Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: HT355SD (HT355SD, SH35SD-S/W)

DVD RECEIVER SYSTEM

SERVICE MANUAL

MODEL: HT355SD
P/NO : AFN73951807

FEBRUARY, 2010

(HT355SD, SH35SD-S/W)

[CONTENTS]
P SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

P SECTION 2. ELECTRICAL PART

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
OVERALL BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

P SECTION 3. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

P SECTION 4. MECHANISM (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

P SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1-1

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.

Pressure
Magnet

Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 Mohm)

Resistor
(1 Mohm)
Conductive
Sheet

1-3

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4
.
Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-4

SERVICE INFORMATION FOR EEPROM

POWER ON
<A> HT355SD-A2.DARELLK (LGEGF)
<B> HT355SD-A2.DDZALLK (LGEAS)

DVD LOGO Status (NO Disk status)

DETECT NEW EEPROM

(OPTION EDIT SCREEN)
NAME

Remote control
Pause key-->1-->4-->7-->2 in order.

Press number 0~9, Press character

A~F (1~6 for a while)

Use arrow key ( V

) to move
to appropriate position and make
changes

OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT

1
2
3
4
5
6
7
8
9
A

Press pause key once

Change will be applied when power

OFF-->ON.

1-5

HEX
<A>
F1
00
A4
AD
00
09
A0
22
50
00

HEX
<B>
F1
00
A4
DD
00
09
A0
22
50
00

HOW TO UPDATE DVD & AUDIO MICOM PROGRAMS

1. The Whole Sequence

1) DVD program download.

2) Power cord out > in.
3) Audio micom program download.
4) Remote control Pause key \\ + 1472 for input options.
5) Enter into the system information for check the version, options and check sum.
6) Power off > on.
Attention:
After DVD program download, never input options and check the version before power cord out.

2. How to enter into System Information

1) Enter into SETUP menu in NO Disc.

2) Put on cursor [Highlight] 16:9 wide option of TV aspect in SETUP menu.
3) Press follow key in continuous using remote control.
1 > 3 > 9 > 7 > 1 > 3 > 9 > ENTER

3. How to update program

3-1. How to update MTK DVD program
1) Rename the filename to download as LG_(MODEL NAME).ROM in upper cases.
Ex.) HT355: LG_HT355.ROM
2) Copy the file to the formatted USB, and burn it.
3) Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4) Remove the USB, press PLAY key of the remote control.
5) Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

3-2. How to update AUDIO MICOM program

1) Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
Ex.) HT355: HT355_0809262.HEX
2) Copy the file to the root folder of USB storage.
3) Put the USB into the SET, and move to the USB function.
Then the upgradeprocess will be started with the upgrade information.
4) If the upgrade process is complete, the set will be rebooted with Complete message.

1-6

SPECIFICATIONS
GENERAL
Power supply
Power consumption
Net Weight
External dimensions (W x H x D)
Bus Power Suply (USB)
Operating conditions Temperature
Operating humidity
Laser

TUNER FM/AM [MW]

FM Tuning Range
FM Intermediate Frequency
AM Tuning Range

Refer to main label.

Refer to main label.
2.5 kg
360 x 65 x 320 mm
DC 5 V 500 mA
5 C to 35 C,
Operation status: Horizontal
5 % to 85 %
Semiconductor laser,
wavelength 650 nm

AM Intermediate Frequency

87.5 to 108.0 MHz or 87.50 to 108.00 MHz

128 kHz
522 to 1 620 kHz, 520 to 1 710 kHz or
522 to 1 710 kHz
45 kHz

AMPLIFIER
Stereo mode
Surround mode Front
Center
Surround
Subwoofer

45
45
45
45
75

W
W
W
W
W

+ 45 W (4 at 1 kHz, THD 10 %)
+ 45 W (THD 10 %)
+ 45 W (4 at 1 kHz, THD 10 %)
(8 at 30 Hz, THD 10 %)

SPEAKERS
Front/Rear/Center Speaker

Passive Subwoofer

1 Way 1 Speaker

1 Way 1 Speaker

Rated Input Power

45 W

75 W

Max. Input Power

90 W

150 W

103 x 111 x 94 mm

156 x 325 x 320 mm

0.39 kg

3.6 kg

Type
Impedance

Net Dimensions (W x H x D)
Net Weight

Note : Design and specifications are subject to change prior notice.

1-7

1-8

SECTION 2. ELECTRICAL PART

TROUBLESHOOTING GUIDE
1. Power Supply Circuit
INSERT POWER CORD.
YES
Turn power on.
YES

Is power on?

NO

Check power supply circuit.

YES

Does it play?

NO

Check tracking servo circuit.

YES
Does it output
audio?

NO

YES
OK

2-1

Check audio circuit.

2. Front circuit (1/2)

POWER ON.
YES

Is the Digitron on
correctly?

NO

NO

Reconnect it.

YES

YES

Check if all
buttons are ok?

Check if
PN301 is ok?

NO

Check if the front

power is ok?

NO

Refer to SMPS part.

YES
YES
Check if the remote
control is ok?

NO

YES
Front B/D ok.

Check if
DIS301 is ok?

