conditions where a
resilient seal would not be applicable.
FLOW
14
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
The heavy guiding of the valve plug and an improvement of the dynamics of the flow.
The impingement of the jets with the valve cage produces a more stable downstream flow, thus obtaining a
smaller scale turbulence structure at the valve outlet and therefore a better dynamic stability.
Cage allow also to full guide the plug over its all stroke.
This make possible to reduce mechanical vibrations, thus obtaining an improvement in terms of reliability.
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Linear
Exponential 30/1
Exponential 50/1
Mod.Linear
Equal%
Quick Open
100%
Cage materials of construction depend on the combination of fluid type, pressure rating and design temperature and
shall be carefully selected together with the materials of the other trim components
For material choice and surface treatments, refer to material selection guide.
15
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
CAGES
Cage can be engineered to meet every requirements in In fact pressure waves produced by flow turbulences are
terms of flow characteristic behavior.
responsible of the aerodynamic noise, and its impossible
to
control
the
flow
of
fluid
without
introducing
turbulences.
Mechanical vibrations are too potential noise sources, but
they can be avoided with the good design of valve and
piping.
Aerodynamic noise is generally a problem to be faced
with gases and vapors rather than liquids. Liquids noise
matters depends on another more critical phenomenon:
the cavitation.
Besides noise power is related to the stream power of
mass fluid, that depends on the square of fluid velocity.
Moreover, gas/vapors velocities are much higher than
liquids
Liquid cages are therefore engineered to avoid primarily
cavitation: this allow also a reduction of generated noise,
which can be considered a secondary matter. Refer to
CCTrims section for anti-cavitation trim description.
23 Series cages has been engineered to offers three type
of solutions to face up efficiently noise matters, on the
basis of the physical greatness involved in generated
noise.
(NCTrim 23xs):
possible CV values.
stage-multi
path
noise
control
trim
(NCTrim 23 PRO):
a multistage and multipath approach to noise
problem with a multiple interposed disk pack
design.
This is the finest solution to noise control as
explained in related description section.
16
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.1.2.3
This
is
multipath
approach
to
noise
reduction.
(that is 1000-8000Hz).
the
last
stage
in
sub-critical
conditions,
which
is
Multipath
approach
is
performed
through
great
and
disposition
shall
in
fact
be
17
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
This design has unfortunately some practical limitation.
use
and
related
to
seat
and
stroke
dimensions.
NCTtrim 23 PRO
only
limitations
to
obtainable
benefits
are
allowable
dimensions
and
by
the
number
of
18
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
pressure.
(CCTrim 23xs)
reach the lowest value -and the velocity reach the peak In order to face up this problem is necessary to control
values- before the recovery of pressure that occurs velocity by breaking the pressure drop into a convenient
downstream.
Pressure recover, quantified by the parameter FL in IEC This is shown in the following.
standards, cause the bubble implosion when the valve
VALVE INLET
inlet pressure
outlet velocity
inlet velocity
outlet pressure
flashpoint
velocity
VALVE INLET
VALVE OUTLET
pressure
vapour pressure
inlet pressure
VALVE OUTLET
outlet velocity
inlet velocity
outlet pressure
flashpoint
velocity
pressure
19
vapour pressure
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
control trims:
and
the
multistage
approaches
without
the
20
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.1.2.7 SPECIAL CONTROL TRIMS
With dirty liquids with large particulate, in case process
condition obliges to select a multi-stage trim, a single
path multi stage trim with large passages shall be used
to avoid the risk of clogging:
Single
21
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
For the most unusual requirements and to offer the most
suitable solution, our technical department can develop
variable resistant trims and other customized solutions.
22
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.1.3 SEAT AND PLUG SEALING
SOLUTIONS
3.1.3.1
SEAT
Soft seat
to VI.
required performances.
Metal-to-metal seat
SOFT SEAT
23
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.1.3.3
When a balanced plug construction is provided, different plug sealing solutions are allowable in order to meet any
request in terms of leakage class.
Most typical solutions are reported in the following together with their temperature of application and leakage
performances achievable.
NB. For each sealing solution its very important to check the differential pressure value in relation to the working
temperatures: for max differential allowable pressures please refer to RMT Controls technical department.
PLUG SEALING
24
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
V metallic ring.
a retainer ring.
alloys,
25
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
3.2
3.2.3
PACKING
in
the
providing
zero
leak
from
the
valve
stem,
in
loss
of
process
fluid,
thus
additional safety.
increasing efficiency;
respect
of
the
criteria
of
most
restrictive
72.
pressure.
PACKING FLANGE
PACKING STUD
PACKING NUT
PACKING FOLLOWER
CLAMPING RING
PACKING RINGS
(PTFE BASED - CRANE 285K)
PACKING END RINGS
(PTFE @25% GLASS LOADED)
3.2.2
27.
