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Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 2 of 42
Revision Sheet
ConocoPhillips (Grissik) Ltd.
Executive Summary
This study is performed to check adequacy existing Fuel Gas System #2 which will be used as source of
fuel gas for New GTG Suban Compression Project.
The required fuel gas for new GTG is 2.3 MMscfd. Existing Fuel Gas System #2 capacity is 6.5 MMscfd
(Based on maximum FG Heater flowrate capacity), that supply 7.50 MMscfd fuel gas demand to existing
users. This report shows rating study to existing Fuel Gas System #2 if the 2.3 MMscfd for new GTG will be
added to 7.50 MMscfd compared to existing capability. The capacity for each equipment is shown in table
below:
FG Scrubber
FG Inlet Line Separation MRU Heater Remark
Nozzle
Performance
The New GTG fuel gas is recommended using fuel gas from Fuel Gas System Suban Compression Project,
however fuel gas from existing Fuel Gas System #2 is provided as back up with normally closed valve as
isolation. The sketch of fuel gas for new GTG is below:
Back up Supply
FG Distribution
System #2
Contents
Executive Summary.......................................................................................................................... 3
1 INTRODUCTION ............................................................................................................ 5
1.1 Background..................................................................................................................... 5
1.2 Objective......................................................................................................................... 5
2 GENERAL INFORMATION............................................................................................. 6
2.1 Definition and Abbreviations ............................................................................................ 6
3 PROCESS DESCRIPTION ............................................................................................. 6
3.1 Process Description of Existing Facilities ......................................................................... 6
3.2 Process Description of Existing Fuel Gas System ............................................................ 7
3.3 Process Description of New Facilities .............................................................................. 9
4 CALCULATION BASIS ................................................................................................ 13
4.1 Fuel Gas Composition................................................................................................... 13
4.2 Fuel Gas Properties ...................................................................................................... 13
4.3 New Gas Turbine Generator ......................................................................................... 13
4.4 Fuel Gas Consumption Rate for Existing Facility (Fuel Gas System #2)......................... 14
4.5 Fuel Gas System #2 New Consumption Rate ................................................................ 14
5.1 Fuel Gas System #2 Existing Equipment ....................................................................... 14
5 DESIGN CRITERIA ...................................................................................................... 15
5.1 Separator Gas Sizing Criteria ........................................................................................ 15
5.2 Design Guideline for 2-Phase Separator........................................................................ 15
5.3 Inlet and Outlet Nozzle Criteria ...................................................................................... 16
5.4 Single Phase Vapor Line Criteria................................................................................... 17
5.5 Fuel Gas Temperature Criteria ...................................................................................... 17
5.6 Assumption ................................................................................................................... 17
6 METHODOLOGY ......................................................................................................... 17
7 ADEQUACY CHECK RESULTS AND DISCUSION ...................................................... 18
8 CONCLUSIONS AND RECOMENDATION ................................................................... 20
9 REFERENCES ............................................................................................................. 22
Appendices
Appendix A. HP FUEL GAS SCRUBBER (250-V-201)
Appendix B. HYSYS SIMULATION
Appendix C. LINE SIZING CALCULATION
Appendix D. REFERENCE FOR GTG FUEL GAS CONSUMPTION
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 5 of 42
1 INTRODUCTION
1.1 Background
Suban field is a part of the Corridor Block PSC (Production Sharing Contract), located 70 km South-
West of Grissik in South Sumatra. The Suban Field is the largest gas producing field in the Corridor
PSC. Production from the wells is delivered to Suban Gas Plant via a network of approximately 40
km of underground carbon steel flow lines. Currently Suban Gas Plant has 4 gas processing trains
producing 780 MMscfd of sales gas. The gas processing trains consist of several system such as
gathering, separation, sweetening, dehydration, sales gas compression as well as several utilities
system. Sales gas is delivered through a pipeline system to the Grissik Central Gas Plant (CGP) for
custody metering and further delivery to three sales gas pipelines.