2-2

NO

Check pattern and resoldering

3. Front circuit (2/2)

1

Check if the
power part of the
front is ok?

NO

Refer to power(SMPS).

YES
Check if
R346~R349, R352, R370
ok?

NO
Replace R346~R349, R352, R370.

YES
Refer to MICOM circuit.

Check if the
power part of the front
is ok?

NO

Refer to power(SMPS).

YES
Check if the remote
control waveform of PN301
pin5 is ok?

NO

Refer to MICOM circuit.

YES
Check if RC301
voltage is ok(3.3V)?

NO
Check RM circuit

YES
Resolder or Replace RC301.

2-3

4. System operation flow

POWER ON.
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES

Tray closed?
NO
Tray close to closed position.

YES

SLED at inner
side?
NO
SLED moves to inner position.

YES

1. Judge whether have disc and disc type.

2. Jump to related disc reading procedure.

Recieve
OPEN/ CLOSE
Key?

YES

NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
YES
NO

YES

Receive
CLOSE Key?

2-4

5. Test & debug flow

TEST.
YES
Check the
AC voltage Power PCBA (110V
or 220V).

NO

Check the POWER PART.

YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (12V,
3.3V, 5V, 7V, 34V).

NO

Check the POWER PART.

YES
Are 3.3V and
5V DC outputs normal on main
PCBA?

NO

YES
Update
FLASH successfully?

NO

YES

Check the regulators or diode.

1. Check
2. Check
3. Check
RWR.
4. Check

27MHz system clock.

system reset circuit.
FLASH R/W enable signal PRD,
FLASH Memory related circuit.
NO

A
Replace FLASH.

2-5

A
YES
Power On.
YES

Show LOGO?

NO

Flash
Memory operates
properly?

NO

Check connection lines

between FLASH & MT1389L
and the FLASH access time
whether is suitable or not.

YES

YES

SDRAM
works properly?

NO

Check connection lines

between SDRAM(IC503) &
MT1389L and the SDRAM
is damaged.

YES
MT1389L
VIDEO outputs
properly?

NO

Check the related circuit of

MT1389L IC501 Pins99, 102,
103, 104.

NO

Check the load OPEN &

CLOSE switch.

NO

Check the Tray control IO pins

on MT1389L.

NO

Check the Tray control MOTOR

& SERVO circuit IC400.

YES
Check AV cable
connection to TV set.

Does Tray
move inside when it
is not at closed
position?
YES

NO

Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOADsignal?

YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-6

B
YES
Does
the SLED move to inner
side when it is at outer
position?

NO

Motor
Driver M_STBY
pin is high?

NO

Check the connection line of

M_STBY.

NO

Check the related circuit of

SLD.

NO

Check the AMP circuit on

motor driver.

YES

YES

Motor
Driver M_STBY
pin is High?
YES
SLED+ and
SLED- output
properly?
YES
Do not put in disc
and close tray.

Optical Lens
has movements for
searching Focus?

YES

Check the cable connection

with MECHA.

NO

Proper
Focus outputs
to motor driver?

NO

Check Focus connection on

MT1389L and motor driver.

NO

Check the AMP circuit on

motor driver.

YES
Proper F+ & Foutputs?
YES
Check cable connection with
pick-up head.

2-7

C
YES
Laser
turns on when
reading disc?

NO

DVDLD or
CDLD output
property?

NO

Check the laser power circuit

on MT1389L and
connecting to power
transistor(Q403, Q405).

YES

YES

Collector
voltage of power transistor
is OK?(Q403, Q405)

NO

Check the related circuit on

laser power transistor.

NO

Check the related circuit on

MT1389L RF signal.

NO

Check the SPINDLE related

circuit on MT1389L.

NO

Check the spindle control AMP

circuit of motor driver.

YES
Check cable connection
between transistor output and
pick-up head.
Put disc in?

NO

Laser off.

YES

Disc ID is correct?

NO

Proper
RF signal on
MT1389L.

YES

YES
Check the RF connection
between AM5890 and MT1389L.

Does spindle rotate?

YES

NO

Proper
SPINDLE signal on
MT1389L.
YES
SPNP
SPNN output
properly?

YES
Check the cable connection
between spindle and main
PCB.
2-8

D
YES

Focus on ok?

NO

Proper
signals on A, B, C,
D of MT1389L.

NO

Check connections between

MT1389L and pick-up head.

NO

Check the related circuit on

MT1389L CD_DVDCT.

NO

Check the related circuit on

MT1389L.

NO

Check the TRACK connection

on MT1389L and motor driver.

NO

Check the tracking control AMP

circuit on motor driver.

YES

YES

Proper
CD_DVDCT signal on
MT1389L.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389L.

Track On OK?

NO

Proper
CD_DVDCT signal on
MT1389L.

YES

YES
Proper
TRACK signal
on MT1389L.

YES
T+ & T- output
properly?
YES
Check cable connection
on pick-up head.
Disc Playback?

NO

Check RF signal waveform.

YES

2-9

E
YES
Normal Audio
output when disc
playback?
YES

NO

PWM IC
received correct data
stream?

