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Department of Aeronautics, Imperial College of Science, Technology & Medicine, Prince Consort Road, London SW7 2BY, UK
Structural Materials Centre, Mechanical Sciences Sector, Defence Evaluation & Research Agency, Farnborough, Hants GU14 0LX, UK
Received 12 July 1999; received in revised form 13 December 1999; accepted 22 December 1999
Abstract
Cohesive zone models have had notable success in the prediction of damage from notches in engineering materials loaded in tension. They
have also been used to determine the growth of fibre microbuckling from a hole in a composite laminate under compression, (Soutis C, Fleck
NA, Smith PA. Failure prediction technique for compression loaded carbon fibre/epoxy laminate with an open hole. J Compos Mater,
1991;25(11):14761498). The usual strategy is to replace the inelastic deformation associated with plasticity or microbuckling with a linecrack and to assume some form of stress-displacement bridging law across the crack faces. For instance, in the Dugdale analysis of plastic
deformation in metals from the root of a notch (Dugdale DS. Yielding of steel sheets containing slits, J Mech Phys Solids, 1960;8:100104),
it is assumed that the bridging normal traction across the crack faces equals the tensile yield strength of the solid. The material response
elsewhere in the cracked structure is assumed to be linear elastic. In this paper, a new method is presented for the calculation of the fracture
energy Gc associated with fibre microbuckling, a parameter required in the Soutis et al. linear softening cohesive zone model for the
prediction of the open hole compression strength. Theoretical results are found to be in good agreement with experimental data for several
carbon fibreepoxy laminates. Crown copyright 2000 Published by Elsevier Science Ltd. All rights reserved.
Keywords: Carbon fibreepoxy composites; Compression; Microbuckling; Crack bridging model
1. Background
Failure in compression of fibre composite laminates with
an open hole is by the initiation and growth of a microbuckle
from the edge of the hole, Soutis and co-workers [15].
They find that failure is governed by microbuckling in the
0 plies. The geometric inhomogeneity induces fibre rotation under increasing applied load; deformation localises
within a band and a microbuckle is initiated, Fig. 1. The
microbuckle then propagates in a stable manner for 23 mm
and the component fails at a higher load than the initiation
load. This process has been modelled with varying degrees
of sophistication. Early models assumed that failure
occurred when the stress at a characteristic length ahead
of the cut-out reaches a critical value equal to the unnotched
strength of the laminate [6,7]. The characteristic distance is
1359-835X/00/$ - see front matter Crown copyright 2000 Published by Elsevier Science Ltd. All rights reserved
PII: S1359-835 X( 00)00 003-8
734
Fig. 1. A schematic showing the geometry of the 0 buckled fibres at the edge of a hole. b boundary orientation, f inclination angle and w kink band
width.
required in the analysis. The unnotched strength and fracture energy is estimated from a micromechanics model for
fibre microbuckling. Predictions of this approach are
compared with the measured values and results for the
notched compressive strength of six multidirectional
T800/924C laminates are discussed.
2. Linear softening cohesive zone model [2]
Consider compressive failure of a finite width, multidirectional composite panel, which contains a central circular hole. It is assumed that microbuckling initiates when the
local compressive stress parallel to the 0 fibres at the hole
edge equals the unnotched strength of the laminate s un, that
is
k t s s un
Fig. 2. (a) A schematic of the damage zone; (b) softening cohesive zone analogy for compressive damage; and (c) normal traction T decreases linearly with the
crack closing displacement 2v. Gc is the critical value for the energy release rate [4].
