Ig Mint Mint+iom 6.2

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliGen
Modular Gen-set Controller
Multiple Internal Software Configuration - MINT
IG-CU + IG-PCLSM + IG-AVRi
Software version IG-6.2, August 2005
User guide
Strana 1/135Strana 1/135
Copyright 2005 ComAp s.r.o.

Written by Ladislav Kadanik
Prague, Czech Republic
ComAp, spol. s r.o.

Svtova 7, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz
InteliGen MINT, SW version 6.2, ComAp August 2005

IG-MINT-MINT+IOM-6.2.PDF
Table of Contents
Table of Contents.............................................................................................................................................. 2
General guidelines............................................................................................................................................ 5
What is described in this manual?................................................................................................................ 5
!! Warnings !!................................................................................................................................................ 5
Text............................................................................................................................................................... 5
Conformity declaration................................................................................................................................. 5
General description.......................................................................................................................................... 7
Description of the controller system (with all options)...................................................................................7
MINT - required and optional modules......................................................................................................... 7
Terminals and Dimensions................................................................................................................................ 8
IG-CU Terminals........................................................................................................................................... 8
Dimensions................................................................................................................................................. 11
IGL-RA15 Remote annunciator.................................................................................................................. 14
IG-IB Internet bridge................................................................................................................................... 15
I-CR CAN repeater..................................................................................................................................... 15
Recommended wirings................................................................................................................................... 16
IG-IOM Wiring............................................................................................................................................ 18
IG-MU Wiring.............................................................................................................................................. 18
Multiple sets application.................................................................................................................................. 19
MPM: Multiple Prime mover....................................................................................................................... 19
MSB: Multiple Stand-by.............................................................................................................................. 21
Multiple Parallel to mains, Stand-by, no MCB synchronization...................................................................23
Multiple Parallel to mains, Stand-by, MCB synchronized, short time parallel.............................................24
Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export power or Base load control in
parallel to mains + Stand-by....................................................................................................................... 27
Getting started................................................................................................................................................ 29
How to install.............................................................................................................................................. 29
Single phase applications........................................................................................................................... 35
Analog inputs - configuration...................................................................................................................... 35
Hardware connection................................................................................................................................. 39
Extension modules (CAN1 bus) connection............................................................................................... 44
Inputs and outputs.......................................................................................................................................... 46
Binary inputs IGCU + IG-PCLSM default............................................................................................. 46
Binary inputs IG-IOM, IGS-PTM default.................................................................................................. 46
Binary inputs list...................................................................................................................................... 47
Binary outputs IG-CU+IG-PCLSM default................................................................................................. 50
Binary outputs IG-IOM, IGS-PTM.............................................................................................................. 50
Binary outputs list.................................................................................................................................... 51
Analog inputs IG-CU (+IG-IOM or IGS-PTM)............................................................................................. 57
Analog output IG-IOM, IGS-PTM............................................................................................................... 57
Setpoints......................................................................................................................................................... 58
Password................................................................................................................................................... 58
Process control........................................................................................................................................... 59
Basic settings............................................................................................................................................. 59
Engine params........................................................................................................................................... 61
Engine protect............................................................................................................................................ 64
Gener protect............................................................................................................................................. 67
Pwr management....................................................................................................................................... 71
Sync/Ld ctrl................................................................................................................................................. 76
Volt/PF ctrl.................................................................................................................................................. 79
Act. calls/SMS............................................................................................................................................ 81
Load Shedding........................................................................................................................................... 82
Date and time............................................................................................................................................. 82
Sensor spec............................................................................................................................................... 83
IM - IG MINT setpoints adjustment................................................................................................................. 84
Active and reactive power terminology....................................................................................................... 84

Steps of InteliGen MINT set points adjustment.......................................................................................... 85
Steps of InteliMains set points adjustment................................................................................................. 90
Sensor specification........................................................................................................................................ 94
Sensor calibration....................................................................................................................................... 94
Default sensor settings............................................................................................................................... 94
Operator Interface.......................................................................................................................................... 96
Pushbuttons and LEDs............................................................................................................................... 96
How to select gen-set mode ?.................................................................................................................... 97
When to use GCB ON/OFF button ?........................................................................................................ 97
Display menus............................................................................................................................................ 97
How to view measured data?..................................................................................................................... 97
How to view and edit set points?................................................................................................................ 97
How to view the HISTORY menu?............................................................................................................. 98
How to find active alarms ?........................................................................................................................ 98
Description of MEASUREMENT screens................................................................................................... 98
Flow Chart of pushbutton Operation......................................................................................................... 101
Mode description.......................................................................................................................................... 103
OFF mode................................................................................................................................................ 103
MAN mode............................................................................................................................................... 103
AUT mode................................................................................................................................................ 103
Load surge protection............................................................................................................................... 104
Load shedding.......................................................................................................................................... 104
Alarm management...................................................................................................................................... 107
Sensor fail (Fls)..................................................................................................................................... 107
Warning.................................................................................................................................................... 107
Shut down................................................................................................................................................ 107
Slow stop.................................................................................................................................................. 107
ElProt....................................................................................................................................................... 108
HistoryRecord........................................................................................................................................... 108
Voltage phase sequence detection........................................................................................................... 109
Setpoint replication management.................................................................................................................. 112
How to adjust setpoints............................................................................................................................. 112
Setpoints consistency............................................................................................................................... 112
Gen-set operation states............................................................................................................................... 113
Start-stop sequence................................................................................................................................. 113
Unsuccessful start.................................................................................................................................... 114
Remote control and data logging.................................................................................................................. 115
Direct connection to the PC...................................................................................................................... 115
PC software - WinEdit............................................................................................................................... 115
History file................................................................................................................................................. 115
Remote and mobile communication.............................................................................................................. 119
Modbus protocol....................................................................................................................................... 119
Recommended ISDN modem................................................................................................................... 119
Recommended GSM modem................................................................................................................... 119
SIM card setting....................................................................................................................................... 120
Active SMS message............................................................................................................................... 120
IG-IB Internet communication.................................................................................................................. 121
Value and setpoints codes............................................................................................................................ 123
Technical data............................................................................................................................................... 129
Power supply............................................................................................................................................ 129
Operating conditions................................................................................................................................ 129
Dimensions and weight............................................................................................................................ 129
Bus and generator.................................................................................................................................... 129
IG-MTU.................................................................................................................................................... 130
IG-MTU-C................................................................................................................................................. 130
Binary inputs and outputs......................................................................................................................... 130
Analog inputs............................................................................................................................................ 130
Speed pick-up input.................................................................................................................................. 131
CAN bus interface.................................................................................................................................... 131
IG-PCLSM................................................................................................................................................ 132
IG-AVRi.................................................................................................................................................... 132
IG-IOM..................................................................................................................................................... 133
IG-MU....................................................................................................................................................... 133
IG-IB......................................................................................................................................................... 133
IGS-PTM.................................................................................................................................................. 133
IGL-RA15................................................................................................................................................. 134
InteliGen Low Temperature modification................................................................................................. 134

General guidelines
What is described in this manual?
This manual describes MINT software configuration. The software configuration is designed for multiple
sets applications with InteliGen internal load sharer and synchronizer (IG-PCLSM interface).
What is the purpoase of this manual?
This manual provides general information on how to install and operate the InteliGen controller.
This manual is intended for use by:
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliGen controller can be remotely controlled. In the event that maintenance needs to be done to the genset, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and output GCB CLOSE/OPEN
The InteliGen contains a large number of configurable setpoints, because of this it is impossible to describe
all applications. InteliGens functions are subject to change from SW version to SW version. This manual only
describes the product and is not guaranteed to be set for your application on arrival.
Text
PAGE
Break Return
Generator protections
REMOTE START/STOP
(Capital letters in the frame) buttons on the front panel

(Italic) set points
(Bold) Set point group
(Capital letters) binary inputs and outputs
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update at
any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing .
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the InteliGens CT terminals for any reason.
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

General description
Description of the controller system (with all options)
InteliGen IG-CU is a comprehensive AMF-controller for single and multiple generating sets operating in
stand-by or parallel modes. A modular construction allows upgrades to different levels of complexity in order
to provide the best solution for various customer applications. Optional synchronizer, isochronous load
sharer, Mains and Generator protections allows for a total integrated solution for Gen-sets in stand-by and
parallel modes with multiple engine support.
InteliGen controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs for
intuitive operation, which sets, together with high functionality, new standards in Gen-set controls.
The InteliGen automatically starts the gen-set, closes the Gen-set C.B. when all conditions are met, then
stops the engine on external signal or by pressing push buttons.
With upgrade kits, isolated parallel and parallel to Mains operation can be achieved. Forward and reverse
synchronizing, Mains protection including load surge, load and power factor control, earth fault protection are
the major functions provided. Interfacing to foreign synchronizers and load sharers is supported.
The key feature of InteliGen is its easy-to-use operation and installation. Predefined configurations for
typical applications are available as well as user-defined configurations for special applications.
MINT - required and optional modules

Accessories
IG-CU
IG-PCLSM
AT LINK-CABLE
1,8m
IG-MTU
IG-MTU-C
Description
InteliGen central unit
InteliGen power control and load sharing module
RS232 (WinEdit) communication cable
Standard / Optional
Standard
Standard
Optional
InteliGen voltage transformer unit to separate

mains and generator voltage measurement (C =
with filter)
Optional
IG-AVRI
IG-AVRi-TRANS
InteliGen AVR interface

InteliGen voltage transformer for supplying AVRi
module
InteliGen communication unit
InteliGen Modem Unit
Internet bridge
Remote annunciator
External analog, binary I/O unit.
Connecting 3m cable is part of module delivery.
Optional
Optional
IG-COM
IG-MU
IG-IB
IGL-RA15
IGS-PTM or
IG-IOM
Optional
Optional
Optional
Optional
Optional
InteliGen display software description

Serial number
xx1xxxxx
xx2xxxxx
xx3xxxxx
xx4xxxxx
xx5xxxxx
Description
Standard character set: part of ASCII code (less than 128)
Standard character set: + West European languages*
Standard character set: + Chinese characters
Standard character set: + West & East European languages incl. Russian
Standard character set: + West & East European languages incl. Turkish

Terminals and Dimensions

IG-CU Terminals
B I9
B I8
B I7
B I6
B I5
B I4
B I3
B I1
B I2
L 3
L 2
L 1
L 2
L 3
B IN A R Y IN P U T S
G E N E R A TO R V O LTA G E
3 x 230 / 400 V
LB 5
G ENE RATO R C URRENT

0 -5 A
L 1
L3k
L3l
L2k
L2l
L1k
L1l
G ro u n d in g Te rm in a l
R S 232
E X T E N S IO N M O D U L E S
iG - P C M / iG - P C L S M
i G -C O M / iG -IO M
iG - C U
POW ER
8 -36 V DC
BO9
BO8
BO7
BO6
BO5
BO4
BO2
(F U E L )
B IN A R Y O U T P U T S
BO3
R P M IN
BO1
(S T A R T )
RPM
RPM GND
A I3 ( F U E L )
A I2 ( T E M P )
A I1 ( O IL )
A N A L O G IN P U T S
COM
In l In (Im L 3 )
In k C U R R E N T
B O O T JU M P E R
R P M G ro u n d in g Te rm in a l
Drawing text translation

Grounding Terminal
RPM Grounding Terminal
LO AD
S H A R IN G
LB 4
POW ER
8 - 36 V D C
B O 13
B O 12
B O 11
B O 10
A V R i+
A V R i-
AVRi
B IN A R Y
O UTPUTS
B I1 3
B I1 2
B I1 1
Vout
SPEED
G OVERNOR
B IN A R Y
IN P U T S
B I1 0
V o u tR
G ND
LSM +
LSM -
S h i e ld
IG-PCLSM Terminals
Warning !!!
Switch IG-CU off before connecting IG-PCLSM !
IG-AVRi Terminals
IG-COM Terminals
There is different wiring of IG-COM CAN connectors from hardware version 4.0.
The IG-COM label is from side.
CAN 2
L
COM
H
E X T E N S IO N M O D U L E
iG - C O M
LB 4
H
COM
L
CAN 1
C AN R 120
Green CAN connectors are separated:

CAN2
CAN1
CAN2 = inter-controller CAN,

CAN1 = for extension modules
- galvanically separated
- IG-IOM, IGS-PTM, IGL-RA15,
- internal resistor 120 ohm via jumper - connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
IG-MU Terminals
R S 232
LB 6
R xB
R xA
COM
CAN
TxB
TxA
CAN
COM
COM
R S 422
Indication LED:
TxCAN, RxCAN
TxD, RxD
RUN
PWR
R S 232
iG -M U
R S 485 / R S 422
R S 485
POW ER
8 -3 6 V D C
Indicates data transfer on the CAN2 line.

Indicates data transfer on the RS232 line.
Lights when at least one other unit is active on the CAN2 bus.
Blinks when no unit is communicated on the CAN2 bus.
Lights All time when power supply is switched on.

10
Hint:
It is recommended to use IG-MU software 2.2 for IG-6.1.
Internal IG-MU jumpers
P4
P3
P1
P1
P2
P3
P4
P2
2-nd local bridge

Modbus jumper
Boot jumper
Switch between RS232 and RS485/RS422
IG IOM, IGS-PTM terminals

IGS-PTM is modification of standard IG-IOM module with four analog inputs, which can be configured for
range:
0 250 (suitable for Pt100, Ni100),
0 100 mV (suitable for thermocouples),
0 20 mA.
B I N A R Y IN P U T S
A I4
C O M
B I8
B I7
B I6
B I5
B I4
B I3
B I2
B I1
IGS-PTM can be connected to IG-CU or IS-CU. Detail description see in IGS-PTM manual.
A N A L O G I N P U TS
A N A LO G O U T
IG - C U
R S2 3 2
iG -I O M
PO W ER
BO 8
BO 7
BO 6
BO 5
BO 4
BO 3
BO 2
BO 1
B I N A R Y O U TP U T S
8 -3 6 V D C
Hint:
IG-IOM, IGS-PTM power supply indication LED :
lights when power supply is in the range
blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM
11
Dimensions
1 2 3 (4 ,8 " )
1 1 3 (4 ,4 ")
1 3 0 ( 5 ,1 " )
IG-CU + IG-COM + IG-PCLSM
~ 1 3 0 (5 ,1 ")
1 7 0 ( 8 ,8 7 " )
iG - C U
4 5 (1 ,8 " )
24
( 0 ,9 " )
iG - C O M
4 2 ,5 ( 1 ,7 " )
iG - P C L S M
8 0 (3 ,1 ")
~ 1 1 0 ( 4 ,3 ")
1 8 5 ( 7 ,3 " )
1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

2. IG-IOM or IGS-PTM (3m) cable is part of module delivery.
Cutout for InteliGen 113 x 175 mm (4,4 x 6,9).
IG-AVRi, IG-AVRi TRANS/LV
O U T2
A C1
AC2
OUT1
OCOM
Primary terminals
50 / 60 Hz
iG - A V R i
T R A N S /L V
AVRi+
AVRi-
LB 5
3 6 (1 ,4 )
0 - 2 3 0 /2 7 7 - 4 0 0 /4 8 0
0 - 18
4 3 (1 ,7 )
4 3 (1 ,7 )
Secondary terminals
IG-AVRi unit is DIN rail mount (35mm)

IG-AVRi TRANS are DIN rail mount (35mm)
12
9 6 m m (3 ,8 )
IG-MU
43 m m
(1 ,7 )
95 m m
(3 ,7 )
IG-MU unit is DIN 35 mm rail mounted.
A I4
A N A LO G O UT
9 6 m m (3 ,8 )
B I8
B IN A R Y IN P U TS
CO M
B I7
B I6
B I5
B I4
B I3
B I2
B I1
IG-IOM
R S2 3 2
BO 8
BO 7
8 -3 6 V D C
BO 6
PO W ER
BO 5
B IN A R Y O U TP U TS
BO 4
BO 3
BO 2
BO 1
IG - C U
iG -IO M
95 m m
(3 ,7 )
43 m m
(1 ,7 )
IG-IOM unit is DIN 35 mm rail mounted.

13
AO -
A I4
0 -2 0 m A
A NALO G OUT
Tx
CAN
CO M
CAN
Rx
C O M P E N S A T IO N
iG S -P T M
LB 4
PO W E R
BO 8
BO 7
BO 6
BO 5
BO 4
BO 3
BO 2
BO 1
9 6 m m (3 ,8 )
AO +
B I8
G ND
B I7
B I6
B I5
B I4
B I3
B I2
B I1
IGS-PTM
8 -3 6 V D C
95 m m
(3 ,7 )
43 m m
( 1 ,7 )
IGS-PTM unit is DIN 35 mm rail mounted.

IG-IOM, IGS-PTM is DIN rail mount (35mm).
IG-IOM, IGS-PTM is connected to IG-CU by standard IOM cable (3 meters length).
Wiring between IGS-PTM or IG-IOM and IG-CU:

14
IGL-RA15 Remote annunciator

Remote (CAN bus, up 200 meters) 15 LED states indicator. To configure IGL-RA15 use WinEdit Controller
configuration - Binary outputs guide.
(left bottom) button. Detail descriptions see in iGL-RA15.pdf user
1 2 0 ( 4 ,7 )
1 2 5 ( 4 ,9 )
~ 2 5 (1 ,0 )
1 0 6 ( 4 ,2 )
5 4 ( 2 ,1 )
4 4 ( 1 ,7 )
~ 3 5 ( 1 ,4 )
3 8 (1 ,5 )
4 0 (1 ,6 )
~ 7 5 (3 ,0 )
1 6 5 (6 ,5 )
1 8 0 (7 ,1 )
1 8 5 (7 ,3 )
Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)
IG-MTU, IG-MTU-C
IG-MTU
Separation transformers unit for InteliGen controller. It is used for three wire system, system with
separated Neutral or when galvanic separation between generator or mains voltage and
controller is required.
IG-MTU-C Separation transformers unit with additional filter for controller. It is used like IG-MTU in special
cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
iG -M T U
N
9 5 (3 ,7 4 " )
LB 3
L1 L2 L3
1 5 5 (6 ,1 0 " )
6 0 (2 ,3 6 ")
Hint:
IG-MTU-C phase shift is 6. Use two IG-MTU-C units for both generator and bus voltage measuring or set
Sync/Load ctrl: GtoB angle Req setpoint (-6 when IG-MTU-C is connected to Vg terminals).
IG-MTU and IG-MTU-C units are the same dimension and DIN 35 mm rail mounted.
15
IG-IB Internet bridge
ETHERNET
RJ 45
LB 5
IG -C U / D O N G L E
iG -IB
4
H CO M
9 6 m m (3 ,8 )
M O D E M / I B C O N F IG
5
L
CAN
P O W E R 8 - 36 V D C
43 m m
(1 ,7 )
95 m m
(3 ,7 )
It is recommended to use IG-IB firmware version 2.0

IG-IB unit is DIN 35 mm rail mounted.
See Internet communication
I-CR CAN repeater
9 6 m m (3 ,8 )
I-CR module enables to extend CAN bus line of

- extension modules CAN1 to more than 200 meters
- intercontroller CAN2 to more than 900 meters (in 8C mode)
More application details see in separate manual Extending the CAN bus.
95 m m
(3 ,7 )

43 m m
( 1 ,7 )
16

17
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Diesel / Gas engine
Generator
Load
+
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
DIESEL/GAS ENGINE
WATER TEMP
OIL PRESSURE
L
C OM
CAN
CAN
EXTENSION MODULE
Serial No.
ANALOG INPUTS
GENERATOR
CURRENT
0-5A
EXTENSION MODULES
iG-COM / iG-IOM
GENERATOR
RPM
H
COM
CAN
iG-COM
I nl
I nk
COM
AI1 OIL
AI2 TEMP
RPM
GENERATOR
VOLTAGE
3 x 230 V
Serial No.
AI3 FUEL
RPM GND
RPM IN
L1k
L1l
L2k
L2l
L3k
L3l
N
L1
L2
L3
L1
L2
L3
GEN C.B. FEED-BACK

LOAD RESERVE
CONFIGURABLE
SYST START / STOP
+24 V
+ -
POWER
8 - 36 V DC
BINARY INPUTS
EMERG STOP
BI3
L3
BINARY OUTPUTS
FIX
BINARY OUTPUTS
EXTENSION MODULES
iG-PCM / iG-PCLSM
BI1
BI2
BI4
SD OIL PRESS
ACCESS LOCK
BI6
L2
BO6
BI5
SD WATER TEMP
BI8
BI7
L1
BO7
PRESTART
iG-CU
BO1
START
STARTER
BO3
GEN C.B.
BO5
BO8
SYNCHRONISE
HORN
Generator C.B.
BO2
FUEL
FUEL SOLENOID
BO4
LOAD RES. OK
UNLOAD
BO9
SYST READY
RS 232
SD FUEL LEVEL
BI9
CONTROL
SIGNALS
RS-232C
Interface
PE
Modem or PC
MGCB
SYSTEM START / STOP
LOAD
Recommended wirings
L O A D S H A R IN G P A R A L L E L L IN E
+
-
FR O M G ENER ATO R
2 3 0 /4 0 0 V
2 3 0 /4 0 0 V
iG - A V R i
TR AN S
18 V AC
18 V
SPEED
G O VER NO R
A U T O M A T IC
V O LTA G E
R E G U LATO R
IG-PCLSM
LB 5
POW ER
8 - 36 V DC
BO 13
BO 12
B O 11
BO 10
A V R i+
AVRi
B IN A R Y
O UTPUTS
B I1 3
B I1 2
B I1 1
A V R i-
SPEED
GOVERNOR
B IN A R Y
IN P U T S
B I1 0
Vout
GND
LOAD
S H A R IN G
V o u tR
LSM +
LSM -
S h ie ld
LB 5
0 V D C
0 V D C
C O N F IG U R A B L E
Speed Governor
Automatic Voltage Control
Load sharing parallel line
Configurable
18
IG-IOM Wiring
0 V D C
A I4
C OM
B I8
B I7
B I6
B I5
B I4
B I3
B I2
B I1
0-2 0 m A
A N A LO G O U T
IG - C U
R S2 3 2
iG -IO M
8 -3 6 V D C
BO 8
BO 7
BO 6
BO 5
BO 4
BO 3
BO 2
BO 1
PO W ER
0 V D C
8 -36 V D C
Hint:
Analog inputs COM terminal has to be connected to minus power supply.
IG-MU Wiring
RS485 / RS 422 connection
IG-MU
IG-MU
TxB
TxA
RxB
RxA
B
A
TxB
TxA
RxB
RxA
RS485
RS422
More IG-MU on CAN bus

