Professional Documents
Culture Documents
INTELLIGENT TANKSENSORS
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CONTENT
The company
10
Output
11
Technical data
12
14
29
32
Parameter sheet
35
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BEDIA
The company
utility vehicles.
We hope you will get a comprehensive overview of our products from this catalog. Please feel free to contact us, we will be
One thing that all our products have in common is the nonexistence of moving or adjustable parts; our parts are not subject
to mechanical interference and exhibit exceptional operational
reliability.
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2009
2008
2006
DC/DC converters
2000
1994
1986
2005
temperature sensors
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Mechanics
The tank sensor ITS 60/ITS 65 is characterized by a particularly stable, but light mechanical system
specifically designed for Heavy Duty Applications.
The mounting flange and measurement tube are constructed from die cast aluminium.
The flange hole distribution is compatible with commercially used tank sensors. This means that this system can be
used without expensive conversions.
The capacitive measurement principle permits measurement of levels without mechanical
moving parts. This increases stability and operating safety considerably.
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Measurement principle
The ITS65 level measuring system is based on a capacitive measurement principle. A capacitor is formed by an electrically
conducting plate and an aluminium tube. Depending on the level, the remaining air volume between the measurement
electrodes varies. The resulting capacitive change is detected and processed by the microcontroller.
Additionally, the ITS65 offers measurement of the medium temperature through a sensor element positioned at the tip of the sensor.
Capacitance measurement
V
Air
=1
V
Oil
>1
electrical field
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Example of use
Immersion depth
0
10 %
20 %
30 %
40 %
50 %
60 %
70 %
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80 %
90 %
100 %
Using a microcontroller not only permits linear tank geometries to be taken into account with the ITS 60 / ITS 65 tank sensor, but a variety of tank geometries to be correctly evaluated by programming up to 15 reference points.
Example of use
Output signal [v]
Immersion depth
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Level switch
Output signal
Uout [v]
on
EIN
off
AUS
Immersion depth
0
10 %
20 %
30 %
40 %
50 %
60 %
70 %
80%
90 %
10
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Temperature [C]
100 %
OUTPUT
Analogue outputs
The analogue outputs are available as voltage output, as PWM output or as current loop.
Output types
Signal types
Voltage
output:
1
t
PWM
signal:
t
Current
output:
t
Other signal types available on request.
Switching output
The switching output is available as a lowside
switch or a highside switch.
The switching output is short-circuit
protected and suitable for 500 mA.
Lowside
Highside
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11
TECHNICAL DATA
Technical data
Measure principle:
Supply voltage:
12 V DC/24 V DC (25%/+50%)
Measurable mediums:
Sensor outputs:
Signal Characteristics::
Level switch- or Temperature output requirement: Switching point as defined by the customer
(within the measuring range)
MIN or MAX function
Hysteresis as defined by the customer
Delay time as defined by the customer
Low side switching upto 500mA and short circuit proof
Temperature output (analogue) 50 C to 150 C
Measurement deviation:
Installation position:
Pressure resistance:
5 bar
Operating temperature:
ITS 60: 40 C to 85 C
Medium temperature:
ITS 60: 40 C to 85 C
Storage temperature:
ITS 60: 50 C to 85 C
El. connection:
12
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TECHNICAL DATA
Technical data
Mechanical connection:
Marking:
Laser inscription
(manufacturer, manufacturer number, customer part number,
serial number, date: week/year )
Sensor length:
EMC*:
Vibratory resistance*:
Shock resistance*:
Environmental test*:
Flange material:
Profile material:
* These tests were performed according to the standards of construction machinery and commercial vehicle industry
A complete test report is available on request.
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13
To be able to provide you with a quote or a finished sample, we will require various details from you. Because of the
numerous options that our sensor can offer, we are particularly dependent on your co-operation.
The following table provides definitions for the terms used, together with an example for the parameterisation of a sensor.
A dimensioned drawing is attached with all parameters listed.
All measurements are given in [mm] from the seal edge.
Please enter your data on page 35, and complete the entry with your personal information and the required number of
pieces per year. To receive a quote or request a sample, please fax this page to the fax number provided.
If you require any assistance with the completion of this form, please get in touch with us.
14
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Parameter
Possible values
Note
designation
This number
Designation of the
can be found
parameter.
or value ranges
in the data
sheet.
parameter.
Example for the parameterisation of a sensor for the tank and description depicted on page 9.
Mechanic
Section
Parameter
Possible values
Note
5-hole flange
designation
Mounting flange
(standard), diameter
of pitch circle =
54 mm
6-hole flange,
diameter of pitch
circle = 80 mm
G 2 screw-in flange
Standard sensor
pipe length
Minimum length :
200 mm
Maximum length :
2000 mm
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15
Section
Parameter
Possible values
Note
Bayonet cap
ISO 15170
(standard)
designation
Electrical
connection
Customer specified
connector
A bayonet cap ISO 15170 was selected for the example sensor.