735
v i vsi vTi
Eq. (4) is combined with Eqs. (2) and (3) to give an expression for the applied compressive stress as a function of
microbuckling length `, unnotched strength s un, critical
CCD vc, laminate elastic properties, E and geometry (plate
width, W and hole radius, R), i.e.
n
X
b i Ti f `; s un ; vc ; E; R; W
i1
t y
f0 f
2
t y ty 1
tan b :
7
ty
Here t y and s Ty are the in-plane shear and transverse yield
strengths of the composite, respectively. The band orientation angle b and fibre rotation f are shown in Fig. 1. The
critical stress s s c is achieved at f 0 in Eq. (6). In the
case of b 0 Eqs. (6) and (7) simplify to Argons result
[11]
ty
sc
8
f0
By using the above kinking theory, the unnotched strength
of the unidirectional laminate can be predicted in terms of
the shear properties of the composite and the initial fibre
misalignment. More recently, Berbinau and Soutis [12]
modelled the 0 fibre as an Euler slender column on a
non-linear foundation and obtained s c as a function of
fibre bending stiffness, fibre volume fraction, initial waviness and shear modulus that varies with shear stress/strain,
G dt=dg:
Once the failure stress of the 0-ply is known, the
compressive strength of any multidirectional laminate
containing 0 layers can be determined on a ply-by-ply
analysis using the laminate plate theory with discrete failure
criteria (e.g. maximum stress failure criterion). For 0-dominated lay-ups the strength could be accurately estimated by
the stiffness ratio method,
s un
N
sc X
n k Exk
u
NE1 k1
736
Table 1
Unnotched compressive strength of T800/924C laminates (L1, [(^45/
04)2]s; L2, [(^45/02)3]s; L3, [(0/902/0)3]s; L4, [^45/02/902/02/902/02]s; L5,
[(^45/0/90)3]s; L6, [(^45)2/0/(^45)2/0/^45]s)
Lay-up
% 0-plies
s exp (MPa)
e f (%)
s th1a (MPa)
s th2b (MPa)
L0
L1
L2
L3
L4
L5
L6
100
67
50
50
50
25
17
1485
1010
810
670 c
820
568
428
1.10
1.04
1.1
0.96
1.05
1.07
1.35
1145
912
858
916
619
448
1400
902
705
909
918
567
436
Rice [14] has shown that the work done to advance the
crack by unit area Gc equals the area under the crack traction
versus crack displacement curve,
Zn
10
Gc 2 sv dv s un vc
0
th1, predicted strength, assuming elastic laminate plate theory and max
stress sc 1485 MPa:
b
th2, predicted strength, using the CCSM program [9] and Budiansky
model [10].
c
Premature failure due to out-of-plane microbuckling of the 0 surface
plies.
Exx (GPa)
E (GPa)
p
Kc (MPa m)
L1
L2
L3
L4
L5
L6
115.2 (109)
91.8 (88)
85.6 (78)
91.3 (84)
61.7 (58)
44.7 (41)
73.4
73.3
42.5
58.4
61.7
59.1
50.5
46.5
40.6
40.0
42.5
35.0
a
b
0a
Gc (kJ/m )
34.7
29.5
38.8
27.3
29.3
20.7
d 2v w1 cos f
12
737
Fig. 4. Fracture toughness versus a=w ratio for 50 mm wide T800/924C plates [4].
738
Gexp
(KJ/m 2)
c
a
Gth0
(KJ/m 2)
c
Gth1
c
L1
L2
L3
L4
L5
L6
34.7
29.5
38.8
27.3
29.3
20.7
40.4
32.4
34.0
32.8
23.0
17.1
45.8
36.5
34.3
36.6
24.8
18.0
a
b
c
(KJ/m 2)
c
Gth2
(KJ/m 2)
c
36.1
28.2
36.4
36.7
22.7
17.5
exp
Gth0
c theoretical value predicted by Eq. (10) using s un and vc 40 mm:
th1
Gth1
theoretical
value
predicted
by
Eq.
(10)
using
s
c
un and vc 40 mm:
th2
Gth2
c theoretical value predicted by Eq. (10) using s un and vc 40 mm.
with G c :
739
Table 4
Notched compressive strength of T800/924C laminates d=w 0:1
Lay-up
% 0-plies
s nexp (MPa)
s th0a (MPa)
s th1b (MPa)
s th2c (MPa)
L1
L2
L3
L4
L5
L6
67
50
50
50
25
17
505
440
358 d
365
335
309
503.1
438.0
375.3
402.6
362.3
286.6
574.4
489.7
403.2
458.9
355.9
280.9
486.1
410.9
421.7
459.6
335.2
275.6
a
b
c
d
s nth0 predicted by the Soutis et al. model [2] using measured values for s un and Gc.
th1
s nth1 predicted by the Soutis et al. model [2] using as an input s un
and Gth1
c .
th2
s nth2 predicted by the Soutis et al. model [2] using as an input s un
and Gth2
c .
