Harness Side

ECM Connector P2

DT Connector Receptacle

Pin Contact

Speed/Timing Sensor Connectors

DT Connector Plug

Plug Wedge

Receptacle Wedge

HD Connector Receptacle
HD Connector Plug

Socket Contact
Sealing Plug

IAPCV Connector
Boost Pressure Sensor

Receptacle Wedge
Plug Wedge

Atmospheric Pressure Sensor

Oil Level Switch

(Optional)

150 Series Plug

2002 Caterpillar
All Rights Reserved

15

25
35

5
0

45

MPH

55
65
75

15

85

(Optional)

Plug Wedge

Fast Idle Enabled Lamp

or Wait to Start Lamp

Coolant Temperature Sensor

Harness Side
Cruise Control On/Off &
Set/Resume Switches

Accelerator Pedal Position Sensor

IAPCV Intregral to
Hydralic Pump

Top Camshaft Speed/Timing Sensor

Ignition Key Switch

Clutch and Service Brake Switches

Bottom Camshaft Speed/Timing Sensor

Injection Actuation Pressure Sensor

Coolant Level Sensor

Check Engine Lamp

Warning Lamp

10
20

25

3126E Truck Engine

Electrical System

RPMX100 30

Speedometer & Tachometer

(Specific Ratings Only)

A/C High Pressure Switch

HEP1-UP

Cooling Fan

PTO Accelerator Position

Sensor

PTO Switch On Lamp

Fast Idle Enable Switch

PTO On/Off & PTO Set/Resume
Switches

Inlet Air Temperature Sensor

Transmission Neutral Switch

AT/MT/HT Transmission Relay

Inlet Air Heater Relay

Exhaust Brake On/Off Switch

Inlet Air Heater Lamp

Inlet Air Heater

Ground Strap

Printed in U.S.A.

SENR9638-00
8 Page, JVD

Inlet Manifold Temperature Sensor Short Circuit

Very High Inlet Manifold Temperature Warning
Atmospheric Pressure Sensor Open Circuit
Atmospheric Pressure Sensor Short Circuit
High Coolant Temperature Warning
Coolant Temperature Sensor Open Circuit
Coolant Temperature Sensor Short Circuit
Very High Coolant Temperature Warning
Low Coolant Level Warning
Coolant Level Sensor Fault
Coolant Level Sensor Open Circuit
Coolant Level Sensor Short Circuit
Very Low Coolant Level
Secondary Fuel Level Sensor Open Circuit
Secondary Fuel Level Sensor Short Circuit
Injection Actuation Pressure Out of Range
Injection Actuation Pressure Sensor Erratic
Injection Actuation Pressure Sensor Open Circuit
Injection Actuation Pressure Sensor Short Circuit
Injection Actuation Pressure System
Low or Intermittent Battery
PTO Engine Shutdown Switch Short Circuit
PTO Shutdown Switch Occurrence
Engine Overspeed Warning
Loss of Engine RPM Signal #1
No Pattern on RPM Speed Sensor #1
Theft Deterrent Active
Engine Cranking with Theft Deterrent Active
J1939 Required Data Not Received
J1939 Device Not Responding
5 Volt Supply Above Normal
5 Volt Supply Below Normal
Brake Switch #1 Fault
Brake Switch #2 Fault
Incorrect Engine Software
Check Customer or System Parameters
Truck Manufacturer Parameter Not Programmed

Batteries

No Detected Faults
Cylinder 1 Fault
Cylinder 2 Fault
Cylinder 3 Fault
Cylinder 4 Fault
Cylinder 5 Fault
Cylinder 6 Fault
Check Timing Sensor Calibration
Invalid PTO Throttle Signal
PTO Throttle Sensor Calibration
8 Volt Supply Above Normal
8 Volt Supply Below Normal
Injection Actuation Pressure Control Valve Driver
Ignition Key Switch Fault
Loss of Engine RPM Signal #2
No Pattern on RPM Speed Sensor #2
Inlet Air Heater Open Circuit
Inlet Air Heater Short Circuit
Idle Shutdown Override
Idle Shutdown Occurrence
PTO Shutdown Timer Occurrence
Vehicle Overspeed Warning
Loss of Vehicle Speed Signal
Invalid Vehicle Speed Signal
Vehicle Speed Out of Range
Vehicle Speed Rate of Change
Invalid Throttle Signal
Throttle Sensor Calibration
Primary Fuel Level Sensor Open Circuit
Primary Fuel Level Sensor Short Circuit
Oil Pressure Sensor Open Circuit
Oil Pressure Sensor Short Circuit
Very Low Oil Pressure
Boost Pressure Sensor Open Circuit
Boost Pressure Sensor Short Circuit
Excessive Boost Pressure
High Inlet Manifold Temperature Warning
Inlet Manifold Temperature Sensor Open Circuit