Check connection between

IC602 BCK, LRCK, ADATA0.

NO

Check the related circuit of

PWM.(Check Audio out
Pins28, 31, 33, 34, 37, 39, 42).

YES
Normal
PWM IC out?(IC602).
YES

TEST END.

NO

Check Digital AMP circuit

(IC701, IC702).

2-10

6. AMP Protection

"PROTECTION" appears on the FLD.

YES
After unplug power cord, connect again.
YES
Power on.
YES
"PROTECTION"
appears continuously on the FLD.

NO

OK.

YES
Is the IC101 pin54
"LOW" signal(0V)?

NO

Replace IC101.

YES
Is the Q701 and
Q702 normal?

NO

YES
Replace TI AMP IC(IC701, IC702)

2-11

Replace the Q701 and Q702.

7. AUDIO -COM Circuit(DVD & AMP)

Power On.
YES
Does
CD/DVD appear at
FLD?

Does Aux,
Scart, opt and FM 87.5
appear at FLD.

NO

NO

YES
Does
Reading appear
at FLD?

NO

Does
NO
it appear DVD Error
at FLD?
YES

YES
Does
NO
no Disc or Time
appear at
FLD?

Check
power part of Main
B/D.

NO

Refer to SMPS.

YES

YES
Check
if DVD and AUDIO
CD insert is
OK.

Check
oscillator of
X101.

NO

Refer to oscillator circuit.

YES

Check Power.
YES

Check DVD Module.

NO

Check
if IC101 Pin5
is high.

NO

Check IC101 reset

waveform.

YES
Check
if IC101 Pin9,36,59 are
high(3.3V).

NO

Check 3.3V line.

YES

Check SMPS.

Check
if IC101 Pin49
is high.

NO

YES
Replace IC101.

2-12

Check power section

circuit.

YES

OK

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
1) MT1389L main clock is at 27MHz(X500)
1
19
20
1

12 21
38

40

39
FIG 1-1

2) MT1389L reset is high active.

w G

2
YWW

yG

ZUZ}
XU_}

k} kylzl{

FIG 1-2

3
4

24
13

16 26
33
10

18 28

29

11
30

31
2-13

3) Flash R/W enable signal during download(Downloading)

SF_DI

5
SF_DO

FIG 1-3

2. SDRAM CLOCK
1) MT1389L main clock is at 27MHz(X500)
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

SDCLK

FIG 2-1

2-14

3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform
OPENSW

2) Tray close waveform

8

OPENSW

CLOSESW

8
CLOSESW

OPEN

CLOSE

9
10

11
FIG 3-1

OPEN

10

CLOSE

11
FIG 3-2

3) Tray open waveform

10

11

OPENSW

18 28

CLOSESW

OPEN

10

CLOSE

17 22 27

14

15

11
FIG 3-3

3
24
16 26
33
10

18 28

11
30
17 22 27

34
35

2-15

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

1
SLD
M-STBY

12

19
20

13

SL+

12 21

14

38

SL-

15

40

39

FIG 4-1

3
24
13

16 26
33
10

29

11
30

18 28

31

33
10

18 28

11
30
17 22 27

34
35

9
14

2-16

15

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

3

FOD

16

F+

24
16 26

17

33
10

F-

11
30

18 28

18

34

17 22 27

3
8

FIG 5-1

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

1
19
20

MDI1

19

DVDLD

20

CDLD

21

12 21
38
39

FIG 6-1

2-17

40

7. DISC TYPE JUDGEMENT WAVEFORMS

24

F+

22

16 26
33
10

PU_DET

23

18 28

11
30
17 22 27

34
35

24

RF

9
14

15

FIG 7-1 (DVD)

23 : This signal can see using special debug program

F+

PU_DET

RF

39

22

37

23

23 25 32

36

24

FIG 7-2 (DVD)

3
24
16 26
33
10

18 28

2-18

11
30

24

F+

22

16 26
33
10

PU_DET

23

18 28

11
30
17 22 27

34
35

24

RF

9
14

15

FIG 7-3 (CD)

23 : This signal can see using special debug program

39

22

F+

PU_DET

37

23

RF

23 25 32

36

24
FIG 7-4 (CD)

3
24
16 26
33
10

18 28

2-19

11
30

8. FOCUS ON WAVEFORMS
25 : This signal can see using special debug program

39
PU_DET

25

37
FOD

26

F+

23 25 32

36

27

F-

28

FIG 8-1 (DVD)

PU_DET

25
FOD

26

F+

27

3
24

F-

28

16 26
33
10

11

FIG 8-2 (CD)

18 28

30
17 22 27

34
3

9
14

2-20

15

9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

SPIND

29

SP-

30

SP+

31

FIG 9-1

3
24
13

16 26
33
10

18 28

29

11
30
17 22 27

34
35

9
14

2-21

15

31

10. TRACKING CONTROL RELATED SIGNAL(System checking)

32 : This signal can see using special debug program

39

PU_DET

32
TRO

33

37
T-

23 25 32

34
T+

35

FIG 10-1(DVD)

PU_DET

32
TRO

33
T-

34
T+

35

FIG 10-2(CD)