It is possible to connect two IG-MU units for MultiEdit, WinEdit connection (local bridge) and one IG-MU for
modem connection (=maximal three IG-MU) to CAN bus at once.
Internal address setting jumper must be placed when two local bridges are connected to CAN bus.
IG-MU automatically detects modem connection.
19
Multiple sets application

MPM: Multiple Prime mover
LOAD
GCB1
3x
CAN
iG-AVRi
iG-COM
iG-PCLSM
3xUG
G1
3xIG
3xUB
3x
iG-CU
AVRi
AVRi
OUT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
PRIORITY 0
AVR
LOAD SHARING LINE
GCB2
PRIORITY
SELECTOR
CAN
iG-AVRi
iG-COM
iG-PCLSM
3xIG
G2
3xUG
3xU B
3x
iG-CU
AVRi
Vout
LSM
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
START/STOP
LOAD
MGCB
GCB1
3x
CAN
iG-AVRi
iG-COM
iG-PCLSM
MGCB
G1
3xIG
3xU B
RES.OK.(2)
MGCB
RES.OK.(1)
3x
3xUG
3x
iG-CU
AVRi
Vout
LSM
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2
3x
G2
3xIG
CAN
iG-AVRi
iG-COM
iG-PCLSM
iG-CU
AVRi
Vout
LSM
START/STOP
SPEED
GOVERNOR
GCB2
3x
3xU B
PRIORITY
SELECTOR
OUT
LOAD SHARING LINE
3xU G
MGCB
AVRi
AVR
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2

20

Load
Speed governor
MGCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
Priority selector
Start/Stop
CAN
Res. OK
Specification
MGCB support
Gen-sets unload in island parallel
Power management (if IG-COMs are installed)
Hardware requirements
nx
nx
nx
nx
IG-CU
IG-COM (Optional)
IG-PCLSM
IG-AVRi, IG-AVRi-TRANS (Optional)
Description without MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) PRIORITY SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Description with MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve when system is loaded
(setpoints LoadRes Strt 1 and LoadRes Stp 1).
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback. Loss of
voltage at the bus opens MGCB.
Hint:
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured

21
MSB: Multiple Stand-by

LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
3xU G
MCB
3x
CAN
3xIG
iG-AVRi
KA
iG-COM
iG-PCLSM
(3.PH.RELAY)
iG-CU
KA
MCB
AVRi
Vout
LSM
MGC
SYS START/STOP
PRIORITY 0
AVR
AVRi
OUT
SPEED
GOVERNOR
LOAD SHARING LINE
GCB2
PRIORITY
SELECTOR
CAN
iG-AVRi
iG-COM
iG-PCLSM
3xIG
G2
3xU G
3xU B
3x
iG-CU
AVRi
LSM
Vout
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
U,f
LOAD
U,f
MGCB
GCB1
MGCB
iG-CU
MCB
MGCB
MCB
G1
CAN
iG-AVRi
iG-COM
iG-PCLSM
RES.OK.(2)
MGCB
U,f
3x
3xIG
3x
3x
3xU G
3x
MCB
3xU B
3x
3x
RES.OK.(1)
AVRi
Vout
LSM
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2
MGCB
OUT
SPEED
GOVERNOR
GCB2
3x
CAN
iG-AVRi
iG-COM
iG-PCLSM
3xIG
G2
3xUG
3x
iG-CU
AVRi
LSM
U,f
AVR
LOAD SHARING LINE
3xUB
PRIORITY
SELECTOR
AVRi
Vout
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
LOAD RESERVE 2

Load
Speed governor
22
MCB
MGCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
Priority selector
CAN
3.PH.RELAY
Res. OK
Specification
Automatic start-up when the mains fails

Reclosing MCB after mains returns
MGCB support
Gen-sets unload in island parallel
1x
nx
nx
nx
nx
Uf relay (Mains decoupling relay) unit + MCB control

IG-CU
IG-COM (Optional)
IG-PCLSM

1) The Uf relay opens MCB after the mains fails. At the same time the Uf relay starts Power
management by closing of SYS START/STOP input
2) When mains returns, Uf relay opens SYS START/STOP and GCBs are opened.
3) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

management by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
4) When mains returns, Uf relay opens SYS START/STOP. Loss of voltage at the bus opens MGCB.
5) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB.
Hint:
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.
Input MCB FEEDBACK should not be configured

23
Multiple Parallel to mains, Stand-by, no MCB synchronization

LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
MCB
3x
3x
GCB1
3x
G1
3xU B
3x
U,f
CAN
3xIG
3x
3xUG
iG-AVRi
KA
iG-COM
iG-PCLSM
(3.PH.RELAY)
iG-CU
KA
MCB
AVRi
AVRi
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
LOAD SHARING LINE
GCB2
G2
iG-CU
PARALL.
TO MAINS
REQUIRED
CAN
3xIG
3xU G
3xU B
3x
iG-AVRi
iG-COM
iG-PCLSM
PRIORITY
SELECTOR
AVRi
Vout
LSM
MCB
U,f
OUT
SPEED
GOVERNOR
Vout
LSM
MCB
AVR
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
MCB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
MCB feedback
Priority selector
CAN
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains

Import-Export or Base load power control
Automatic start-up when mains fails
After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
Gen-sets unload
1x
1x
Uf relay unit (Mains decoupling relay) + MCB control

External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules

24
nx
nx
nx
nx
IG-CU
IG-COM (Optional)
IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When mains returns, Uf relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB
5) If the switch Parallel to mains required is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
Hint:
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
Multiple Parallel to mains, Stand-by, MCB synchronized, short time

parallel
LOAD
U,f
3x
3x
GCB1
3xUB
3x
U,f
KA
G1
iG-CU
(3.PH.RELAY)
KA
3x
CAN
iG-AVRi
iG-COM
iG-PCLSM
3x
3xUG
MCB
3x
3xIG
MCB
MCB
AVRi
LSM
Kt
EXT.SYN
Vout
SYS START/STOP
PRIORITY 0
AVRi
AVR
OUT
SPEED
GOVERNOR
LOAD SHARING LINE
MCB FEEDBACK
3x
G2
iG-CU
3xIG
3xU B
MCB
SYN.ENABLED
3xUG
EXT.
SYN
GCB2
Kt
CAN
iG-AVRi
iG-COM
iG-PCLSM
PRIORITY
SELECTOR
KA
AVRi
Vout
LSM
MCB
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
MCB

25
LOAD
U,f
MCB
3x
3x
MGCB
3x
GCB1
3x
3x
G1
Kt
EXT.SYN
KC
SYS START/STOP
MASTER SELECT
LOAD RESERVE 2
MCB FEEDBACK
GCB2
3x
3x
iG-CU
iG-AVRi
AVRi
Vout
LSM
MCB
SPEED
GOVERNOR
CAN
3xIG
3xU G
MCB
OUT
G2
Kt
SYN.ENABLED
AVRi
AVR
LOAD SHARING LINE
3xU B
EXT.
SYN
AVRi
Vout
LSM
MGCB
MASTER SELECTOR
iG-AVRi
iG-COM
iG-PCLSM
GCB2
GCB1
iG-CU
MGCB
KA
CAN
iG-COM
iG-PCLSM
MCB
MGCB
MCB
RES.OK(2)
KA
RES.OK(1)
KC
KA
3xIG
3xUB
(3.PH.RELAY)
U,f
3xU G
3x
AVR
AVRi
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
LOAD RESERVE 2
MCB FEEDBACK
MCB

Load
Speed governor
MGCB
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
MCB feedback
Priority selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Res. OK
Specification
Automatic start-up when mains fails

After mains returns MCB synchronizing
One interrupt only stand-by
MGCB support
Gen-sets unload
1x
1x
nx

External MCB Synchronizer
IG-CU

26
nx
nx
nx
IG-COM (Optional)
IG-PCLSM

2) When mains returns, external synchronizer synchronizes gen-sets to the mains
3) Closing of MCB stops the gen-sets by opening of SYS START/STOP.

2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
of MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then hold by MGCB feedback.
4) When mains returns, external synchronizer synchronizes gen-sets to the mains.
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens also MGCB.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
Setpoint SysAMFstp del is not used in this case.

27
Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export

power or Base load control in parallel to mains + Stand-by
LOAD SHARING
LINE
LSM
MAINS
LOAD
U,f
MCB
3x
3x
GCB1
3x
G1
3xU B
3x
U,f
CAN
3xIG
3x
3xUG
iG-AVRi
KA
iG-COM
iG-PCLSM
(3.PH.RELAY)
iG-CU
KA
MCB
Vout
LSM
MCB
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
Kt
EXT.SYN
AVRi
AVR
AVR
i
OUT
SPEED
GOVERNOR
LOAD SHARING LINE
GCB2
G2
3xU B
MCB
SYN.ENABLED
iG-CU
PARALL.
TO MAINS
REQUIRED
CAN
3xIG
EXT.
SYN
3x
Kt
3xU G
KA
iG-AVRi
iG-COM
iG-PCLSM
PRIORITY
SELECTOR
AVRi
Vout
LSM
MCB
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
PRIORITY 0
MCB FEEDBACK
MCB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
MCB feedback
Priority selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains

Import-Export or Base load power control
Uninterruptible stand-by
After mains returns MCB synchronizing
Automatic stand-by with Short time parallel to mains
Gen-sets unload

28
1x
1x
1x
nx
nx
nx
nx

External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
External MCB Synchronizer
IG-CU
IG-COM (Optional)
IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When mains returns, external synchronizer synchronizes gen-sets to the mains.
4) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.

29
Getting started
How to install
General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable of 1.5mm2
Power supply of IG-PCLSM module should be directly connected to IG-CU.
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VCD. The InteliGen power supply terminal is protected against large pulse power disturbances. When
there is a potential risk of the controller being subjected to conditions outside its capabilities, an outside
protection devise should be used.
Hint:
The InteliGen controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controllers negative terminal is 4A (this is dependent on binary
output load).
Sometimes can occur starting problems due to low capacity (low temperature) 12VDC starting battery even if
the controller power supply voltage range is from 8 VDC.
In this case connect external capacitor + separating diode or I-LBA - Low Battery Adaptor module to allow
the controller to continue operation during engine cranking.
Relays
controller
D
+
+
12VDC Battery
T2A
+
-
The 5 000 micro Farad capacitor ensures the 50ms

voltage dip under following conditions:
Voltage before dip is 12V and after 50ms the voltage
recovers to min. controller allowed voltage, i.e. 8V.
The capacitor size depends on required time, i.e. for
100ms dip 10 000 micro Farad is needed for the
same conditions.
controller
+
-
I-LBA
T2A
Relays
+
12VDC Battery
The I-LBA module ensures the 100ms voltage dip
under following conditions:
Voltage before dip is 12V and after 100ms the
voltage recovers to min. allowed voltage 5V,
IG-PCLSM and IG-COM modules are connected to
IG (modules disconnecting increases voltage dip up
to 200ms).
The I-LBA enables controller operation from 5VDC
(for 10 to 30 sec).
The wiring resistance from battery should be up to
0.1 Ohm for I-LBA proper function.

30
Battery
Controller
Relays
I-LBA
+
+
-
T1A
iG-CU
iG-PC(LS)M
HUGE
LOADS
STARTER
Battery

Battery
Huge Loads Starter
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and modules.
These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power up.
Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes, even if they are not connected
directly to controller outputs.
Fuse
Fuse
K1
T1A
K2
K1
K2
IG controller
+
DC relays
+
24VDC
Battery
Example of InteliGen controller protection

Fuse
Battery
IG controller
31
DC relays
Grounding
The shortest possible piece of wire should be used when grounding the controller.
Use cable min. 2,5mm2 .
The - terminal of the battery has to be properly grounded.
As short
as possible
Magnetic pick-up
Use a shielded cable
iG-CU
iS-CU
MAGNETIC
PICK-UP
RPM-IN
Signal
GND
D
C
Signal
GAC
Speed Control Unit
ESD 5500
+
Power
Supply
Power
Supply
+
Battery

Magnetic Pick-Up
GAC Speed Control Unit
Signal
Power Supply
Battery
Be aware of interference signal from Speed governor when one speed pick-up is used.
If engine will not start:
- check ground connection from pick-up to controllers, eventually disconnect ground connection to one
of them
- galvanically separate InteliGen RPM input using ComAp separation transformer RPM-ISO (1:1)
- use separate pick-up for Speed governor and InteliGen
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good for
start and low speed but too big for higher speed (lost of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change type of pickup.
Hint:
In some cases the controller will measure a RPM value even though the gen-set is not running:
RPM is measured from the generator voltage (Gear teeth = 0)
32
IG is measuring some voltage value on input terminals due to open fusing.

If RPM > 0 the controller will be put into a Not ready state and the engine will not be allowed to start.
LOAD
MAINS
L1
L2
L3
MCB
GCB
GENERATOR
L1
L2
L3
N
N
L1
L2
L3
L1
L2
L3
MAINS
VOLTAGE
GENERATOR
VOLTAGE
IG-CU
SSB, SPtM

Load
Generator
Mains
Mains Voltage
Generator Voltage
Current measurement
Use cables of 2,5mm2
Use transformers to 5A
Connect CT according to following drawings
K L
k l
I1k I1l
K L
k l
I1k I1l
K L
k l
I2k I2l
K L
k l
I 2k I2l
L1
Standard three CT conenction
L2
K L L3
k l
N
Single stand-by
Short time parallel
I3k I3l
L1
L2
L3
Two CT connection.
Typical wiring for middle-high voltage application
spare of one transformer.
I 3k I3l

33
Earth fault protection

K L
k l
L K
l k
L1
K L
L2
k l K L
L3
k l
N
The simplest arrangement covers all zones from the

generator windings to the final circuits in the load network.
Ink Inl I1k I1l I2k I2l I3k I3l
k
k
l
l
L1
L2
L3
This arrangement covers earth faults in the load network

only.
Ink Inl
L K
l k
k
k
l
l
L1
L2
L3
N
This arrangement is necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
Ink Inl
k
k
l
l
L1
L2
L3
N
This arrangement is necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
Ink Inl
Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and
EarthFaultCurr and EthFltCurr del limits in Generator protection group.
Voltage measurement
L1
L2
L3
L1 L2 L3
GENERATOR
Generator
Mains
L1 L2 L3
MAINS

34
Hint:
Switchboard lighting strikes protection according standard regulation is expected !!!
Mains / bus voltage neutral must be connected to the generator voltage N terminal.
Mains and gen-set neutral separation

If required mains and gen-set neutral separation (four pole breakers) IG-MTU have to be added between
mains and controller terminals.
IG-MTU-C is separation transformers unit with additional filter for controller voltage measuring. It is used like
IG-MTU in special cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
IG MTU
Connect one or two IG-MTU or MTU-C units to separe generator and mains voltage from controller. IG-MTUC is usually connected to Vg terminals to protect against higher voltage harmonics.
Four wire mains and four-pole circuit breaker or Three wire mains and three wire genset or electric
three wire mains
separation
MAINS / BUS
GENERATOR
GENERATOR
IG-CU
L3
L2
L1
L3
L2
L1
L3
L2
L1
L3
L2
MAINS / BUS
GENERATOR
IG-MTU
MAINS / BUS
VOLTAGE
GENERATOR
VOLTAGE
MAINS / BUS
VOLTAGE
0V
400 V
IG-MTU
IG-MTU
L1
L1
L2
L3
0V
0V
0V
T3
400 V
0V
400 V
T2
400 V
400 V
400 V
0V
400V
0V
T1
0V
400V
400V
0V
T3
0V
400V
0V
T2
400V
400V
0V
0V
400V
0V
0V
400V
T1
T3
400V
400V
400V
0V
0V
400V
T2
MAINS / BUS
L1
L2
L3
T1
L1
L2
L3
0V
L1
L2
L3
GENERATOR
VOLTAGE
L1
L2
L3
Principle of two transformers measuring.

R = 120 k, 2W
0V
100V
T2
0V
100V
T1
Typical wiring for middle-high voltage application

spare of one transformer.
L3
L2
L1
3x R
VOLTAGE TERMINALS

Mains/Bus
Generator
Mains/Bus voltage
Generator voltage
Voltage terminals

35
Single phase applications

There is not a separate archive file for single phase applications. Use standard aig archive.
Recommended wirings
Generator (bus) single-phase voltage has to be connected to all three-voltage terminals L1, L2, L3.
Generator current has to be connected to L1k, L1l terminals only.
BUS VOLTAGE
L3
L2
L1
L1
L3
L2
L1
L1
GENERATOR
VOLTAGE
Set points adjusting

To run a single-phase application, the following set points have to be changed:
Gener protect:
Curr unbal
to 200 %
Analog inputs - configuration

Three analog inputs AI1, AI2, AI3 are available on the IG-CU. Additional four analog inputs AIM1, AIM2,
AIM3, AIM4 are available on external IG-IOM or IGS-PTM unit.
Before IG-IOM, IGS-PTM unit connection load +IOM aig archive.

36
Each analog input AI1, AI2, AI3 can be configured by WinEdit software in the following way.
Analog input item
WinEdit
Possibility
Analog input name
Name
Up to 14 ASCII characters
Abbreviation
Abbr
Up to 4 characters
Sensor type
Sensor
Analog
Analog measuring in specified range.
type
Binary
Binary: open/close - threshold 750 .
Tri-state
Tri-state: open/close - threshold 750
,
Failure <10 or > 2400
Physical dimension
Dim
bar,%,C,
Up to 3 ASCII characters
Active
Active
Under
Protection is active under limit.
Under + Fls
under or sensor fail.
Over
Protection is active over limit..
Over + Fls
over or sensor fail.
Polarity
Inverted
Open to activate
Valid only for binary and three-state
Close to activate
inputs
Alarm type
Alarm type None
No protection
Sensor fail
Only sensor fail indication
Warning
Wrn on both levels
Wrn+Shutdown
Level1+level2 protection
Wrn+Slowstop
Wrn+ElProt
Alarm activity
Alarm
All the time
active
Engine running
Alarm check conditions
only
Sensor characteristic Sensor
Not used
Unused analog input
Curve A
set-points adjusted curve A
Curve B
set-points adjusted curve B
Curve C
set-points adjusted curve C
Pt100/C
Available on IGS-PTM
Pt1000/C
IEC 751, range -20 to 120 C
Ni100/C
Available on IGS-PTM
Ni1000/C
DIN 43760, range -20 to 120 C
VDO Temp/C
See chapter sensor specification
VDO Press bar
VDO Level
0-20mA/100
No external resistor !!!
4-20mA/100
No external resistor !!!
0-20mA/100-PTM Available on IGS-PTM
4-20mA/100-PTM Available on IGS-PTM
100mV/100-PTM Available on IGS-PTM
Decimal points
Decimals
0, 1, 2
Number of decimal points
Measurement type
Meas type Resistance
Jumper on pins 1-2
Current
Jumper on pins 2-3
Sensor characteristics - Curve A, B, C are adjusted in Sensor specification group set points:
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl Inp
level1, Anl Inp level2 and delay Anl Inp del adjust in Engine protection group.
IG-CU Analog inputs hardware configuration

Configure Analog inputs connection by jumpers AI1-AI3 on PCB (remove cover). This feature is available
from IG-CU of hardware version 5. Previous IG-CU hw versions are fix switched to Resistance
measurement.
Resistance measurement
jumper on 1-2,
Current measurement
jumper on 2-3,
Voltage measurement
no jumper.

37
B I9
B I8
B I7
B I6
B I5
B I4
B I3
B I1
B I2
L 3
L 2
L 3
L 2
L 1
G E N E R A TO R V O LTA G E
3 x 230 / 400 V
LB 5
G ENE RATO R C URRENT

0 -5 A
L 1
L3k
L3l
L2k
L2l
L1k
L1l
G ro u n d in g Te rm in a l
R S 232
iG - P C M / iG - P C L S M
i G - C O M / iG - IO M
iG - C U
PO W ER
8 -36 V DC
BO9
BO8
BO7
BO6
BO5
BO4
BO2
(F U E L )
BO3
R P M IN
BO1
(S T A R T )
RPM
RPM GND
A I3 (F U E L )
A I2 (T E M P )
A I1 ( O IL )
COM
In l In ( Im L 3 )
In k C U R R E N T
B O O T JU M P E R
Jumpers setting
R P M G ro u n d in g Te rm in a l
3
2
1
3
2
1
AI1
AI2
AI3
2
1
3
2
1
Resistance
measurement
jumper on
pins 1-2.
Default
settings.
Current
measurement
jumper on
pins 2-3.
Voltage
measurement
no jumper
connected.
0/4 to 20mA measuring

Customer Curve A, B, C examples for IG-CU current measuring (available only from IG hardware version 5):
Analog input jumper = 2-3
(current)
WinEdit configuration =
Current (linear)
0-20mA/600
No. Primar Converted
y
1
0
0
2
2000
600
0-20mA/1000
y
1
0
0
2
2000
1000
4-20mA/600
y
1
400
0
2
2000
600
4-20mA/1000
y
1
400
0
2
2000
1000

38
0 to 4VDC measuring
Default characteristics
No analog input jumper =
(voltage)
WinEdit configuration =
Current (linear)
0-20mA/100
Customer characteristics
A,B,C example
0-4V/1000
y
1
0
0
2
2000
1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors ( divider)
to extend input voltage range.
Default characteristics
Following table describes how to use default characteristics.
IG-CU
WinEdit cfg:
Sensor
Jumper on
Meas type=
PT100/C
Not possible on IG-CU
NI 100/C
PT1000/C
Resistance
Resistance
NI 1000/C
Pins 1-2
VDO Temp
Resistance
Resistance
VDO Press
Pins 1-2
VDO Level
0-20mA/100
Current (linear)
Resistance
4-20mA/100
Pins 2-3
0-20mA/100-PTM
4-20mA/100-PTM
Not possible on IG-CU
100mV/100-PTM
IGS-PTM
WinEdit cfg:
Jumper on
Meas type =
1-2, Resistance Resistance
Not possible on IGS-PTM
Pins 2-3,
Current
No jumper,
Voltage
Resistance
Resistance
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and above
when analog input jumper is set to 2-3.
IGS PTM resistor measuring range is 0 to 250 ohms.