ECM Side
+

0-00
1-11
2-11
3-11
4-11
5-11
6-11
22-13
30-08
30-13
41-03
41-04
42-11
43-02
64-02
64-11
70-05
70-06
71-00
71-01
71-14
84-00
84-01
84-02
84-08
84-10
91-08
91-13
96-03
96-04
100-03
100-04
100-11
102-03
102-04
102-07
105-00
105-03

12V

Description

Flash
Codes
38
64
26
26
61
27
27
61
62
12
12
12
62
44
44
17
15
15
15
15
51
00
47
35
34
34
00
00
58
58
21
21
00
00
59
56
56

J1939 Cab
Diagnostic Connector

Diagnostic Code Listing

Flash
PID-FMI
Codes
55
105-04
72
105-11
72
108-03
73
108-04
73
110-00
74
110-03
74
110-04
42
110-11
29
111-01
29
111-02
21
111-03
21
111-04
18
111-11
71
128-03
34
128-04
34
164-00
49
164-02
49
164-03
01
164-04
47
164-11
47
168-02
41
186-04
31
186-14
36
190-00
36
190-02
36
190-11
32
224-11
28
224-14
44
231-02
44
231-12
24
232-03
24
232-04
46
246-11
25
247-11
25
252-11
25
253-02
64
253-14
38

Hydraulic
Pump

Caterpillar Installed

150 Series Receptacle

ECM Connector P1
Engine Control Module

Description

6 HEUI Injectors

PID-FMI

ECM Side

OEM Installed

ECM AMP Connectors

SENR9638
June 2002

Receptacle Wedge

Oil Pressure Sensor

Vehicle Speed Sensor

Exhaust Brake

3126E ENGINE HARNESS WIRING DIAGRAM

INJECTOR HARNESS GROMMET

L983-WH

12
11
10
9
8
7

L983-WH
L984-OR
L984-OR
L985-YL
L985-YL
J301

P301

J302

B
A

J303

P302

B
A

INJECTOR
CYLINDER
NO.2

INJECTOR
CYLINDER
NO.1

P303

J304

B
A

J305

P304

B
A

P305

J306

B
A

INJECTOR
CYLINDER
NO.3

INJECTOR
CYLINDER
NO.4

A706-GY

P306

P2 J2

INJECTOR
CYLINDER
NO.6

P300

44
45
46
55
54
39
38
37
36
47
67
68
1
63
64
4
5
61
62
70
40
27
6
7
14
3
2
15
16
17
24
42
41

L983-WH
L984-OR
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY

6
5
4
3
2
1

B
A

INJECTOR
CYLINDER
NO.5

ENGINE HARNESS CONNECTOR

J300

A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
2
1

INJECTION ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)

ENGINE BOOST
PRESSURE
SENSOR
183-4760

ENGINE BOOST PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

ENGINE INJECTION
ACTUATION
PRESSURE
SENSOR
194-6726

C
B
A

A746-PK
G829-GN
G828-WH

J200

P200

GN
YL
0R

ENGINE INJECTION ACTUATION PRESS.

