Shigleys Mechanical Engineering Design

9th Edition in SI units

Richard G. Budynas and J. Keith Nisbett

Chapter 13
GearsGeneral

Copyright 2011 by The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

13 GearsGeneral
Chapter
Outline

13-1

Types of Gears

13-2

Nomenclature

13-3

Conjugate Action

13-4

Involute Properties

13-5

Fundamentals

13-6

Contact Ratio

13-7

Interference

13-8

The Forming of Gear Teeth

13-9

Straight Bevel Gears

13-10

Parallel Helical Gears

13-11

Worm Gears

13-12

Tooth Systems

13-13

Gear Trains

13-14

Force AnalysisSpur Gearing

13-15

Force AnalysisBevel Gearing

13-16

Force AnalysisHelical Gearing

13-17

Force AnalysisWorm Gearing

Types of Gears
Spur gears have teeth parallel to the axis of rotation and are used to
transmit motion from one shaft to another, parallel, shaft.
Helical gears have teeth inclined to the axis of rotation. Helical gears
are not as noisy, because of the more gradual engagement of the
teeth during meshing.
Bevel gears have teeth formed on conical surfaces and are used
mostly for transmitting motion between intersecting shafts.
Worms and worm gears ,The worm resembles a screw. The direction
of rotation of the worm gear, also called the worm wheel, depends
upon the direction of rotation of the worm and upon whether the
worm teeth are cut right-hand or left-hand.

Nomenclature

The pitch circle is a theoretical circle upon which all calculations are usually based; its diameter is the
pitch diameter.

A pinion is the smaller of two mating gears. The larger is often called the gear.

The circular pitch p is the distance, measured on the pitch circle, from a point on one tooth to a
4
corresponding point on an adjacent tooth.

Nomenclature

The module m is the ratio of the pitch diameter to the number of teeth.

The diametral pitch P is the ratio of the number of teeth on the gear to the pitch diameter.

The addendum a is the radial distance between the top land and the pitch circle.

The dedendum b is the radial distance from the bottom land to the pitch circle. The whole depth ht is
the sum of the addendum and the dedendum.
5

Nomenclature

The clearance circle is a circle that is tangent to the addendum circle of the mating gear.

The clearance c is the amount by which the dedendum in a given gear exceeds the addendum of
its mating gear.

The backlash is the amount by which the width of a tooth space exceeds the thickness of the
engaging tooth measured on the pitch circles.
6

Fundamentals

When two gears are in mesh, their pitch circles roll on one another without
slipping. The pitch-line velocity is

!
Thus the relation between the radii on the angular velocities is
!
The addendum and dedendum distances for standard interchangeable teeth are,
1/P and 1.25/P, respectively.

Pressure Angle and Pressure Line

Pressure angle () usually has a value

of 20 or 25, though 14.5 was once used.
8

Tooth Systems
Standard and most commonly
used Tooth System for Spur Gears

Tooth sizes in general uses

Gear Trains

Consider a pinion 2 driving a gear 3. The speed of the driven gear is

!
where,

n = revolutions or rev/min
N = number of teeth
d = pitch diameter
10

ies to any gearset no matter whether the gears are spur, helical,
solute-value signs are used to permit complete freedom in choosGearInTrains
ive directions.
the case of spur and parallel helical gears, the
orrespond to the right-hand rule and are positive for counter-

ons are somewhat more difficult to deduce for worm and crossed
e 1326 will be of help in these situations.
wn in Fig. 1327 is made up of five gears. The speed of gear 6 is
N2 N3 N5
n6 =
n2
N3 N4 N6

(a)

gear 3 is an idler, that its tooth numbers cancel in Eq. (a), and
ly the direction of rotation of gear 6. We notice, furthermore, that
Gear 3 is an idler gear and affects only the direction of rotation of Gear 6.

Gears 2, 3, and 5 are drivers, while 3, 4, and 6 are driven gears. We

define the train value e as

!
!

For spur gear, e is positive if the last gear rotates in the same sense as the
first, and negative if the last rotates in the opposite sense.
11

Force Analysis : Spur Gearing

The power H transmitted through a rotating gear:

!
!
! Transmitted load expressed in SI units:

! !
!!

where
Wt =transmitted load, kN
H =power,kW;
d =gear diameter, mm
n = speed, rev/min

12

Free Body Diagram for Spur Gear: Force and Moment

13

Example:

14

Example

15