Cable length
Minimum length :
100 mm
Standard length
800 mm
Other lengths
on request.
16
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Level output
Section
Parameter
Possible values
Note
Analogue output
signal
measurement start
* Voltage 0 - 5 V
* Voltage 0 - 10 V
designation
(only with 24 V
supply)
* Current 4 - 20 mA
* PWM 0 - 100%
Sensor immersed /
measurement end
* Voltage 0 - 5 V
* Voltage 0 - 10 V
(only with 24 V
supply)
* Current 4 - 20 mA
* PWM 0 - 100%
The following output signal was selected for the example sensor:
Analogue start: 0.5 V
Analogue end: 4.5 V
This signal is not inverted.
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17
Section
Parameter
Possible values
Note
designation
Output type
Voltage output:
PWM output:
Current output:
18
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Parameter
Possible values
Note
Analogue tempera-
designation
Analogue
temperature output
ture output
* Voltage 0 - 5 V
* Voltage 0 - 10 V
(only with 24 V
supply)
* Current 4 - 20 mA
* PWM 0 - 100%
Temperature [C]
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19
Parameter
Possible values
Note
designation
Switching point
Switching point range The sensor is equipped with one switch See dimensioned
drawing
Switching point
in [mm]
20
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Section
Parameter
Possible values
Note
Function:
designation
Function of
switching point
Minimum
Function:
Maximum
medium
no medium
maximum
switching
minimum
switching
t
switch delay
t
switch delay
Switching delay
range
Delay in [sec]
delay time of 7 sec prevents the indicator from constantly triggering when the
medium sloshes around. A delay time
of 0 sec is recommended for overfilling
(MAX- switching point) as this will ensure
a prompt switch-off. Depending on the
system, extremely fast level changes
(fuelling up) can still occur and therefore
the switching output may switch with
appr. 2 sec delay.
A switching delay of 7 sec was selected for the example sensor (typical MIN).
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21
Section
Parameter
Possible values
Note
The switch-off
designation
Reset hysteresis
Switch-off point in
[mm]
22
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Geometry adaption
Section
Parameter
Possible values
Note
Position from
designation
Measurement
range/Geometry
seal edge
adaptation
Data in [mm]
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23
As the output signal of the example sensor is to be proportional to the contents of the tank
the following connection points are defined:
Connection point
Output value
480 mm
0,50 V
200 mm
3,59 V
20 mm
4,50 V
The output value analogue start is always given with the first setting point and the analogue end value
is always given with the last setting point. If the signal is not to be given in proportion to the level but e.g.
proportional to the actual content, additional setting points must be provided. Up to 15 setting points can be
given.
24
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Example tank
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25
Example
Das Urheberrecht an dieser Zeichnung gehrt uns. Vervielfltigung, berlassung,
Zugnglichkeit oder Mitteilung des Inhalts, auch auszugsweise,
an Dritte ist nicht gestattet. Die Zeichnung darf ohne unsere Zustimmung,
zu einem anderen Zweck als sie dem Empfnger anvertraut wird,
nicht benutzt werden. Zuwiderhandlung verpflichtet zu Schadenersatz.
Alle Rechte, fr den Fall einer Patenterteilung,
Gebrauchsmustereintrag oder anderer Schutzrechte, sind uns vorbehalten.
72
P5
4
68
65
2
36
80
30
3
3
68
35
10
10
4
X(1:1)
1 = positive (+)
2 = negative (-)
3 = level output
4 = switching output
Oberflche /
surface
Sa
Mderer
09.04.2013
09.04.2013
Maeinheit /
dimension unit
in [mm]
Zul. Abweichung /
admissible tolerance
A3
Format /
Size
Erstellt /
created by
Geprft /
checked by
Name/Geprft
checked by
1:1
10
P4
Mastab /
scale
20
19
25
Position /
position
Benennung / description
with 5-hole-flange
Menge /
amount
Blatt /
sheet
1/1
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Zust. /
nderung/modification Datum/date
rev.
26
cable length
39,7
Example
Das Urheberrecht an dieser Zeichnung gehrt uns. Vervielfltigung, berlassung,
Zugnglichkeit oder Mitteilung des Inhalts, auch auszugsweise,
an Dritte ist nicht gestattet. Die Zeichnung darf ohne unsere Zustimmung,
zu einem anderen Zweck als sie dem Empfnger anvertraut wird,
nicht benutzt werden. Zuwiderhandlung verpflichtet zu Schadenersatz.
Alle Rechte, fr den Fall einer Patenterteilung,
Gebrauchsmustereintrag oder anderer Schutzrechte, sind uns vorbehalten.