Figure 1.1. Corridor Block PSC and the Location Suban Field
Suban Field reservoir pressure decline will result in the need for Suban Compression project to
maintain the production plateau beyond 2018 to meet existing Gas Sales Agreement and support
domestic demand growth. The project scope mainly includes installation of inlet compression, fuel
gas conditioning, additional inlet cooling, and additional power generation within the Suban Gas
Plant boundary and additional utilities systems. The compression facilities will have the capacity to
compress up to 855 MMscfd of raw wet produced gas starting in 2019 with the suction pressure in
the range of 400 until 830 psig and the discharge pressure of 1280 psig. The new facilities will be
located mainly on the CPGL area; however additional land will still need to be acquired as buffer
zone for the gas plant facilities.
1.2 Objective
The objective of this document intended to provide proper adequacy check related existing fuel gas
system for additional new GTG limited to HP Fuel Gas Scrubber (250-V-201) and HP Fuel Gas
Heater (60-NAP-002).
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 6 of 42
2 GENERAL INFORMATION
HC Hydrocarbon
HP Horse Power
JT Joule - Thomson
LP Low Pressure
3 PROCESS DESCRIPTION
The existing Suban Gas Plant consists of four gas processing trains with name plate capacities of 2
x 150 MMscfd sales gas and 2 x 200 MMscfd sales gas. In parallel with the processing trains there
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 7 of 42
is also a by-pass train (45 MMscfd sales) which includes only dew point control. The plant is
currently producing 780 MMscfd which is above the nameplate capacity of 735 MMscfd.
Production from the Suban wells is balanced between the four gas processing trains and the Suban
by-pass train through pressure control. Each of the four processing trains and the by-pass train has
dedicated inlet cooling and inlet separation systems where the fluid temperature is reduced to
120°F and the bulk of the liquid is removed.
Downstream of the inlet coolers and separation, each of the four gas processing trains have an
amine system for removing CO2 which consists of amine contactors and amine regeneration before
the wet gas is routed to the Hydrocarbon (HC) dew point control and dehydration unit that consists
of JT-valve and glycol injection for hydrate inhibition. Common propane refrigeration compressors
and condensers are installed to share cooled propane to all four train chillers. MEG regeneration
package units inject MEG to the head of Gas-Gas exchanger and Gas Chiller to prevent hydrate
formation and meet water dew-point specification.
The by-pass gas flow goes directly from the inlet cooling and separators to a dew point control
system without passing through an amine system.
Four residue gas compressors are installed tream of the sale gas line which delivers gas to the
Grissik facilities where it is commingled with Grissik sales gas for final sale.
Other major process units at the Suban Gas Plant includes two produced water trains for handling
water streams from the inlet separators as well as two condensate stabilization trains for processing
liquid hydrocarbon streams from the inlet separators and dew point control systems.
Suban gas plant has 2 different pressure of fuel gas which is high pressure fuel gas and low
pressure fuel gas. The main user of each High Pressure fuel gas are listed below :
The main user of each Low Pressure fuel gas are listed below
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 8 of 42
- Incinerator (262-A-101)
Fuel gas pressure requirement for Solar Taurus 70 gas turbine generator is about 310 psig which
taken from Fuel Gas System #2, while Kawasaki gas turbine generator and Solar gas turbine
compressor has lower fuel pressure requirement which is about 220 psig and taken from Fuel Gas
System #1. To ensure the Hg level at grade is meet the threshold limit value (TLV) as government
standard, fuel gas from scrubber is sent to mercury removal unit while to maintain the supply
temperature, high pressure fuel gas improvement project is ongoing by installing fuel gas
conditioning at the upstream of fuel gas scrubber and electric heater with temperature control at
downstream of fuel gas scrubber.
The main source of high pressure fuel gas feeding the scrubber is from the stabilizer feed drum.