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

ENGINE ATMOSPHERIC PRESSURE

ENGINE PRESSURE SENSOR +5V

P203

ENGINE OIL
PRESSURE
SENSOR
161-1705
NOTE A

ENGINE OIL PRESSURE SENSOR

ENGINE OIL PRESSURE SENSOR COMMON
ENGINE OIL PRESSURE SENSOR +5V

A746-PK
G849-BR

G849-BR
G829-GN
G828-WH
994-GY
G827-BU
G826-BR

J204

25
51
52
53
21
33
32
35
9
34
26
18
10
11
12

A747-GY
G829-GN
G828-WH

C
B
A

ENGINE PRESSURE SENSOR COMMON

P500

A747-GY
G829-GN
G828-WH

C
B
A
P204

ENGINE ATMOSPHERIC
PRESSURE
SENSOR
161-1703
NOTE A

G854-PK
G855-PU

J500

J203
G458-GY
995-BU
C967-BU

994-GY
G827-BU
G826-BR

C
B
A
P201

G846-YL

J201

G833-PK
TOP CAMSHAFT ENGINE
SPEED/TIMING SENSOR

ENGINE OIL LEVEL

SWITCH
183-5903
NOTE A

G458-GY
G829-GN

A
B

ENGINE OIL LEVEL

ENGINE OIL LEVEL COMMON

J802

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

P802
169-3300

1
2

NOT
USED

G846-YL
G833-PK

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

J101

ENGINE COOLANT
TEMPERATURE
SENSOR
130-9811

J100

A
B

E965-BU
E966-YL

28
29
30
31
43
22
23
56
57
65
8
69
20
66
60

P402

1
2

C967-BU
G833-PK

INLET AIR
HEATER RELAY
J501 P501

J103

P103

C987-RD
G850-BU

1
2

INLET AIR
HEATER GROUND
STRAP

(+) BATTERY SUPPLY WIRES

INPUT SIGNAL WIRES TO ECM

G850-BU

N/O
RELAY
INLET AIR
HEATER

COMMON CYLINDERS 1 & 2

COMMON CYLINDERS 3 & 4
COMMON CYLINDERS 5 & 6
CYLINDER 6
CYLINDER 5
CYLINDER 4
CYLINDER 3
CYLINDER 2
CYLINDER 1

IAP CONTROL VALVE

IAP CONTROL VALVE COMMON
ENGINE BOOST PRESSURE
ENGINE INJECTION ACTUATION PRESSURE

ENGINE ATMOSPHERIC PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

ENGINE OIL PRESSURE SENSOR

ENGINE OIL PRESSURE SENSOR

COMMON

ENGINE OIL PRESSURE SENSOR +5V

ECM GROUND STRAP

NOT USED
ENGINE TEMPERATURE SENSOR COMMON

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

INLET AIR HEATER RELAY

OUTPUT SIGNAL WIRES FROM ECM

SENSOR SUPPLY VOLTAGE
SIGNAL PLUS
SIGNAL MINUS
(-) BATTERY / SENSOR RETURN

P648
G850-BU
C987-RD

B
A

COMPONENTS ARE SHOWN WITH THE KEY OFF

UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.

TO ECM
MOUNTING
BOLT

ENGINE OIL LEVEL SWITCH

ENGINE COOLANT TEMPERATURE
ENGINE INLET AIR TEMPERATURE

ENGINE CONTROL MODULE

ENGINE INTAKE MANIFOLD AIR TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

49
48
13
50
19
59
58

P401

P100
K995-OR

ENGINE
INLET AIR
TEMPERATURE
SENSOR
130-9811

E963-BK
E964-WH

J402

BOTTOM CAMSHAFT ENGINE

SPEED/TIMING SENSOR

995-BU
G833-PK

1
2

ENGINE COOLANT TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

A
B
J401

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

3126E OEM VEHICLE HARNESS WIRING DIAGRAM

100A WITH 130A PEAK AT 11V
INTAKE AIR
HEATER LAMP

B
A

C987-RD

J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

K995-OR

L994-YL

WARNING LAMP
659-PK
L994-YL
K998-BU
G880-PK

659-PK

KEY SWITCH

FAST IDLE
ENABLED LAMP
OR
WAIT TO
START LAMP

OFF
ON
START

NOTE A

G880-PK

FLYBACK
DIODE

EXHAUST BRAKE
SOLENOID

NOTE A

E718-PK
E991-GY
G836-WH

EXHAUST BRAKE ON/OFF SWITCH

C981-GY

NOTE A
SPEEDOMETER
NOTE A

STARTER
MOTOR
(12V)

ALTERNATOR
GROUND

9 PIN CAB
CONNECTOR

- 12V +

- 12V +

- 12V +

BATTERY 3

BATTERY 2

BATTERY 1

+BAT. B
-BAT. A
J
H
J1587 - G
E793-BU
J1587 + F
E794-YL
A249-BK
J1939 SHIELD E
J1939 - D
K990-GN
J1939 + C
K900-YL
NOTE A

TACHOMETER
NOTE A

SIGNAL+
SIGNAL-

C974-PU

SIGNAL+

C974-PU
C973-GN
NOTE A

C973-GN

SIGNAL-

993-BR
F713-OR
450-YL
451-BR

450-YL
451-BR
NOTE A

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL

NOTE A

J906-BR
NOTE A

TO ALLISON AT/MT/HT SHIFT

MODULATOR FOR AUTOMATIC
TRANSMISSIONS

ENGINE
BLOCK

14
14
14
14

20A

AWG
AWG
AWG
AWG

GXL
GXL
GXL
GXL

101-RD
101-RD
229-BK
229-BK
G838-BR
G839-BU

NOTE A
NOTE A
NOTE A

C978-BR
C979-OR

H795-PK

SET/RESUME SWITCH

H795-PK
H795-PK

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT.