39
Hardware connection
- POWER
COM
AI1
AI2
AI3
Connection of IG-CU analog inputs

IG-CU
Possible connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
Example of connection of one wire (grounded to
engine frame) sensors.
COM terminal is Analog input measuring reference.
-POWER terminal supplies sensor.
Engine frame
3x RESISTIVE
SENSOR
- POWER
COM
AI1
AI2
AI3
Battery
IG-CU
As above but with better accuracy.
Engine frame
3x RESISTIVE
SENSOR
IG-CU
AI 1
AI 2
AI 3
- POWER
COM
Battery
Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
Example of connection of two wire sensors.
Common point of resistive sensors is connected to
COM terminal for more accurate measuring.
COM terminal is Analog input measuring reference.
-POWER terminal supplies sensor.
Battery
3x RESISTIVE
SENSOR

40
- POWER
COM
AI1
AI2
AI3
IG-CU
Three current output sensors connection to

InteliGen. Configuration jumper must be in 2-3
position for this type of measurement.
WinEdit configuration = Current (linear).
3x SENSORS
4 - 20 mA
Example of connection of two wire sensors.

Analog input common terminal COM has to be
connected to IG minus Power supply terminal.
+24V
- POWER
COM
AI1
AI2
AI3
IG-CU
Mixed connection of InteliGen analog inputs:

AI1 current sensor
AI2 resistive sensor.
AI3 binary input
+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
- POWER
COM
AI1
AI2
AI3
IG-CU
Mixed connection of InteliGen analog inputs:

AI1 resistive sensor
AI2 binary input
AI3 three state input
2x 470 ohms
AI1 RESISTIVE SENSOR

AI2 BINARY INPUT
AI3 THREE STATE INPUT
Analog inputs are designed for resistive sensors with resistance in range of 0 to 2,4k.
To ensure a proper function use shielded cables, especially for length over >3m.
Binary input
Open, close state are detected, threshold level is 750 .
Three state input

Open, close and failure state are detected. Threshold level is 750 , failure is detected when circuit
resistance is <10 or > 2400 .
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10.0 bars.
Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select Controller - Software configuration Modify - Analog inputs.
41
There are the following configurable items:

Name: Change the name of analog input maximal length is 11 characters
Set to:
Oil Press
Abbr: Abbreviation is used in history record for column labeling, maximal length is 4characters.
Set to:
OilP
Type: selection between Analog, Binary, Tri-state input.
Set to:
Analog
Dim: Physical dimension of measured value (C, %, Bar, ..) . Maximum length is three characters.
Set to:
Bar
Active: setting of polarity:
Set to:
under
(alarm is active when Oil pressure goes low)
Alarm type: selection between different types of alarms.
Set to:
Wrn+Shutdown (lubrication is necessary for engine health)
Alarm active
Set to:
Engine running only Alarm detection is active only when engine is running, Engine
protections: Protection del [s] after the BO starter is off, (RPM reached Start RPM).
Sensor selection of sensor characteristic
Set to:
VDO press
Decimals: setting of number of decimal points of measured value.
Set to:
1
Meas type: Analog input hardware jumper position
Set to:
Resistance
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del in
Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names of these
setpoints are fixed and do not depend on the name of measured value which can be changed.
Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number of
decimal points of measured value.

42
Binary inputs
4k7
iG-CU
+
Power
Supply
+
24VDC Battery
T1A
Binary outputs
LOAD
iG-CU
+
Power
Supply
T1A
+
24VDC Battery

Battery
Power supply

43
IG-COM Wiring
120
There is different wiring of CAN connectors

from IG-COM hardware version 4.0
H
COM
L
CAN 2
L
COM
H
EXTENSION MODULE
H
COM
L
CAN 2
Green CAN connectors are separated:

CAN 1
L
COM
H
EXTENSION MODULE
CAN 1
CAN1 = for extension modules

- IG-IOM, IGS-PTM, IGL-RA15,
- connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
CAN2 = inter-controller CAN,
- galvanically separated
- internal resistor 120 ohm via jumper
No internal resistor 120 ohm is available on

IG-MU.
iG-MU
ETHERNET
RJ 45
LB 4
iG-IB
4
H COM L
5
CAN2
No internal resistor 120 ohm is available on

IG-IB.
IG-CU / DONGLE
MODEM / IB CONFIG
POWER 8 - 36 V DC
120
Hint:
For CAN cables details see chapter Technical data Communication interface.
CAN bus must be connected in series, from one unit to the next, (no star, no branches) both ends must by
the 120-ohm resistor terminated.
For longer distances it is recommended to connect COM terminals between IG-COM units
44
120
R xA
R xB
TxB
TxA
C O M
C AN
R S 4 22
RS 232
RS 232
RS 422
iG -M U
S e r ia l N o .
PO W E R
8-36V D C
S e ria l N o .
CA N
- -
C AN
C AN
COM
CAN
C OM
C AN
S e ria l N o .
C OM
H
L
COM
C O M
CAN bus
9
CANL
COM
CANH
IG-CU
CAN H
CAN L
CAN H
CAN L
CANL
COM
CANH
120 ohm
120 ohm
Extension modules (CAN1 bus) connection
IGS-PTM (optional)
IGL-RA15 (optional)
or
CANL
CANH
EXTENSION MODULES
iG-COM / iG-IOM
CONNECTOR
120 ohm
IG-IOM (optional)
Extension modules
Connector
Optional
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches)
both ends must by the 120-ohm (internal or external) resistor terminated.
Maximal CAN bus length is up to 200 meters when Basic settings: CAN bus mode = 32C or up to 900
meters when Basic settings: CAN bus mode = 8C.
45
For CAN data cables details see chapter Technical data Communication interface. CAN cable shielding
connect to IG-CU case.
IG-CU contains internal fix 120-ohm resistor. Use D SUB9 male connector: CAN H = 5, CAN L = 9,
COMMON = 3 and 8. IG-CU must be on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM types are
fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor connect to the end
of CAN line.
Following connections are supported (IOM, PTM, RA15 order is not important).
IG-CU IG-IOM
IG-CU IGS-PTM
IG-CU IGL-RA15
IG-CU IG-IOM IGL-RA15
IG-CU IGS-PTM IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IG-CU.

46
Inputs and outputs

Hint:
Any Binary input or output can be configured to any IG-CU controller or IG-IOM, IGS-PTM terminal or
changed to different function by WinEdit software. There is fixed 1 sec delay when any binary input is
configured as protection.
Note that Binary inputs and outputs configured on IG-CU (and IG-PC(LS)M ) have much faster response
against IG-IOM, IGS-PTM. It is recommended to configure function inputs like Emergency stop, GCB
feedback, MCB feedback and others exclusively to IG-CU.
Binary inputs IGCU + IG-PCLSM
default
Hint:
When remove IG-PCLSM module from IG-CU configured binary IG-PCLSM alarms are not active.
There is no indication of disconnected IG-PCLSM module.
Binary inputs IG-IOM, IGS-PTM default
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
inputs. Any binary input can be configured as a warning, unload, slow stop, shutdown see chapter Alarm
Management.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, a SD alarm
is activated. IG-IOM, IGS-PTM power supply LED blinks when the data bus is dead between the IG-IOM,
IGS-PTM and IG-CU.

47
Binary inputs list

Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration items
Name
14 characters ASCII string
Inverted
Close to activate
Open to activate
Alarm type
Warning
Slow stop
Shut down
Unloading
HistoryRecord, No warning
Alarm active
All the time
Engine running only
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
GCB feedback
Use this input to detect, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB feedback
Use this input for indication, whether the mains circuit breaker is open or closed.
This input indicate, whether the gen-sets group operates in parallel to mains (MCB FEEDBACK is closed) or
parallel isolated (MCB FEEDBACK is open) .
Hint:
MCB feedback must be connected to all controllers operating in Power management group when operating
in parallel to the mains.
Emergency stop
Input immediately activates the engine shut down. Emergency stop is not blocked by Sprinkler function
see below. Emergency stop is indicated in Alarm list and is recorded in History. When Emergency stop is
activated the Binary outputs:
- Fuel solenoid, Ignition and GCB close/open opens,
- Binary output Stop solenoid closes.
Hint:
From safety reasons (broken wire) is recommended to configure Emergency stop as Open to activate.
The Emergency stop input should not stop the engine in the case of controller fail. In such case can the
second Emergency stop button contact e.g. disconnect the Fuel solenoid or Speed governor supply (or
activate Stop solenoid, etc..).
Sprinkler
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and
"engine overspeed protection".
all IG alarms are detected,

enabled Active calls remains active,
IG front panel gen-set RED LED blinks or lights,
alarm is recorded on the IG alarm list screen,
alarm is recorded into history,
BUT gen-set remains running.

48
Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-MANAUT-TEST) cannot be changed.
Hint:
Access lock does not protect setpoints and mode changing from WinEdit. To avoid unqualified changes the
selected setpoints, use password protection.
Sys start/stop
If the input closes InteliGen starts the Pwr management (in AUT mode only).
If the input opens, InteliGen inactivates Pwr management process and stops the gen-set.
Remote OFF
If closed, iG is in OFF mode (there are three modes OFF-MAN-AUT). When opened, controller is switched
back to previous mode.
Hint:
Remote OFF will switch controller to OFF mode even if the Access code is active or Controller mode is
password protected.
Binary input can be connected to timer switch, to avoid start of engine.
Load reserve 2
If the input LOAD RESERVE 2 is closed the setpoints LoadRes strt 2, LoadRes stp 2 will be selected.
Load reserve 3
If the input LOAD RESERVE 3 is closed the setpoint LoadRes strt 3, LoadRes stp 3 will be selected.
Load reserve 4
If the input LOAD RESERVE 4 is closed the setpoint LoadRes strt 4, LoadRes stp 4 will be selected.
Hint:
When more than one Load reserve binary inputs are closed, the higher number has higher priority.
All controllers operating in Power management group have to selected the same Load reserves.
MinRun power 1 (Minimal running power 1)

When binary input MinRun power 1 or 2 or 3 is closed the corresponding setpoints MinRun power 1 or 2 or 3
is selected. Higher index has higher priority when more binary inputs is closed. When not configured or not
active, minimal running power is 0.
Priority 0
If the input is closed, the gen-set has the highest priority (Priority =0) in Power management regardless of
the value of the setpoint Priority.
PrioritySwtch1 (Priority switch 1)

Binary inputs for external genset priority selection. Priority selection is important in Power management.
Higher Priority gensets starts sooner.
The range from of Priority setting is 1 to 15.

49
Priority value Priorit

y
PrioritySwtch1 0 or nc
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
0
0
0
0
1
0
0
1
1
0
0
0
0
1
0
1
0
1
0
0
1
1
0
1
1
1
0
0
0
0
1
1
0
0
1
0
1
0
1
1
1
0
1
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
Hint:
Priority value is defined by setpoint Power management: Priority when all Priority switches are opened or
not configured.
Man load recon (Manual load reconnection)

Rising edge on MAN LOAD RECON input resets IG controller to the lower step of Load shedding when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
Ld recon del is not important in manual reconnection by binary input .
Principle of Load shedding is described in the chapter Function description Load shedding.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN mode
only.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN mode only.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
Gen CB button
Binary input has the same function as GCB button on the InteliGen front panel. It is active in MAN mode
only.
Remote MAN
When closed Controller is switched to MAN Mode. When opened controller is switched to previous mode.
RemControl lock
Locks command writing and setpoint changing from all remote terminals.
GCB disable
Active input blocks in AUT (not in MAN) mode closing GCB.
ForwSyncDisab
Active input blocks forward GCB synchronizing.
Oil press
Behavior for Inverted = Open to activate configuration:
Binary input must be closed when engine is not running and opened when is running. "Sd Oil press B" is
activated when input is opened on not running engine or when stays closed Engine params: Protection del
after engine start.
"Sd Oil press B" protection is not active when input is not configured.

50
Emerg. manual
The controller behaves like when switched to OFF mode if input is closed. Opens all binary outputs Fuel
solenoid, Cooling pump signals, etc... except:
Stop solenoid output does not close.
Detection of "running" engine and subsequent alarm message "Sd Stop fail" is blocked.
The controller shows "Emerg Man" state and the engine can not be started.
Generator current and power (energy) measurement is active in this mode, regardless of actual state of the
engine.
After the binary input "Emerg. manual" is open again, the controller recovers to previous mode
and behaves according to the actual situation (e.g. should the engine run, it tries to stop it).
Function is active in any controller mode and activation of this input is written to history.
Binary outputs IG-CU+IG-PCLSM default
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Binary outputs IG-IOM, IGS-PTM
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
outputs.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, IG-IOM,
IGS-PTM alarms are not active, only common IOM alarm appears.

51
Binary outputs list

Starter
The closed relay energizes the starter motor.
The relay opens if:
the Start RPM speed is reached or
maximum time of cranking is exceeded or
request to stop comes up
Fuel solenoid
The setpoint Engine params: Fuel solenoid selects the output function: DIESEL, GAS.Fuel solenoid
(DIESEL / GAS)
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
Pre-start
The output closes prior to the engine start (Prestart) and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Cooling pump
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens after engine has stopped.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE,
closed=RATED.
GCB close/open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
GCB ON coil
Pulse output for GCB closing.
GCB OFF coil

Pulse output for GCB opening.
GCB UV coil
GCB undervoltage coil.

52
GCB closing
GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
2s
2s

GCB closing
GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
Hint:
GCB UV coil automatically opens when GCB is closed spontaneously not from controller except
Synchronization state.
Syst ready
The output closes if the system load reserve could be achieved.
PBNom + PRNom > PAkt + Reserve
PBNom
PRNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus

Sum of the nominal power of all gen-sets ready to take the load i.e. starting, cooling or ready
to start)
System load
adjusted setpoint LoadRes strt 1 or LoadRes strt 2
Hint:
Gen-sets have to be included in Power management by closing of input SYS START/STOP
Is ready to take the load when is in AUT mode and no shut down alarm is active and accepted, Setpoint
Power management = ENABLED or EXTERNAL, BI Remote start/stop is closed.
Use this output as an alarm indication.
Syst res OK
The output closes when selected system load reserve is achieved.
PBNom > PAkt + Reserve
PBNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus

System load
selected setpoint LoadRes strt 1 or LoadRes strt 2
The output can be used for closing of MGCB (Master generator circuit breaker)
Hint:
Gen-set has to be included in Power management by closing of input SYS START/STOP
Gen-set has to be in AUT mode
Setpoint Power management has to be ENABLED or EXTERNAL..
Syst res1 OK
The output closes when LoadResStrt 1 limit is achieved. It is not important which reserve is selected by
Binary inputs Load reserve x.
53
Syst res2 OK
Syst res3 OK
Syst res4 OK
Hint:
Binary outputs Syst resx OK change is based on corresponding LoadResStrt x setpoint only without
hysteresis and delay.
GenParamsOK
The output is copy of generator status LED on IG front panel. The output is closed if genset is running and all
genset electric values are in limits and no no Sd or Unload alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator independently on
the GCB.
Alarm
The output closes if :
any alarm comes up or
the gen-set malfunctions
The output opens if
FAULT RESET is pressed
The output closes again if a new fault comes up.
Horn
The output closes if:
any alarm comes up or
the gen-set malfunctions
The output opens if:
FAULT RESET is pressed or
HORN RESET is pressed or
Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Full load
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output can be
used for load shedding. The output closes when the load >= 0.9 * Nomin power for more than 3sec. The
output opens when the load < 0.9 * Nomin power.
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The GCB is
already closed or is able to be closed. The output opens during cooling state.
Unload
The output is closed during unloading of genset.
Synchro
The output is closed during genset forward and reverse synchronizing and opens when GCB or MCB is
closed.
54
NotReadyAuto
The output is closed in
OFF, MAN, TEST mode or in
AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and genset
is ready to take the load or it is already running loaded.
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
Vg fail
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
alarm is not active and
fg fail
Output closes if the generator over/under frequency alarm activates.
Overload
Output closes if the generator overload alarm activates.
Reverse power
Output closes if the generator reverse power alarm activates.
Overspeed
Output closes if the gen-set overspeed alarm activates.
Underspeed
Output closes if the gen-set under speed alarm activates.
Start fail
Output closes after the gen-set start-up fails.
Overcurrent
Output closes if the generator
IDMT over current or
current unbalance or
55
short current alarm activates.

Alarm is not active and
Earth fault
Output closes when Earth fault protection is active.
Output opens when protection is not active and FAULT RESET is pressed.
Batt volts
Output closes when battery over/under voltage warning appears.
Common Wrn
Output closes when any warning alarm appears.
No warning alarm is active and
Common Stp
Output closes when any slow stop alarm appears.
No slow stop alarm is active and
Common Sd
Output closes when any shut-down alarm appears.
No sd alarm is active and
Common Unl
Output closes when any unload alarm appears.
No unload alarm is active and
Common Fls
Output closes when any sensor fail alarm appears.
The output opens, if no Sensor fail is active and Fault reset button is pressed.
AVR up
AVR down
Binary outputs for Volt / PF control by motorized potentiometer. Outputs should be used when IG-AVRi
module is not connected.
Hint:
The Alarm Wrn VoltRegLim is blocked when binary output AVR up and AVR down are configured.

56
SPEED up
SPEED down
Binary outputs for Sync / Load control by motorized potentiometer. Minimal pulse duration is 0,15 sec.
Maximal pulse duration is 10,0 sec.
Hint:
The Alarm Wrn SpdRegLim is blocked when binary output AVR up and AVT down are configured.
The response of SPEED UP and SPEED DOWN binary outputs is very fast and frequent to make control
process more precise. It is supposed direct connection to electronic speed governor without mechanical
elements like relays, motorized potentiometer or servo. Min pulse duration 0,15 sec, max pulse duration 10
sec.
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AIn 1 , AIn 2, AIn 3

Output closes when IG-CU Analog input 1, 2, 3 Level1 or Level2 (e.g. warning or shutdown) alarm appears.
AIM 1
AIM 2
AIM 3
AIM 4
Output closes when IG-IOM, IGS-PTM Analog input 1, 2, 3, 4 Level1 or Level2 (e.g. warning or shutdown)
alarm appears.
Load shedd 1 (2, 3)

Output closes when gen-set power exceeds Ld shed level limit for Ld shed del time.
Output opens automatically when AutoLd recon = ENABLED or manually by rising edge of Binary input MAN
LOAD RECON. One edge moves only one stage.
Principle of Load shedding is described in the chapter Function description Load shedding.
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal Engine params: Stop time (default 60 s) in any case and 5 sec after RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.

57
Cooling
Output closes when gen-set is in Cooling state.
CommonSdStpUnl
Output closes when any Shut-down or Stop or Unload alarm appears.
No from above alarms are active and
BI6 stat, .. BI9 stat
(IG-CU Binary input status)
When corresponding binary input (BI6 to BI9) is configured as Alarm and this Alarm is active (or inactive but
not accepted by Fault reset button) then output is closed.
When corresponding binary input (BI6 to BI9) is configured as function (e.g. GCB feedback) then output
follows input state.
IOM BI5 stat, .. IOM BI8 stat
(IG-IOM or PTM Binary input status)
When corresponding binary input (BIM5 to BIM8) is configured as Alarm and this Alarm is active (or inactive
but not accepted by Fault reset button) then output is closed.
When corresponding binary input (BIM5 to BIM8) is configured as function (e.g. GCB feedback) then output
follows input state.
Analog inputs IG-CU (+IG-IOM or IGS-PTM)
Default setting of IG-IOM or IGS-PTM analog inputs is Not used.
Analog output IG-IOM, IGS-PTM

AOM1 Gen-set power
Not configurable output of generator power in the range 0 to 20 mA.
Hint:
Adjust AnOut set point in kW/20mA to set analog output range.

58
Setpoints
Password
There are three levels of password protection.
0. User
level allows change of non-protected setpoints only
1. Operator
level allows change of setpoints protected by Operator level
2. Master
level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
The asterisk mark * appears before a setpoint name (on controller screen) if the setpoint is password
protected.
The asterisk mark is removed only when the password is set from controller front panel.
The asterisk mark is still visible on controller screen even if the password is set from WinEdit.
When password is set from the controller front panel only the affected setpoints are not accessible from
WinEdit (direct or Modem) until password is set in WinEdit (direct or Modem). Setpoints opened from front
panel are automatically closed 15 minutes after the last key has been depressed or when wrong value of
password is set.
It is possible to protect remote Start, Stop, GCB and MCB commands from WinEdit, MultiEdit as well. This
three level command protection can be configured from WinEdit.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be modified.
Use or to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
To set password protection from WinEdit:
Open WinEdit
Select Controller Software configuration Modify
Select Setpoints window
Set desired protection level: 0 or 1 or 2 or 3
Access code
Can be changed from WinEdit software only.
Has to be set before remote modem or SMS connection is opened.
Can be up to 16 ASCII characters due to Internet
At first the Password3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection:
Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
To set commands protection from WinEdit:
Open WinEdit
59
Select Controller Software configuration Modify

Select Setpoints window
Set Commands = 0 (no protection) or level 1 or 2 or 3
Process control
Hint:
The first character of replicated setpoints name is #.
#SystLdCtrl PtM
[BASELOAD / LDSHARING]
BASELOAD: Gen-sets group operating in parallel to mains is loaded at preadjusted level (SystBaseLoad).
LDSHARING: Gen-sets load is controlled by load sharing line. Total group load is shared between
connected gen-sets.
#SysPFCtrl PtM
BASEPF:
V SHARING:
[ BASEPF / V SHARING ]
gen-set is loaded at preadjusted level Process control: SysPwrFactor.

power factor is shared with other engines.
#SystBaseLoad
[kW]
Total required power of gen-sets group operating in parallel to mains (MCB feedback closed).
Step:
1
Range:
0 +30000 kW
#SystPwrFactor
[-]
The required power factor of gen-sets group operating in parallel to mains.

Step:
0,01
Range:
0,60 1,00
DetectOtherCAN
[ DISABLED / ENABLED ]
ENABLED: Message WrnCANbusEmpty is recorded to Alarm list and History when no other controller is on
the CAN bus.
DISABLED: No message.
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.
Nomin power
[kW]
Nominal power of the generator

Step:
1 kW
Range:
1 3000 kW
Nomin current
[A]
This is the current limit for the generator. IDMT over current and short current protection are set based on
this setpoint. See Generator protections: 2Inom del, Ishort setpoints.
Nominal current can be different from generator rated current value.
Step:
1A
Range:
1 - 5000 A
!!! VERY IMPORTANT !!!
The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this
value is displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11
60
Amps.
Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11
Amps.
CT Ratio
[/5A]
Generator current transformer ratio.

Step:
1 A/5A
Range:
1 10000 A/5A
Hint:
When /1A CT is used (e.g. 100A/1A) then set CT Ratio five times higher (500/5A).
/1A CT is not recommended because only 20% of measuring range is used.
PT ratio
[/1]
Gen-set potential transformers ratio.

