MINI Cooper

Service Manual
2002, 2003, 2004, 2005, 2006
Cooper, Cooper S, including convertible
with Diagnostic Trouble Code Manual

B BentleyPublishers
.com

020-1

020 Maintenance

General

020-2

How to use this manual 020-2

Warnings, Cautions and Notes 020-3

Basic Service Information 020-3

Diagnostic trouble codes (DTCs), accessing .. 020-3
Tightening
fasteners
020-4
Parts
020-5
To o l s
020-6

Identification Plates and Labels 020-8

Ve h i c l e I d e n t i fi c a t i o n N u m b e r ( V I N ) 0 2 0 - 8
Date
of
manufacture
020-8
Engine and transmission codes 020-8

Raising

Vehicle

020-8

Lifting
vehicle
020-8
Raising vehicle safely using vehicle jack 020-9
Working safely under vehicle 020-9

Emergencies

020-10

Flat
tire
monitor
Changing
a
tire
Jump
starting
Indicator and warning lights
To w i n g
Spare
parts
kit

020-10
020-10
020-12
020-12
020-12
020-13

Engine Compartment Components .. 020-14

Engine covers, removing and installing 020-14

Air

Filter

Service

020-15

A i r fi l t e r , r e p l a c i n g ( C o o p e r ) 0 2 0 - 1 5
A i r fi l t e r , r e p l a c i n g ( C o o p e r S ) 0 2 0 - 1 5
A i r fi l t e r , a s s e m b l y ( J C W ) 0 2 0 - 1 6

Battery
Brake

Service
Service

020-16
020-18

Brake
fl u i d ,
replacing
020-18
B r a k e p a d / r o t o r w e a r, c h e c k i n g 0 2 0 - 1 8
Brake system, inspecting 020-18
Parking brake, checking 020-19

Cooling System, Checking 020-19

Engine Accessory Belt Service 020-20

Fuel

System

Interior Ventilation Microfilter,

Replacing
Power Steering Fluid Service,
Checking

Oil

Service

020-23

Engine oil, checking level 020-24

E n g i n e o i l a n d fi l t e r , c h a n g i n g 0 2 0 - 2 4

020-26

020-26
020-27

Spark Plugs, Replacing 020-28

Transmission Service 020-29
Transmission service, automatic (CVT) 020-29
Transmission service, automatic (Agitronic).. 020-29
Transmission service, manual 020-30

Other Mechanical Maintenance 020-31

Catalytic converter and oxygen sensors .... 020-31
Clutch
fl u i d ,
checking
020-31
Drive axle joint (CV joint) boots,
inspecting
020-31
Exhaust system, inspecting 020-32
Idle
speed
020-32
Suspension,
inspecting
020-32
Ti r e s , c h e c k i n g i n fl a t i o n p r e s s u r e 0 2 0 - 3 2
Tires,
rotating
020-32
Wheels,
aligning
020-33

Body and Interior Maintenance 020-33

Body and hinges, lubricating 020-33
Exterior
washing
020-33
Interior
care
020-33
Leather upholstery and trim 020-34
Polishing
020-34
Seat
belts
020-34
Special
cleaning
020-34
Washing
chassis
020-34
Waxing
020-35
Windshield wiper blade maintenance 020-35

Service

Intervals

020-36

Service interval display (SIA) 020-36

SIA,
resetting
020-36
Inspection I, Inspection II 020-36
Maintenance
tables
020-37

Accessory belt, replacing (Cooper) 020-21

Accessory belt, replacing (Cooper S) 020-22

Engine

Service

Fuel
fi l t e r
020-26
Fuel tank and lines, inspecting 020-26

TABLES

a.
b.
c.

Oil
Inspection
Inspection

service
I
service
II
service

020-37
020-38
020-40

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