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Job Description
Purpose Lead DCS Commissioning Engineer performs DCS software and hardware commissioning for Steam Turbine,
Water steam cycle, Boiler, and all auxiliaries, controlling involved in monitoring and trouble shooting, systems tuning, in
a safe and reliable manner for the overall power plant..
He shall be familiar with Alspa, DCS and for closed loop tuning/modi cation and should have minimum 10 yrs of
experiecnce.
Responsibilities The Lead DCS Commissioning Engineer ensures monitoring, troubleshooting, tuning for :
DCS loop check, console graphic and Console Data base
DCS logic design and commission using function code
Closed loop controllers and PID control loops tunings
Binary input / output cards
Analog input / output cards
Calibrate instrument equipment including electric, electronic, pneumatic and hydraulic systems such as :
1) Level measuring and control ( Level transmitters, Indicators, Switching, magnetic level indicators and magnetic level
switches
2) PLC. Smart transmitters, Inductive switches, shaft axial position indications
3) Pressure measuring and control : pressure transmitters, Indicators and switches also same for diff. pressure
4) Temp measuring and control loops ( PT100, Thermocouples)
5) Closed loop controllers and PID control loops
6) Pneumatic and electrical actuators
7) Turbine speeds measuring and control, Turbine vibration monitoring
I&C DCS Closed loop controllers and PID control loops tuning for large Steam power Plants
Steam Turbine / generator , auxiliaries, Boiler closed loop controllers and PID Control loops tuning
Function check for all equipment controlling from DCS which includes boiler feed pumps, TDBFP, CCW pumps, ACW,
STG, Fans, etc
Start up and commission the plant.
Tuning closed loops including auto change over for all equipments such as MDBFP, TDBFP, CEP, MCW, etc without
trippi9ng the unit.
Study, review and correct logic and hardware documentation (SAMA, PFUPs, Wiring Diagrams,)
Implement modi cation using engineering tools (Controcad)
Loop checks
Instrumentation setting and testing (Hart, protocol, )
Perform elementary tests, then functional and sequence tests
Tune and monitor both closed and open loop functions
Troubleshooting both hardware and software problems/incidents
Fill in test sheets and ITPLs and create reports
Inter-change with client and third parties
Familiar with ALSPA, and other industrial advanced control systems, PLCs, DCSs, motor controls, etc
Establish, develop and execute Site Acceptance Tests ( SAT)
Participate and assist factory testing on control panels (FAT) for TGC/DCS/Generator control panel.
Knowledge of software and hardware of numerous PLC based Control/Monitoring systems, ABB, Allen Bradley,
PC3000, etc
Knowledge in all instruments disciplines including Digital/Analogue Electronics, pneumatics, Hydraulics,a nd process
control, pressure, Temperature, Flow and level.
Conducting tests and repairs on plant instrumentation and control systems.
Industry:
Functional Area:
Engineering Design ,
R&D
Role Category:
Engineering Design
Role:
Keyskills
PLC
Instrumentation
DCS
Loop Checking
Commissioning
Hart
Fat
Abb
SAT
PLCS
PG:
Doctorate:
Aviation, Energy, Oil & Gas and Water technologies, engaged in high-end design and analysis of Aircraft Engine components,
Steam / Gas / Wind Turbines and Generators and mechanical drives for oil & gas applications.
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