Professional Documents
Culture Documents
Improved Asset
Performance
Management - Beyond
Personal Safety
An effective way for companies
to respond to recommendations
in the Baker Report
by Roy Whitt, Vice President, Meridium
Abstract
To be successful, asset-intensive manufacturing businesses need to
achieve profit levels that will satisfy their primary stakeholders
while maintaining safety performance that is more than just acceptable.
This paper demonstrates how a top-down approach to managing the
performance and reliability of assets can help companies effectively
respond to the findings and recommendations of the Baker Report.
Introduction
The Challenge
2 Process Safety Through Improved Asset Performance Management - Beyond Personal Safety
Figure 1
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Leadership
The Baker Report rightly identified corporate culture and leadership as key issues related to achieving better process safety. The report contains a
wealth of information about what should be
looked at and emphasized in an organizations
quest toward better process safety. But, the report
leaves it to industry and its operators to decide
how to achieve those objectives. With the
wealth of knowledge and expertise contributing
to the report, companies will be well-served by
following its recommendations, just as industry
has profited by compliance with OSHAs PSM
regulation.
The Baker Report indicates that to demonstrate
leadership in process safety, a high level reliability
and process safety position should be established
and employee perspective of PSM elevated. Both
the position and subject must be viewed as one of
great importance to the company. Executive
management should conduct frequent, periodic
reviews (at least annually) of key results that
reflect the effectiveness of the PSM program.
Reviews should include third party audits that
have measured a significant percentage of the
companys assets for PSM performance on an
annual basis.
PSM coordinators at company sites must be given
authority to ensure compliance with the many
requirements in the regulation and should have
deep expertise related to one or more of the fol-
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Figure 2
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DOMAINS
Figure 3
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9 Process Safety Through Improved Asset Performance Management - Beyond Personal Safety
People
Figure 4
Excellence in Stationary Equipment Reliability
F. Walter Pinto, Lyondell, presented at 2004 NPRA Reliability &
Maintenance Conference & Exhibition
In order to maintain a safe, efficient and profitable plant, companies must seek and retain personnel with the necessary level of knowledge and
expertise which will ensure positive results and
success of the program. Equipping those people
with the right tools and data is equally important,
so companies must:
collect in an easily retrievable place all the
pertinent information about each piece of
equipment
have the capability of analyzing the initial data
as well as changes that routinely take place to
create appropriate maintenance strategies for
the equipment within a defined operating
envelope
Having the data and capability of analyzing it will
produce good results only if the organization
includes individuals who are competent in using
the information. Finding, hiring and retaining
people with the right skill sets in reliability and
safety has always been a challenge but will be
Figure 5
Excellence in Stationary Equipment Reliability
F. Walter Pinto, Lyondell, presented at 2004 NPRA Reliability &
Maintenance Conference & Exhibition
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