Step:
0,1 V / V
Range:
0,1 500,0 V / V
Vb PT Ratio
[/1]
Bus potential transformers ratio.

Step:
0,1 V / V
Range:
0,1 500,0 V / V
AnOut-kW/20mA
[kW/20mA]
Conversion coefficient from gen-set power to IG-IOM, IGS-PTM analog output in kW to full output scale 20
mA.
Step:
1
kW / 20mA
Range:
1 - 32000 kW / 20mA
Hint:
Available only for IG-IOM, IGS-PTM configuration.
EarthFltCurrCT
[/5A]
Earth fault protection CT ratio.

Step:
1 A/5A
Range:
1 5000 A/5A
Gen nom V
[V]
Nominal generator voltage (phase to neutral).

Step:
1V
Range:
80 30000 V
Bus nom V
[V]
Nominal bus voltage (phase to neutral).

Step:
1V
Range:
80 30000 V
Hint:
Both Gen and Mains nominal voltages must be set to the same value when no PT is used.
Nominal RPM
[RPM]
Nominal speed of the engine.

Step:
1RPM
Range:
100 4000 RPM
The following table shows the relationship between frequency and nominal RPM due to generator poles.
Generator poles
2
4
50 Hz
3000
1500
60 Hz
3600
1800

61
6
1000
1200
Hint:
Generator frequency can be used (for RPM measuring) only when generator voltage (min 5V) is present
before reaching of the firing speed (Start RPM) after start.
When pick-up cut (fail) comes, InteliGen detects under speed and stops the engine.
Nominal freq
[Hz]
Nominal generator frequency (usually 50 or 60 Hz).

Step:
1Hz
Range:
45 65 Hz
Gear teeth
[-]
Number of teeth on the engines flywheel for for the pick-up.

Set to zero, if no pick-up is used. Engine speed is calculated from the generator frequency.
Step:
1
Range:
0 500
FltRes GoToMAN
[ DISABLED / ENABLED ]
DISABLED: Controller stays in AUT mode after Fault reset .

ENABLED: Automatic switch from AUT (or SEMI or TEST) to MAN mode after Fault reset to avoid automatic
engine start. This function is active for all protections (Shut down, Slow stop, Unload, Off-load) except
Warning protection.
Hint:
It is not possible reset Fault when Binary input Remote TEST is closed.
Set to ENABLED to avoid automatic engine start when Fault reset button is pressed after shut down in
automatic mode.
ControllerMode
[ OFF, MAN, AUT ]
Equivalent to Controller mode changes by MODE or MODE buttons.

Hint:
Mode change can be separately password protected.
Contr. addr (1 .. 32)
[-]
Controller identification number. Each gen-set in the group has to have its own unique number. Default value
is 1.
Hint:
When opening Direct or Modem connection to single InteliGen, the InteliGen Controller address has to be set
to 1 and must correspond to WinEdit communication setup setting.
RS232 mode
[ Standard / Modbus ]
Communication protocol selection.

Standard:
InteliGen (WinEdit/MultiEdit) communication protocol.
Modbus:
InteliGen Modbus protocol.
Hint:
Detail description see in InteliGen Communication guide.
CAN bus mode
[ 32C / 8C ]
CAN bus speed selection.

32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus limited up to 200 meters.
8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed use for long distance connection only. Set all connected controllers to the same speed.
Engine params
Prestart time
[s]
This is the time the binary output PRE-START is active for prior to engine start.
62
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step:
1s
Range:
0 600 s
Starting RPM
[%]
Firing speed when controller stops cranking. Under speed limit when engine is running.
Step:
1 % of Nominal speed
Range:
1 50 %
MaxCrank time
[s]
Amount of time the iG will crank the engine in an attempt to start.

Step:
1s
Range:
1 60 s
Hint:
When digital output Fuel Solenoid is configured as gas, the engine will crank 25% longer on the last
unsuccessful attempt in order to ventilate the remaining gas.
The InteliGen will not continue cranking the engine after three seconds of RPM = 0. It will continue CrankFail
pause.
CrankFail pause
[s]
Pause between crank attempts

Step:
1s
Range:
1 60 s
Crank attempts
[-]
Max number of crank attempts

Step:
1
Range:
1 - 10
Hint:
The starter will disengage when digital output starter is engaged for 2 sec. and RPM equals zero. The
setpoint Gear teeth has to be set greater than zero.
A pick-up fail shutdown is activated when digital output starter is closed and generator voltage is higher than
5 V and RPM equals zero.
Idle time
[s]
Idle time delay starts when RPM exceeds Start RPM. A start fail is detected if the RPM drops below 30 and
the InteliGen is still in the Idle state.
Binary output IDLE/NOMINAL is opened During the Idle time and closes when Idle time expires. Binary
output IDLE/NOMINAL opens after the engine has stopped.
Step:
1s
Range:
1 300 s
Start RPM
M
RP
RP M
RPM = 30
BO Starter
BO IDLE/NOMINAL
Idle time
Min stab time

Start Fail
Electric protections
active

Start RPM
Start Fail
BO Starter
63
BO IDLE/NOMINAL
Idle time
Min stab time
Electric protections active
Hint:
Pressing START button in MAN mode skips the Idle time and switch to running state.
Idle function Outputs and Setpoints overview:
Engine params:
Idle time
Idle/Nominal
[s]
binary output

Engine params
Idle time
Idle/Nominal
Binary output
Min stab time
[s]
This is the minimum time the iG will wait, after the RPM has come up to nominal RPM, to close the GCB.
Step:
1s
Range:
0 Max stab time
Max stab time
[s]
Maximum time after reaching of defined level of RPM to get proper voltage level of the generator.
Step:
1s
Range:
Min stab time 300 s
Hint:
When generator voltage does not reach defined limits ( see Generator protection group) within Max stab
time the unload alarm is activated, genset cools and stops. History and Alarm list record contains Alarm
reason (e.g. Vg<).
Cooling time
[s]
Runtime of the unloaded gen-set to cool the engine before stop. Engine stays on Nominal RPM during
cooling.
Step:
1s
Range:
0 3600 s
AfterCool time
[s]
Runtime of engine after cooling pump. Binary output COOLING PUMP is closed when the engine starts and
closes AfterCool time delayed after gen-set stops.
Step:
1s
Range:
0 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be configured.
Stop time
[s]
Stop time value means the minimum time for which Stop solenoid will be closed. If the engine stopping
procedure will take longer time, the Stop solenoid stays closed until all signs of moving engine have
disappeared (RPM, Vg, fg) + 5 seconds more to have some safety overlap. After Stop time has elapsed and
the engine is still moving, the alarm "Sd Stop fail" is produced. However, this is not a normal situation and
should be solved by increasing the Stop time setpoint.
The StopValve" countdown timer will be displayed on IG screen.
Step:
1s
Range:
0 240 s
64
Fuel solenoid
(DIESEL / GAS)
[-]
Selecting of FUEL SOLENOID output function.

DIESEL: closed output opens the fuel solenoid and enables the engine start.
Emergency stop comes or
Cooled gen-set is stopped or
In pause between repeated starts
GAS: closed output energizes the gas valve.
The output closes if RPM > 30 with 1s delay.
Emergency stop comes or
The cooled gen-set is stopped or
In pause between repeated starts.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in order to
vent the remaining gas.
Example of FUEL SOLENOID output behavior during unsuccessful start.
the last cranking
BO Starter
closed
opened
Start RPM
ventilation
MaxCrank time
RPM < Start RPM
RPM < Start RPM
RPM
RPM < 3
RPM > 30
+ 25 %
RPM =0
RPM > 30
RPM < 3
RPM =0
MaxCrank time
BO Fuel
solenoid=Diesel
closed
BO Fuel +1sec
solenoid=Gas
BO Ignition
opened
closed
opened
+1sec
opened
closed
off
on
opened
closed
on

BO Starter
BO Fuel
BO Ignition
Start RPM
Solenoid=Diesel
Solenoid=Gas
Closed
Opened
MaxCrank time
The last cranking
Ventilation
Engine protect
NextServTime
[h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown is
complete:
Service alarm is detected
Alarm list is recorded
Step:
Range:
1h
0 65535 h

65
Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and begin a
new countdown.
Horn timeout
[s]
The maximum amount of time the horn will sound. If it desired to have the horn sound until the alarm is
cleared then set to zero.
Step:
1s
Range:
0 600 s
Overspeed
[%]
Threshold for over speed protection

Step:
1% of nominal RPM
Range:
50 150%
Hint:
Engine params: Start RPM value is checked as underspeed level.
Protection del
[s]
During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the Protection del time. The time starts after reaching Start RPM.
Step:
1s
Range:
0 300 s
Anl Inp1 level1
[]
The first threshold level for ANALOG INPUT 1 alarm detection. Default setting is setting is oil pressure
warning.
Step:
0,1 bar (psi)
Range:
-100 10000
Anl Inp1 level2
[]
The second threshold level for ANALOG INPUT 1 alarm detection. Default setting is oil pressure shut down.
Step:
0,1 bar (psi)
Range:
-100 10000
Anl Inp1 del
[s]
Delay for ANALOG INPUT 1 alarm.

Step:
1s
Range:
0 180 s
Anl Inp2 level1
[]
The first threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature warning.
Step:
1 C (F)
Range:
-100 10000
Anl Inp2 level2
[]
The second threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature shut
down.
Step:
1 C (F)
Range:
-100 10000
Anl Inp2 del
[s]

Step:
1s
Range:
0 180 s

66
Anl Inp3 level1
[]
The first threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level warning.
Step:
1%
Range:
-100 10000
Anl Inp3 level2
[]
The second threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level shut down.
Step:
1%
Range:
-100 10000
Anl Inp3 del
[s]

Step:
1s
Range:
0 180 s
Batt >V
[V]
Warning level for battery over voltage.

Step:
0,1V
Range:
10 40 V
Batt <V
[V]
Warning level for low battery voltage.

Step:
0,1V
Range:
8 30 V
Batt V del
[s]
Delay for battery voltage alarms.

Step:
1s
Range:
0 600 s
Hint:
SD battery flat is detected when controller is switched off during cranking. The next start is blocked.
Following AIM set points are available only when IG-IOM, IGS-PTM is configured.
AnlInIOM1 lev1
[]
The level for IOM ANALOG INPUT 1 alarm detection.

Step:
1
Range:
-100 - +10000
AnlInIOM1 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM1 del
[s]
Delay for IOM ANALOG INPUT 1 alarm.

Step:
1
s
Range:
0 - 180
s
AnlInIOM2 lev1
[]

Step:
1
Range:
-100 - +10000
AnlInIOM2 lev2
[]

67
Step:
Range:
1
-100
+10000
AnlInIOM2 del
[s]

Step:
1
s
Range:
0 - 180
s
AnlInIOM3 lev1
[]

Step:
1
Range:
-100 - +10000
AnlInIOM3 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM3 del
[s]

Step:
1
s
Range:
0 - 180
s
AnlInIOM4 lev1
[]

Step:
1
Range:
-100 - +10000
AnlInIOM4 lev2
[]

Step:
1
Range:
-100 - +10000
AnlInIOM4 del
[s]

Step:
1
s
Range:
0 - 180
s
Hint:
The analog input del is still enabled even if these inputs are configured as binary inputs contrary to standard
Binary inputs B1 to BI9 which have fix 1 sec delay for activation.
Gener protect
Hint:
All Alarm limits are the last acceptable values. Alarm detection starts when measured value is over the alarm
limit.
Overload
[%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step:
1% of Nominal power
Range:
Overload wrn 300%
Protection:
Unload (GCB open), Cooling, Stop.

68
Overload wrn
[%]
Threshold for generator overload warning alarm (in % of Nominal power)

Step:
1% of Nominal power
Range:
50 Overload
Protection:
Warning
Overload del
[s]
Delay for generator overload

Step:
0.1s
Range:
0 60.0 s
Ishort
[%]
Ishort is a percentage over nominal current, that when reached the GCB Close/Open, GCB UV coil, and the
GCB Off coil are immediately opened, the event is recorded in the alarm and history list, and the engine will
cool down and stop if the Fault reset button is not depressed.
Step:
1 % of Nominal current
Range:
100 - 500 %
Protection:
Ishort del
[s]
Delay for generator short current protection.

Step:
0.02 s
Range:
0.00 10.00 s
2Inom del
[s]
IDMT curve shape selection. 2Inom del is the reaction time of IDMT protection for 200% overcurrent
Igen = 2* Nominal current.
Step:
0,1 s
Range:
0 - 60 s
Protection:
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less time
will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and history list,
and the engine will cool down and stop if the fault reset button is not depressed.
2Inom del * Nomin current
Reaction time =
Igen -
Nomin current
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.

69
Reaction time
Maximal Reaction time
2Inom del
Igen
Nominal current
Ishort

Ishort
Reaction time
Nominal current
Maximal Reaction time
Igen
2lnom del
Hint:
The maximum allowable Reaction time is 900 sec or 15 min.
It is typical to allow genset to operate for 110% for one hour in 24 hours. In this case the setpoint Nominal
current should be set to 110% of the genset nominal current.
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2Inom del.
Reaction time
200 % =
2Inom del
0,2 s
2s
20 s
Overcurrent
100 %
101 %
110 %
No action
No action
No action
2s
20 s
200 s
20 s
200 s
No action
(time > 900 s)
!!! VERY IMPORTANT !!!

The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this value is
displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11 Amps.
Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11 Amps.
Curr unbal
[%]
Threshold for generator current unbalance. The current unbalance is calculated as a maximum difference
among of phase currents.
Step:
1% of Nominal current
70
Range:
Protection:
1 200%
Curr unbal del
[s]
Delay for generator current unbalance.

Step: 0.1 s
Range:
0 600.0 s
EarthFaultCurr
[%]
Threshold for generator Earth fault protection.

Step:
1 % of Nominal current
Range: 1 300 %
Protection:
EthFltCurr del
[s]
Delay for generator Earth fault protection.

Step:
0.1 s
Range:
0 600.0 s
Gen >V Sd
[%]
Threshold for generator over voltage Shut down protection.

Step:
1% of Nominal voltage
Range:
50 150% of Nominal voltage
Protection:
GCB opening and engine shut down.
Gen >V Unl
[%]
Threshold for generator over voltage.

Step:
Range:
Gen <V 150% of Nominal voltage
Protection:
Unload (GCB opening), Cooling, Stop.
Gen <V Unl
[%]
Threshold for generator under voltage.

Step:
Range:
50 Gen >V
Protection:
Hint:
All three phases are checked for generator voltage protection. Minimum or maximum out of three is used.
Gen V del
[s]
Delay for generator under voltage and over voltage Unload and Shut down protection.
Step:
0.1s
Range:
0 600,0 s
Protection:
Volt unbal
[%]
Threshold for generator voltage unbalance. The voltage unbalance is calculated as a maximum difference
among of phase voltages.
Step:
Range:
1 150%
Protection:
Volt unbal del
[s]
Delay for generator voltage unbalance.

Step:
0.1s
Range:
0 600.0 s
71
Gen >f
[%]
Threshold for generator phase L3 over frequency.

Step:
0.1% of Nominal frequency
Range:
Gen < f - 150,0 % of Nominal frequency
Protection:
Gen <f
[%]
Threshold for generator phase L3 under frequency.

Step:
0.1% of Nominal frequency
Range:
0.0 Gen > f
Protection:
Gen f del
[s]
Delay for generator under frequency and over frequency

Step:
0.1s
Range:
0 600.0 s
Reverse power
[%]
Threshold for generator reverse (back) power alarm.

Step:
1 % of Nominal power
Range:
0 200 % of Nominal power
ReversePwr del
[s]
Delay for generator back (reverse) power alarm.

Step:
0.1 s
Range:
0 600.0 s
Protection:
Max load surge
[P/s]
Fast load step protection limit in number of Nominal power per second. Zero setting switch load surge
protection OFF. Active protection opens GCB.
Example:
When Basic setting: Nominal power = 100 kW and Max load surge = 10 P/s then protection limit is 1000
kW/s.
Step:
1
Range:
0 60
Pwr management
Hint
All parameters in the Power management group except Power management, Priority have to be equal
throughout all the controllers and are automatically replicated from one controller into the other connected
controllers.
The first character of all replicated setpoint names is #. It is visible on InteliGen screen and in WinEdit.
Pwr management (ENABLED / DISABLED / EXTERNAL) [-]

DISABLED: Each engine starts / stops when Binary input Sys start/stop is closed / opened independent on
other gen-sets. CAN bus line is necessary for VAR sharing.
ENABLED: Gen-sets operate in Pwr management. Binary input Sys start/stop the engine to take place in
power management.
EXTERNAL : Same as ENABLED, but pwr management values(Priority, number of currently active
Reserve, number of currently active MinRunPower) are controlled externally via CAN bus.
Pwr mgmt mode

ABS (kW):
[ ABS (kW) / REL (%)]
Load reserves for start LoadResStrt and for stop LoadResStp are set in absolute values in
kW (the same Pwr management procedure like before).

72
REL (%):
Load level for start LoadResStrt and for stop LoadResStp are set in relative values in %.
Then % means maximum allowable power of all running gensets in % of Nominal power.
See below examples for five gensets 100 kW each. Compare genset-starting sequence for setting
Pwr mgmt mode = ABS (kW) or REL (%) during Actual power increasing.
1. Genset
500 kW
400 kW
360 kW
300 kW
260 kW
200 kW
160 kW
100 kW
60 kW
0 kW
Pwr mgmt mode = ABS (kW)

LoadResStrt = 40 kW
Actual power
running
2. Genset
running
3. Genset
running
4. Genset
running
5. Genset
running
40
kW
80
kW
1. Genset
2. Genset
3. Genset
4. Genset
5. Genset
120
kW
500 kW
400 kW
360 kW
300 kW
260 kW
200 kW
40 % of 400 kW
100 kW
40 % of 300 kW
40 % of 200 kW
0 kW
40 % of 100 kW
Pwr mgmt mode = REL (%)

LoadResStrt = 40 %
Actual power
160
kW
running
running
running
running
running

Pwr mgmt mode = ABSOLUTE (RELATIVE)
LoadResStrt
Actual power
Genset
running
Priority (1..32)
[-]
Adjusts the priority of the gen-sets. Based on this priorities gen-sets are started. Priority 1 is the highest,
Priority 32 is the lowest.
Step:
1
Range:
1 32
Hint:
Two or more gen-sets can have the same priority. In that case they behave as one big gen-set with the sum
of gen-sets Nominal power. When one of them has closed Binary input Master select behaves as higher
priority engine.
#SysAMFstrtDel
[s]
(System AutoMainsFail starting delay, Power management activation delay).

Delay between mains failure and the emergency start of the gen-sets when Binary input SYS START/STOP
is closed e.g. controlled by mains decoupling relay. Island operation, MCB FEEDBACK is opened.
73
If the MCB FEEDBACK is closed Power management activates with 1s delay after SYS START/STOP parallel operation with the mains.
Step:
1s
Range:
0 600 s
#SysAMFstpDel
[s]
(System AutoMainsFail stopping delay)

Delay between Binary input SYS START/STOP opening and GCB opening in island mode when Binary input
MCB FEEDBACK is opened.
Delay between mains return to start of genset unloading when binary input SYS START/STOP is controlled
from mains decoupling relay.
If the MCB FEEDBACK is closed, the delay between Binary input SYS START/STOP opening and start of
genset unloading in parallel to the mains is fixed to 1s.
Step:
1s
Range:
0 600 s
#LoadResStrt 1 (2, 3, 4)
[kW%]
Required system load reserve, or in the other words load reserve defines the maximum allowable load jump.
One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable.
When the required load reserve is not achieved, another gen-set is started.
Step:
1 kW%
Range:
1 32000 kW%
Hint:
Use load reserves to separate minimum initial power for start-up and necessary reserve in steady running
conditions.
#LoadResStp 1 (2, 3, 4)
[kW%]
One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable. When LoadRes
Stp 1 (2, 3, 4) level is achieved, the gen-set with the lowest priority (highest setpoint Priority ) is stopped.
Next gen-set is stopped when:
PBNom > PAkt + LoadRes stp
PBNom
PAkt
Reserve
Sum of the nominal power of all gen-sets on the bus apart of the one, which is going to be
stoped.
System load
LoadRes Stp 1 or LoadRes Stp 2
Step:
Range:
1 kW%
0 32000 kW%
Hint:
The engine will be stopped only when #MinRun power level stays running.
!!! IMPORTANT !!!

LoadRes Stp has to be higher than corresponding LoadRes Strt for Pwrmgm mode = ABS (kW)
LoadRes Stp has to be lower than corresponding LoadRes Strt for Pwrmgm mode = REL (%)

74
Example for #Pwr mgmt mode = ABS(kW):
2nd gen-set
400
Load Res Stp 60 kW
Load Res Strt 40 kW
1st gen-set
200
170
170 250
150
100 150
Y
Y
Y
Y
2nd gen-set
100
1st gen-set
Example for #Pwr mgmt mode = REL(%):
Load in %
LoadResStrt
70%
LoadResStp
50%
>70%
Y
60%
40%
60%
Y
Y
Y
Y
Y
N
Y
N
Y
N
2nd gen-set
45% 45%
>70%
1st gen-set

75
#Next start del
[s]
The delay before next gen-set start-up in Power management. Delay is not used, when the first gen-set(s)
starts.
Step:
1s
Range:
0 600 s
#Overld NextDel
[s]
The delay before next gen-set start-up in Power management when the system load is equal or higher then
nominal power of all gen-sets on the bus.
Delay is not used, when the first gen-set(s) starts.
Step:
1s
Range:
0 600 s
#Next stop del
[s]
The delay before next gen-set stopping in Power management. When delay is elapsed, the gen-set starts
unloading, gets off line and stops.
Step:
1s
Range:
0 600 s
#Slow stop del
[s]
Waiting to next gen-set start before gen-set slow stop procedure. Gen-set stops when Slow stop del expires
even if next gen-set does not start.
When there it is not next gen set available slow stop procedure begins immediately.
Step:
1s
Range:
0 600 s
#MinRun power 1 (2, 3)
[ kW ]
It is minimal required power of gen-set group (sum of Nominal power of running gensets). When Binary input
SYS START STOP is closed starts and stays running such number of gensets to keep #MinRunPower value
independent on load value.
When Binary inputs MIN RUN POWER 1 (or MIN RUN POWER 2 or MIN RUN POWER 3) is closed different
value of #MinRun power 1 (or 2 or 3) is selected.
When more binary inputs MIN RUN POWERx is closed the higher number has higher priority.
When no input closed, no #MinRun power is selected and minimum running power is zero.
Step:
1 kW
Range:
0 60000 kW
Hint:
The engine will be stopped only when #MinRun power level stays running.
Power management Inputs, Outputs and Setpoints overview:

76
Binary inputs
Binary outputs
Master select
Pwr management:
PrioritySwtch
PrioritySwtch
PrioritySwtch
PrioritySwtch
1
2
3
4
Load reserve 2
Load reserve 3
Load reserve 4
MinRun power 1
MinRun power 2
MinRun power 3
Priority
#LoadResStrt1
#LoadResStp1
#LoadResStrt2
#LoadResStp2
#LoadResStrt3
#LoadResStp3
#LoadResStrt4
#LoadResStp4
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Syst ready
Syst res OK
Syst res1
Syst res2
Syst res3
Syst res4
OK
OK
OK
OK
#MinRun power1
#MinRun power2
#MinRun power3

Binary inputs
Master select
PrioritySwtch
Load reserve
MinRun power
Pwr management
Priority
#LoadResStrt
#LoadResStp
#MinRun power
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Binary outputs
Syst ready
Syst res OK
Binary inputs
Master select
PrioritySwtch
Sys Start/Stop
MinRun power
Pwr management
Priority
#LoadResStrt
#LoadResStp
#MinRun power
#SysAMFstsrtDel
#SysAMFstpDel
#NextStart del
#OverldNextDel
#NextStop del
#SlowStop del
Binary outputs
Syst ready
Syst res OK
Sync/Ld ctrl
Hint:
Adjusting procedure of Sync/load and Volt/PFcontrol loops see in chapter IM - IG MINT setpoints adjustment.
SpeedRegChar
[POSITIVE / NEGATIVE ]
Switch between isochronous speed governor characteristic.