The 0 surface plies buckle out-of-plane leading to a lower strength.
would result in lower Gc values and therefore more conservative notched strength predictions (10% lower). The
stacking sequence and the supporting ply angle u may
have an effect on the geometry of the 0 fibre microbuckling
and therefore vc, but from the results presented in Table 4 for
the T800/924C carbon fibreepoxy system, it appears to be
relatively small.
Recent studies by Fleck and co-workers [17,22] on
single-edge crack unidirectional T800/924C CFRP specimens have shown that the overall kink band width of an
arrested microbuckle increases from about 70 mm at the
microbuckle tip to about 800 mm near the notch root.
During propagation, the microbuckles grows for 10
16 mm across the specimen width and broadens in the
fibre direction by the formation of multiple kink bands.
This confirmed that a growing microbuckle propagates in
a crack-like manner and the authors [22] modelled the
microbuckling in this unidirectional material as a bridged
compressive Mode I crack. The crack was ascribed a tip
toughness Gc of 17 kJ/m 2 and a constant normal bridging
stress s b of the order of 100150 MPa (1/10 of the
unidirectional strength) across its flanks; attempts to predict
microbuckling toughness are described in Refs. [23,24]. The
constant crack bridging stress is associated with the
phenomenon of steady state band broadening. In multidirectional material the bridging stress was associated with two
mechanisms: band-broadening in the 0 layers and delamination crack growth from the ends of microbuckles. It was
found that the evolution of microbuckle length with applied
stress for both unidirectional and multidirectional material
is similar and the response is remarkably independent of
lay-up.
Whilst this large scale crack bridging model with a finite
tip toughness gave accurate predictions for microbuckle
growth from a pre-existing sharp notch, it failed for the
case of a blunt notch such as a hole. The model erroneously
predicts that an infinite remote stress is required for initiation of microbuckling in the absence of an initial flaw. The
authors [22] recognised that the Soutis et al. linear cohesive
zone model [1,2] is more appropriate for the open hole case,
predicting that the applied stress attains a maximum at a
microbuckle length of 23 mm, which is in agreement
4. Conclusions
The compressive failure of current unidirectional and
multidirectional carbon fibreepoxy laminates is controlled
by fibre microbuckling. Its initiation depends on material
imperfection, such as resin rich regions, voids and fibre
misalignment (waviness). The fibres break at two points to
create a kink band inclined at an angle b 525 to the
transverse direction. Scanning electron micrographs of
arrested microbuckles reveal that the fibres within the
band rotate by an angle f 30 from the initial fibre direction but f can increase rapidly if the applied load is not
immediately removed. The kink band width w is approximately equal to 6080 mm (1214 fibre diameters).
In multidirectional laminates, failure is always by microbuckling of the 0 plies, and is accompanied by delamination between the off-axis and 0 layers, and by plastic
deformation in the off-axis plies. The scatter in strength is
10% and the failure strain e f 1% is almost independent
of lay-up and comparable to the failure strain of the unidirectional laminate. Existing plastic buckling analyses of
microbuckling are able to account for most of the experimental observations. They correctly predict that the shear
properties and fibre waviness are the most important parameters affecting the compressive strength of the composite.
Although the initial fibre misalignment can be quite arbitrary, for current CFRP systems values of f0 23
produce strength predictions for unidirectional and multidirectional laminates within 1015% of the measured data.
The linear softening cohesive zone model of Soutis et al.
[1,2] successfully predicts the effects of hole size and lay-up
upon the compressive strength and buckle zone size at failure. In the analysis, the inelastic deformation associated
with fibre microbuckling and matrix plasticity is mathematically replaced with a line-crack loaded across its faces by a
740
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
Acknowledgements
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[18]
[19]
[20]
[21]
[22]
[23]
[24]