Lines from the residue gas compressor suction line or from the sales gas line provide make-up high
pressure fuel gas in the event that the stabilizer feed drum gas flow is inadequate or for start-up. A
line from the high pressure fuel gas scrubber inlet provides make-up gas for the low pressure fuel
gas system and a line from the scrubber outlet Fuel Gas System #2 provides make-up fuel gas for
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 9 of 42
the Fuel Gas System #1. Excess high pressure fuel gas is sent to flare via the back pressure
control valve. This valve also depressurizes the high pressure fuel gas system during an EDP.
The block diagram of Existing Fuel Gas System is shown in Figure 3.1.
The existing power generation system at Suban Gas Plant consist of:
Three (3) Solar Gas Turbine Generator 9247-G-201A/B/C), 5800 KW, 6600 V, 50 Hz as main
power generator.
Two (2) Kawasaki Gas Turbine Generator (247-G-101A/B), 950 kW, 400 V, 50 Hz as aditional
power generator power.
One (1) Emergency Diesel generator (247-DEG-101) of 500 kW, 400 V, 50 Hz as emergency
and black start power source.
Suban Compression facilities is installed in upstream of existing inlet facility Suban Gas Plant. It is
located on the West side of the Suban Gas plant. This is within the COPI boundary area, however
additional 5 hectare land acquisition is required to provide a buffer zone/area.
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 10 of 42
Well fluid pressure and temperature from Suban flowlines at Suban Inlet Header will be in the range
of 870 – 195 psig and 250 – 280 oF respectively. Subsequently, the well fluids are processed at
inlet facility for cooling and separation of the liquid (condensate and water) from the gas prior to be
sent to Inlet Compressor System.
Four (4) new trains of inlet facility are installed to facilitate the higher actual gas flow and increased
produced water production due to declining reservoir pressure. Four units are selected to align with
existing Suban Gas Plant Configuration to ensure comply with weight and size transportation
limitation
Each inlet facility train consists of Inlet Compressor Inlet Cooler (20HAL-103/203/303/403) and Inlet
Compressor Separator (20MBD-103/203/303/403). The Inlet Compressor Inlet Coolers cool down
0
well fluid to 120 F before being fed to Inlet Compressor Separators.
The Inlet Compressor Separators are installed to remove condensate, produced and condensed
water from gas prior being fed to Inlet Compressor Packages.
Gas Turbine Driven Inlet Compressors, single body back to back compressor design, are required
to increase pressure to designed discharge pressure as required by existing inlet facility Suban Gas
Plant. Each Inlet Compressor train consists of Inlet Compressor Suction Scrubber, 1st Stage Inlet
Compressor, Inlet Compressor Inter Cooler, Inlet Compressor Inter Stage Scrubber, 2nd Stage Inlet
Compressor and Inlet Compressor After Cooler.
The existing Inlet Coolers will be utilized as final cooling before entering the existing Inlet
Separators as discharge scrubber. And then the gas flowing to existing Amine Units, Dew Point
Control Units and Residue Compressors.
Inlet Compressor System shall be designed to have operating capability to cover all compressor
scenarios as shown in Table 3.1
1. Compressed gas rate shall be validated during detailed phase based on fuel/seal gas consumption. It is
estimated during Early life and Mid Life – 1, compressed gas rate is 844 MMscfd and 852 MMscfd due to
less fuel/seal gas consumption than Mid Life – 2.
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 11 of 42
The condensate and produced water from Inlet Compressor Separators are routed to existing
condensate stabilizer system and existing produced water system.
Notes:
st
All new Inlet Compressor Inlet Coolers, Inlet Compressor Separators, Inlet Compressor Suction Scrubbers, 1 Stage Inlet Compressors, Inlet
nd
Compressor Gas Turbine Drivers, Inlet Compressor Inter Coolers, Inlet Compressor Interstage Scrubbers, 2 Stage Inlet Compressors, and Inlet
Compressors After Coolers will be located separately from existing Suban Gas Plant, about 300 m toward West direction.
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 13 of 42
4 CALCULATION BASIS
The basis and assumptions for the fuel gas system adequacy check are presented in the following
sections.
Fuel gas composition of existing FG System #2 are taken from case-1 HYSYS simulation at sales
gas and gas outlet form Condensate Stabilizer Feed Drum. Fuel gas composition used are
summarized on table below.