POSITIVE:
When controller Speed governor output voltage increases engine speed increases.
NEGATIVE:
When controller Speed governor output voltage decreases engine speed increases.
Hint:
All corresponding set points Slip freq gain, Angle gain and Load gain are positive.
When set to NEGATIVE Binary outputs SPEED UP and SPEED DOWN works in opposite way.
Voltage window
[%]
Maximum difference between generator and bus voltage.

Step:
0.1 % of Nominal voltage
77
Range:
0.0 100.0 %
Phase window
[]
Maximum phase angle difference between generator and bus.

Step:
1
Range:
0 90
GtoB AngleReq
[]
Phase difference between generator and mains voltage. Use this setpoint for phase correction of potential
transformers for forward synchronizing.
Step:
1
Range:
-30 to +30
Following is an example of Controller connection to Middle voltage system.
T1 shifts phase +30 and no shift is on T2.
GtoM AngleReq = +30 for this example.
BUS
T1
T2
3x10 kV
GCB
3x230/400VAC
L1, L2, L3, N
Vb
GCB
Vg Ig
iG -CU
Dwell time
[s]
The period of time that the phase angle must be within Phase window and Voltage difference within voltage
window before GCB closing.
Step:
0.1 s
Range:
0.0 25.0 s
Freq gain
[%]
Slip frequency control loop gain during synchronizing when GCB is still opened.
Step:
0.1 %
Range:
0 to +200.0 %
Freq int
[%]
Relative integration factor of slip frequency control loop.

Step:
1%
Range:
0 % 100 %
Freq der
[%]
Relative stability factor of slip frequency control loop.

Step:
1%
Range:
0 % 100 %
Freq reg loop

GCB OPEN:
SYNC ONLY:
[ GCB OPEN / SYNC ONLY ]
Frequency control is active when running unloaded and synchronizing.

Frequency control is active during synchronizing only.

78
Angle gain
[%]
Gain of angle control loop when slip frequency is near zero and GCB is still opened.
Step:
0.1%
Range:
0 % to +200.0 %
Angle der
[%]
Relative stability factor of angle control loop.

Step:
0.1%
Range:
0 % to +100.0 %
Hint:
Setpoints Slip freq gain, Slip freq int, Slip freq der, Angle gain, Angle der adjusts speed (are active) during
synchronizing only when GCB is opened.
Speed gov bias
[V]
Speed control DC output bias level of SPEED GOVERNOR voltage output.

Step:
0.01 V
Range:
-10.00 to +10.00 V
Load ramp
[s]
Increasing or decreasing load rate. In seconds / nominal power.

Step:
1s
Range:
0 600 s
Load gain
[%]
Gain of power control loop, when GCB and MCB are closed.
Step:
0.1 %
Range:
0 to +200.0 %
Load int
[%]
Relative integration factor of power control loop.

Step:
1%
Range:
0 100 %
Load der
[%]
Relative stability factor of power control loop.

Step:
1%
Range:
0 100 %
Hint:
Load gain, Load int and Load der setpoints are active only when gensets group operates in parallel to the
mains, when GCBs and MCB are closed and Process control: SysLdCtrlPtM = Baseload.
GCB open level
[%]
Power level for getting offline while unloading. If this level isnt reached GCB opens after GCB open del
time.
Step:
Range:
0 to 100 %
GCB open del
[s]
Maximum time to unload the gen-set.

Step:
1s
Range:
0 600s
LS gain
[%]
Gain of load sharing power control loop.

Step:
0.1%
Range:
0 to +200.0 %
79
LS int
[%]
Integratio factor of load sharing power control loop.

Step:
1%
Range:
0 100 %
LS der
[%]
Relative stability factor of load sharing power control loop.

Step:
1%
Range:
0 100 %
Hint:
There is a background control loop to keep generator frequency at Nominal frequency value. This
background loop operates very slowly only when GCB is closed.
When LS int (or LS gain) is set to zero, background loop is switched off as well.
Hint:
LS gain, LS int and LS der setpoints are active when gensets group operates in
Island parallel: GCBs are closed and MCB is opened. Process control: SysLdCtrlPtM = LdSharing.
Parallel to mains: GCBs and MCB are closed. Process control: SysLdCtrlPtM = LdSharing.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of Nominal
genset power.
Sync timeout
[s]
Maximal allowed time for forward or reverse synchronization. When Sync timeout is expired Sync alarm is
detected.
Step:
1s
Range:
0 1800 s
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
Volt/PF ctrl
AVRRegChar
[POSITIVE / NEGATIVE ]
Switch between AVR characteristic.

POSITIVE:
When controller and AVRi output voltage increases generator voltage increases.
NEGATIVE:
When controller and AVRi output voltage decreases generator voltage increases.
Hint:
All corresponding set points Voltage gain and PF gain are positive.
When set to NEGATIVE Binary outputs AVR UP and AVR DOWN works in opposite way.
Voltage gain
[%]
Gain of voltage control loop.

Step:
0.1 %
Range:
0 to +200.0 %
Voltage int
[%]
Relative integration factor of voltage control loop. Increasing of integration value causes quicker response.
Step:
1%
Range:
0 100 %
Voltage der
[%]
Relative stability factor of voltage control loop.

Step:
1%
Range:
0 100 %
Hint:
Voltage gain, Voltage int andVoltage der setpoints are active (adjusts AVR) only when GCB is open to
maintain Nominal voltage or to match voltage during synchronizing. Voltage loop operates as well when
GCB is closed and MCB opened.
80
PF gain
[%]
Gain of power factor control loop.

Step:
0.1 %
Range:
0 to +200.0 %
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
PF int
[%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step:
1%
Range:
0 100 %
PF der
[%]
Relative stability factor of power factor control loop.

Step:
1%
Range:
0 100 %
Hint:
PF gain, PF int and PF der setpoints are active only when is gen-set parallel to mains.
VS gain
[%]
Gain of VAR (power factor) sharing control loop.

Step:
0.1 %
Range:
0 to +200.0 %
VS int
[%]
Relative integration factor of of VAR (power factor) sharing control loop.

Step:
1%
Range:
0 100 %
Hint:
VS (PF) int in fact hides two setpoints:
- VS int to keep the the reactive power precisely shared
- maintain system voltage at nominal. This is very slow additional voltage control loop (only integrative
control). Its power is about 10times weaker than real VS int. Primary voltage control should be done by AVR
governor.
VS der
[%]
Relative stability factor of of VAR (power factor) sharing control loop.

Step:
1%
Range:
0 100 %
Hint:
VS gain, VS int and VS der setpoints adjusts AVR only when
GCB closed and MCB open or
GCB closed and MCB closed and the Setpoint SysLdcrtlPtM is set to Loadsharing)
to adjust PF (VAR sharing) and maintain system voltage at nominal.
AVR DCout bias
[%]
AVRi voltage output bias level.

Step:
0.1 %
Range:
0 100.0 %
Hint:
Real voltage level depends on AVRi outputs connection and output level potentiometer setting. Maximum
output range is 10 V.

81
Act. calls/SMS
Warning call
[DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a warning alarm occurs.
Unload call
Enables or disables active calls/SMS to selected phone or mobile numbers when a unload alarm occurs.
Slow stop call
Enables or disables active calls/SMS to selected phone or mobile numbers when a slow stop alarm occurs.
Shut down call
Enables or disables active calls to selected phone or mobile numbers when a shut down alarm occurs.
AcallCH1..3-Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED:
Channel is disabled.
DATA:
Standard analog, GSM or ISDN modem connection to WinEdit.
SMS:
Channel sends SMS message. Only when is GSM modem connected.
E-MAIL:
Channel sends E-mail. Only when is IG-IB connected.
EML-SMS:
Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.
Hint:
To receive active call run WinEdit Type of connection = Active call. WinEdit Active call window contains list
of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, IS serial number.
NumberRings AA
[-]
Number of rings prior to open modem connection from PC to controller.

Step:
1
Range:
1 30
Hint:
NumberRings AA change is not accepted immedatelly but after controller is switched on or when modem is
connected to controller.
A.c.multiplier
[-]
When active call is activated, controller tries A.c.multiplier times to open the connection.
Step:
1
Range:
1 to 250
Hint:
Timeout for connection is 90 sec and after 120 sec controller starts the next attempt. Incoming calls are
blocked when controller tries to send an active call.

82
Load Shedding
The load shedding function is available in all applications SPM, SSB, SPtM, MINT, MEXT and is active in all
iG modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There is only
one load shed level and delay for all three steps as well as recon level and delay. Load shed can only move
from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the MAN
LOAD RECON digital input needs to be configured.
Digital input MAN LOAD RECON resets iG to lower stage of load shed only if the load is under Ld Recon
Level.
All LOAD SHED outputs are activated (closed) to trip unessential load before genset goes to island (MCB
opens) from parallel to mains:
a) After Mains fail before genset starts to island in AUT mode.
b) Before MCB is opened in MAN mode by button.
Ld shed level
[%]
When gen-set load exceeds this level for more than LD Shed delay , iG controller proceeds to the next Load
shedding stage - the next binary output LOAD SHED x is closed.
Step:
Range:
from Ld Recon level to 200 % of Nominal power
Ld shed del
[s]
Time delay for LD shed level limit.

Step:
0.1 s
Range:
1 - 1800 s
Ld recon level
[%]
When gen-set load drops under this level for more than LD recon delay time, IS/IG controller proceeds to the
lower Load shedding stage. The binary output for higher stage is opened (LOAD SHED x). Automatic load
reconnection works only when AutoLd recon = ENABLED.
Step:
Range:
from 0 - Ld shed level
Ld recon del
[s]
Time delay for LD recon level limit.

Step:
1s
Range:
1 - 1800 s
AutoLd recon (DISABLED / ENABLED) [-]

Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Date and time

TimeStamp per
Time interval for history record. Time base is based on number of minutes since midnight.
Step:
1 min
Range:
0 - 240 min
Hint:
No history is recorded when TimeStamp Per = 0.
#Time [HHMMSS]
Real time clock adjustment.

83
#Date [DDMMYY]
Actual date adjustment.
Hint:
#Time and #Date setpoints are synchronized via CAN bus each hour with the lowest address controller.
#Time or #Date change in any controller changes Time or Date in all controllers on CAN bus.
Sensor spec
Calibr AI1 (AI2, AI3)
[]
Calibr AIM1 (AIM2, AIM3, AIM4)
[]
Calibrating constant to adjust the measured value of IG-CU and IG-IOM, IGS-PTM (when configured) analog
inputs. The units of the calibration constant are the same as the associated analog input, e.g. If entering 5 for
Calibr AI1, and AI1 is oil pressure in psis then it would be 5 psis.
Step:
1
Range:
-1000 +1000
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.
Customer adjustable characteristics Curve A, Curve B, Curve C adjust in WinEdit.

84
IM - IG MINT setpoints adjustment

Active and reactive power terminology
LOAD
MAINS
MAINS
P > 0 Import
Q> 0 Import
GEN
P>0
Q> 0
LOAD
Consumption
Consumption
Cos < 0 L
Export P
Import Q
Cos > 0 L
Import P
Import Q
Cos > 0 L
Consumption P
Inductive LOAD
Cos < 0 C
Export P
Export Q
Cos > 0 C
Import P
Export Q
Cos > 0 C
Consumption P
Capacitive LOAD
P> 0
Q> 0
GEN
Generation
Generation
Q
Cos < 0 L
Consumption P
Generation Q
P Cos < 0 C
Consumption P
Consumption Q
Cos > 0 L
Generation P
Generation Q
P
Cos > 0 C
Generation P
Consumption Q
Mains
Exported active power is supplied to the mains. It is displayed in negative numbers e.g. 20kW.
Imported active power is consumed from the mains. It is displayed in positive numbers e.g. +20kW.
When reactive power is imported (>0) InteliMains displays L (inductive) character of the load. Process
control: SysImportLdChr = L-Im kVAr.
When reactive power is exported (<0) InteliMains displays C (capacitive) character of the load.
Process control: SysImportLdChr = C-Ex kVAr.
Load
Active power consumed by Load is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains displays L (inductive) character of the load.
When reactive power is negative (<0) InteliMains displays C (capacitive) character of the load.
Genset
Generated active power is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliGen displays L (inductive) character of the load.
When reactive power is negative (<0) InteliGen displays C (capacitive) character of the load.

85
Steps of InteliGen MINT set points adjustment

Following chapters contain recommended procedure of InteliGen MINT set points set up. At first refer to
InteliGen - MINT Users guide, chapters Sync/load and Volt/PF set points.
The first step is speed and AVR loop sensitivity adjusting.
The second step is InteliGen - MINT set points adjusting.
1. IG-PCLSM Speed governor output

Hint:
No droop Speed governor is expected for controller connection.
Two wire shielded connection from IG-PCLSM SPEED GOVERNOR output (GND, Volt or VoltR) to
Speed governor auxiliary input is recommended.
IG-PCLSM SPEED GOVERNOR output sensitivity should 10V to 5% of Nominal generator frequency
(see drawing below).
IMPORTATNT
Speed governor has to be adjusted for optimum performance before controller Sync / load control
adjusting.
Check generator phase sequence before the first GCB connection.
Example of Speed governor out sensitivity:
Speed gov bias
Genset RPM
-10 V
1425 RPM
0V
1500 RPM = Nominal
10 V
1575 RPM
Nominal 5%
Nominal + 5%
Check Speed gov bias when genset is idle running.

When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
RPM
RPM
+ 5 % of nominal
+ 5 % of nominal
1500
- 10 V
0V
Speed governor
voltage output
+10 V
Volt [V]
- 5 % of nominal
SpeedRegChar = POSITIVE
1500
- 10 V
0V
Speed governor
voltage output
+10 V
Volt [V]
- 5 % of nominal
SpeedRegChar = NEGATIVE

Speed governor voltage output
RPM
of nominal
Check Speed gov bias when genset is idle running.
When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
To decrease Speed governor out sensitivity use IG-PCLSM VoutR output and connect external
resistor R2 in parallel to output.
VoutR output voltage is in this case R2 / (R1+R2) = 1 / 11 = 0.09 times off Vout voltage.
86
GND
R1=10k
Speed
governor
VoutR range: depends on

resistor R2 value
IG-PCLSM
GND
R2=1k
VoutR
AUX input
Vout range:
-10.0 V to +10.0 V

Speed governor
GND
VoutR
AUX input
VoutR range: depends on resistor value
Vout range
Each genset in the group should have the same speed governor out sensitivity. Speed governor
characteristics difference unbalances Load sharing during synchronizing of loaded gensets group to
the mains.
2. IG-PCLSM AVRi output

Hint:
No droop AVR unit is expected for standard controller connection.
IG-AVRi-TRANS (AC power supply for AVRi) have to be supplied from gen-set voltage.
AVRi outputs can be connected: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-GND.
To check AVR DCout bias range set Voltage gain = 0.
1)
2)
3)
4)
Potentiometer on the AVRi defines maximal OUT1, OUT2 voltage range

When AVRi is connected to AVR auxiliary voltage input use OUT1,OUT2 AVRi outputs
When AVRi replaces AVR external potentiometer use unsymmetrical output.
AVRi output voltage should change generator voltage max in range 10 % of Nominal voltage.
Out1 - GND [V]
Out2 - GND [V]
10 V
10 V
AV
p
Ri
2V
AV Ri
0V
0%
ot s
om
et t
um
xi m
AV
m in im u m
p ot se t to
AVR DCout bias
2V
100.0 %
0V
A V R i po
Ri
pot
se t
to m
a xi
mu
t se t to m
in im u m
0%
AVR DCout bias
100.0 %
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting

87
[V]
Out1 to Out2
10 V
um
im
ax
m
0V
m
t=
imu
po
min
i
R
ot =
p
i
V
A A VR
AVR DCout bias
50 %
0%
100.0 %
AVRi output voltage

Out1 - GND Out2 - GND Out1 Out2
Bias \ Pot Min Max Min Max Min Max
0%
0
0
2
10
- 2 V -10 V
50 %
1
5
1
5
0V
0V
100 %
2
10
0
0
+ 2 V 10 V
-10 V
AVRi Out1 to Out 2 output voltage

AVR DCout bias
Out
Example of AVRi out sensitivity:
AVR DCout bias Generator voltage
0%
210 V
50 %
230 V = Nominal
100 %
250 V
= Nominal 9%
= Nominal +9%
Adjust AVR and AVRi to keep Nominal genset voltage at AVR DCout bias = 50%.
To decrease AVRi output voltage sensitivity turn AVRi trim ccw.
When the AVR characteristic is negative (increasing AVRi output decreases generator voltage) set
AVRChar = NEGATIVE (All AVR gain setpoints are positive).
Each genset should have the same AVRi out sensitivity. AVR characteristics difference unbalances PF
sharing during synchronizing of loaded gensets group to the mains.
3. Voltage control
Conditions: running single gen-set, analog Volt/PF control using IG-AVRi module.
Adjust Voltage control set points of each gen-set separately :
MINT - Volt/PF control: AVR DCout bias, Voltage gain, Voltage int, Voltage der.
Hint:
Simulate voltage steps by changing of Nominal voltage setpoint and check stable Voltage control.
Voltage matching
Vbus
InteliGen - MINT
Voltage gain
Voltage int
Voltage der
AVRi
analog output
+
+
Vgen
AVR DCout bias

88

Voltage matching
Vbus
Vgen
Voltage gain
Voltage int
Voltage der
AVRi analog output
AVR DCout bias
4. Forward synchronizing
Conditions: two running gen-sets, one is connected in MAN mode to dead bus, on the second genset
press in MAN mode GCB close/open button to start synchronising to the bus.
Adjust Sync control set points of each gen-set separately. Check InteliGen-MINT synchroscope
screen.
IG - Sync/Load control: Voltage window, Phase window, Dwell time,
Speed gov bias, Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
At first set Phase window = 0 to avoid GCB closing.
Simulate speed steps by changing of Speed gov bias setpoint or press repeatedly GCB close/open button to
start stop synchronizing and check stability of synchronizing.
InteliGen - MINT
fbus
fgen
Slip freq gain

Slip freq int
Slip freg der
Angle gain
Angle der
SPEED GOVERNOR
analog output
+-10 V
+
Speed gov bias

fbus
fgen
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
Speed gov bias
SPEED GOVERNOR analog output
5. Load sharing
Conditions: two gensets are running in isolated parallel (MCB is opened). In the first step no load, then
apply full load.
When all gensets are running idle voltage of Load sharing line is zero V.
When all gensets are running at Nominal power voltage of Load sharing is 7,5V.
In parallel isolated mode (MCB is opened) adjust following Load sharing set points.
When genset is loaded, unloaded, loading, unloading check the Load sharing. Check if Speed governor
analog output does not reach limits below 10V or over 10V of the range.
IG - Sync/Load control:
Load ramp, LS gain, LS int, LS der,
GCB open level, GCB open del
Hint:

89
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the START
button returns IG controller back from Cooling to Idle state.
SPEED GOVERNOR 1.InteliGen - MINT

analog output
+-10 V
LS gain
LS int
+
LS der
+
Load sharing
isolated parallel
LS line: 0 to +7,5 V
Speed gov bias
2.InteliGen - MINT SPEED GOVERNOR

LS gain
LS int
LS der
analog output
+-10 V
Speed gov bias

Load sharing isolated parallel
Speed gov bias
LS gain
LS int
LS der
LS line
6. VAR sharing
Conditions: are the same as in step 5 Load sharing.
In isolated parallel mode (MCB is opened) adjust following VAR sharing set points. When loaded,
unloaded, loading, unloading check the PF sharing. Check if AVR analog output does not reach
limits below 0% or over 100% of the range.
IG - Volt/VAR control: VS gain, VS int, VS der
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the
START button returns IG controller back from Cooling to Idle state.
AVRi
analog output
1.InteliGen - MINT
VS gain
VS int
VS der
PF sharing
CAN bus
AVR DCout bias
2.InteliGen - MINT
VS gain
VS int
VS der
AVRi
analog output
+
+
AVR DCout bias

PF sharing
AVRi analog output
AVR DCout bias
VS gain
VS int
VS der
CAN bus
Hint:
Check output values of Sync/Load and Volt/PF control loops at InteliGen MINT Synchro screen.
90
SRO - SpeedRegOut indicates IG-PCLSM Speed governor output in the range from 10.0V to +10.0V.
VRO - VoltRegOut indicates IG-PCLSM AVRi output in the range from 0% to 100%.
Steps of InteliMains set points adjustment

Hint:
Set point which name begins # character (e.g. #SysLdCtrl PtM) is replicated from InteliMains controller to all
InteliGen controllers and vice versa.
1. Back (reverse) synchronizing of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and VAR sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
Adjust following InteliMains synchronizing set points, check InteliMains synchroscope screen.
IM - Sync/Load control: Voltage window, Phase window, Dwell time,
Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen. At first set Phase window = 0 to avoid MCB closing.
InteliMains
fbus
Slip freq gain

Slip freq int
Slip freg der
Angle gain
Angle der
Back synchronizing
LS line: +- 10 V
fmains
InteliGen - MINT
LS gain
LS int
LS der
SPEED GOVERNOR
analog output
+-10 V
+
+
Speed gov bias

Back synchronizing
fbus
fmains
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
LS line
LS gain
LS int
LS der
Speed gov bias
2. Voltage matching of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and PF sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
During synchronizing (Volt matching is active) adjust following Voltage control set points:
IM - Volt/PF control:
Volt gain, Volt int, Volt der.
91
Hint:
At first set Phase window = 0 to avoid MCB closing.
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen.
For test, adjust Nominal voltage of gensets group to different value from the mains voltage (e.g.210V).
Vbus
InteliMains
Voltage gain
Voltage int
Voltage der
Voltage matching
CAN bus
InteliGen - MINT
VS gain
VS int
VS der
AVRi
analog output
+
+
Vmains
AVR DCout bias

Voltage matching
Vbus
Vmains
Voltage gain
Voltage int
Voltage der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
3. Parallel to the mains Baseload mode

Baseload set points adjusting
Conditions: Bus (load) is connected to the mains - MCB is closed.
IG or IM - Process control:
#SysLdCtrl PtM = BASELOAD, #SysBaseLoad =
Adjust following InteliGen MINT Load and PF control set points and check forward synchronizing,
stable load/unload and PF control.
IG - Sync/Load control:
Load gain, Load int, Load der, Load ramp.
IG - Volt/PF control:
PF gain, PF int, PF der.
Hint:
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller to
start synchronizing to the mains, loading at the #SysBaseLoad value. Then press the STOP button to unload
genset and open GCB. Pressing of the START button returns controller back from Cooling to Running state.

