You are on page 1of 38

Metal Forming;

Lecture note: Forging


Shahrood University of Technology

1- Forging Plant

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

1-1- Forming by changing cross section

1-2- Forming by changing direction

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

1-3- Parting processes

1-4- Hole creating processes

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

1-5- Special forging processes

1-6- Drawing out processes

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

2- Forging Variables



2-1- Hot forging temperature

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

2-2- Material Effects

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

2-3- Flow stress or forming resistance stress

Forming resistance stress:

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3- Close die forging

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-1- Complexity of forged parts

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-2- Parting line

10

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

11

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

12

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-3- Draft and Transition Radius in hot forged parts

13

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-4- Corner radius

14

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-5- Minimum wall thickness

15

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-6- Flash land effect

16

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

17

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-7- Flash land design

18

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-8- Die Design

19

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-9- Die material

20

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

3-10- Temperature dependency of mechanical property for die material

21

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

22

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

23

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-1- Classification of forming equipment

24

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

25

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-2- Load Stroke curves for different forming processes

26

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-3- Hammers

27

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

28

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

29

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

30

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

31

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

32

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-4- Screw presses

(a) (b)

33

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

34

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-5- Mechanical Presses

35

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

36

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

37

Metal Forming;
Lecture note: Forging
Shahrood University of Technology

4-6- Hydraulic presses

38

You might also like