3
24
13

16 26
33
10

18 28

29

11
30
17 22 27

34
35

9
2-22

31

36

11. MT1389L VIDEO OUTPUT WAVEFORMS

1) Full colorbar signal(COMPOSIT)
39
CVBS

36

37
23 25 32

36

FIG 11-1

2) Y
39

Y_G

37

37
23 25 32

FIG 11-2

2-23

36

12. AUDIO OUTPUT FROM MT1389L

1) Audio related Signal
ADATA0

ASDATA3

12 21

BCK

38

38
39

40

39

LRCK
40

37
23 25 32

FIG 12-1

2-24

36

13. DVD & AMP WAVEFORMS MT1389L

1)

2)

41

42

FL+ : R640

RL+ : R641

3)

4)

43

44

WF- : R642
or
WF+ : R643

C+ : R644

5)

6)

45

46

FR+ : R645

RR+ : R646

46

45

44
43

42
41

2-25

2-26

WIRING DIAGRAM
JK201

COMPONENT
CVBS
AUX

SCART

CN402

TU100

JK701
SPK TERMINAL

Tun er

JK202

CN401

23PIN

9PIN

18PIN

CN103

MAIN+AMP PCB

CN202

12 PIN
14 PIN

MD

SMPS PCB

VFD

VOLUME

FRONT PCB

CN303

USB/MIC PCB
PN202

PORT.IN

USB

MIC 1,2
WIRING DIAGRAM
HT355SD
2009.11.24

2-27

2-28

OVERALL BLOCK DIAGRAM

ST_IND

Portable IN

AUX_IN
(2)

SCART

V-JACK(4)

TUNER_CL

Tuner

R/G/B
CVBS

TUNER_DAT
RDS_CLK
RDS_DAT

AMP IC+OPAMP
TAS5342DDV

27MHZ
Y/G,PB/B,PR/R
CVBS

ADC
CS5346

ADDATA

SERIAL
FLASH

ADC_RST
ADC_CLK
ADC_DAT

MCLK, LRCK,
BCK

DVD_CLK

DVD_RST
DVD_CE

To PWM

OPEN/CLOSE

DSCK#,CKE,

From MPEG

FOCUS/SLED

USB
CON

MIC
I/F

LED
Clock
Driver

POWER
I/F

DECK
MECHANISM
2-29

2-30

RMC

DBGP2

DBGP0
DBGP

RCU_IN

KEY
KEY

RESET

5V

3.7V

P/UP

6965_STB

S4308

6965_DO

MOTOR
DRIVE
IC
(AM5890)
6965_CLK

IOA,VRCD,VRDVD

SPINDLE/TRACKIN
AMP_STBY

P_SENSE

USBP,
USBN

CD/DVDMDI

MIC_L,R

LDO1,LDO2

SDRAM

A,B,C,D,E,F,RF

1/12

MIC_DET

CS0#,RAS0#

BLOCK DIAGRAM
HT355SD
2009.11.24

PS9850

PWM_DAT

DVD_DO

LRCK,BCK,ADATA[0,2]

Play-back ripping
: 128MBit(16MByte)

PWM_RST
PWMT_CLK

SANYO
LC87F564A

DVD_DI

MPEG
MT1389L
(128PIN)

SF_CS, SF_DI,
SF_DO,SF_CLK

AMP_PROTECT

MM1692

AMP_SD

AMP_PDN

Y/Pb/Pr

D/L CNT

CIRCUIT DIAGRAMS

IMPORTANT SAFETY NOTICE

WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

1. SMPS(POWER) CIRCUIT DIAGRAM

COMPONENTS ARE SHADED ON THE SCHEMATIC

FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

12

11

10

NOTE)
NOTE)
NOTE)
NOTE)

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

SMPS
HT355SD
EBY60688101 REV 4.1
2009.12.22

Warning
Parts that are shaded are critical
With respect to risk of fire or
electricial shock.

NOTES)

Symbol denotes AC ground.

NOTES)

Symbol denotes DC chassis ground.

2-31

2-32

2. MAIN & AMP - 1 CIRCUIT DIAGRAM

12

1
19

5
20

11

6
12 21
10

38

40

39
9

7
37
8

36

23 25 32

3
5

24
16 26
10

18 28

13

33

29

11

17 22 27

31

30

34

35

14

15

WAVEFORM

MAIN + AMP
HT355SD
EBY60708001(#01) REV 2.6
2009.12.22

2-33

2-34

3. MAIN & AMP - 2 CIRCUIT DIAGRAM

12

11

10

46
5

45

44
43

42

41
3

2
2

MAIN + AMP
HT355SD
EBY60708001(#02) REV 2.6
2009.12.22

WAVEFORM

2-35

2-36

4. FRONT CIRCUIT DIAGRAM

12

11

10

FRONT
HT355SD
EBY60687401 REV 2.2
2009.11.24

2-37

2-38

5. FRONT JACK CIRCUIT DIAGRAM

12

11

10

FRONT JACK
HT355SD
EBY60687501 REV 2.4
2009.12.22

2-39

2-40

CIRCUIT VOLTAGE CHART

1. ICs ON MAIN AND AMP BOARD
Location Pin No.

Spec.

