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Faculty of Bioscience Engineering, Department of Biosystems Engineering, Ghent University, Ghent, Belgium
Faculty of Agriculture, Department of Agricultural Engineering, Suez Canal University, Ismailia, Egypt
INTRODUCTION
Rice is an important agricultural product worldwide with
a total annual production of about 730.2 million tonnes of
rough rice in 2012.1 Rough rice is generally harvested at
1822% moisture content on a wet basis (wb) and requires
drying down to around 13% for safe storage.2 Therefore,
rough rice is typically dried immediately after harvest to be
stored safely. Proper drying helps to improve rice grain quality
and increase storage time. In general, two kinds of methods
are commonly used to dry grains: convective drying methods
Correspondence: Jan G. Pieters, Faculty of Bioscience Engineering, Department of Biosystems Engineering, Ghent University,
Coupure Links 653, 9000 Ghent, Belgium; E-mail: Jan.Pieters@
UGent.be
Color versions of one or more of the gures in the article can be
found online at www.tandfonline.com/ldrt.
311
312
ELGAMAL ET AL.
M
= DT M
(1)
t
T
Cp M
= kMT
(2)
t
For the drying air:
M
+ u M = Dw T M (3)
t
FIG. 1. Dimensions (mm) of the hull, bran, and endosperm within a single
rice kernel (only a quarter of the kernel shown); X, Y , and Z axes are in the
direction of length, width, and thickness, respectively, of the kernel.
313
TABLE 1
Material properties used in this study
Parameter (units)
Value or formulation
Cp (Jkg1 K1
(kgm3
k (Wm1 K1
D (m2 s1
Reference
Dw (m2 s1
Me (% db)
21
21
21
22
23
24
T
= Cp Mu T = kMT (4)
t
Outlet T x y z 0 = T0
(9)
Inow M = Me
(10)
Outow n D M = 0
Cp M
+ u = 0
t
(5)
(6)
T
= m
n
(7)
Inlet T x y z 0 = T
(8)
(11)
Initial conditions:
Mx y z 0 = M0
(12)
T x y z 0 = T0
(13)
314
ELGAMAL ET AL.
TABLE 2
Drying conditions used for the different simulations
Case
T ( C)
RH (%)
u (ms1
60
45
30
60
60
7 5
15 5
35
7 5
7 5
0 1
0 1
0 1
0 05
0 5
Reference case
2
3
4
5
FIG. 2.
drying.
and (6) substituting all of the calculated values for the initial
ones, going back to step 2 and repeating the subsequent steps
until convergence.
Parameter Study Simulations
Simulations were carried out for a drying air temperature of
60 C, relative humidity of 7.5%, and air velocity of 0.1 ms1 .
These conditions are considered to be the reference case.
Knowledge of drying rates at various drying air conditions is
essential to obtain higher milling yields.17 To investigate the
effect of different conditions of the drying air on the drying
rate of the rice kernel, the simulations were repeated for two
different air temperatures (30, 45 C) and two different air
velocities (0.05, 0.5 ms1 , as shown in Table 2. The initial
temperature and initial moisture content of the rice kernel in all
cases were set at 27 C and 27% db, respectively. Additionally,
the kernel was rotated horizontally over 90 to be perpendicular
to the air direction to investigate the effect of kernel orientation
on the drying rate under reference case drying conditions only.
Determination of Heat and Mass Transfer Coefcients
Due to the impossibility of separating the convective
transfer coefcient from the complicated boundary at the
rice kernel in the coupled CFD and diffusion model, CFD
simulations were carried out to analyze the external ow and
temperature elds at steady-state. The solution domain for
the CFD simulations was the channel with an inactive rice
kernel. Interior boundaries were placed around the rice kernel
to exclude it from the CFD simulation. Simulations were
carried out for three different inlet velocities (0.05, 0.1, and
0.5 ms1 . The objective of performing these CFD simulations
was to calculate the heat transfer coefcient around the rice
kernel placed inside the channel. In the simulation, an inlet
temperature of 60 C and a wall temperature of 27 C were
assumed for the kernel surface.
From the temperature elds obtained, the local convective
heat transfer coefcient was determined using the heat balance
including conductive and convective heat transfer:
T
= hT Ts
(14)
n
After the convective heat transfer coefcient (h was
determined, the convective mass transfer coefcient (hm
k
315
17
17
0.11
0.11
21.4
22.1
27
29
10
13
316
ELGAMAL ET AL.
FIG. 7. Temperature distribution around and inside the rice kernel in the XY
plane at (Z = 0 mm) after 60 s of drying (reference case).
FIG. 8. Moisture content distributions (% db) inside the rice kernel in the
XY plane for the reference case.
FIG. 9.
317
FIG. 11. Average moisture content of the kernel at different drying air
temperatures.
FIG. 12. Average moisture content of the kernel at different drying air
velocities.
318
ELGAMAL ET AL.
FIG. 13. Average temperatures of the kernel at different drying air velocities
and different orientations.
FIG. 15. Heat transfer coefcient along the upper edge of the kernel surface
at different inlet velocities.
TABLE 4
Heat and mass transfer coefcients at different inlet air
velocities
h (Wm2 K1
u (ms1 Min
FIG. 14. Heat transfer coefcient distribution along the kernel surface at an
inlet velocity of 0.1 ms1 .
0.05
0.1
0.5
hm (ms1
Max
Average
Le
M
m
MUMPS
n
p
RH
T
t
u
x y z
319
Lewis number
Moisture content, % (db)
Mass ux (kgm2 s1
MUltifrontal Massively Parallel Sparse direct
Solver
Normal vector
Air pressure (Pa)
Relative humidity (decimal)
Temperature (K)
Time (s)
Air velocity (ms1
Divergence operator
Cartesian coordinates
Greek Symbols
Thermal diffusivity (m2 s1
Latent heat of vaporization (Jkg1
Dynamic viscosity of air (Pas)
Density (kgm3
Subscripts
0
a
e
s
w
and Superscripts
Initial conditions
Inlet air conditions
Air
Equilibrium conditions
Kernel surface
Water vapor
Wet basis
FUNDING
The authors acknowledge the nancial support provided by
the Egyptian Ministry of Higher Education under the joint
supervision Ph.D. grant program.
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