Fluid properties data are derived from HYSYS simulation based on the operating condition and fluid
composition at section 4.1. Peng-Robinson equation of state is used in the simulation.
The new Gas Turbine Generator (GTG) considered for Suban Compression Project is using GTG
Solar Taurus 70. The specification of GTG Taurus 70 is shown in Table 4.3 below.
Note: GTG fuel gas consumption is refer to ref 6, fuel gas demand for existing GTG 247-GTG-
201A/B/C (Taurus 70 Model) is taken as a basis for fuel gas demand for new additional Gas
Turbine Generator. Refer to GTG catalogue,fuel gas consumption for GTG Taurus 70 is 1236 scfm
which is lower than value stated at Ref.6.
Based on fuel gas pressure requirement above, fuel gas for new GTG Taurus 70 will be supplied
from Fuel Gas System #2 which have pressure 350 psig.
4.4 Fuel Gas Consumption Rate for Existing Facility (Fuel Gas System #2)
Based on description at point 4.3 above, the fuel gas for new GTG will be supplied from Fuel Gas
System #2. The Fuel Gas System #2 consumption rate for each users of existing Suban Gas Plant
is summarized on the following table (Ref. 4).
Table 4.4. Existing HP Fuel Gas System #2 Consumption for Each Users
FG
FG Cons. FG Cons. FG Temp.
Description Tag No. Press.
(SCFM) (MMSCFD) (F)
(Psig)
1600 2.3
Power Generation 247-GTG-201A/B/C 310 145
each each
Refer to stream number F31 PFD ID-N-SB-PP0-PFD-ST-60-0003, the total fuel gas consumption
rate for Fuel Gas System #2 is 5209 Scfm (7.50 MMscfd). This consumption will be used for basis
fuel gas consumption rate for Fuel Gas System #2 adequacy check.
The Fuel Gas System #2 new consumption rate is based on existing Fuel Gas System #2
consumption with addition consumption for new GTG. The total new fuel gas consumption rate is
shown below:
FG
FG Cons. FG Cons.
Description Press.
(SCFM) (MMSCFD)
(Psig)
Existing Fuel Gas System
5209 7.50 310
#2 Consumption
New GTG Taurus 70 1600 2.30 310
Total FG Consumption
6809 9.80
System #2
Nozzle Inlet : 4”
Liquid Outlet : 2”
5 DESIGN CRITERIA
l g
Vc K .
g
………… (Equation 5.1)
Where:
K Values should be reduced for increasing pressure. Fig 7-9 in GPSA FPS Version, 12th Edition,
give approximate de-rating factors for pressures above atmospheric. In addition, Inlet Compressor
Suction Scrubbers should have an additional de-rate factor of 0.8.
Inlet and outlet process nozzles should be sized to meet the following ρ * v 2 limitations refer Doc
No. B-84567-SB-PP0-PHY-GN-00-0001 “Process Design Criteria” [Ref. 2].
ρ * v2
Nozzle Device
kg/m.s2 lb/ft.s2
Notes:
1. Criteria is based on ρ * v2 when ρ is the fluid density and v is the fluid velocity. The inlet criteria uses a
mixed gas-liquid density and superficial velocity.
2. If no upstream straight length is specified, then an inlet Schoepentoeter or equivalent inlet distributor
shall be used.
3. Minimum nozzle diameter is 2 in.
4. Where the liquid outlet supplies a pump or other device requiring low pressure drop, the velocity criteria
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 17 of 42
Single phase vapor line should be sized to meet the following fluid velocity and pressure drop
limitations refer Doc No. B-84567-SB-PP0-PHY-GN-00-0001 “Process Design Criteria” [Ref. 2].
Table 5.4. Recommended Velocity and Pressure Drop for Single Phase Vapor Lines
(Excluding Vent lines)
The minimum temperature of fuel gas is shall be 50 °F above fuel gas dew point temperature.