EE Mode(V)

9(VDD2)

2.8~5.5

3.4

36(VDD3)

2.8~5.6

3.4

59(VDD1)

2.8~5.7

3.4

Playback
Mode(V)

Margin

Location Pin No.

Spec.

EE Mode(V)

0.6

3.4

0.6

16(VDD_IO)

3.24

0.6

3.4

0.6

24(VDD_IO)

3.24

0.6

3.4

0.6

29(VDD_IO)

32(VDD_IO)

Margin

IC101 MICOM (LC87F5M64A)

Playback
Mode(V)

Margin

3.24

3.24

3.24

3.24

3.24

3.24

Margin

IC602 PWM (PS9850)

IC201 ADC
5(VLC)

3.1~5.0~5.25

4.95

0.3

4.97

0.28

35(VDD_IO)

3.24

3.24

14(VA)

3.1~5.0~5.25

4.94

0.31

4.93

0.32

40(VDD_IO)

3.24

3.24

36(VLS)

3.1~3.3~5.25

3.34

1.91

3.34

1.91

48(VDD_IO)

3.24

3.24

46(VD)

3.1~3.3~5.25

3.34

1.91

3.34

1.91

61(VDD_VIN2)

3.24

3.24

64(VDD_VIN1)

3.24

3.24

1(GVDD)

10.8~13.2

12.11

IC204 SCART IC
1(VCC)

4.5~5.5

4.93

0.43

4.92

0.42

IC400 MOTOR

IC701 AMP
1.09

12.11

1.09

8(VCC1)

4.3~13.2

4.95

0.65

4.91

0.61

21(VDD)

10.8~13.2

12.11

1.09

12.11

1.09

19(VCC2)

4.3~VCC

4.95

0.65

4.9

0.6

22(GVDD)

10.8~13.2

12.11

1.09

12.11

1.09

23(GVDD)

10.8~13.2

12.11

1.09

12.11

1.09

IC501 MPEG (MT1389L)

7 (AVDD18_2)

1.7~2.0

1.86

0.14

1.9

0.1

26(PVDD_D)

0~31.5~34

33.8

0.2

33.8

0.2

8 (AVDD33_1)

3.0~3.6

3.19

0.19

3.21

0.21

27(PVDD_D)

0~31.5~34

33.8

0.2

33.8

0.2

19 (AVDD33_2)

3.0~3.6

3.19

0.19

3.21

0.21

32(PVDD_C)

0~31.5~34

33.8

0.2

33.8

0.2

29 (VDD33_USB)

3.0~3.6

3.21

0.21

3.19

0.19

35(PVDD_B)

0~31.5~34

33.8

0.2

33.8

0.2

32 (VDD18_USB)

1.7~2.0

1.84

0.14

1.9

0.1

40(PVDD_A)

0~31.5~34

33.8

0.2

33.8

0.2

50 (DVDD33)

3.0~3.6

3.21

0.21

3.19

0.19

41(PVDD_A)

0~31.5~34

33.8

0.2

33.8

0.2

54 (DVDD18)

1.7~2.0

1.86

0.14

1.9

0.1

68(DVDD33)

3.0~3.6

3.21

0.21

3.19

0.19

84 (DVDD33)

3.0~3.6

3.21

0.21

3.19

90 (DVDD18)

1.7~2.0

1.86

0.14

1.9

95(DACVDDC)

3.0~3.6

3.19

0.19

100(DACVDDB)

3.0~3.6

3.19

101(DACVDDA)

3.0~3.6

109(AADVDD)

3.0~3.6

110(APLLVDD)

IC702 AMP
1(GVDD)

10.8~13.2

12.11

1.09

12.11

1.09

0.19

21(VDD)

10.8~13.2

12.11

1.09

12.11

1.09

0.1

22(GVDD)

10.8~13.2

12.11

1.09

12.11

1.09

3.18

0.18

23(GVDD)

10.8~13.2

12.11

1.09

12.11

1.09

0.19

3.18

0.18

26(PVDD_D)

0~31.5~34

33.8

0.2

33.8

0.2

3.19

0.19

3.18

0.18

27(PVDD_D)

0~31.5~34

33.8

0.2

33.8

0.2

3.16

0.16

3.16

0.16

32(PVDD_C)

0~31.5~34

33.8

0.2

33.8

0.2

3.0~3.6

3.17

0.17

3.16

0.16

35(PVDD_B)

0~31.5~34

33.8

0.2

33.8

0.2

121(ADACVDD1)

3.0~3.6

3.22

0.22

3.22

0.22

40(PVDD_A)

0~31.5~34

33.8

0.2

33.8

0.2

122(ADACVDD2)

3.0~3.6

3.22

0.22

3.22

0.22

41(PVDD_A)

0~31.5~34

33.8

0.2

33.8

0.2

123(AVDD18_1)

1.7~2.0

1.86

0.14

1.91

0.09

0.39

3.19

0.41

Margin

Playback
Mode(V)

Margin

IC502 FLASH
8(VDD)