0)
36
(=
60
6x
P8
6x
P7
30
2
2
P
50
96
3
30
35
10
10
4
X(1:1)
1 = positive (+)
2 = negative (-)
3 = level output
4 = switching output
Oberflche /
surface
Sa
Mderer
09.04.2013
09.04.2013
Maeinheit /
dimension unit
in [mm]
Zul. Abweichung /
admissible tolerance
A3
Format /
Size
Erstellt /
created by
Geprft /
checked by
Name/Geprft
checked by
Zust. /
nderung/modification Datum/date
rev.
1:1
10
P4
Mastab /
scale
15
14
25
Position /
position
Benennung / description
with 6-hole-flange
Menge /
amount
cable length
41,6
Blatt /
sheet
1/1
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27
Example
Das Urheberrecht an dieser Zeichnung gehrt uns. Vervielfltigung, berlassung,
Zugnglichkeit oder Mitteilung des Inhalts, auch auszugsweise,
an Dritte ist nicht gestattet. Die Zeichnung darf ohne unsere Zustimmung,
zu einem anderen Zweck als sie dem Empfnger anvertraut wird,
nicht benutzt werden. Zuwiderhandlung verpflichtet zu Schadenersatz.
Alle Rechte, fr den Fall einer Patenterteilung,
Gebrauchsmustereintrag oder anderer Schutzrechte, sind uns vorbehalten.
72
1
68
P54
5x hexagon socket
head screw
DIN912-A2 M5x30
2
36
P
P7
65
80
30
3
HEX65
68
35
10
4
10
X(1:1)
Mastab /
scale
1:1
10
25
(HEX65)
Position /
position
Benennung / description
25
Menge /
amount
30
1 = positive (+)
2 = negative (-)
3 = level output
4 = switching output
10
Oberflche /
surface
Sa
Mderer
09.04.2013
09.04.2013
Maeinheit /
dimension unit
in [mm]
Zul. Abweichung /
admissible tolerance
A3
Format /
Size
Erstellt /
created by
Geprft /
checked by
Name/Geprft
checked by
Zust. /
nderung/modification Datum/date
rev.
G 2"
cable length
A
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Blatt /
sheet
1/1
28
5-hole flange
cable with bayonet according ISO 15170 overmolded
5-hole flange
cable with DEUTSCH DT04-4P
5-hole flange
cable with connector AMPSEAL 16 4-pole
5-hole flange
cable with SUPERSEAL
5-hole flange
cable with SUPERSEAL
5-hole flange
cable with Packard overmolded
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29
30
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5-hole flange
cable with connection M12x1
5-hole flange
cable with connector Sure-Seal-Stecker 4-pole
5-hole flange
cable with connector MIL-DTL-38999
G2-adapter
cable with bayonet according ISO 15170 overmolded
6-hole flange
cable with bayonet ISO 15170 overmolded
6-hole flange
cable with flying leads
5-hole flange
with connector DIN EN 175 301-803-A
5-hole flange
with connector M12x1
5-hole flange
with connector MIL-C-26482 series 2 - 4-pole
Order number overview at page 32
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31
ble
ype
nt
ctio
ne
con
MIN
192
MIN
250
MIN
250
MIN
MIN
MIN
MIN
MIN
MIN
MAX
MIN
250
279
288
250
180
297
20
360
MIN
MIN
MIN
350
350
304
MIN
333
MIN
MIN
370
415
MIN
MIN
MIN
430
405
470
MIN
MIN
MIN
459
480
468
MIN
354
MIN
555
Ca
mm
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gth
len
32
ble
Ca
mm
ing
itch
gth
len
0.0V-5.0V
0V-5V
0V-5V
0.45V-5V
0V-5V
0.5V-4.5V
0.5V-3.3V
0V-5V
0.5V-4.5V
0.5V-4.5V
0.5V-4.5V
0V-5V
0.5V-4.5V
0.5V-10V
0.5V-10V
0V-10V
0.5V-4.5V
0.5V-10V
0V-5V
0V-10V
1V-9V
0.5V-4.5V
0.5V-4.5V
0V-10V
0.5V-4.5V
0V-5V
0.5V-10V
0V-5V
0V-10V
0V-10V
0.5V-10V
0V-10V
0.5V-10V
0.5V-4.5V
0.5V-4.5V
0V-5V
0V-10V
0.5V-4.5V
0.5V-10V
0V-10V
0.5V-10V
0V-5V
0.5V-4.5V
0V-5V
0V-10V
int e
po edg
ing eal
itch e s
Sw m th
fro
t
tpu
ou
ipe
sw
of
ion
nct
Fu int
po
el
Lev
p
sor
Sen
200
240
250
250
250
250
265
270
285
290
300
300
300
340
350
350
357
360
370
370