5.6 Assumption
K Value is assumed 0.24 ft/s. K value is determined based on vertical separator with mist
eliminator K Value which described at table 6.1 multiplied by derating factor.
6 METHODOLOGY
As per objective description, this document limited to conduct adequacy check related to HP Fuel
Gas Scrubber and HP Fuel Gas Heater. Adequacy check of line sizing also provided to consider
whether existing inlet HP Fuel Gas Scrubber adequate to accommodate the maximum rate.
HP Fuel Gas Scrubber adequacy check is calculated with new maximum fuel gas consumption
which described at section 4.5. K-value used is using demister type as per existing HP Fuel Gas
Scrubber internal type and de-rate factor used refer to pressure condition at top inlet nozzle
separators. refer to Fig. 7-13, GPSA Handbook. Several factors should be considered in adequacy
check HP Fuel Gas Scrubber which are total liquid capacity, and nozzle criteria. The liquid capacity
is typically set by determining the volume required to provide adequate residence time the liquid
outlet HP Fuel Gas Scrubber, while nozzle criteria will determine momentum related to nozzle
vibration.
Adequacy Fuel Gas Heater is limited to check Fuel Gas Heater flowrate capacity and Fuel Gas
Heater temperature outlet. Adequacy check Fuel Gas Heater is based on comparison fuel gas
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 18 of 42
heater capacity with existing fuel gas consumption and additional fuel gas for New GTG. Adequacy
Fuel Gas Heater is based on comparison fuel gas temperature outlet achieved by existing Fuel Gas
Heater with fuel gas temperature criteria (50 °F above fuel gas dew point temperature). Fuel gas
flowrate is based on new fuel gas consumption rate which described at section 4.5 and design duty
of existing Fuel Gas Heater is 104.2 KW.
In order to determine the operating temperature at Condensate Stabilizer Feed Drum, Inlet
Compressor Inlet Cooler, Intercooler and Aftercooler will be simulated in HYSYS with 2 (two)
variation operating case:
1. Case 1
Case 1 is based on maximum air ambient temperature at day condition. The air ambient
temperature is set at 100°F.
2. Case 2
Case 2 is based on minimum air ambient temperature at night condition. The air ambient
temperature is set at 65°F.
Adequacy check HP Fuel Guard Bed (250-S-201) shall be consult with vendor to check efficiency
adsorption of Hg (mercury) and flowrate fuel gas capacity based on fuel gas new consumption rate.
Case 1 Case 2
Parameter Unit
(Day) (Night)
Pressure Psig 370 370
o
Temperature F 101.1 93.6
Gas Flowrate MMscfd 9.80 9.80
Liquid Flowrate BPD 0.02 0.02
Actual gas velocity ft/s 0.35 0.34
K Value ft/s 0.24 0.24
Maximum Allowable Velocity ft/s 1.297 1.750
Nozzle Momentum Criteria
Inlet Nozzle lb/ft/s2 670
2
Gas Outlet lb/ft/s 2500
Calculated Momentum
Inlet Nozzle lb/ft/s2 3184 3087
2
Gas Outlet lb/ft/s 618 599
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 19 of 42
Case 1 Case 2
Parameter Unit
(Day) (Night)
Velocity Criteria
Liquid Outlet ft/s 6
Calculated Velocity
Liquid Outlet ft/s 0.0001 0.0001
Refer to table above, the actual gas velocity is lower than maximum allowable gas velocity. Existing
HP Fuel Gas Scrubber (250-V-201) dimension is still adequate to handle additional fuel gas
consumption rate due to installing new GTG for Suban Compression Project. While the inlet nozzle
momentum is higher than design nozzle momentum criteria.