2.3~3.6

3.21
IC503 SDRAM

1(VDD1)

3.0~3.6

3.21

0.39

3.19

0.41

3(VDDQ3)

3.0~3.6

3.21

0.39

3.31

0.29

9(VDDQ9)

3.0~3.6

3.21

0.39

3.31

0.29

14(VDD14)

3.0~3.6

3.21

0.39

3.31

0.29

27(VDD27)

3.0~3.6

3.21

0.39

3.31

0.29

43(VDDQ43)

3.0~3.6

3.21

0.39

3.31

0.29

49(VDDQ49)

3.0~3.6

3.21

0.39

3.31

0.29

IC504 EEPROM
8(VCC)

1.8~5.5(Read)
2.7~5.5(write)

3.41

2.09

3.4

2.1

2-41

2. ICs ON FRONT BOARD

Location Pin No.

Spec.

EE Mode(V)

13(VDD)

4.5~5.5

3.42

-1.08

3.41

-1.09

30(VEE)

VDD-35

-20.6

10.98

-20.4

11.19

43(VDD)

4.5~5.6

3.42

-1.08

3.41

-1.09

IC301 VFD IC

2-42

3. CAPACITORS ON MAIN AND AMP BOARD

EE Mode

Playback

No.

Capacitor
Value(uF)

Voltage
Spec.

(+)

(-)

Gap

Margin

(+)

(-)

Gap

C106

220

10 V

3.41 V

0V

3.41 V

6.59 V

3.4 V

0V

3.4 V

6.6 V

C753

C114

100

16 V

3.4 V

0V

3.4 V

12.6 V

3.4 V

0V

3.4 V

12.6 V

C768

C122

220

10 V

3.69 V

0V

3.69 V

6.31 V

3.69 V

0V

3.69 V

6.31 V

C770

C124

47

16 V

4.96 V

0V

4.96 V

11.04 V

4.95 V

0V

4.95 V

11.05 V

C127

47

16 V

12.11 V

0V

12.11 V

3.89 V

12.12 V

-0.01 V

12.13 V

3.87 V

C133

47

16 V

3.4 V

0V

3.4 V

12.6 V

3.4 V

0V

3.4 V

C145

10

16 V

3.4 V

0V

3.4 V

12.6 V

3.39 V

0V

3.39 V

C146

100

16 V

3.24 V

0V

3.24 V

12.76 V

3.24 V

0V

3.24 V

C241

22

50 V

2.47 V

0V

2.47 V

47.53 V

2.46 V

0V

2.46 V

C243

47

16 V

4.93 V

0V

4.93 V

11.07 V

4.92 V

0V

4.92 V

11.08 V

C264

10

16 V

4.94 V

0V

4.94 V

11.06 V

4.93 V

0V

4.93 V

11.07 V

C265

10

16 V

3.24 V

0V

3.24 V

12.76 V

3.24 V

0V

3.24 V

12.76 V

C267

47

16 V

4.92 V

0V

4.92 V

11.08 V

4.92 V

0V

4.92 V

11.08 V

Playback

(+)

(-)

Gap

Margin

(+)

(-)

Gap

Margin

10

16 V

12.07 V

-0.03 V

12.1 V

3.9 V

12.08 V

-0.03 V

12.11 V

3.89 V

470

50 V

33.8 V

16.8 V

17 V

33 V

33.8 V

16.8 V

17 V

33 V

470

50 V

16.8 V

0V

16.8 V

33.2 V

16.8 V

0V

16.8 V

33.2 V

C782

470

50 V

33.8 V

16.8 V

17 V

33 V

33.8 V

16.8 V

17 V

33 V

C784

470

50 V

16.8 V

0V

16.8 V

33.2 V

16.8 V

0V

16.8 V

33.2 V

12.6 V

C785

470

50 V

33.8 V

16.8 V

17 V

33 V

33.8 V

16.8 V

17 V

33 V

12.61 V

C7A7

470

50 V

33.8 V

0V

33.8 V

16.2 V

33.8 V

0V

33.8 V

16.2 V

12.76 V

C7A8

470

50 V

33.8 V

0V

33.8 V

16.2 V

33.8 V

0V

33.8 V

16.2 V

47.54 V

C800

10

16 V

1.22 V

1.15 V

0.07 V

15.93 V

1.31 V

2.03 V

-0.72 V

16.72 V

C268

10

16 V

2.46 V

0V

2.46 V

13.54 V

2.46 V

0V

2.46 V

13.54 V

C274

470

10 V

1.57 V

1.4 V

0.17 V

9.83 V

2.13 V

1.93 V

0.2 V

9.8 V

C275

470

10 V

2.29 V

2.21 V

0.08 V

9.92 V

2.29 V

2.09 V

0.2 V

9.8 V

C276

470

10 V

2.28 V

2.14 V

0.14 V

9.86 V

2.28 V

2.11 V

0.17 V

9.83 V

C282

470

10 V

1.56 V

0.89 V

0.67 V

9.33 V

2.1 V

1.41 V

0.69 V

C417

47

16 V

3.21 V

3.2 V

0.01 V

15.99 V

3.19 V

2.28 V

C418

47

16 V

3.21

3.2 V

0.01 V

15.99 V

3.19 V

C420

47

16 V

4.95 V

0V

4.95 V

11.05 V

No.