28.
29.
30.
56.
73.
74.
26
PACKING FLANGE
PACKING STUD
PACKING NUT
PACKING FOLLOWER
CLAMPING RING
PACKING RINGS
(GRAFOIL BASED)
PACKING END RING
(SOLID GRAPHITE)
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
OPTIONS:
DUAL O-RING DESIGN OF PACKING FOLLOWER
LEAK OFF POINT
27
PRODUCT BULLETIN
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3.3
3.3.1 ACTUATORS
filter
regulators
(standard),
gauges,
solenoid
valves,
technicians
are
available
features
to
offer
real-time
preventive
and
Both
HART
and
Fieldbus
communication
protocol
are
28
for
service
and
PRODUCT BULLETIN
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REV A
23 SERIES
29
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
SIZE
DN
RF
RJ
THD
SW
BW
RF
RJ
THD
SW
BW
RF
RJ
THD
SW
BW
DN25
1.5''
DN40
2''
DN50
3''
DN80
4''
DN100
6''
DN150
8'' up to 24
DN200 up to
DN600
BW
RF
RJ
BW
RF
RJ
SIZE
DN
RF
RJ
THD
SW
THD
SW
THD
DN25
1.5''
DN40
2''
DN50
3''
DN80
4''
DN100
6''
DN150
8'' up to 24
DN200 up to
DN600
available on request
* Standard Flange Finish is Ra between 3.2 and 6.3 micrometers [125 and 250 micro inches]
30
BW
NONSTANDARD
EXECUTION:
* ASME 800 CLASS [PN 130] is available with Socket Welded connection
* Customized flange faces and surface finish are available on request
SW
PRODUCT BULLETIN
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REV A
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31
PRODUCT BULLETIN
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As a brand of GIVA Group, RMT is perfectly integrated with the still mills, forges and foundries of the company.
RMT has the full support of an own advance metal testing laboratory located next to the factory.
Four basic steel material class are available for valve body/bonnet and trim components, which allow
covering the most common combination of fluid/pressure/temperature in globe control valve application.
PART
DESCRIPTION
1-2
BODY
BONNET
3-4
BODY-BONNET STUD
AND NUTS
STEM
6-10
7
GASKET
PIN
CARBON STEEL
STAINLESS STEEL
-29/+340C
196/+400C
A216 WCB
A216 WCC
A352 LCB
A352 LCC
A193 B7 / A194 2H
A193 B7M / A194 2HM
A193 L7 / A194 GR4
A193 L7M / A194 GR4M
17-4-PH H1150D
SS316
A351 CF8M
SS316
XM19 (NITRONIC 50)
CHROME MOLY
STEEL
-29/+560C
DUPLEX
STAINLESS STEEL
100/+320C
A217 WC6
A217 WC9
A217 C12
A995 4A
A995 5A
A193 B7 / A194 2H
A193 B16 / A194 GR4
A193 B16 / A194 GR16
XM19
XM19
SS316L + GRAPHITE
SS304 / SS316
A182 F6NM
SS 316
SS316L + GRAPHITE
SS304 / SS316
A182 F51
(S31803)
SS316L + GRAPHITE
SS304 / SS316
SS316
PLUG
SS316L + GRAPHITE
SS304 / SS316
17-4-PH H900
A182 F6NM
SS316
*1 - *2
*1 - *2
*1 - *2
*1 - *2
SS316
SEAT
17-4-PH H900
A182 F6NM
SS316
A182 F6NM
SS316
A182 F51
(S31803)
*1 - *2
*1 - *2
*1 - *2
*1 - *2
SS316
A182 CA6NM
SS316
A182 F6NM
SS316
A182 F51
(S31803)
*2 - *3
*2 - *3
11
CAGE
23
24-25
26
30
71-72
PACKING FLANGE
PACKING STUD/NUTS
PACKING FOLLOWER
SEAL RING
PACKING RINGS
SS316
SS304 / SS316
SS304 / SS316
*2 - *3
SS316
SS316
SS304 / SS316
SS304 / SS316
SS304 / SS316
SS304 / SS316
REFER TO SEALING SOLUTION SECTION 3.1.3.3
REFER TO PACKING SOLUTION SECTION 3.2
*2 - *4
SS316
SS304 / SS316
SS304 / SS316
32
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