92
Required part of
#SysBaseLoad
InteliGen - MINT
Load gain
Load int
Load der
SPEED GOVERNOR
analog output
+-10 V
+
+
Genset
power
Speed gov bias
#SysBasePF
InteliGen - MINT
PF gain
PF int
PF der
AVRi
analog output
+
+
Genset PF
AVR DCout bias

Required part of
#SysBaseLoad
Genset power
Load gain
Load int
Load der
Speed gov bias
#SysBasePF
Genset PF
PF gain
PF int
PF der
AVR DCout bias
AVRi analog output
4. Parallel to the mains Import/Export mode

Import/Export load and Import/Export PF set points adjusting.
Conditions: Bus (load) is connected to the mains - MCB is closed.
IM - Process control: #SysLdCtrl PtM = PWR-IM/EX, SysImport load =
Adjust following InteliMains Load and PF control set points and check forward synchronizing, stable
load/unload and IM/EX Load and PF control.
IM - Sync/Load control:
Load gain, Load int, Load der, Load ramp.
IM - Volt/PF control:
PF gain, PF int, PF der.
Hint:
Forward synchronizing test
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller to
start forward synchronizing and voltage matching of single genset to the mains.
InteliMains via LS line and CAN bus controls SysImport load and SysImport PF value which is shared
between gensets in the group.
When the STOP button of IG-MINT controller is pressed, genset unloads, opens GCB and steps to Cooling
state. Pressing of the START button returns controller back from Cooling to Running state.

93
Reverse synchronizing test

When gensets are running in parallel isolated (MCB is opened) in MAN mode press the InteliMains MCB
close/open button to start reverse synchronising and voltage matching of loaded gensets to the mains.
Actual
mains
power
InteliMains
Load control
Load gain
Load int
Load der
LS line: +7,5 V
InteliGen - MINT
LS gain
LS int
LS der
SysImport load
Actual
Mains
PF
InteliMains
PF gain
PF int
PF der
SPEED GOVERNOR
analog output
+-10 V
+
+
Speed gov bias
PF control
CAN bus
InteliGen - MINT
VS gain
VS int
VS der
SysImport
PF
AVRi
analog output
+
+
AVR DCout bias

Load control
Actual mains power
SysImport load
Load gain
Load int
Load der
LS line
LS gain
LS int
LS der
Speed gov bias
PF control
Actual Mains PF
SysImport PF
PF gain
PF int
PF der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
Hint:
Output values of Sync/Load and Volt/PF control loops check at InteliMains synchroscope screen.
LSO indicates IM-PCLSM load sharing output in the range from 10.0V to +10.0V.
VVO indicates IM Volt/PF output to CAN bus in the range from -1000 to +1000.

94
Sensor specification
Sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants within 10
% of measure range should be set. Three calibrating constants are set in physical units - C, %, psi, F, bar,
etc. From these constants equivalent calibrating resistances are calculated and are internally (in software)
added to the sensors resistance.
Once the calibration value is entered (enter is pressed) the calibrating resistance is calculated and saved in
memory. This value is then added to measured sensor resistance before the value is displayed.
Example: IG-CU display Temperature 70 C and real value is 73 C.
After setting Calibr AI1 to +3 C (and pressing ENTER) InteliGen calculates corresponding resistance
(e.g.5) and saves this value into the memory. The resistance is then added to all calculations (e.g. instead
of 70C -> 73C, or e.g. instead of 5C -> 6C).
Default sensor settings

Analog input 1: 10 points VDO characteristic, pressure measuring
in bar
Analog input 2: 6 points VDO characteristic, temperature measuring in C
Analog input3: 2 points VDO characteristic, fuel level measuring
in %
Curve A VDO pressure
Curve B VDO temperature
Curve C VDO Fuel level
Primary
ohms
Converted 0,1 bar
Primary
ohms
Converted C
Primary
ohms
Converted %
PT 100
PT 1000
NI 100
NI 1000
IEC 751
IEC 751
IEC 43760
IEC 43760
Primary Converted Primary Converted Primary Converted Primary Converted
0,1 C
C
92
100
108
116
123
131
139
146
154
169
-205
0
205
413
595
803
1013
1197
1411
1814
922
961
1000
1117
1232
1309
1347
1385
1423
1461
-20
-10
0
30
60
80
90
100
110
120
89
95
100
117
135
148
155
162
167
176
-20
-10
0
30
60
80
90
100
110
120
893
946
1000
1171
1353
1483
1549
1618
1688
1760
-20
-10
0
30
60
80
90
100
110
120
VDO Temp
VDO Press
VDO Level
Primary Converted Primary Converted Primary Converted
3900
1525
700
-20
0
20
10
50
85
0
20
40
10
180
0
100

95
440
290
195
135
95
69
38
Primary
30
40
50
60
70
80
100
119
152
180
60
80
100
4-20mA/100 4-20mA/60 0-20mA/100-PTM

4-20mA/100-PTM
Converted
Converted Primary Converted Primary Converted
170
200
230
280
330
390
460
560
690
0
13
25
38
50
63
75
88
100
0
8
15
23
30
38
45
53
60
0
38
57
77
96
116
135
155
174
194
0
20
30
40
50
60
70
80
90
100
38
57
77
96
116
135
155
174
194
0
12
25
37
50
62
75
87
100
100mV/100-PTM
Primary
Converted
mV0100R mV0100Out
0
10
40
70
110
140
170
210
230
250
0
4
16
28
45
57
68
84
92
100

96
Operator Interface
Pushbuttons and LEDs
3
4
5
15
10
16
11
12
14
13
18
17
Pushbuttons:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
MODE Cycle forward through gen-set operation modes OFF -> MAN -> AUT.
MODE Cycle backward through gen-set operation modes OFF -> MAN -> AUT.
HORN RESET
Deactivates the HORN.
FAULT RESET
Acknowledges faults and alarms.
START
Starts the gen-set in MAN mode.
STOP
Stops the gen-set in MAN mode.
MCB ON/OFF
Has no affect in MINT application.
GCB ON/OFF
When in MAN mode opens and closes (synchronizes) the Generator
circuit breaker.
PAGE
Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
Select the setpoint, select the screen or increase setpoint value.
Select the setpoint, select the screen or decrease setpoint value.

ENTER
Confirm setpoint value.

97
LEDs
13.
14.
15.
16.
BUS VOLTAGE PRESENT: GREEN LED is on, if voltage on the bus is present.
BUS FAILURE: RED LED starts flashing when the bus failure occurs.
GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and within limits.
GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After FAULT RESET
button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is active).
17. GCB ON: GREEN LED is on, if GCB is closed. Flashes during gen-set synchronizing.
18. MCB ON: GREEN LED is on, if MCB is closed (binary input MCB feedback is closed).
How to select gen-set mode ?

Use MODE or MODE to select requested gen-set operation mode OFF MAN AUT. It is not possible
to go directly from OFF to AUT.
When to use GCB ON/OFF button ?

In AUT mode the button is disabled.
In MAN mode is enabled, but before closing of the circuit beaker, generator voltage must be within limits. iG
has internal protection to avoid the breaker closure without synchronizing.
Closing to dead bus

When no voltage is detected on the bus, the GCB is immediately closed.
Synchronizing
When voltage is detected on the bus (within Voltage window) InteliGen starts synchronizing and waits for
closing of GCB.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through the
menu screens.
How to view measured data?

Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
MEASUREMENT screen. Use and to select the screen with requested data.
How to view and edit set points?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
ADJUSTMENT screen.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.
How to view the HISTORY menu?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
HISTORY screen.
98
2. Use or to select a requested record.

3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and or at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu
How to check the serial number and software revision?

Hold down the ENTER and the press PAGE. On the display you can see InteliGen INFO screen for 10
seconds.
InteliGen INFO screen contains :
1) Controller name (see Basic setting group)
2) InteliMains serial number (8 character number)
3) SW version:
the first is the firmware version number, the second is configuration table number.
4) Application:
IM
5) Branch:
InteliMains
Hint:
Only in MEASUREMENT menu.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press You will see the list of all active alarms with the number of alarms
at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but not yet
confirmed.
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is
active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
Description of MEASUREMENT screens

Main measure screen
1
OFF MAN AUT
TEST
Ready
Mains Oper
cos
0.00
RPM
0
Timer
0
7
5
8
6
1.
2.
3.
4.
5.
6.
Operation mode of the gen-set

Indication of active alarm !or active Remote control R
Status of the gen-set
Actual condition
RPM of the gen-set
Active power

99
7. Power factor
8. Timer - event s counting time (e.g. prestart, cooling, etc.)
Generator screen
Load surge maximal value
Load surge actual value
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N (triple barograph)
Gen I1, I2, I3
(triple barograph)
Bus screen
EarthFaultCurr
Bus freq
Bus Vb1-2, Vb2-3, Vb3-1 ph-ph
Bus Vb1, Vb2, Vb3 ph-N
(tripple bargraph)
IG-CU Analog inputs screen

AI1 Oil pressure
AI2 Water temperature
AI3 Fuel level
Battery voltage
(single barograph)
(single barograph)
(single barograph)
(single barograph)
IG-IOM, IGS-PTM Analog inputs screen (if configured)

(single barograph)
(single barograph)
(single barograph)
(single barograph)
IG-CU binary inputs 1/2

BI1 to BI5
IG-CU binary inputs 2/2

BI6 to BI9
IG-CU binary outputs 1/2

BO1 to BO5
IG-CU binary outputs 2/2

BO6 to BO9
Load shedding status
IG-PCLSM binary inputs

BI10 BI13
IG-PCLSM binary outputs

BO10 BO13
Hint:
IG-IOM, IGS-PTM binary inputs are visible only when is IG-IOM, IGS-PTM is configured.
IG-IOM, IGS-PTM binary inputs 1 / 2 (if configured)

BI1 to BI4
100
IG-IOM, IGS-PTM binary inputs 2 / 2 (if configured)

BI5 to BI8
IG-IOM, IGS-PTM binary outputs 1 / 2 (if configured)

BO1 to BO4
IG-IOM, IGS-PTM binary outputs 2 / 2 (if configured)

BO5 to BO8
Gen-set power screen

Active power
Power factor
Reactive power kVAr
Apparent power
(total and per phase)

Statistic
Kilowatt-hours
kWh
Active energy
Reactive power hours kVArh Reactive energy total
total
Run hours
Number of starts
NextServTime
Synchroscope
Angle between V1g and V1m
V1g Generator first phase voltage
V1m Mains first phase voltage
(synchroscope)
SRO Speed regulator output indication in the range 0 to 10,00V

VRO Voltage regulator output indication in the range 0 to 100%.
Power management
Engine priority
Total available power (sum of Nominal power)
Total run power (sum of Nominal power - running)
Active reserve
(single barograph)
CAN16 bus status address 1 to 16
(binary)
CAN23 bus status address 17 to 32
(binary)
Alarm list

101
kW
12345h
1 4 :2 3 :1 5
1000
AUTO

N ext
S c re e n
N ext
S c re e n
586
M AN
500
M e a s u re S c re e n s
O FF
PA G E
ENTER
ENTER
PA G E
4 . P re s s
P re s s
to c a n c e l o f e d itin g m o d e
t o w r it e p a r a m e t e r in t o m e m o r y
b u tto n s
t o e d it in g m o d e
b u tto n s
3 . A d ju s t p a r a m e t e r b y
2 . P re s s
1 . S e t c u rs o r b y
P a r a m e te r s e ttin g :
RPM
ENTER
GEAR TEETH
150
150
NOM RPM
1500
1500
S TA R T R P M
30
30%
C R A N K T IM E
10
10s
PAG E
E N G I N E B A S IC
E N G IN E P R O T
G E N B A S IC
G EN PRO TECT
M A IN S F A IL
P a r. E d it S c r e e n s
PA GE
PA G E
PAG E
S c re e n
H is to r y S c r e e n s
ENTER
ENTER
..... T O M E A S U R E S C R E E N
ENTER
F
O
E Y
L
B OR
A
T IS T
H
Flow Chart of pushbutton Operation

Page
Measure Screens
Par. Edit Screens
History Screens
Next Screen
102
Engine Basic
Engine Prot
Gen Basic
Gen Protect
Mains Fail
Gear Teeth
Nom RPM
Start RPM
Crank Time
Parameter setting
Set cursor by - buttons
Press - to editing mode
Adjust parameter by - buttons
Press - to write parameter into memory
Press - to cancel of editing mode
Table of history
To measure screen

103
Mode description
There are three modes of the gen-set: OFF - MAN - AUT.
To select the mode use MODE or MODE.
OFF mode
Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are not energized. Genset cannot be started.
If START,STOP,GCB ON/OFF buttons is pressed the iG will not respond.
MAN mode
1) To start the gen-set press START.
2) When the generator voltage is within limits (adjusted in the setpoints group Generator protections)
generator GCB green LED on the front panel lights.
3) Press GCB ON/OFF to close the GCB. If the generator voltage is out of the limits, InteliGen does not to
respond to the GCB ON/OFF .
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
4) To stop the engine press STOP
a) InteliGen unloads the gen-set. When the gen-set load reaches GCB Open level, (but max. GCB
open del), iG opens GCB CLOSE/OPEN. Unloading is active only when binary input MCB feedback
is closed or other gen-set is connected to bus. In other case GCB CLOSE/OPEN opens immediately.
b) Gen-set is cooled and stopped.
Hint:
InteliGen does not respond to the binary input SYS START/STOP. The genset is permitted to run for an
unlimited amount of time.
InteliGen is disconnected from Power management
Load and power factor sharing in parallel isolated group are active only when Load sharing line and CAN bus
between all gen-sets are connected.
AUT mode
1) All gen-sets necessary to cover selected LoadRes strt are started
a) immediately when SYS START/STOP binary input is closed
b) delayed SysAMFstrt del when MCB FEEDBACK binary input is opened mains failure comes
2) The first gen-set closes GCB to the dead bus, the rest are synchronized to the bus.
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
2) When all necessary gen-sets are connected to the bus and LoadRes strt is achieved, SYST RES OK
output is closed. Output could be used to close the MGCB.
3) Gen-sets get loaded and total active and reactive load are shared between parallel operating gen-sets.
4) Close input LOAD RESERVE 2 (or 3 or 4) and use setpoint LoadRes strt, if necessary.
5) If load increases and selected LoadRes strt is not achieved, after a Next start del next gen-set with the
highest priority is started and synchronized to the bus.
6) If load decreases and selected LoadRes stp is exceeded, after a Next stop del the running gen-set with
the lowest priority is unloaded, got off line, cooled and stopped.
7) Gen-sets group stops when binary input SYS START/STOP opens. If the input MCB FEEDBACK is
closed (gen-sets are in parallel to mains) InteliGen unloads the gen-sets. When gen-set is unloaded
(see GCB open level or GCB open del) opens SYST RES OK and opens GCB CLOSE/OPEN.
Hint:
InteliGen does not respond to GCB ON/OFF
InteliGen does not respond to START and STOP
!!!!! VERY IMPORTANT !!!!!!
104
Engine can start automatically without warning when pressing FAULT RESET after shut down alarm
when Basic setting: FltRes GoToMAN is set to DISABLED..
Load surge protection

Load surge protection is fast Mains failure protection.
It detects sudden generator load changes during parallel operation with the mains. Due to Mains failure can
be generator immediately fully unloaded or heavy overloaded. Load surge protection in this case opens MCB
or GCB depends on controller application.
Load surge protection becomes active 3 sec delayed after entering to parallel (synchronizing).
Values visible on the iG screen and in WinEdit
Max load surge
[Pnom/s]
It is maximal value of Act load surge (maxi meter). When genset enters the parallel mode, the Max load
surge value is reseted to zero.
Hint:
Max load surge is visible on iG generator screen and in WinEdit.
Load shedding
Gen-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld shed del
Ld shed del
Ld shed del
Load reconnection automatic

AutoLd recon = ENABLED

105
Gen-set power
Ld recon level
BO Load shed 3
opened
BO Load shed 2
opened
BO Load shed 1
opened
Ld recon del
Ld recon del
Ld recon del
Load reconnection manual

AutoLd recon = DISABLED
Gen-set power
Ld recon level
BO Load shed 3
opened
BO Load shed 2
opened
BO Load shed 1
opened
BI Man load recon

no action

Gen-set power
Ld shed level
Ld recon level
BO Load shed
BI Man load recon
Ld shed del
Ld recon del
closed
opened
no action
Load sheeding Inputs, Outputs and Setpoints overview:

106
Vg
Ig
Man load recon
Load shedding:
Ld shed level [%]
Ld shed delay [s]
Ld recon level [%]
Ld recon del
[s]
AutoLd recon
[ ENABLED /
DISABLED ]
Load shed 1
Load shed 2
Load shed 3

Vg
Ig
Man load recon
Load shedding
Ld shed level
Ld shed delay
Ld recon level
Ld recon del
AutoLd recon [ENABLED / DISABLED]
Load shed

107
Alarm management
Following alarms are available:
Binary alarms
Analog alarms
Hint:
The alarm can be configured for any IG-CU, IG-PCLSM and IG-IOM, IGS-PTM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to the
History record.
Detection of each binary input alarm is fix 1 sec time delayed.
Analog input Alarms have usually two levels - e.g. wrn and sd.
Use WinEdit to modify binary or analog inputs protections.
Sensor fail does not activate binary output common Alarm.
Sensor fail
(Fls)
A sensor fail on the analog input is detected when Analog input value is +6% or 6% out of range of
selected characteristic.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured name)
Battery voltage alarm level
Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID, STARTER.
Possible shut-down alarms
Overspeed
Underspeed
Start fail
IG-IOM, IGS-PTM fail
Binary inputs configured as Shut down (alarms are displayed and stored under configured name)
Analog inputs configured as Shut down (alarms are displayed and stored under configured name)
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN, waits for
Cooling time and opens FUEL SOLENOID output.

108
When another genset is available to come on line, it will start and connect to the load before the unloading
function of the first set begins. If nothing else happens the set will unload when the Slow Stop Del is
exceeded.
Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog inputs configured as Slow stop (alarms are displayed and stored under configured name)
ElProt
When the Electric generator protection (Unload) comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Possible unload alarms
GCB failure
Overload
IDMT Overcurrent (all three phases are checked)
Short current (all three phases are checked)
Current unbalance
Generator voltage unbalance
Generator over/under voltage (all three phases are checked)
Generator over/under frequency (all three phases are checked)
Reverse power
Earth fault
BUS measurement error
Alarm inputs configured as unload protection
HistoryRecord
History record protection activates history record only.
Alarm time chart

Underspeed
Protection
delay
Engine running only, SD, Slow stop, Wrn

Gen>V, Gen<V, Gen>f, Gen<f,
Volt unbal, Curr unbal, Reverse power,
Unload protection

Cooling
Stop
Loaded
GCB opened
Unloading
Loaded
Max stab
time
or
Max stab time
Running
GCB closed
Min stab time
Idle
Starter OFF
Start
Ready
RPM=0 Cranking Starting
g
Min Synchronizing
stab
time
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Mains>V, Mains<V, Mains>f, Mains<f, MVolt unbal
109
Voltage phase sequence detection

InteliGen controller detects phase sequence on both generator and mains/bus voltage terminals. This
protection is important after controller installation to avoid wrong voltage phases connection. Following
alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliGen controller L1, L2, L3. When the phases are connected in
different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
G ph opposed = wrong generator phase sequence
B ph opposed = wrong bus phase sequence
Inverted phase polarity

inverted phase polarity can be detected due to wrong connection of separation transformers between
controller and generator / mains / bus voltage. Phase sequence is OK but some phase(s) is connected in
opposite way (180 shift).
Following alarms can be detected:
GEN L1 neg
= generator phase L1 is inverted
GEN L2 neg
GEN L3 neg
B L1 neg
= mains phase L1 is inverted
B L2 neg
B L3 neg
Wrong phase sequence and inverted polarity

It is combination of both previous alarms
G ph+L1 neg = wrong generator phase sequence and phase L1 is inverted
B ph+L1 neg = wrong mains phase sequence and phase L1 is inverted
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phases angles are in
the range 120 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.
B (=BUS) alarms are detected in MINT, MEXT applications instead M. (=MAINS) alarms.
GCB, MCB fail detection

MCB or GCB fail detection is based on binary output CB close/open comparing with binary input CB
feedback.
There are three different time delays for CB fail detection see following diagrams.
When the BO GCB close/open (MCB close/open) in steady state and GCB feedback (MCB feedback) is
changed the GCB fail (MCB fail) is detected immediately (no delay).
closed
BO GCB close/open
opened
BO GCB close/open
closed
BI GCB feedback
BI GCB feedback
active
Alarm: GCB fail

Alarm detection:
immediatelly
opened
active
Alarm: GCB fail
Alarm detection:
immediatelly
When BO GCB close/open (MCB close/open) opens there is 2 sec delay for the breaker to respond before a
GCB fail (MCB fail) will be detected.
110
BO GCB close/open
BI GCB feedback
opened
Time delay
5 sec
Alarm: GCB fail
opened
active
When BO GCB close/open (MCB close/open) closes, there is following delay for the breaker to respond
before a GCB fail (MCB fail) will be detected:
2 sec when synchronizing SPtM, MINT, MEXT (parallel modes)
5 sec in stand-by SSB (island modes)
closed
BO GCB close/open
Time delay
5 or 2 sec
BI GCB feedback
closed
active
Alarm: GCB fail

BO GCB close/open
BI GCB feedback
Alarm: GCB fail
Opened
Closed
Active
Alarm detection: immediatelly
Time delay
Sensor fail detection

Sensor fail Fls is detected when measured value is 6,2 percent out of range. The controller screen will
display #### instead of the correct measured value.
R1
R2
R3
R4
R5
Sensor
Failure
-6%
Range of measurement +6% Sensor

100%
Range of sensor
Failure

Range of sensor
IG-PC(LS)M module fail

Fail is detected when controller is switched on only. Fail is not detected during operation state.
Speed regulator and Volt regulator limit warning

There are two control loops in controller: Sync/Load control and Volt/PF control.
111
During operation state it is detected when regulator output reached limit value i.e.:
When Speed governor output stays on +9,8V or -9,8V for more than 2 sec the warning SpdRegLim is
detected on the Alarm list.
When AVRi output stays on <2% or >98% for more than 2 sec the warning VoltRegLim is detected on the
Alarm list.
This warning indicates only (no other action) wrong connection or adjusting of control loop. Control loops
should operate within range.
Hint:
Corresponding warning is blocked when Binary outputs SPEED up,SPEED down or AVR up, AVR down are
configured.
Bus voltage error detection

Bus measure error is detected in MINT / MEXT application when:
Voltage on IG bus terminals is out of limits 20 seconds after:
a) GCB (own) was closed in MAN or AUT mode
b) MCB (feedback) was closed in AUT mode
c) Any other GCB in power management group (on CAN bus) was closed. The alarm is activated after
20 s, however the GCB (own) closing is blocked immediately from safety reasons.
Protection type is Unload, written to History and Alarm list.
Protection from reason: a), c)
must be confirmed by FAULT RESET button
Protection from any reason: a), b), c)
is recorded in Alarm list and History file - Unl BusMeasError message.