Capacitor
Value(uF)

EE Mode

Voltage
Spec.

Margin

4. CAPACITORS ON FRONT BOARD

EE Mode

Playback

No.

Capacitor
Value(uF)

Voltage
Spec.

(+)

(-)

Gap

Margin

(+)

(-)

Gap

Margin

9.31 V

C229

100

16 V

11.5 V

0V

11.5 V

4.5 V

11.49 V

0V

0.91 V

15.09 V

C2A3

220

16 V

2V

0V

2V

14 V

2V

0V

3.02 V

0.17 V

15.83 V

C2A7

50 V

0V

0V

0V

50 V

0V

0V

4.9 V

0.04 V

4.86 V

11.14 V

C2D1

220

6.3 V

4.97 V

0.04 V

4.93 V

1.37 V

4.95 V

0V

C421

47

16 V

4.95 V

0V

4.95 V

11.05 V

4.91 V

0.04 V

4.87 V

11.13 V

C2D3

4.7

50 V

0.56 V

0.18 V

0.38 V

49.62 V

0.5 V

0.05 V

C423

100

16 V

4.94

0V

4.94 V

11.06 V

4.93 V

0V

4.93 V

11.07 V

C2D4

4.7

50 V

0.9 V

0.5 V

0.4 V

49.6 V

0.82 V

0.37 V

C426

47

16 V

2.02 V

0V

2.02 V

13.98 V

2.03 V

0V

2.03 V

13.97 V

C309

220

6.3 V

3.33 V

0V

3.33 V

2.97 V

3.32 V

0V

C427

47

16 V

1.41 V

0V

1.41 V

14.59 V

1.41 V

0.04 V

1.37 V

14.63 V

C332

47

35 V

18.12 V

0V

18.12 V

16.88 V

17.9 V

0V

C451

47

16 V

1.89 V

0V

1.89 V

14.11 V

1.94 V

0.04 V

1.9 V

14.1 V

C333

47

35 V

0V

0V

0V

35 V

0V

0V

C506

47

16 V

3.21 V

0V

3.21 V

12.79 V

3.19 V

0V

3.19 V

12.81 V

C3A1

47

16 V

3.42 V

0V

3.42 V

12.58 V

3.4 V

0V

C508

47

16 V

1.84

0V

1.84 V

14.16 V

1.9 V

0V

1.9 V

14.1 V

C3A2

47

35 V

0V

-20.6 V

20.6 V

14.4 V

0V

-20.4 V

C516

47

16 V

3.19

3.19 V

12.81 V

3.18 V

0V

3.18 V

12.82 V

C520

47

16 V

1.34 V

0V

1.34 V

14.66 V

1.34

0.02

1.32 V

14.68 V

C523

220

10 V

3.16 V

0V

3.16 V

6.84 V

3.16

3.16 V

6.84 V

C532

100

10 V

3.17 V

0V

3.17 V

6.83 V

3.16 V

0V

3.16 V

6.84 V

C538

10

16 V

1.47 V

0V

1.47 V

14.53 V

1.58 V

0V

1.58 V

14.42 V

C549

220

10 V

3.22 V

0V

3.22 V

6.78 V

3.22 V

0V

3.22 V

6.78 V

C563

10

16 V

3.21 V

0V

3.21 V

12.79 V

3.19 V

0V

3.19 V

12.81 V

C565

10

16 V

3.21 V

0V

3.21 V

12.79 V

3.2 V

0V

3.2 V

12.8 V

C613

10

16 V

1.24 V

0V

1.24 V

14.76 V

1.24 V

0V

1.24 V

14.76 V

C648

10

16 V

-0.02 V

-0.06 V

0.04 V

15.96 V

-0.01 V

-0.03 V

0.02 V

15.98 V

C702

47

50 V

12.11 V

-0.04 V

12.15 V

37.85 V

12.11 V

-0.02 V

12.13 V

37.87 V

C708

10

16 V

12 V

0.01 V

11.99 V

4.01 V

12.08 V

-0.03 V

12.11 V

3.89 V

C723

470

50 V

33.8 V

0V

33.8 V

16.2 V

33.8 V

0V

33.8 V

16.2 V

C729

470

50 V

33.8 V

16.8 V

17 V

33 V

33.8 V

16.8 V

17 V

33 V

C730

470

50 V

16.8 V

0V

16.8 V

33.2 V

16.8 V

0V

16.8 V

33.2 V

C731

470

50 V

16.8 V

0V

16.8 V

33.2 V

16.8 V

0V

16.8 V

33.2 V

C732

470

50 V

33.8 V

16.8 V

17 V

33 V

33.8 V

16.8 V

17 V

33 V

C746

470

50 V

33.8 V

0V

33.8 V

16.2 V

33.8 V

0V

33.8 V

16.2 V

2-43

2-44

PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)