G882-WH

H795-PK

NOTE A

C977-BU
DIAGNOSTIC ENABLE SWITCH

NOTE A

H795-PK

G879-OR

G844-PK

N/O MOMENTARY SWITCH

+BAT.

(TRANSMISSION IN GEAR)
NOTE A

409-OR

E971-GN

H795-PK

E971-GN
PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V
ACCELERATOR PEDAL POSITION

BK
RD
WH

B
A
C

G808-BU
G809-GN

1
2

G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL

H795-PK
C985-BU
C986-BR

J403

SENSOR ACCELERATOR
PEDAL POSITION

P403

COOLING FAN SOLENOID

NOTE A

ARC
SUPPRESSOR

29
28
30
31
48
61
10
12
13
15
16
63
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
1
14
70
25
52
53
65
67
19
20
51
35
44
56
58
40
21
59
60
7
45
55
47
64
6
18
22
23
2
46
49
54
62
24
41
69
32
33
68
5
4
66
11

WARNING LAMP
CHECK ENGINE LAMP
OUTPUT #1
OUTPUT #9

OUTPUT #2
OUTPUT #3
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE

INPUT SENSOR COMMON #2

INPUT #14
TACHOMETER POSITIVE
TACHOMETER NEGATIVE

J1587
J1587
J1939
J1939
J1939

DATA
DATA
DATA
DATA
DATA

LINK
LINK
LINK
LINK
LINK

NEGATIVE
POSITIVE
SHIELD
NEGATIVE
POSITIVE

IGNITION KEY SWITCH

UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
OUTPUT #6
OUTPUT #7
SET
RESUME
INPUT #1 (PTO ON/OFF SWITCH)
INPUT #2
INPUT #18
OUTPUT #8
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #4
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #5
INPUT #13
INPUT #6
INPUT SENSOR COMMON #1
CLUTCH PEDAL POSITION SWITCH
+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12
INPUT #11
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE ACCELERATOR)
AP SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5

P1 J1
VEHICLE HARNESS CONNECTOR

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

8 Page, JVD

SENR9638-00

G844-PK
C983-WH
C984-YL
409-OR

TRANSMISSION NEUTRAL SWITCH N/O

A/C HIGH PRESSURE SWITCH N/C

NOTE A

G842-GY
G882-WH
G843-OR
L901-GY
C977-BU

(PEDAL RELEASED POSITION)

CLUTCH PEDAL POSITION SWITCH N/C

(PEDAL RELEASED POSITION)

N/O MOMENTARY SWITCH

L902-GN

C975-WH

CRUISE CONTROL ON/OFF SWITCH

NOTE A

C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL
G841-GN
C992-PU

FAST IDLE ENABLE SWITCH

NOTE A
NOTE A

ENGINE CONTROL MODULE

C987-RD

CHECK ENGINE
LAMP

N/O
RELAY

SOME VEHICLES MAY USE

A DIODE FOR ARC SUPPRESSION

TOP VIEW

6
UNIT
INJECTOR #6

ATMOSPHERIC
PRESSURE
SENSOR
NOTE A

INJECTOR HARNESS
GROMMET

INJECTION ACTUATION
PRESSURE SENSOR

INJECTION ACTUATION
PRESSURE CONTROL VALVE
(INTEGRAL TO PUMP)
BOOST
PRESSURE
SENSOR

INLET AIR HEATER

RELAY

INLET AIR
TEMPERATURE
SENSOR

INLET AIR
HEATER
GROUND STRAP

INLET AIR HEATER

INLET AIR HEATER

LAMP CONNECTOR

INJECTOR HARNESS
GROMMET
INJECTION ACTUATION
PRESSURE CONTROL VALVE
(INTEGRAL TO PUMP)

ENGINE GROUND
STUD CONNECTION

COOLANT TEMPERATURE
SENSOR

VEHICLE HARNESS
CONNECTOR
J1/P1

SPEED / TIMING
SENSORS

OIL PRESSURE
SENSOR
NOTE A

ENGINE HARNESS
CONNECTOR
J2/P2

ENGINE CONTROL
MODULE

OIL LEVEL
SWITCH
NOTE A

LEFT SIDE VIEW