370
380
382
390
390
400
400
400
410
460
480
480
480
500
500
500
530
536
540
540
550
550
567
570
575
800
6000
800
500
2000
800
900
800
300
200
300
800
800
800
800
2000
300
800
800
3000
100
200
300
800
800
2000
800
6000
800
800
3000
800
800
200
600
6000
1000
300
800
10000
800
6000
300
500
3000
2*
1*
2*
1*
1*
2*
1*
2*
1*
2*
1*
2*
1*
2*
2*
1*
1*
2*
2*
1*
3*
2*
1*
2*
2*
1*
2*
1*
2*
2*
1*
2*
2*
4*
3*
1*
1*
1*
2*
1*
2*
1*
1*
2*
1*
600 502
600 430
600 183
600 257
600 437
600 458
600 422
600 471
600 115
600 255
600 133
600 240
600 306
600 291
600 292
600 372
600 227
600 293
600 057
600 202
600 413
600 191
600 226
600 223
600 417
600 213
600 294
600 435
600 224
600 222
600 160
600 221
600 295
600 034
600 395
600 431
600 086
600 149
600 297
600 359
600 296
600 432
600 228
600 275
600 494
r
be
um
rn
de
Or
gth
len
n
hru
sf
sau
lus
sch
An
ble
Ca
mm
ing
itch
gth
len
0V-5V
0.5V-10V
0V-5V
0V-10V
0V-5V
0V-5V
0V-10V
0.5V-4.5V
0V-5V
0.5V-4.5V
0.5V-4.5V
0V-10V
0V-5V
5V-0V
0.5V-4.5V
0.5V-4.5V
1V-9V
0.5V-4.5V
0V-5V
0.5V-5V
0.5V-4.5V
0.5V-4.5V
0V-5V
0V-5V
0V-10V
0.5V-4.5V
int e
po edg
ing eal
itch e s
Sw m th
fro
t
tpu
ou
ipe
sw
of
ion
nct
Fu int
po
el
Lev
p
sor
Sen
590
590
590
625
640
650
660
680
700
716
741
750
780
785
800
830
850
880
950
980
993
1000
1000
1100
1100
1300
MIN
504
MIN
605
MIN
580
MIN
730
MIN
750
MIN
800
MIN
100
MAX
100
2000
800
6000
800
6000
2000
10000
800
6000
300
300
800
2000
300
500
500
100
600
200
300
800
800
2000
2000
1000
3000
1*
2*
1*
2*
1*
1*
1*
2*
1*
1*
1*
2*
1*
2*
4*
1*
3*
3*
4*
1*
2*
2*
1*
1*
1*
4*
600 214
600 298
600 433
600 283
600 434
600 215
600 396
600 157
600 436
600 246
600 180
600 030
600 358
600 511
600 152
600 279
600 336
600 406
600 332
600 331
600 112
600 123
600 506
600 445
600 519
600 402
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33
MIN
180
MIN
760
n
hru
sf
sau
lus
sch
An
mm
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gth
len
34
ble
Ca
mm
ing
itch
gth
len
4.0mA-20mA
4.0mA-20mA
4.0mA-20mA
4.0mA-20mA
4.0mA-20mA
4.0mA-20mA
int e
po edg
ing eal
itch e s
Sw m th
fro
t
tpu
ou
ipe
sw
of
ion
nct
Fu int
po
el
Lev
p
sor
Sen
260
340
400
400
450
900
2000
500
500
150
100
2000
1*
4*
4*
3*
2*
1*
600 510
600 245
600 193
600 518
600 238
600 312
Please send the following table completed with your data to:
BEDIA Motorentechnik GmbH & Co. KG, Fax +49 (0) 9187 9509 1611
Please enter your data on
table.
To receive a quote or
request a sample, please
send this page to the fax
number provided.
If you require any
assistance with the
completion of this
form, please contact
us.
ITS 60
ITS 65
1 Mounting flange
6-hole
5-hole
................. mm
3 Electrical connection
cable
G 2
flange mounted connector
DIN EN 175301
without connector
M12
AB05-2100-08
...........................................
4 Level output
voltage output
5 Temperature output
(ITS 65 only)
voltage output
min. function
max. function
normally open
switching delay ........... s
7 Geometry adaption of level output
reference point
normally closed
reset hysteresis .......... mm
Linear
position from
output signal
seal edge
V / mA / %PWM
reference point
10
11
12
13
14
15
position from
output signal
seal edge
V / mA / %PWM
8
Additional data:
In what equipment is the sensor to be installed in?
Which sensor must be replaced?
What fuel is normally used?
How many sensors are required per year?
Your address:
Company:
Telephon:
E-Mail:
Signature/company stamp:
Name:
Fax:
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35
Rev. 7/2013 - EN