Case 1 Case 2
Parameter Unit
(Day) (Night)
Pressure Psig 370 370
o
Temperature F 101.1 93.6
Existing Fuel Gas Heater Gas Rate MMscfd 6.50 6.50
Capacity
Gas Rate MMscfd 9.80 9.80
Heat Duty KW 104.2 104.2
o
HC Dew Point Outlet Temperature F 70.4 52.3
o
Required Outlet Temperature F 120.4 102.3
o
Calculated Outlet Temperature F 133.0 125.9
Refer to table above, based on the existing HP Fuel Gas Heater (60-NAP-002) Heat duty design is
still adequate to handle additional GTG for new Gas Compression Project due fuel gas outlet
temperature is higher than fuel gas temperature criteria. While based on Existing HP Fuel Gas
Heater flowrate capacity , the fuel gas consumption 9.8 MMscfd is higher than the flowrate capacity
stated at pfd No. ID-N-SB-PP0-PFD-ST-60-0003 which is 6.5 MMscfd, this condition suspected will
increasing HP Fuel Gas Heater pressure drop and fluid velocity. Line sizing calculation result is
shown below:
Table 7.3. Line Sizing (4”-GF-250-2110-BA1) Calculation
Case 1 Case 2
Parameter Unit
(Day) (Night)
Pressure Psig 370 370
o
Temperature F 101.1 93.6
Velocity Criteria ft/s 100.00
Actual Velocity ft/s 49.65 48.95
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 20 of 42
Case 1 Case 2
Parameter Unit
(Day) (Night)
Allowable Noise Level dB 85.0
Actual Noise dB 79.2 78.86
Pressure Drop Criteria psi/100ft 1.00
Actual Pressure Drop psi/100ft 1.22 1.18
Refer to table above, the existing line (4”-GF-250-2110-BA1) is not adequate due to actual pressure
drop is higher than design criteria.
For adequacy check existing HP Fuel Guard Bed (250-S-201) cannot be performed, due to need
existing supply data from vendor or data sheet existing HP Fuel Guard Bed 9250-S-201). Refer to
Ref. 4, HP Fuel Guard Bed can handle 7.5 MMscfd fuel gas.
Based on discussion above, the maximum capacity of each equipment at Fuel Gas System #2 is
shown in table below:
Case 1 Case 2
Equipment Parameter
(Day) (Night)
Gas Velocity vs
Terminal Velocity
X X
HP Fuel Gas Scrubber (250-V-201) Inlet Nozzle
Outlet nozzle
Liquid Level
HP Fuel Gas Heater (60-NAP-002) Gas Rate Capacity X X
Heat Duty Capacity
Line size (4”-GF-250-2110-BA1) Velocity
Pressure Drop X X
Noise Level
The New GTG fuel gas is recommended using fuel gas from Suban Compression Project Fuel
Gas System, However Fuel Gas from existing Fuel Gas System #2 is provided as back up
supply.
The sketch of fuel gas for new GTG is shown in figure below.
Back up Supply
FG Distribution
System #2
9 REFERENCES
Reference
Document Number Document Title
Number
Project Design Basis - Suban Compression
1. B-84567-SB-PP0-BOD-GN-00-0001
Project
INPUT DATA
SEPARATOR CALCULATION
GAS LAW CONSTANT R = 10.7316 ft3.psia/R/lbmole
GRAVITATIONAL ACCELERATION g = 32.20 ft/s2
GAS DENSITY ρg = 1.292 lb/ft3
LIQUID DENSITY ρL = 39.020 lb/ft3
LIQUID VISCOSITY µL = 0.319 cP
ACTUAL GAS RATE = 4.389 ft3/s
LIQUID RATE = 0.0000 ft3/s
Page 25 of 42
VERTICAL SEPARATOR FOR TWO PHASE SEPARATOR SIZING
PT. TRIPATRA ENGINEERING
CALCULATION
NOZZLE CALCULATION
INLET DEVICE = NO INLET DEVICE
LIQUID OUTLET = WITHOUT PUMP
NOTES
1, Liquid rate assumption is 0.1 US Gallon/MMSCF.
2, Liquid level setting is based on existng HP Fuel Gas Scrubber liquid level.
3, Exisitng Liquid level is doesn't meet design criteria of Suban Compression Project. However due to exisitng liquid retention time
higher than design criteria, HP fuel gas scrubber still can be operated. Otherwise level setting can be modified as per design criteria.