112
Setpoint replication management

All setpoints in the Power management group except: Priority have to be equal in every InteliGen connected
to the network. InteliGen has built in automatic replication procedure to ensure that.
Hint:
When group of InteliGens are not interconnected by CAN digital line, each gen-set operate separately.
In this case is recommended to adjust the equal setpoints in all InteliGens manually.
How to adjust setpoints

1) Switch on all InteliGens in the network
2) Select any InteliGen and adjust setpoints in the ProcessControl group or in Power management group
3) Replication management immediately updates modified setpoint in each InteliGen in the network
(except Priority)
4) Any new powered InteliGen automatically updates all setpoints from InteliGen with lowest Controller Adr
number.
Setpoints consistency
Any changes of following setpoints in the ProcessControl group and in Power management group
(except Priority) done in one InteliGen are automatically replicated in all other connecting InteliGens.
ProcessControl
Pwr management Date and Time
#SystLoadCtrl
#Syst start del
#Time
#SystPFControl
#Syst stop del
#Date
#SystBaseLoad
#LoadRes Strt 1
#SystPwrFactor
#LoadRes Strt 2
#LoadRes Strt 3
#LoadRes Strt 4
#LoadRes Stp 1
#LoadRes Stp 2
#LoadRes Stp 3
#LoadRes Stp 4
#Next start del
#Ovrld NextDel
#Next stop del
#Slow stop del
Any new powered InteliGen receive automatically all replicated parameters from InteliGen with the lowest
Controller adr

113
Gen-set operation states

Gen-set can operate in following states:
Not ready
Init
Ready
Prestart
Gen-set is not ready to start

After IG power supply switch on
Gen-set is ready to run
Prestart sequence in process.
Prestart output is closed
Engine is cranking
Pause between start attempts
START RPM (firing speed) is reached.
Gen-set is unloaded due to electric protection
Gen-set is running loaded
Stop
Shut down alarm
Gen-set is cooling before stop
Waiting for GCB connection
Gen-set is unloading
Cranking
Pause
Starting
Unl Alarm
Loaded
Stop
Shut down
Cooling
Running
Unloading
External gen-set conditions :

MainsOper
MainsFlt
ValidFlt
IslandOper
MainsRet
Brks Off
Synchro
Paral Oper
UnlProt
Multi Oper
Mains (or Bus) is present

Mains (or Bus) cut off immediate state
Mains (or Bus) cut off takes EmergStart del
Island operation
Mains (or Bus) recover
GCB, MCB opened
Synchronizing is active
Parallel operation with mains
Unload protection
Island, Mains operation
Start-stop sequence
MODE = MAN
Engine stop by using GCB ON/OFF and STOP

State
Ready
Prestart
Cranking
Starting
Running
Loaded
Unloading
Stop
Ready
Closed outputs
PRESTART
PRESTART,STARTER,FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID, GCB CLOSE/OPEN
FUEL SOLENOID

Condition of next transition

START request
Prestart time=0
RPM> Start RPM
RPM>(Nominal speed-Nominal speed/16)
GCB ON/OFF
GCB ON/OFF
STOP
RPM=0
>>>>
114
Engine stop by using STOP

State
Ready
Prestart
Cranking
Starting
Running
Loaded
Cooling
Stop
Ready
Closed outputs
PRESTART
FUEL SOLENOID
FUEL SOLENOID
FUEL SOLENOID, GCB CLOSE/OPEN
FUEL SOLENOID

START request
Prestart time=0
RPM> Start RPM
RPM>(15/16 of Nominal speed)
GCB ON/OFF
STOP
Cooling time=0
RPM=0
>>>>
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
State
Ready
Prestart
Cranking
Crank
pause
Cranking
Crank
pause
Cranking
Not ready
Ready
Closed outputs
PRESTART
PRESTART

Start request
Prestart time
MaxCrank time
CrankFail paus
PRESTART
MaxCrank time
CrankFail paus
HORN, GENERAL FAULT
MaxCrank time
FAULT RESET
>>>>

115
Remote control and data logging

Direct connection to the PC
InteliGen can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliGen.
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal resistor in controller burns out. The simple solution is to assure, that the PC supply
240/20V is ground free (GND terminal is not connected).
230 VAC
2 - RxD
3 - TxD
5 - GND
RS 232
2 - RxD
3 - TxD
5 - GND
RS232
CONTROLLER
RS232
PC
0 VDC
Required the same

voltage potential
between GNDs
Battery
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package WinEdit.
(based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections,
direct or modem communication
receive active calls
History file
InteliGen stores a record of each important event into the history file. The history file seats 117 records.
When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History | Read
history command.
Record structure
Abbreviation
No.
Reason
Date
Time
Pwr
PF
LChr
Spd
Historical Value
Number of historical event
Event specification
Date of historical event in format DD/MM/YY
Time of historical event in format HH:MM:SS
Generator active power
Generator PF
Character of the load
Engine speed

116
Gfrq
Vg1
Vg2
Vg3
Ig1
Ig2
Ig3
Im3
Bfrq
Vb1
Vb2
Vb3
Batt
OilP
Wtmp
Flev
AIM1
AIM2
BInp
BIPC
BIM
Bout
BOPC
BOM
Mode
Generator frequency
Generator voltage L1
Generator current L1
Mains current L3
Bus frequency
Bus voltage L1
Bus voltage L2
Bus voltage L3
Battery voltage
IG-CU Analog input 1 value (default Oil pressure)
IG-CU Analog input 2 value (default Water temperature)
IG-CU Analog input 3 value (default Fuel level)
IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)
IG-IOM, IGS-PTM Analog input 2 value (when configured
IG-IOM, IGS-PTM)
Binary inputs IG-CU
Binary inputs IG-PCLSM
IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM,
IGS-PTM)
Binary outputs IG-CU
Binary outputs IG-PCLSM
IG-IOM, IGS-PTM Binary outputs (when configured IGIOM, IGS-PTM)
Mode IG - OFF, MAN AUT
List of possible events

Zero signed events are not displayed or stored.
Events specification
Alarm
Configurable
Analog inputs IG-CU alarms
YES
Analog inputs IG-IOM, IGS-PTM
YES
alarms
Binary inputs IG-CU alarms
YES
Binary inputs IG-PC(LS)M alarms
YES
Binary inputs IG-IOM, IGS-PTM alarms YES
Events info
InteliGen switched on
0
Periodic history record
0
Starting sequence begins
0
Gen set stopped
0
Generator circuit breaker closed
0
Generator circuit breaker opened
0
Mains circuit breaker closed
0
Mains circuit breaker opened
0
Password was set from any terminal
0
Password was changed from any
0
terminal
Binary input Remote OFF was closed
0
Binary input Sprinkler was closed
0
Service time expired
WrnService Time
Speed regulator out was limited
Wrn SpdRegLim
Volt regulator out was limited
Wrn VoltRegLim
Load shedding
0
History
Active call
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Switched On
Time stamp
Gen set start
Gen set stop
GCB closed
GCB opened
MCB closed
MCB opened
Password set
Password chngd
0
0
0
0
0
0
0
0
0
0
Remote OFF set

Sprinkler set
0
0
0
Load shed
0
0
wrn
Wrn
wrn
0
117
Load reconnection
Some GCB in group was opened
(MINT, MEXT)
No other controller on CAN bus
(MINT, MEXT)
Engine
Gen set start fail
Gen set over speed
Gen set under speed
Emergency stop
RPM pickup fail
Battery voltage warning
Battery is discharged
Start info
AMF start
AMF stop
Remote start by binary input
(SPM,SPtM)
Remote stop by binary input
(SPM,SPtM)
System start by binary input
(MINT,MEXT)
System stop by binary input
(MINT,MEXT)
Peak start (SPtM)
Peak stop (SPtM)
Generator
Generator phase 1 over voltage
Generator phase 1 under voltage
Generator over frequency
Generator under frequency
Alarm
0
0
History
Load recon
Other GCB trip
Active call
0
0
WrnCANbus Empty WrnCANbus Empty wrn

Sd Start Fail
Sd Overspeed
Sd Underspeed
Emergency stop
SdPickupFail
Wrn Batt volt
Sd Batt flat
Sd Start Fail
Sd Overspeed
Sd Underspeed
Emergency stop
SdPickupFail
Wrn Batt volt
0
sd
sd
sd
Sd
sd
wrn
sd
0
0
0
GenSetMF start
GenSetMF stop
GenSetRemStart
0
0
0
GenSetRemStop
GenSetSysStart
GenSetSysStop
0
0
GenSet PKstart
GenSet PKstop
0
0
Unl Vg1 Over

Unl Vg1 Under
Unl Vg2 Over
Unl Vg2 Under
Unl Vg3 Over
Unl Vg3 Under
Unl Fgen Over
Unl Fgen Under
Unl Vg1 Over

Unl Vg1 Under
Unl Vg2 Over
Unl Vg2 Under
Unl Vg3 Over
Unl Vg3 Under
Unl Fgen Over
Unl Fgen Under
unl
unl
unl
unl
unl
unl
unl
unl
Generator voltage unbalance

Generator overload warning
Generator overload
Load surge protection
Reverse power
Synchronization timeout
Reverse sync timeout
Earth fault protection
Failure of generator circuit breaker
Unl Vgen Unbal

Wrn Overload
UnlGen Overload
LoadSurge
Unl Rev Pwr
Stp SyncTO
Wrn RevSyncTO
Unl EarthFltC
GCB fail
Unl Vgen Unbal

Wrn Overload
UnlGen Overload
LoadSurge
Unl Rev Pwr
Stp SyncTO
Wrn RevSyncTO
Unl EarthFltC
GCB fail
unl
0
unl
Unl
unl
Stp
Wrn
Unl
unl
Generator short current protection

Generator IDMT protection
Generator current unbalance
Unl Short Igen

Unl IDMT
Unl Igen Unbal
Unl Short Igen

Unl IDMT
Unl Igen Unbal
unl
unl
unl
Voltage on mains terminals (SPM)

Bus voltage error (MINT)
Mains/bus
Mains phase 1 over voltage
Mains phase 1 under voltage
UnlCounterVolt
Unl BusMeasErr
UnlCounterVolt
Unl BusMeasErr
unl
Unl
0
0
0
0
Vm1 Over
Vm1 Under
Vm2 Over
Vm2 Under
0
0
0
0

118
Alarm
0
0
Mains over frequency
0
Mains under frequency
0
Mains voltage unbalance
0
Failure of mains circuit breaker
MCB fail
External Mains failure relay
0
System info
Wrong params checksum
0
Watchdog reset
0
Application loaded
0
Firmware loaded
0
IG-IOM, IGS-PTM module fail
Sd IOM fail
IG-PC(LS)M module fail (SPtM, MINT) WrnPC(LS)Mfail
Warning RA15 external module fail
Wrn RA15 fail
Modem
RS232 control command
0
MODEM control command
0
CAN bus control command
0
ActCallCH1-OK
0
ActCallCH2-OK
0
ActCallCH3-OK
0
ActCallCH1-Fail
ActCallCH1-Fail
ActCallCH2-Fail
ActCallCH2-Fail
ActCallCH3-Fail
ActCallCH3-Fail
Phase sequence
Inverted polarity of gen phase L1
GEN L1 neg
GEN L2 neg
GEN L3 neg
Bad gen phase sequence
G ph opposed
Bad gen phase sequence and polarity L1 G ph + L1 neg
Inverted polarity of mains phase L1
M L1 neg
M L2 neg
M L3 neg
Wrong mains phase sequence
M ph opposed
Wrong mains phase sequence and
M ph + L1 neg
polarity L1
M ph + L2 neg
polarity L2
M ph + L3 neg
polarity L3
History
Vm3 Over
Vm3 Under
Fmains Over
Fmains Under
Vmains Unbal
MCB fail
Ext MF Relay
Active call
0
0
0
0
0
wrn
0
Wrong params
Watchdog rst
Appl.loaded
Firmw.loaded
Sd IOM fail
0
Wrn RA15 fail
0
0
0
0
sd
wrn
wrn
RemControlUART
RemControlMOD
RemControlCAN
ActCallCH1-OK
ActCallCH2-OK
ActCallCH3-OK
ActCallCH1-Fail
ActCallCH2-Fail
ActCallCH3-Fail
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Modem Bridge (MB) is IG-MU connected to modem.
Local Bridge (LB) is IG-MU connected to PC.
Note
SD stop fail is detected when Engine params: Stop time after engine stop (when BO Fuel
solenoid is opened or Stop solenoid is closed) the RPM is still > 30.

119
Remote and mobile communication

Modbus protocol
Direct connection: RS232, RS422, RS485

Modem connection
9600 bps, 8 data bits, 1 stop bit, no parity
Transfer mode RTU
Function 3 (Read Multiply Registers)
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual IG or IS controller description from on-line controller or from (aig or ais)
archive. Use ..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software.
IG-MU modbus communication

Modbus protocol communication is supported from IG-MU SW version 1.9. In this case is necessary to use
IG SW version at least 5.2 or IS SW V 2.2.
Place Modbus jumper in unit before IG-MU Modbus communication.
Recommended ISDN modem
Askey TAS-200E
ASUScom TA-220ST
Modem unit IG-MU

SW version up to 1.6 supports GSM data communication, not SMS.
SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication.
Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint.
Recommended GSM modem
Wavecom M1200/WMOD2, dual 900/1800MHz (baud rate 9600 bps).

Wavecom - Maestro 20, dual 900/1800MHz.
Siemens M20, supports only 900MHz network. For modem configuration use GM setup program.
Siemens TC35

120
Hint:
Any Modem goes to init procedure in following cases
- after controller reset (when modem is already connected)
- whenever is modem connected to controller
- each 20 minutes when is no connection
- when connection is closed
- when data transmit error occurs
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IG-CU or
IS-CU.
This program runs independent on WinEdit:
Start MS Windows-Start-Program files - WinEdit Gm_setup.exe.
Select COM port
Select IG-CU (=IS-CU) or IG-MU unit
Press Setup button
Follow commands in GSM Modem Setup window
Hint:
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.
Analog
modem
Analog
modem
or
GSM
modem
GSM
modem
SIM card setting

Adjust SIM card on GSM modem in the following way:
Enable data communication (it could be done by your local GSM operator),
Set phone number SMS service center SC (recommended in international format in case of
roaming),
Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be served
except adjusting and gen-set control command.
Both SIM cards must have DATA setting when communication from controller to PC via two GSM modems.
How to check SIM card DATA setting
Move SIM card from controller GSM modem to Mobile phone.

Call from WinEdit to this Mobile phone and check (on Mobil phone) DATA call indication of incoming
call.
If phone does not indicate DATA - solve this with your GSM operator.
SMS commands
Are not available from IG sw version 6.0.
Active SMS message

Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen/InteliSys. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).

121
Example of active SMS message:

#Gensetname:AL=(WrnPrimWatertemp,!Emergencystop)
Modbus protocol
There are three possibility of Modbus connection to InteliGen / InteliSys via IG-MU direct via RS232,
RS485/422 or via modem. Modbus protocol on IG-MU must be activated by switch P2.
IG-IB Internet communication

IG-IB Internet bridge is interface for Internet communication between one or more controllers and PC.
Internet Bridge be can currently connected to internet only via via LAN (Ethernet connector). In future it will
be possible to use also Modem connection (wired line MODEM connector)
Hint:
Contact local IT manager in any case before using IG-IB.
Hint:
Do not use IG firmware older than 5.2 and IS firmware older than 2.2 for full functionality of internet
connection.
Hint:
Company LAN connected to the Internet is probably configured to enable access to the servers located on
the Internet, but to disable access in the reverse direction. If IG-IB has to be visible from the Internet, then
your LAN administrator should create a communication channel on the Internet access server. The IG-IB
uses the TCP-communication and listen on the port 23 (known as Telnet port).
One controller - RS232/Ethernet connection

In this case no dongle is necessary.
One unit could be also connected via CAN interface.
IN T E R N E T
ETHERNET
LED
3 4
CAN
iG-IB
IG-CU
DONGLE
1 2
MODEM
IB CONFIG
LED
RS232
5 6
iG-CU
(iS-CU)
LED
POWER
IG-IB interface
Modem / IB config
RS232 interface for IG-IB configuration or Modem connection
IG-CU / Dongle
RS232 interface for one controller connection or for Dongle for multiple
controllers communication.
CAN bus
interface to group of controllers
Ethernet to LAN
interface to company net
See IG-IB Internet bridge
Connection types
Internet or Modem (wired line) remote connection from WinEdit or MultiEdit software.
Active calls: E-mail or SMS via Internet.
IG-IB configuration
Connect IG-IB Modem interface to PC and run IB-cfg software.
Adjust items in IB configuration window IP address etc.
122
IG-IB0 Dongle
IG-IB Dongle limits number of accessible controllers.
Hint:
For more detail see Communication guide chapter IG-IB Internet communication.

123
Value and setpoints codes

Hint:
Actual values, setpoints and configuration (in XLS or DOC) file is possible to export on-line from controller
or off-line from archive using WinEdit Controller Export data command.
Values
Name
InteliGen
Sw configuration
MINT
Date
13.5.2004
Group
Name
Value
Dimension
Engine
Engine
Engine
Engine
Engine
Engine
Engine
Engine
Engine
Engine
Engine speed
Batt volt
Oil press
Water temp
Fuel level
AnInIOM 1
AnInIOM 2
AnInIOM 3
AnInIOM 4
SRO
0
24,7
5,7
40
16
#####
#####
#####
#####
0
RPM
V
bar
C
%
U4
U5
U6
U7
V
8209
8213
8227
8228
8229
8978
8759
8760
8761
9052
Unsigned 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Act power
Act pwr L1
Act pwr L2
Act pwr L3
React pwr kVAr
React pwr L1
React pwr L2
React pwr L3
Appar pwr
Appar pwr L1
Appar pwr L2
Appar pwr L3
Pwr factor
Pwr factor L1
Pwr factor L2
Pwr factor L3
Load char
Load char 1
Load char 2
Load char 3
Gen freq
Gen V L1-N
Gen V L2-N
Gen V L3-N
Gen V L1-L2
Gen V L2-L3
Gen V L3-L1
Gen curr L1
Gen curr L2
Gen curr L3
EarthFaultCurr
Slip freq
Angle
VRO
#####
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
kW
kW
kW
kW
9678
8524
8525
8526
8203
8527
8528
8529
8565
8530
8531
8532
8204
8533
8534
8535
8395
8626
8627
8628
8210
8192
8193
8194
9628
9629
9630
8198
8199
8200
8208
8224
8225
9053
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 16
Integer 8
Integer 8
Integer 8
Integer 8
Char
Char
Char
Char
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Integer 16
Integer 16
Integer 16
50
215
216
215
0
0
0
0
0
0
2
0
0
50
Sw conf. ver. Ser. num. Filename

6,1
4100096
kVA
kVA
kVA
kVA
Hz
V
V
V
V
V
V
A
A
A
A
Hz
Com. obj. Data type

124
Bus
Bus
Bus
Bus
Bus
Bus
Bus
Bus
Bus
Bus freq
Bus V L1-N
Bus V L2-N
Bus V L3-N
Bus V L1-L2
Bus V L2-L3
Bus V L3-L1
Act LoadSurge
Max LoadSurge
50
228
228
228
0
0
0
0
0
Hz
V
V
V
V
V
V
P/s
P/s
8211
8195
8196
8197
9631
9632
9633
9582
9583
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Unsigned 16
Integer 16
Integer 16
Binary I/O
Binary I/O
Binary I/O
Binary I/O
Binary I/O
Binary I/O
Binary I/O
BInpIG
BInpPCLSM
BInpIOM
BOutIG
BOutPCLSM
BOutIOM
BOutRA15
8235
8601
8602
8239
8603
8604
9849
Binary 16
Binary 8
Binary 16
Binary 16
Binary 8
Binary 16
Binary 16
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
EnginePriority
TotAvlbPnom
TotRunPnom
TotRunPact
ActReserve
LoadRes Start
LoadRes Stop
1
0
0
0
0
200
250
kW
kW
kW
kW%
kW%
kW%
8624
8498
8499
8496
8625
8622
8623
Unsigned 8
Integer 16
Integer 16
Integer 16
Integer 16
Unsigned 16
Unsigned 16
Statistics
Statistics
Statistics
Statistics
Statistics
kWhours
kVArhours
NumStarts
RunHours
NextServTime
0
0
0
0
#####
h
h
8205
8539
8207
8206
9648
Integer 32
Integer 32
Unsigned 16
Integer 32
Unsigned 16
Info
Info
Info
Info
Info
Info
Info
Info
Info
Info
Info
LdShed state
TimerText
TimerValue
SW version
SW branch
Application
ControllerMode
IOM SW ver.
CAN16
CAN32
PasswordDecode
NextStart
MainsOper
0
6,1
1
254
OFF
3
1E+15
0
3565275
9089
8954
8955
8393
8707
8480
9651
9022
8546
8827
9090
Unsigned 16
Unsigned 16
Integer 16
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Binary 16
Binary 16
Unsigned 32
Name
InteliGen
Sw configuration
MINT
Date
13.5.2004
Sw conf. ver.
6,1
Group
Name
Value
Dimension
ProcessControl
ProcessControl
ProcessControl
ProcessControl
ProcessControl
#SysLdCtrl PtM
#SysPFCtrl PtM
#SysBaseLoad
#SysPwrFactor
DetectOtherCAN
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Gen-set name
Nomin power
Nomin current
CT ratio
PT ratio
10100000
0
0
0
0
0
#####
Setpoints
BASE LOAD
BASE PF
200
0,95
DISABLED
InteliGen
200
288
400
1
Ser. num. Filename