2-45

2-46

MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-47

2-48

2. SMPS P.C. BOARD DIAGRAM (TOP VIEW)

SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

2-49

2-50

3. FRONT P.C BOARD DIAGRAM (TOP VIEW)

4. FRONT JACK P.C. BOARD DIAGRAM (TOP VIEW)

FRONT P.C BOARD DIAGRAM (BOTTOM VIEW)

FRONT JACK P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-51

2-52

2-53

2-54

SECTION 3. EXPLODED VIEWS

CABINET AND MAIN FRAME SECTION

NOTES) THE EXCLAMATION POINT WITHIN AN

EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

462
463
A

OPTIONAL PART
B

250

463
463
C

CABLE1
463
A43
D

463
MAIN

284

A50

PN202

283

A46

SMPS

471

282

300

A47
FRONT
JACK

284

A41

465

279
A44

262

263
261
260

3-1

3-2

261

 DECK MECHANISM EXPLODED VIEW (DP-15T)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026
010
442
012A
012

A03
037
019

012

442

3-3

3-4

 PACKING ACCESSORY SECTION

811

Video Cable

808

Battery

900

Remote Control

804

804A

804B

802

824

AM Antenna

825

801

FM Antenna

Owners Manual

803

Packing

803A

Packing

803B

Packing

803C

Packing

Bag

Bag

Bag

Box

3-5

 SPEAKER SECTION
1. FRONT/REAR/CENTER SPEAKER (SH35SD-S)
A800 Front Left SPK
A810 Front Right SPK
A600 Rear Left SPK
A610 Rear Right SPK
A700 Center SPK

852

854

851
850B
850A

853

855F Front, Center SPK Wire (3M)

855R Rear SPK Wire (7M)

3-6

2. PASSIVE SUBWOOFER (SH35SD-W)

951

A900
950

952

3-7

3-8

SECTION 4. MECHANISM (DP-15T)

[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY

1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3
4-3
4-3
4-3
4-3
4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-4
4-4
4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-5
4-5
4-5
4-5
4-5
4-5
4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-1

DECK MECHANISM PARTS LOCATIONS

Top View

Procedure

Parts

Starting No.

Fixing Type

Disass Figembly ure

Main Base

4-1

Clamp Assembly

4-1

Disc
1, 2

Plate Clamp

4-1

1, 2, 3

Magnet Clamp

4-1

1, 2, 3, 4

Clamp Upper

4-1

Tray Disc

4-2

1, 6

Base Assembly Sled

1, 2, 6

Gear Feed

4-3
4 Screws,

4-3

1 Connector
1 Locking Tabs
1, 2, 6, 8

Top View(without Tray Disc)

Gear Middle

1, 2, 6, 8, 9 10 Gear Rack

1, 2, 7

11 Rubber Rear

1, 2, 7

12 Frame Assembly

1, 2

13 Belt Loading

1, 2 ,13

14 Gear Pulley

4-3

1 Screw

4-3

1 Screw

Bottom 4-4

4-3

Up/Down

1, 2, 13, 14 15 Gear Loading

1 Locking Tab

4-4
4-4

1 Locking Tab

1, 2, 7, 12, 16 Guide Up/Down

4-4
4-4

13, 14
1, 2, 13

17 PWB Assembly
Loading

1 Locking Tab

Bottom 4-4

1 Hook
2 Screw

1, 2, 7, 12, 13, 18 Base Main

2 Locking Tabs

4-4

14, 15, 16, 17

Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
4-2

DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER

(Fig. A)

BASE MAIN

HOLDER

LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW

Fig. 4-1

Fig. 4-2

1. Main Base (Fig. 4-1)

2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc

1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3

1) Insert and push a Driver in the emergency eject

hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray
Disc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK
SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3)

1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)

4. Rubber Rear (Fig. 4-3)

3-1. Gear Feed

3-2. Gear Middle
3-3. Gear Rack

4-4

GUIDE UP/DOWN
GEAR LOADING

GEAR PULLEY

SCREW INSERTION
TORGUE CONTROL
(800gf DOWN)

(L6)
(L6)
BASE MAIN

(L4)

BELT LOADING
(H1)
(C2)

PWB ASSEMBLY LOADING

(S5)

(S4)

BASE MAIN
(S4)
(A)

(A)

GUIDE UP/DOWN

(A)

(B)

(L5)

UP/DOWN FRAME ASSEMBLY

(B)

FIG. (A)

FIG. (B)
GUIDE UP/DOWN

(C)
(B)
GUIDE UP/DOWN
FIG. (C)

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4)

Note

Put the Base Main face down(Bottom Side)

1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down to
separate it from the Base Main.

8. Gear Loading (Fig. 4-4)

9. Guide Up/Down (Fig. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

Note

When reassembling move the Guide Up/Down

in direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)

10. PWB Assembly Loading (Fig. 44)

6. Belt Loading(Fig. 4-4)

Note
Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 4-4)

1) Unlock the Locking Tab(L4) in direction of arrow(B) and

then separate the Gear Pulley from the Base Main.

Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.

11. Base Main(Fig. 4-4)

4-5

DECK MECHANISM EXPLODED VIEW (DP-15T)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026
010
442
012A
012

A03
037
019

4-6

012

442