Page 26 of 42
VERTICAL SEPARATOR FOR TWO PHASE SEPARATOR SIZING
PT. TRIPATRA ENGINEERING
CALCULATION
INPUT DATA
SEPARATOR CALCULATION
GAS LAW CONSTANT R = 10.7316 ft3.psia/R/lbmole
GRAVITATIONAL ACCELERATION g = 32.20 ft/s2
GAS DENSITY ρg = 1.289 lb/ft3
LIQUID DENSITY ρL = 69.80 lb/ft3
LIQUID VISCOSITY µL = 0.241 cP
ACTUAL GAS RATE = 4.327 ft3/s
LIQUID RATE = 0.0000 ft3/s
Page 27 of 42
VERTICAL SEPARATOR FOR TWO PHASE SEPARATOR SIZING
PT. TRIPATRA ENGINEERING
CALCULATION
NOZZLE CALCULATION
INLET DEVICE = NO INLET DEVICE
LIQUID OUTLET = WITHOUT PUMP
NOTES
1, Liquid rate assumption is 0.1 US Gallon/MMSCF.
2, Liquid level setting is based on existng HP Fuel Gas Scrubber liquid level.
3, Exisitng Liquid level is doesn't meet design criteria of Suban Compression Project. However due to exisitng liquid retention time
higher than design criteria, HP fuel gas scrubber still can be operated. Otherwise level setting can be modified as per design criteria.
Page 28 of 42
VERTICAL SEPARATOR FOR TWO PHASE SEPARATOR SIZING
PT. TRIPATRA ENGINEERING
CALCULATION
INPUT DATA
SEPARATOR CALCULATION
GAS LAW CONSTANT R = 10.7316 ft3.psia/R/lbmole
GRAVITATIONAL ACCELERATION g = 32.20 ft/s2
GAS DENSITY ρg = 1.292 lb/ft3
LIQUID DENSITY ρL = 39.020 lb/ft3
LIQUID VISCOSITY µL = 0.319 cP
ACTUAL GAS RATE = 16.296 ft3/s
LIQUID RATE = 0.0000 ft3/s
Page 29 of 42
VERTICAL SEPARATOR FOR TWO PHASE SEPARATOR SIZING
PT. TRIPATRA ENGINEERING
CALCULATION
INPUT DATA
SEPARATOR CALCULATION
GAS LAW CONSTANT R = 10.7316 ft3.psia/R/lbmole
GRAVITATIONAL ACCELERATION g = 32.20 ft/s2
GAS DENSITY ρg = 1.292 lb/ft3
LIQUID DENSITY ρL = 39.020 lb/ft3
LIQUID VISCOSITY µL = 0.319 cP
ACTUAL GAS RATE = 2.013 ft3/s
LIQUID RATE = 0.0000 ft3/s
NOZZLE CALCULATION
INLET DEVICE = NO INLET DEVICE
LIQUID OUTLET = WITHOUT PUMP
NOTES
1, Liquid rate assumption is 0.1 US Gallon/MMSCF.