7.FLOW CHARACHTERISTICS
23 SERIES - LINEAR SINGLE STAGE
DN
PORT
Cv
HCCage
3/4''
15
1''
1''
19
1''
26
1 1/2''
1 1/2''
36
1''
31
2''
3''
4''
6''
8''
10''
12''
14''
16''
18''
20''
24''
23 SERIES - EQUAL %
SINGLE STAGE
DN
PORT
Cv
3/4''
13
1''
1''
18
1''
25
1 1/2''
1 1/2''
32
1''
28
1 1/2''
2''
1 1/2''
2''
3''
2''
43
79
45
95
155
110
2''
3''
4''
3''
4''
6''
4''
190
245
210
305
405
320
435
-
4''
6''
8''
6''
8''
10''
8''
477
620
490
712
1057
756
682
1162
-
8''
10''
12''
10''
12''
14''
12''
1090
1348
1150
1466
1854
1610
1490
2040
-
12''
14''
16''
14''
16''
18''
16''
1990
2580
2050
2760
3170
2850
2850
3490
-
16''
18''
20''
20''
22''
24''
3250
4310
4450
6090
6660
4740
-
20''
3''
33
6''
10''
14''
18''
24''
1 1/2''
2''
1 1/2''
2''
3''
2''
35
69
40
85
140
98
3''
4''
3''
4''
6''
4''
160
205
180
245
350
248
6''
8''
6''
8''
10''
8''
395
532
406
615
860
665
10''
12''
10''
12''
14''
12''
938
1180
984
1305
1580
1420
14''
16''
14''
16''
18''
16''
1756
2280
1756
2392
2820
2450
18''
20''
20''
22''
24''
2856
3810
3850
5180
5670
PRODUCT BULLETIN
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REV A
23 SERIES
23 SERIES - LINEAR DOUBLE STAGE FOR LIQUID
DN
PORT
Cv
DN
PORT
Cv
1''
3/4''
1''
10
17
1''
3/4''
1''
8
17
1''
1 1/2''
1''
1 1/2''
2''
1 1/2''
17
23
17
23
43
33
1''
1 1/2''
1''
1 1/2''
2''
1 1/2''
17
21
16
19
38
29
2''
3''
2''
3''
4''
3''
61
105
61
105
154
105
3''
2''
3''
2''
3''
4''
3''
54
95
54
88
129
90
4''
6''
4''
6''
8''
6''
154
243
154
243
317
243
6''
4''
6''
4''
6''
8''
6''
124
210
119
201
272
201
8''
10''
8''
10''
12''
10''
317
478
317
478
571
478
10''
8''
10''
8''
10''
12''
10''
274
389
279
411
500
409
12''
14''
12''
14''
16''
14''
571
846
571
846
1172
846
14''
12''
14''
12''
14''
16''
14''
509
721
504
746
1036
724
16''
18''
16''
18''
20''
20''
1172
1551
1172
1551
2053
2053
18''
16''
18''
16''
18''
20''
20''
1016
1380
1008
1363
1814
1776
22''
24''
2828
3091
24''
22''
24''
2406
2631
1 1/2''
2''
3''
4''
6''
8''
10''
12''
14''
16''
18''
20''
24''
1 1/2''
2''
4''
8''
12''
16''
20''
34
PRODUCT BULLETIN
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REV A
23 SERIES
23 SERIES LINEAR DOUBLE STAGE FOR GAS
DN
1''
1 1/2''
2''
3''
4''
6''
8''
10''
12''
14''
16''
18''
20''
24''
PORT
Cv
3/4''
10
1''
1''
1 1/2''
1''
1 1/2''
2''
17
17
23
17
23
48
1 1/2''
2''
3''
2''
3''
4''
36
67
115
67
115
169
3''
4''
6''
4''
6''
8''
115
169
267
169
267
349
6''
8''
10''
8''
10''
12''
267
349
526
349
526
629
10''
12''
14''
12''
14''
16''
526
629
930
629
930
1289
14''
16''
18''
16''
18''
20''
930
1289
1706
1289
1706
2258
20''
22''
24''
2258
3111
3400
DN
1''
1 1/2''
2''
3''
4''
6''
8''
10''
12''
14''
16''
18''
20''
24''
35
PORT
Cv
3/4''
1''
1''
1 1/2''
1''
1 1/2''
2''
17
17
21
16
19
42
1 1/2''
2''
3''
2''
3''
4''
32
60
104
59
97
142
3''
4''
6''
4''
6''
8''
99
136
231
131
221
299
6''
8''
10''
8''
10''
12''
221
301
428
307
453
550
10''
12''
14''
12''
14''
16''
450
560
793
554
821
1139
14''
16''
18''
16''
18''
20''
797
1117
1518
1108
1499
1996
20''
22''
24''
1953
2646
2894
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
36
PRODUCT BULLETIN
RMTC-PB-23S-001
REV A
23 SERIES
RMT CONTROLS
a division of RMT VALVOMECCANICA GIVA GROUP
37