4100096
Password Com. obj. Low limit High limit Data type
kW
kW
A
/5A
/1

0
0
0
0
0
8774
8779
8775
8776
9921
0
0
0
0
0
8637
8276
8275
8274
9579
0
0,6
1
1
1
0,1
String list
String list
30000 Unsigned 16
1 Integer 16
String list
Short string
3000 Unsigned 16
5000 Unsigned 16
10000 Unsigned 16
500 Unsigned 16
125
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Basic settings
Vb PT ratio
AnOut-kW/20mA
EarthFltCurrCT
Gen nom V
Bus nom V
Nominal RPM
Nominal freq
Gear teeth
FltRes GoToMAN
ControllerMode
Contr. addr
RS232 mode
CAN bus mode
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Engine params
Prestart time
Starting RPM
MaxCrank time
CrnkFail pause
Crank attempts
Idle time
Min stab time
Max stab time
Cooling time
AfterCool time
Stop time
Fuel solenoid
2
25
5
8
3
10
2
10
30
30
60
DIESEL
s
%
s
s
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
Engine protect
NextServTime
Horn timeout
Overspeed
Protection del
AnlInp1 level1
AnlInp1 level2
AnlInp1 del
AnlInp2 level1
AnlInp2 level2
AnlInp2 del
AnlInp3 level1
AnlInp3 level2
AnlInp3 del
Batt >V
Batt <V
Batt V del
AnlInIOM1 lev1
AnlInIOM1 lev2
AnlInIOM1 del
AnlInIOM2 lev1
AnlInIOM2 lev2
AnlInIOM2 del
AnlInIOM3 lev1
AnlInIOM3 lev2
AnlInIOM3 del
AnlInIOM4 lev1
AnlInIOM4 lev2
AnlInIOM4 del
65535
10
115
5
2
1
3
80
90
5
10
3
15
36
18
5
0
100
5
0
100
5
0
100
5
0
100
5
Gener
Gener
Gener
Gener
Gener
Gener
Overload
Overload Wrn
Overload del
Ishort
Ishort del
2Inom del
120
110
5
200
0
4
protect
protect
protect
protect
protect
protect
1
200
400
231
231
1500
50
120
DISABLED
OFF
1
STANDARD
32C
/1
0
0
0
0
0
0
0
0
0
0
3
3
3
9580
9019
8566
8277
9888
8253
8278
8252
9983
8315
24537
24522
24499
0,1
1
1
80
80
100
45
0
0
0
0
0
0
0
0
0
0
0
0
0
8394
8254
8256
8257
8255
9097
8259
8313
8258
8662
9815
9100
0
1
1
5
1
0
0
2
0
0
0
600 Unsigned 16
50 Unsigned 8
60 Unsigned 8
60 Unsigned 8
10 Unsigned 8
3600 Unsigned 16
10 Unsigned 16
300 Unsigned 16
3600 Unsigned 16
3600 Unsigned 16
240 Unsigned 16
String list
h
s
%
s
bar
bar
s
C
C
s
%
%
s
V
V
s
U4
U4
s
U5
U5
s
U6
U6
s
U7
U7
s
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
9648
8264
8263
8262
8369
8370
8365
8375
8376
8371
8381
8382
8377
9587
8387
8383
8762
8766
8770
8763
8767
8771
8764
8768
8772
8765
8769
8773
0
0
100
0
-10
-10
0
-100
-100
0
-100
-100
0
18
8
0
-100
-100
0
-100
-100
0
-100
-100
0
-100
-100
0
65535 Unsigned 16
600 Unsigned 16
150 Unsigned 16
300 Unsigned 16
1000 Integer 16
1000 Integer 16
180 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
40 Integer 16
36 Integer 16
600 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
10000 Integer 16
10000 Integer 16
180 Unsigned 16
%
%
s
%
s
s
0
0
0
0
0
0
8280
9685
8281
8282
9991
8283
110
0
0
100
0
0
300 Unsigned 16
120 Unsigned 16
600 Unsigned 16
500 Unsigned 16
10 Unsigned 16
60 Unsigned 16
/5A
V
V
RPM
Hz
s
s
s
s
s
s

500 Unsigned 16
32000 Integer 16
8000 Unsigned 16
30000 Unsigned 16
30000 Unsigned 16
4000 Unsigned 16
65 Unsigned 16
500 Unsigned 16
String list
String list
32 Unsigned 8
String list
String list
126
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
Gener
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
protect
Curr unbal
Curr unbal del
EarthFaultCurr
EthFltCurr del
Gen >V Sd
Gen >V Unl
Gen <V Unl
Gen V del
Volt unbal
Volt unbal del
Gen >f
Gen <f
Gen f del
Reverse power
ReversePwr del
Max load surge
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
Pwr management
#Pwr mgmt mode
Priority
#SysAMFstrtDel
#SysAMFstpDel
#LoadResStrt 1
#LoadResStp 1
#LoadResStrt 2
#LoadResStp 2
#LoadResStrt 3
#LoadResStp 3
#LoadResStrt 4
#LoadResStp 4
#NextStrtDel
#OverldNextDel
#NextStopDel
#SlowStopDel
#MinRunPower 1
#MinRunPower 2
#MinRunPower 3
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
Sync/Load ctrl
SpeedRegChar
GtoB AngleReq
Voltage window
Phase window
Dwell time
Freq gain
Freq int
Freq der
Freq reg loop
Angle gain
Angle der
Speed gov bias
Load ramp
Load gain
Load int
Load der
GCB open level
GCB open del
LS gain
LS int
LS der
Sync timeout
Volt/PF ctrl
AVRRegChar
50
5
30
10
120
110
85
3
10
3
110
85
3
15
0,5
50
ENABLED
ABS(kW)
1
5
10
100
150
200
250
300
350
400
450
5
2
10
30
100
200
300
NEGATIVE
0
3
5
1
20
50
10
SYNC ONLY
50
10
0
60
20
100
10
5
60
20
100
20
60
%
s
%
s
%
%
%
s
%
s
%
%
s
%
s
P/s
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8284
8285
8286
8287
10013
8291
8293
8292
8288
8289
8296
8298
8297
8486
8552
9581
s
s
kW%
kW%
kW%
kW%
kW%
kW%
kW%
kW%
s
s
s
s
kW
kW
kW
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8551
9874
8488
8549
8550
8489
8491
8490
8633
8831
8833
8832
8834
8492
8493
8494
8495
9584
9585
9586
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
9054
9578
8650
8652
8653
8715
8716
8717
9891
8718
8719
8656
8658
8659
8713
8714
8547
8548
8725
9035
8726
8657
9055
s
%
%
%
%
%
V
s
%
%
%
%
s
%
%
%
s
POSITIVE

1
0
1
0
85
85
50
0
1
0
85
50
0
0
0
0
200 Unsigned 16
600 Unsigned 16
300 Unsigned 16
600 Unsigned 16
150 Unsigned 16
150 Unsigned 16
110 Unsigned 16
600 Unsigned 16
150 Unsigned 16
600 Unsigned 16
150 Unsigned 16
110 Unsigned 16
600 Unsigned 16
50 Unsigned 8
600 Unsigned 16
60 Unsigned 16
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
String list
String list
32 Unsigned 8
600 Unsigned 16
600 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
32000 Unsigned 16
600 Unsigned 16
600 Unsigned 16
600 Unsigned 16
600 Unsigned 16
60000 Unsigned 16
60000 Unsigned 16
60000 Unsigned 16
-30
0
0
0
0
0
0
0
0
-10
0
0
0
0
0
0
0
0
0
0
String list
30 Integer 16
100 Unsigned 16
90 Unsigned 16
25 Unsigned 16
200 Integer 16
100 Integer 16
100 Integer 16
String list
200 Integer 16
100 Integer 16
10 Integer 16
600 Unsigned 16
200 Integer 16
100 Integer 16
100 Integer 16
100 Unsigned 16
600 Unsigned 16
200 Integer 16
100 Integer 16
100 Integer 16
1800 Unsigned 16
String list
127
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Volt/PF ctrl
Voltage gain
Voltage int
Voltage der
PF gain
PF int
PF der
VS gain
VS int
VS der
AVR DCout bias
20
20
10
20
20
10
15
15
10
50
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Act. calls/SMS
Warning call
Unload call
Slow stop call
Shut down call
AcallCH1-Type
AcallCH1-Addr
AcallCH2-Type
AcallCH2-Addr
AcallCH3-Type
AcallCH3-Addr
NumberRings AA
A.c.multiplier
DISABLED
DISABLED
DISABLED
DISABLED
DISABLED
Load shedding
Load shedding
Load shedding
Load shedding
Load shedding
Ld shed level
Ld shed del
Ld recon level
Ld recon del
AutoLd recon
90
2
50
5
ENABLED
Date/Time
Date/Time
Date/Time
Time stamp per

#Time
#Date
Sensors spec
Sensors spec
Sensors spec
Sensors spec
Sensors spec
Sensors spec
Sensors spec
Calibr AI 1
Calibr AI 2
Calibr AI 3
Calibr AI 4
Calibr AI 5
Calibr AI 6
Calibr AI 7
%
%
%
%
%
%
%
%
%
%
0
0
0
0
0
0
0
0
0
0
8501
8720
8502
8503
8721
8504
8777
9036
8778
8500
0
0
0
0
0
0
0
0
0
0
3
3
8482
8483
8485
8484
9594
9597
9595
9598
9596
9599
24512
24505
%
s
%
s
0
0
0
0
0
8884
8887
8890
8893
9649
50
0
0
0
200 Integer 16
1800 Unsigned 16
90 Integer 16
1800 Unsigned 16
String list
60
17:04:02
23.10.2002
min
0
0
0
8979
24554
24553
240 Unsigned 8
Time
Date
0
0
0
0
0
0
0
bar
C
%
U4
U5
U6
U7
0
0
0
0
0
0
0
8431
8407
8467
8793
8794
8795
8796
-100
-1000
-1000
-1000
-1000
-1000
-1000
DISABLED
DISABLED
3
1

0
0
0
0
0
0
0
0
0
0
200 Integer 16
100 Integer 16
100 Integer 16
200 Integer 16
100 Integer 16
100 Integer 16
200 Integer 16
100 Integer 16
100 Unsigned 16
100 Integer 16
1
1
String list
String list
String list
String list
String list
Long string
String list
Long string
String list
Long string
30 Unsigned 8
250 Unsigned 8
100 Integer 16
1000 Integer 16
1000 Integer 16
1000 Integer 16
1000 Integer 16
1000 Integer 16
1000 Integer 16
128
Technical data
Power supply
Voltage supply
Consumption depends on supply voltage
8-36V DC
0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
2 % at 24V
10 year
Battery voltage measurement tolerance

RTC battery life-cycle
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change until
controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU
Operating temperature IG-CU-LT
Storage temperature
Flash memory data retention time
Protection front panel
Humidity
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
Vibration
Shocks
-20..+70oC
-30..+70oC
-30..+80oC
10 years
IP65
95% without condensation
(From IG serial number xxxx0900)
EN 61010-1:95 +A1:97
EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
a = 200 m/s2
Dimensions and weight

Dimensions
Weight
180x120x50mm
800g
Bus and generator

Nominal frequency
Frequency measurement tolerance
50-60Hz
0,1Hz
Current inputs
Nominal input current (from CT)
Load (CT output impedance)
CT input burden
Max. measured current from CT
Current measurement tolerance
Max. peak current from CT
Max. continuous current
5A
< 0,1
< 0,2 VA per phase (In=5A)
11 A
2% from the Nominal current
150 A / 1s
12 A

129
Voltage inputs
IG-CU
Nominal voltage
231/400 VAC
Maximal measured/allowed voltage (short time) 290/500 VAC
Input resistance
6 M phase to phase
6 M phase to neutral
Voltage measurement tolerance
2 % from the Nominal voltage
Overvoltage class
III / 2 (EN61010)
Voltage inputs
IG-CU/600
Nominal voltage
277/480 VAC
Maximal measured/allowed voltage (short time) 346/600 VAC
Input resistance
6 M phase to phase
6 M phase to neutral
2 % from the Nominal voltage
Overvoltage class
III / 2 (EN61010)
IG-MTU
Primary voltage Ph-Ph
Secondary voltage Ph-N
Mechanical dimensions:
Primary/secondary Phase shift
Operating temperature
3x400 VAC / 50Hz (3x480 VAC / 60 Hz)

3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
155 x 95 x 60 mm , DIN rail (35 mm) mounted
< 1
-30..+70oC
IG-MTU-C
Primary voltage Ph-Ph
Secondary voltage Ph-N
Primary/secondary Phase shift
3x400 VAC / 50Hz (3x480 VAC / 60 Hz)

3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
6
-30..+70oC
Binary inputs and outputs

Binary inputs
Number of inputs
9
Input resistance
4,7 k
Input range
0-36 VDC
Switching voltage level for close contact indication
0-2 V
Max voltage level for open contact indication
8-36 V
Contact relay outputs

Number of outputs
Electric life cycle
Maximum current
Maximum switching voltage
Minimum load
Insulation voltage
2
min 100.000 switching cycles
12 A DC resistive load
4 A DC inductive load
36 VDC
24 V / 0,1 A
500 Veff
Binary open collector outputs

Number of outputs
Maximum current
7
0,5 A
36 VDC
Analog inputs
Not electrically separated
Resolution
10 bits

130
Sensor resistance range

Resistance measurement tolerance
0 -2,4 k
4 % 2 out of measured value
Speed pick-up input

Type of sensor
Minimum input voltage
Maximum input voltage
Minimum measured frequency
Maximum measured frequency
Frequency measurement tolerance
magnetic pick-up (connection by

shielded cable is recommended)
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
4 Hz
10 kHz (min. input voltage 6Vpk-pk)
1,5 %
RS232 interface
Maximal distance
Speed
10m
19.2kBd
Recommend external converter:

ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision,
no external data flow control signals, galvanic isolated.
Recommended internal converter:
ADVANTECH PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
CAN bus interface

Galvanically separated
Maximal CAN bus length
Basic setting: CAN bus mode = 32C
Basic setting: CAN bus mode = 8C
Speed
Nominal impedance
Cable type
200m
900m
250kBd
120
twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and
32 IG-COM units connected:
Nominal Velocity of Propagation
min. 75% (max. 4,4 ns/m)
Wire crosscut
min.0,25 mm2
Maximal attenuation (at 1 MHz)
2 dB / 100m
Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)
Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Hint:
131
When use double pair cable, use data pair for CAN bus and Power supply DC pair for Load sharing line
connection.
IG-PCLSM
Power supply:
Consumption:
8 36 V DC
100 mA
Binary inputs
Number of inputs
Input resistance
Input range
4
4,7 k
0-36 VDC
0-2 V
8-36 V
Open collector outputs

Number of outputs
Maximum current
Speed governor output:
AVRi outputs:
LS output:
4
0,5 A
36 VDC
10 V DC , max.15 mA
PWM to IG-AVRi
max 10 V / 15 mA
IG-AVRi
Power supply:
18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100
Absolutely maximum power supply range: 15 - 25 VAC or 20 - 35VDC
-30..+70oC
Inputs:
Outputs:
AVRi output voltage range:
AVRi output current:
+AVR, -AVR (two wires, PWM from IG-CU)

OUT1, OUT2 floating (potential free) voltage source.
potentiometer adjustable from +- 1V to +-10V DC.
max 15 mA.
IG-AVRi Trans/LV
Primary voltage 1:
Absolute low limit:
Absolute high limit:
230-277 VAC
230 VAC 20%
277 VAC + 20%
Primary voltage 2:
Absolute low limit:
400-480 VAC
400 VAC 20%
480 VAC + 20%
Frequency:
Secondary voltage:
50 - 60 Hz
18 V AC, 5 VA
-30..+70oC
IG-AVRi Trans/100
Primary voltage:
Absolute low limit:
100 120 VAC

100 VAC 20%
120 VAC + 20%
Frequency:
Secondary voltage:
50 - 60 Hz
18 V AC
-30..+70oC

132
IG-IOM
Voltage supply
Consumption
Connection to IG-CU
8-36V DC
0,1A depend on supply voltage
standard IOM cable 2 meters length, not galvanic separated
-30..+70oC
Binary inputs
Number of inputs
Input resistance
Input range
8
4,7 k
0 - 36 VDC
0-2V
8-36 V
Binary open collector outputs

Number of outputs
Maximum current
8
0,5 A
36 VDC
Analog inputs
Number of inputs
Resolution
Sensor resistance range
4
10 bits
0 -2,4 k
Analog output
Number of outputs
Resolution
Output range
1
10 bits
0 to 20 mA 0,33 mA
IG-MU
Voltage supply
Consumption
Interface to modem or PC
Interface to controller
8-36V DC
-30..+70oC
RS232, RS422, RS485
CAN
IG-IB
Voltage supply
Consumption
Interface to modem
Interface to Ethernet
8-36V DC
-30..+70oC
RS232 or CAN
RS232
RJ45
IGS-PTM
Voltage supply
Consumption
8-36V DC
-30..+70oC
CAN

133
Binary inputs and outputs

Analog output
see IG-IOM
see IG-IOM
Analog inputs
Number of inputs
Resolution
Maximal resistance range
Maximal voltage range
Maximal current range
Current measurement tolerance
4
10 bits
0 250
0 100 mV
0 20 mA
1,5 % 1mV out of measured value
2,5 % 0,5mA out of measured value
IGL-RA15
Power supply
Voltage supply
Consumption
8-36V DC
0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
-20..+70oC
-30..+80oC
IP65
Storage temperature
Protection front panel
Dimensions and weight

Dimensions
Weight
180x120x55mm
950g
Horn output
Maximum current
1A
36 VDC
InteliGen Low Temperature modification

LCD display limits controller operating temperature range to 20 oC - + 70 oC even if the other electronic
components work in wider temperature range.
Internal preheating foil is mounted in InteliGen LT to extend display operational temperature range.
Preheating starts at temperature below 5 oC and preheating power depends on temperature and power
supply voltage.
Technical data
Storage temperature
IG-CU Standard
-20 oC..+70oC
-30 oC..+80oC
IG-LT
-30 oC..+70oC
-30 oC..+80oC
Preheating foil increases controller current consumption

Controller
consumption at
12VDC
24VDC
36VDC
No preheating
360 mA
230 mA
100 mA
Preheating at ambient temperature

0 oC
-15 oC
-30 oC
+50 mA
+180 mA +300 mA
+25 mA
+85 mA +150 mA
+20 mA
+65 mA +100 mA

134
InteliGen LT work immediately after switch on at -30 oC and display becomes visible after a few minutes.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Order codes
There are two types of preheating foil to cover full temperature and controller power supply range.
Order code
IG-CU-LT/12
IG-CU-LT/24
Controller
InteliGen
Nominal power supply

12 VDC
24 VDC

135

Ig Mint Mint+iom 6.2

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Ig Mint Mint+iom 6.2

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Available Formats

Compact Controller for Stand-by and Parallel Operating Gen-sets

Strana 1/135Strana 1/135

Copyright 2005 ComAp s.r.o.

ComAp, spol. s r.o.

InteliGen MINT, SW version 6.2, ComAp August 2005

Active and reactive power terminology....................................................................................................... 84

InteliGen MINT, SW version 6.2, ComAp August 2005

(Capital letters in the frame) buttons on the front panel

InteliGen MINT, SW version 6.2, ComAp August 2005

WARNING VERY IMPORTANT !!!

!!! CAUTION !!!

Adjust set points

InteliGen MINT, SW version 6.2, ComAp August 2005

MINT - required and optional modules

InteliGen voltage transformer unit to separate

InteliGen AVR interface

InteliGen display software description

InteliGen MINT, SW version 6.2, ComAp August 2005

Terminals and Dimensions

G ENE RATO R C URRENT

Drawing text translation

The IG-COM label is from side.

Green CAN connectors are separated:

CAN2 = inter-controller CAN,

Indicates data transfer on the CAN2 line.

InteliGen MINT, SW version 6.2, ComAp August 2005

2-nd local bridge

IG IOM, IGS-PTM terminals

IG-CU + IG-COM + IG-PCLSM

1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

IG-AVRi, IG-AVRi TRANS/LV

IG-AVRi unit is DIN rail mount (35mm)

IG-IOM unit is DIN 35 mm rail mounted.

InteliGen MINT, SW version 6.2, ComAp August 2005

IGS-PTM unit is DIN 35 mm rail mounted.

InteliGen MINT, SW version 6.2, ComAp August 2005

IGL-RA15 Remote annunciator

(left bottom) button. Detail descriptions see in iGL-RA15.pdf user

Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)

IG-IB Internet bridge

It is recommended to use IG-IB firmware version 2.0

I-CR CAN repeater

I-CR module enables to extend CAN bus line of

InteliGen MINT, SW version 6.2, ComAp August 2005

InteliGen MINT, SW version 6.2, ComAp August 2005

GEN C.B. FEED-BACK

SYST START / STOP

SYSTEM START / STOP

More IG-MU on CAN bus

Multiple sets application

LOAD SHARING LINE

LOAD SHARING LINE

InteliGen MINT, SW version 6.2, ComAp August 2005

Drawing text translation

Description without MGCB

Description with MGCB

InteliGen MINT, SW version 6.2, ComAp August 2005

MSB: Multiple Stand-by

LOAD SHARING LINE

LOAD SHARING LINE

Drawing text translation

Automatic start-up when the mains fails

Uf relay (Mains decoupling relay) unit + MCB control