Page 30 of 42
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 31 of 42
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 32 of 42
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 33 of 42
DESIGN CRITERIA
Line sizing criteria General Recommendation
Gravitaty Conversion Factor gc ft.lbm/lbf.s2 32
Specific Heat Ratio k 1.362
Gas Constant R 2 3 1,545.3
(lb/f )ft )/(lb-mole)(R)
Temperature T R 560.770
Sonic Velocity Vc ft/s 1,411.38
Maximum Fluid Velocity Vmax ft/s 100.00
Allowable Pressure Drop ∆P / 100 ft psi/100ft 1.00
Allowable Noise Level at 1 m dB 85
Capacity Design Margin 0%
DESIGN DATA
Pressure P psig 370.00
Temperature T o
F 101.10
Molar Flow Q MMSCFD 9.80
Mass Flow W lb/hr 20,397
Density ρ lb/ft3 1.292
Molecular Weight 18.96
Specific Gravity SG 0.656
Viscosity µ cP 0.012
Compressibility Factor Z 0.938
Pipe Material Carbon Steel (CS) corroded
Pipe Roughness Value ε in 0.0180
CALCULATION
Design Molar Flow MMSCFD 9.80
Minimum Diameter Dmin in 2.84
REFERENCE
1). API RP 14E - "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems"
2). GPSA Section 17 - Fluid Flow and Piping
3). B-84567-SB-PP0-PHY-GN-00-0001, "Process Design Criteria"
4). B-84567-SB-PP0-CAL-ST-00-0001, "Process Simulation Report"
Page 37 of 42
PREPARED BY DK/KUN REV
CHECKED BY MA
2
APPROVED BY AA
DESIGN CRITERIA
Line sizing criteria General Recommendation
Gravitaty Conversion Factor gc ft.lbm/lbf.s2 32
Specific Heat Ratio k 1.368
Gas Constant R 2 3 1,545.3
(lb/f )ft )/(lb-mole)(R)
Temperature T R 553.240
Sonic Velocity Vc ft/s 1,416.58
Maximum Fluid Velocity Vmax ft/s 100.00
Allowable Pressure Drop ∆P / 100 ft psi/100ft 1.00
Allowable Noise Level at 1 m dB 85
Capacity Design Margin 0%
DESIGN DATA
Pressure P psig 370.00
Temperature T o
F 93.57
Molar Flow Q MMSCFD 9.80
Mass Flow W lb/hr 20,064
Density ρ lb/ft3 1.289
Molecular Weight 18.65
Specific Gravity SG 0.646
Viscosity µ cP 0.012
Compressibility Factor Z 0.938
Pipe Material Carbon Steel (CS) corroded
Pipe Roughness Value ε in 0.0180
CALCULATION
Design Molar Flow MMSCFD 9.80
Minimum Diameter Dmin in 2.82
REFERENCE
1). API RP 14E - "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems"
2). GPSA Section 17 - Fluid Flow and Piping
3). B-84567-SB-PP0-PHY-GN-00-0001, "Process Design Criteria"
4). B-84567-SB-PP0-CAL-ST-00-0001, "Process Simulation Report"
Page 38 of 42
PREPARED BY DK/KUN REV
CHECKED BY MA
2
APPROVED BY AA
DESIGN CRITERIA
Line sizing criteria General Recommendation
Gravitaty Conversion Factor gc ft.lbm/lbf.s2 32
Specific Heat Ratio k 1.362
Gas Constant R 2 3 1,545.3
(lb/f )ft )/(lb-mole)(R)
Temperature T R 560.770
Sonic Velocity Vc ft/s 1,411.38
Maximum Fluid Velocity Vmax ft/s 100.00
Allowable Pressure Drop ∆P / 100 ft psi/100ft 1.00
Allowable Noise Level at 1 m dB 85
Capacity Design Margin 0%
DESIGN DATA
Pressure P psig 370.00
Temperature T o
F 101.10
Molar Flow Q MMSCFD 8.88
Mass Flow W lb/hr 18,490
Density ρ lb/ft3 1.292
Molecular Weight 18.96
Specific Gravity SG 0.656
Viscosity µ cP 0.012
Compressibility Factor Z 0.938
Pipe Material Carbon Steel (CS) corroded
Pipe Roughness Value ε in 0.0180
CALCULATION
Design Molar Flow MMSCFD 8.88
Minimum Diameter Dmin in 2.70
REFERENCE
1). API RP 14E - "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems"
2). GPSA Section 17 - Fluid Flow and Piping
3). B-84567-SB-PP0-PHY-GN-00-0001, "Process Design Criteria"
4). B-84567-SB-PP0-CAL-ST-00-0001, "Process Simulation Report"
Page 39 of 42
Design Report/ Study B-84567-SB-PP0-DRT-ST-60-0003–Rev.2
Existing Fuel Gas System Adequacy Check
ConocoPhillips (Grissik) Ltd. Page 40 of 42
selected as design
GTG demand based on existing GTG data 2.30 MMscfd flowrate for GTG Fuel
Gas demand